LEESON SM4 User Manual

SPEEDMASTER®

Series Flux Vector

Series Flux Vector

and Manual

A Regal Brand

				Contents
1	Safety information....................................................................................				3
2	Technical data...........................................................................................				5
	2.1	Standards and application conditions......................................................................................			5
	2.2	Ratings....................................................................................................................................			6
3	Installation				8
	3.1	Dimensions and mounting.......................................................................................................			8
		3.1.1 NEMA 1 (IP31) Models....................................................................................................			8
		3.1.3 NEMA 4X (IP65) Models..................................................................................................			9
	3.2	Electrical installation.............................................................................................................			10
		3.2.1 Power Connections.......................................................................................................			10
			3.2.1.1	Mains Connection to 120VAX Single-Phase Supply........................................	10
			3.2.1.2	Mains Connection to 240VAC Single-Phase Supply.......................................	11
			3.2.1.3	Mains Connection to Three-Phase Supply.....................................................	11
			3.2.1.4	Motor Connection.........................................................................................	11
			3.2.1.5	Installation Recommendations for EMC Compliance......................................	12
			3.2.1.6	NEMA 4X (IP65) Input Terminal Block............................................................	12
			3.2.1.7	Dynamic Brake Connections.........................................................................	13
		3.2.2 Fuses/cable cross-sections..........................................................................................			14
		3.2.3	Control terminals.......................................................................................................		15
4	Commissioning.......................................................................................				16
	4.1	Local Keypad & Display.........................................................................................................			16
	4.2	Drive Displays and Modes of Operation.................................................................................			19
	4.3	Parameter setting..................................................................................................................			20
	4.4	Electronic programming module (EPM)..................................................................................			20
	4.5	Parameter menu...................................................................................................................			21
		4.5.1	Basic Setup Parameters..............................................................................................		21
		4.5.2	I/O Setup Parameters..................................................................................................		25
		4.5.3 Advanced Setup Parameters........................................................................................			32
		4.5.4	PID Parameters...........................................................................................................		37
		4.5.5 Vector Parameters.......................................................................................................			40
		4.5.6	Network Parameters....................................................................................................		43
		4.5.7	Diagnostic Parameters................................................................................................		44
			4.5.7.1	Terminal & Protection Status Display.............................................................	46
			4.5.7.2	Keypad Status Display..................................................................................	46
		4.5.8 Onboard Communications Parameters 15-25 HP.........................................................			47
		4.5.9	Sequencer Parameters................................................................................................		48
			4.5.9.1	Sequencer Flow Diagram Left.......................................................................	57
			4.5.9.2	Sequencer Flow Diagram Right.....................................................................	58
			4.5.9.3	Sequencer Status.........................................................................................	59
5	Troubleshooting and Diagnostics.........................................................				60
	5.1	Status/Warning Messages.....................................................................................................			60
	5.2	Drive Configuration Messages...............................................................................................			62
	5.3	Fault Messages.......................................................................................................................			6
Appendix A			................................................................................................		66
	A.1	Permissable Cable Lengths...................................................................................................			66

1

About these instructions

This documentation applies to the SM2 and SM4 Vector frequency inverter, and contains important technical data and describes installation, operation, and commissioning.

These instructions are only valid for SM2 and SM4 Vector frequency inverters with software rev 20 (see drive nameplate).

Please read the instructions before commissioning.

A

B

C

D

Type:

INPUT:

3~

(3/PE)

OUTPUT:

3~

(3/PE)

For detailed information

174621.00

400/480 V

0 - 400/460 V

refer to

instruction

Id-No: 00000000

2.9/2.5 A

2.4/2.1 A

Manual:

SV06

Made in USA

50-60 HZ

0.75 KW/1HP

0 - 500 HZ

Inverter

SM2 Vector

V0115

A Certifications

C Input Ratings

B Type

D Output Ratings

Scope of delivery

Important

• 1 SM2 or SM4 Vector inverter

After receipt of the delivery, check immediately whether the

with EPM installed

items delivered match the accompanying papers. LEESON does

(see Section 4.4)

not accept any liability for deficiencies claimed subsequently.

• 1 Operating Instructions

Claim

•visible transport damage immediately to the forwarder.

•visible deficiencies / incompleteness immediately to your

LEESON representative.

2

Safety information

All safety information given in these Operating Instructions have the same layout:

Signal Word! (characterizes the severity of the danger)

Note (describes the danger and informs on how to proceed)

	Icon		Signal Words
		Warning of	DANGER!	Warns of imminent / impending danger.
		hazardous		Consequences if disregarded:
		electrical voltage
				will result in Death or severe injuries.
		Warning of a	WARNING!	Warns of potential, very hazardous situations.
		general danger		Consequences if disregarded:
				could result in Death or serious injuries.
		Warning of damage	STOP!	Warns of potential damage to material and
		to equipment		equipment.
				Consequences if disregarded:
				Damage to the controller/drive or its
				environment.
		Information	Note	Designates a general, useful note.
				If you observe it, handling the controller/drive
				system is made easier.

Note for UL approved system with integrated controllers: UL warnings are notes which apply to UL systems. The documentation contains special information about UL.

Warnings!

Operation

•Suitable for use on a circuit capable of delivering not more than 200,000 rms symmetrical amperes, at the maximum voltage rating marked on the drive.

•Use minimum 75 °C copper wire only.

•Shall be installed in a pollution degree 2 macro-environment.

Systems including controllers must be equipped with additional monitoring and protection devices according to the corresponding standards (e.g., technical equipment, regulations for prevention of accidents, etc.). The controller may be adapted to your application as described in this documentation.

DANGER!

•After the controller has been disconnected from the supply voltage, live components and power connection must not be touched immediately, since capacitors could be charged. Please observe the corresponding notes on the controller.

•Please close all protective covers and doors prior to and during operation.

•Do not cycle input power to the controller more than once every two minutes.

3

Safety information

1 Safety information

General

DANGER!

Some parts of LEESON controllers can be electrically live and some surfaces can be hot.

Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation creates the risk of serious injury to personnel or damage to equipment.

All operations concerning transport, installation, and commissioning as well as maintenance must be carriedoutbyqualified,skilledpersonnelwhoarefamiliarwiththeinstallation,assembly,commissioning, and operation of variable frequency drives and the application for which it is being used.

Installation

Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and do not change any insulation distances during transport, handling, installation or maintenance.

Do not touch any electronic components or contacts. This drive contains electrostatically sensitive components, which can easily be damaged by inappropriate handling. Static control precautions must be adhered to during installation, testing, service and repair of this drive and associated options. Component damage may result if proper procedures are not followed.

This drive has been tested by Underwriters Laboratory (UL) and is an approved component in compliance with UL508 Safety Standard.

This drive must be installed and configured in accordance with both national and international standards. Local codes and regulations take precedence over recommendations provided in this and other LEESON documentation.

The SM2 and SM4 Vector drive is considered a component for integration into a machine or process. It is neither a machine nor a device ready for use in accordance with European directives (reference machinery directive and electromagnetic compatibility directive). It is the responsibility of the end user to ensure that the machine meets the applicable standards.

Electrical connection

WARNING!

When working on live drive controllers, applicable national safety regulations must be observed.

The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross-sections, fuses, protective earth [PE] connection). While this document makes recommendations in regard to these items, national and local codes must be adhered to.

The documentation contains information about installation in compliance with EMC (shielding, grounding, filters and cables). These notes must also be observed for CE-marked controllers.

The manufacturer of the system or machine is responsible for compliance with the required limit values demanded by EMC legislation.

Application

WARNING!

The drive must not be used as a safety device for machines where there is a risk of personal injury or material damage. Emergency Stops, over-speed protection, acceleration and deceleration limits, etc. must be made by other devices to ensure operation under all conditions.

The drive features many protection devices which are aimed at protecting the drive and the driven equipment by generating a fault and shutting the drive and motor down by removing power. Mains power variances can also result in shutdown of the drive. When the fault condition disappears or is cleared, the drive can be configured to automatically restart.It is the responsibility of the user and/ or OEM and/or integrator to ensure that the drive is configured for safe operation.

4

Technical data

2 Technical data

2.1Standards and application conditions

Conformity	CE	Low Voltage Directive (73/23/EEC)
Approvals	UL 508C	Underwriters Laboratories - Power Conversion Equipment
Input voltage phase imbalance	< 2%
			– For central grounded systems, operation is
Supported Power Systems	TT		permitted without restrictions.
			– For corner grounded 400/500V systems, operation
	TN
			is possible but reinforced insulation to control
			circuits is compromised.
Humidity	< 95% non-condensing
	Transport		-25 … +70°C
Temperature range	Storage		-20 … +70°C
	Operation		-10 … +55°C (with 2.5%/°C current derating
			above +40°C)
Installation height	0 … 4000m a.m.s.l.
	(with 5%/1000 m current derating above 1000m a.m.s.l.)
Vibration resistance	acceleration resistant up to 1.0g
WARNING!	> 3.5 mA to PE
Earth leakage current
Max Permissable Cable Length (1)	<=4.0 Hp (3.0 kW)		30 meters shielded, 60 meters un-shielded
	=> 5.0 Hp (3.7 kW)		50 meters shielded, 100 meters un-shielded
	IP31 / NEMA 1		IP65/NEMA 4X
Enclosure	NEMA 1 and NEMA 4X model enclosures are plenun rated in accordance
	with UL 508C and are suitable for installation in a compartment handling
	conditioned air.
Protection measures against	short circuit, earth fault, phase loss, over voltage, under voltage, motor
	stalling, over temperature, motor overload
Compliance with EN 61000-3-2	< 0.5 kW		with mains choke
	0.5 ... 1 kW		with active filter
Requirements (2)
	> 1 kW		without additional measures
Compliance with EN 61000-3-12	16 ... 75 amp		Additional measures required for compliance with
Requirements (2)			EN 61000-3-12

Operation in public supply networks (Limitation of harmonic currents i.a.w. EN 61000-3-2, Electromagnetic Compatibiliy (EMC) Limits). Limits for harmonic current emissions (equipment input current up to 16A/phase).

(1)The stated cable lengths are permissiable at default carrier frequencies (refer to parameter P166).

(2)The additional measures described only ensure that the controller meets the requirements of the EN 61000-3-2. The machine/system manufacturer is responsible for the machine’s compliance with the regulations.

5

Technical data

2.2Ratings

120VAC Doubler / 240VAC Models

			Power	Mains					Output Current		SM2	SM4
		Type	[Hp/kW]	Voltage(1)		Iin (120V)	Iin (240V)		In	CLimmax(2)	Watts	Watt
											Loss	Loss
		174603	0.33 / 0.25	120 V Single-phase (1/N/PE)		6.8	3.4		1.7	200	24
		174604-
			0.5 / 0.37	(90 … 132 V)		9.2	4.6		2.4	200	32	32
		174652
				OR
		174605-
			1 / 0.75	240 V Single-phase (2/PE)		16.6	8.3		4.2	200	52	41
		174653
				(170 … 264 V)
		174651-	1.5 / 1.1			20.0	10.0		6.0	200	74	74
		174654
		240VAC Models
		Type	Power	Mains					Output Current		SM2	SM4
			[Hp/kW]	Voltage(1)	Iin 1~ (2/PE)		Iin 3~ (3/PE)		In	CLimmax(2)	Watts	Watts
											Loss	Loss
		174606	0.33 / 0.25	240 V Single Phase (2/PE)	3.4		-		1.7	200	20
		174607-174655	0.5 / 0.37		5.1		2.9		2.4	200	27	30
		174608-174656	1 / 0.75	240 V Single-phase (2/PE)	8.8		5.0		4.2	200	41	42
		174609-174657	1.5 / 1.1	OR	12.0		6.9		6.0	200	64	63
				240 V Three-phase (3/PE)
		174610-174658	2 / 1.5	(170 … 264 V)	13.3		8.1		7.0	200	75	73
		174611-174659	3 / 2.2		17.1		10.8		9.6	200	103	97
		174612	1.5 / 1.1		-		6.9		6.0	200	64	59
		174613	2 / 1.5		-		8.1		7.0	200	75	69
		174614	3 / 2.2	240 V Three-phase (3/PE)	-		10.8		9.6	200	103	93
		174615-174660	5 / 4.0	(170 V … 264 V)	-		18.6		16.5	200	154	139
		174616-174661	7.5 / 5.5		-		26		23	200	225	167
		174617-174662	10 / 7.5		-		33		29	200	274	242
		174618	15 / 11		-		48		42	180	485	468
		174619	20 / 15		-		59		54	180	614	591

(1)Frequency Range: 48 Hz … 62 Hz

(2)Current Limit (CLim) is a percentage of the output current, In. CLimmax is the maximum setting for P171.

6

480VAC Models				Technical data
	Power		Mains						Output Current						SM2										SM4
Type					Iin				In			CLimmax(2)			Watts										Watts
	[Hp/kW]	Voltage(1)													Loss										Loss
				400V		480V		400V		480V	400V			480V
174620-174671	0.5 / 0.37			1.7		1.5	1.3			1.1	175			200	23									21
174621-174672	1 / 0.75			2.9		2.5	2.4			2.1	175			200	37									33
174622-174673	1.5 / 1.1	400 V Three-phase (3/PE)		4.2		3.6	3.5			3.0	175			200	48									42
174623-174674	2 / 1.5	(340 … 440 V)		4.7		4.1	4.0			3.5	175			200	57									50
		OR
174624-174675	3 / 2.2			6.1		5.4	5.5			4.8	175			200	87									78
		480 V Three-phase (3/PE)
174625-174676	5 / 4.0	(340 … 528 V)		10.6		9.3	9.4			8.2	175			200	128									103
174626-174677	7.5 / 5.5			14.2		12.4	12.6			11.0	175			200	178									157
174627-174678	10 / 7.5			18.1		15.8	16.1			14.0	175			200	208									190
174628	15 / 11			27		24	24			21	155			180	418
174629	20 / 15			35		31	31			27	155			180	493
174630	25 / 18.5			44		38	39			34	155			180	645
174991	30 / 22			52		45	46			40	155			180	709
174992	40 / 30			68		59	60			52	155			180	1020
174710	50 / 37.5			85		74	75			65	155			180	1275
174711	60 / 45			100		87	88			77	155			180	1530
600 VAC Models
	Power		Mains						Output Current							SM2											SM4
Type															Watts										Watts
	[Hp/kW]	Voltage	(1)		Iin					In			(2)
												CLimmax			Loss										Loss
174631-174663	1 / 0.75				2.0				1.7				200		37									31
174632-174664	2 / 1.5				3.2				2.7				200		51									43
174633-174665	3 / 2.2	600 V Three-phase (3/PE)			4.4				3.9				200		68									57
174634-174666	5 / 4.0	(425 … 660 V)			6.8				6.1				200		101									67
174635-174667	7.5 / 5.5				10.2				9				200		148									116
174636-174668	10 / 7.5				12.4				11				200		172									152
174637	15 / 11				19.7				17				180		380
174638	20 / 15				25				22				180		463
174639	25 / 18.5				31				27				180		560
174993	30 / 22				36				32				180		640
174994	40 / 30				47				41				180		930
174712	50 / 37.5				59				52				180		1163
174713	60 / 45				71				62				180		1395

(1)Frequency Range: 48 Hz … 62 Hz

(2)Current Limit (CLim) is a percentage of the output current, In. CLimmax is the maximum setting for P171.

For 480VAC models, the CLimmax value in the 480V column of the table is used when P107 is set to 1. The CLimmax value in the 400V column is used when P107 is set to 0.

STOP!

Drive Derating

The SM2 and SM4 Vector Series drive is designed to operate at the Nominal Output Current (In)shown in the Ratings tables for most standard applications and industrial environments. The drive output current or operating temperature may need to be limited as described below:

• For installations above 1000m a.m.s.l., derate In by 5% per 1000m, do not exceed 4000m a.m.s.l.

• Operation above 40°C, derate In by 2.5% per °C, do not exceed 55°C.

• Carrier Frequency (P166):

- If P166=2 (8 kHz), derate In to 92% of drive rating or do not exceed 33°C ambient - If P166=3 (10 kHz), derate In to 84% of drive rating or do not exceed 27°C ambient

For combinations of the above, please consult LEESON applications support for proper derating.

7

	Installation
3	Installation

3.1Dimensions and mounting

3.1.1NEMA 1 (IP31)

										s2
		Mounting
		Screws
		4 X #10		b
		18 lb-in
				b1
		(420XNmM5)								s1	s1
										s2
			a a1	b2				c
								mm (in)
													V0102
		Type	a	a1		b		b1	b2	c	s1	s2	m
			in (mm)	in (mm)	in (mm) in (mm) in (mm) in (mm) in (mm) in (mm)								lb (kg)
	CH1	174603 - 174608,	3.90	3.10	7.50			7.00	0.25	4.35	0.6	2.0	2.0
		174620 - 174621,
		174631	(99)	(79)	(190)			(178)	(6)	(110)	(15)	(50)	(0.9)
		174609 - 174614,	3.90	3.10	7.50			7.00	0.25	5.45	0.6	2.0	2.8
	CH2	174622 - 174624,
		174632 - 174633	(99)	(79)	(190)			(178)	(6)	(138)	(15)	(50)	(1.3)
		174651
	CH3	174615, 174625,	3.90	3.10	7.50			7.00	0.25	5.80	0.6	2.0	3.2
		174634	(99)	(79)	(190)			(178)	(6)	(147)	(15)	(50)	(1.5)
	CH4	174616 - 174617,	5.12	4.25	9.83			9.30	0.25	6.25	0.6	2.0	6.0
		174626 - 174627,
		174635 - 174636	(130)	(108)	(250)			(236)	(6)	(159)	(15)	(50)	(2.0)
		174618 - 174619,	6.92	5.75	12.50			11.88	0.31	8.09	0.6	2.0	13.55
	CH5	174628 - 174630,
		174637 - 174639 (176)		(146)	(318)			(302)	(8)	(205)	(15)	(50)	(6.15)
		174991, 174993
		Conduit Hole Dimensions		Type				N	P	P1	Q	S
						in (mm)			in (mm)	in (mm)	in (mm)	in (mm)
		Q	Q	CH1			1.84 (47)		1.93 (49)	.70 (18)	1.00 (25)	.88 (22)
		P1		CH2			1.84 (47)		3.03 (77)	.70 (18)	1.00 (25)	.88 (22)
				S
				CH3			1.84 (47)		3.38 (86)	.70 (18)	1.00 (25)	.88 (22)
		P		CH4			2.46 (62)		3.55 (90)	.13 (3)	1.38 (35)	1.13 (29)
												.88 (22)
				CH5			3.32 (84)		4.62 (117)	.73 (19)	1.40 (36)	1.31 (33)
		N										.88 (22)

WARNING!

Drives must not be installed where subjected to adverse environmental conditions

8 such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive vibration or excessive temperatures. Contact LEESON for more information.

Installation

3.1.1NEMA 1 (IP31) Models > 30HP (22kW)

																						V0102
			Type	a	a1				b			b1			b2		c	s1	s2			m
				in (mm)	in (mm)			in (mm)				in (mm)			in (mm)		in (mm)	in (mm)	in (mm)		lb (kg)
		CH6	174992	8.72	7.50			14.19				13.30			0.45		10.07	0.6	2.0		24.0
			174994	(221)	(190)			(360)				(338)			(11.4)		(256)	(15)	(50)		(10.9)
		CH7	174710	8.72	7.50			17.19				16.30			0.45		10.07	0.6	2.0		31
			174712	(221)	(190)			(436)				(414)			(11.4)		(256)	(15)	(50)		(14.1)
		CH8	174711	8.72	7.50			20.09				19.30			0.45		10.07	0.6	2.0		35
			174713	(221)	(190)			(513)				(490)			(11.4)		(256)	(15)	(50)		(15.9)
			Conduit Hole Dimensions			Type						N			P		P1	Q	S			S1
										in (mm)				in (mm)		in (mm)		in (mm)	in (mm)			in (mm)
							CH6				3.75 (95)			5.42 (137)		1.50 (38.1)		1.75 (44.4)	1.75 (44.4)			0.875
																						(22.2)
							CH7				3.75 (95)			5.42 (137)		1.50 (38.1)		1.75 (44.4)	1.75 (44.4)			0.875
																						(22.2)
							CH8				3.75 (95)			5.42 (137)		1.50 (38.1)		1.75 (44.4)	1.75 (44.4)			0.875
																						(22.2)

WARNING!

Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive vibration or excessive temperatures. Contact LEESON for more information.

9

Installation

3.1.3NEMA 4 (IP65)

					b2		c
										s2
		Mounting Screws
		4 x #8-32
		10 lb-in
		(1.24 x NmM4 )			b1 b
									s1		s1
										s2
			a1
			a
												V0102
		Type	a	a1	b	b1		b2	c	s1	s2	m
			in (mm)	in (mm)	in (mm) in (mm) in (mm) in (mm) in (mm) in (mm)							lb (kg)
	CH1	174652 - 174656,	6.28	5.90	8.00	6.56		0.66	4.47	2.00	2.00	3.6
		174671 - 174672,	(160)	(150)	(203)	(167)		(17)	(114)	(51)	(51)	(1.63)
		174663
	CH2	174657 - 174658,	6.28	5.90	8.00	6.56		0.66	6.31	2.00	2.00	5.9
		174673 - 174675,	(160)	(150)	(203)	(167)		(17)	(160)	(51)	(51)	(2.68)
		174664 - 174665
	CH3	174659	7.12	6.74	8.00	6.56		0.66	6.77	2.00	2.00	7.1
			(181)	(171)	(203)	(167)		(17)	(172)	(51)	(51)	(3.24)
		174661 - 174662,
	CH4		8.04	7.56	10.00	8.04		0.92	8.00	4.00	4.00	10.98
		174678	(204)	(192)	(254)	(204)		(23)	(203)	(102)	(102)	(4.98)
		174668
		174660	8.96	8.48	10.00	8.04		0.92	8.00	4.00	4.00	11.58
	CH5	174676-174677
			(228)	(215)	(254)	(204)		(23)	(203)	(102)	(102)	(5.25)
		174666-174667
		Conduit Hole Dimensions				Type		N	P	Q	S	S1
							in (mm)		in (mm)	in (mm)	in (mm)	in (mm)
	Q	Q	Q	Q		CH1		3.14 (80)	2.33 (59)	1.50 (38)	.88 (22)	n/a
					S	CH2		3.14 (80)	4.18 (106)	1.50 (38)	.88 (22)	n/a
						CH3		3.56 (90)	4.63 (118)	1.50 (38)	.88 (22)	n/a
		S
						CH4	4.02 (102)		5.00 (127)	1.85 (47)	1.06 (27)	n/a
	P		P		S1
	N					CH5	4.48 (114)		5.00 (127)	1.85 (47)	1.06 (27)	n/a
			N

WARNING!

Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive vibration or excessive temperatures. Contact LEESON for more information.

10

Installation

3.2Electrical installation

Installation After a Long Period of Storage

STOP!

Severe damage to the drive can result if it is operated after a long period of storage or inactivity without reforming the DC bus capacitors.

If input power has not been applied to the drive for a period of time exceeding three years (due to storage, etc.), the electrolytic DC bus capacitors within the drive can change internally, resulting in excessive leakage current. This can result in premature failure of the capacitors if the drive is operated after such a long period of inactivity or storage.

In order to reform the capacitors and prepare the drive for operation after a long period of inactivity, apply input power to the drive for 8 hours prior to actually operating the motor.

3.2.1Power Connections

DANGER!

Hazard of electrical shock! Circuit potentials are up to 600 VAC above earth ground. Capacitors retain charge after power is removed. Disconnect power and wait at least three minutes before servicing the drive.

STOP!

• Verify mains voltage before connecting to drive.

• Do not connect mains power to the output terminals (U,V,W)! Severe damage to the drive will result.

• Do not cycle mains power more than once every two minutes. Damage to the drive will result.

								Mains and Motor Terminations
			Type							Torque	Strip Length
			174991, 174992							24 lb-in (2.7 Nm)	7/16 in (10mm)
			174710, 174711							27 lb-in (3.05 Nm)	0.75 in (19mm)
3.2.1.1 Mains connection to 120VAC Single-Phase Supply
	174603
					PE	L1	L2	N
	174604
	174605
	174651
	174652
	174653
	174654				PE L1			N
											11

Installation

3.2.1.2Mains connection to 240VAC Single-Phase Supply

174603

174603

174604

PE

L1

L2

N

174604

PE

L1

L2

N

174605

174605

174651

174651

174652

174652

174653

174653

174654

PE

L1

L2

174654

PE

L1

N

174607

174607

174608

PE

L1

L2

L3

174608

PE

L1

L2

L3

174609

174609

174610

174610

174611

174611

(2/PE AC)

PE

L1

L2

(1/N/PE AC)

PE

L1

N

174606

174606

PE

L1

L2

PE

L1

L2

(2/PE AC)

(1/N/PE AC)

PE

L1

L2

PE

L1

N

3.2.1.3Mains connection to Three-Phase Supply

All

three-phase PE L1 L2 L3 models

(3/PE AC)

PE L1 L2 L3

3.2.1.4Motor Connection

	U/T1 V/T2 W/T3 PE
	PES
	PES	PE
	PES
	PES
	PES	M
		3~
		PE

PES = Protective Earth Shielding

Mains and Motor Terminations

12 lb-in (1.3 Nm)

0.25 in (6mm)

SM4 Cover Screws Torque 6-7 lb-in

WARNING!

Leakage current may exceed 3.5 mA AC. Minimum size of the protective earth conductor shall comply with local safety regulations for high leakage current equipment.

12

Installation

3.2.1.5Installation Recommendations for EMC Compliance

For compliance with EN 61800-3 or other EMC standards, motor cables, line cables and control or communications cables must be shielded with each shield/screen clamped to the drive chassis. This clamp is typically located at the conduit mounting plate.

Motor cable should be low capacitance (core/core <75pF/m, core/shield <150pF/m). Filtered drives can meet the class A limits of EN 55011 and EN 61800-3 Category 2 with this type of motor cable up to 10 meters. NOTE: Refer to Appendix A for recommended cable lengths. Any external line filter should have its chassis connected to the drive chassis by mounting hardware or with the shortest possible wire or braid.

Enclosure / Backplate

External

Control

Circuits

Control and signal cabling

should be separated from

power cables by

a minimum of 300mm

360° shield termination to

backplate using saddle clamp

From

Motor

From

AC Supply

Screened motor cable: core/core <75pF/M core/shield <150pF/M

3.2.1.6NEMA 4X (IP65) Input Terminal Block

For NEMA 4X (IP65) models with integrated EMC filter and/or integrated line disconnect, the input terminal block is located on the right-hand side of the SM4 inverter in the NEMA 4 X (IP65) enclosure. The single and three phase models are illustrated herein. Refer to paragraph 3.2.3 Control Terminals for pin out information.

Single Phase (2/PE)	Three Phase (3/PE)
With Filter and/or integrated line disconnect	With Filter and/or integrated line disconnect

WARNING

Power remains present for up to 3 minutes on power input terminals (L1, L2 and L3) and output terminals (U, V and W) even when the disconnect switch is in the OFF position. Remove input power ahead of the drive and wait 3 minutes before removing the terminal cover.

13

Installation

3.2.1.7Dynamic Brake Connections

For NEMA 1 and NEMA 4X Drives rated up to 25 HP the Dynamic Brake connections are made as illustrated herein. Refer to the SM2 and SM4 Dynamic Brake instructions for complete information.

NEMA 1 (IP31) up to 30 HP

NEMA 4 (IP65) up to 10 HP

The 40...40HP (30...45kW) models include a dynamic brake transitor as standard and only require the connection of an external resistor kit for dynamic braking operation. The dynamic brake resistor connections for 40...60HP (30...45kW) drives are standard built-in connections as illustrated in the diagram below. In the 40HP (30kW) model drives, the dynamic brake connector is on the right-hand side of the drive and the terminals from top to bottom are B-, BRAKE and B+. In the 50/60HP (37.5/45kW) model drives, the dynamic brake connector is on the left-hand side of the drive and the terminals from top to bottom are B+, BRAKE and B-.

14

Installation

3.2.2Fuses/cable cross-sections

Note

Observe local regulations.

Local codes may supersede these recommendations

				Recommendations
		Type	Fuse	Miniature	Fuse (2) or	Input Power Wiring
				circuit	Breaker(3)	(L1, L2, L3, PE)
				breaker(1)	(N. America)	[mm²]	[AWG]
	120V	174603	M10 A	C10 A	10 A	1.5	14
	1~	174604, 174652.00	M16 A	C16 A	15 A	2.5	14
	(1/N/PE)	174605, 174653.00	M25 A	C25 A	25 A	4	10
		174603, 174604,174652, 174653	M10 A	C10 A	10 A	1.5	14
	240V	174607, 74606
		174605, 174608	M16 A	C16 A	15 A	2.5	14
	1~
		174609, 174651, 174654, 174657	M20 A	C20 A	20 A	2.5	12
	(2/PE)
		174610, 174658	M25 A	C25 A	25 A	2.5	12
		174611, 174659	M32 A	C32A	32 A	4	10
		174607, 174608, 174606	M10 A	C10 A	10 A	1.5	14
		174609, 174610, 174612, 174613	M16 A	C16 A	12 A	1.5	14
	240V	174651, 174654, 174657, 174658
		174611, 174614, 74659	M20 A	C20 A	20 A	2.5	12
	3~
		174615, 174660	M32 A	C32 A	32 A	4.0	10
	(3/PE)
		174616, 174661	M40 A	C40 A	35 A	6.0	8
		174617, 174662	M50 A	C50 A	45 A	10	8
		174618	M80 A	C80 A	80 A	16	8
		174619	M100A	C100A	90 A	16	8
		174620, 174624, 174671, 174675	M10 A	C10 A	10 A	1.5	14
		174625, 174676	M16 A	C16 A	20 A	2.5	14
		174626, 174677	M20 A	C20 A	20 A	2.5	14
	400V	174627, 174678	M25 A	C25 A	25 A	4.0	10
		174628	M40 A	C40 A	40 A	4	8
	or 480V	174629	M50 A	C50 A	50 A	10	8
	3~(3/	174630	M63 A	C63 A	70 A	10	6
	PE)
		174991	M80 A	C80 A	80 A	16	6
		174992	M100 A	C100 A	100 A	25	4
		174710	M125 A	C125 A	125 A	35	2
		174711	M180 A	C160 A	150 A	35	1
		174631, 174632, 174633,	M10 A	C10 A	10 A	1.5	14
		174663, 174665
		174634, 174666	M16 A	C16 A	12 A	1.5	14
		174635, 174667	M16 A	C16 A	15 A	2.5	14
	600V	174636, 174668	M20 A	C20 A	20 A	2.5	12
		174637	M32 A	C32 A	30 A	4	10
	3~(3/	174638	M40 A	C40 A	40 A	4	8
	PE)	174639	M50 A	C50 A	50 A	6	8
		174993	M63 A	C63 A	60 A	10	8
		174994	M80 A	C80 A	70 A	16	6
		174712	M100 A	C100 A	90 A	16	4
		174713	M125 A	C125 A	110 A	25	2

(1)Installations with high fault current due to large supply mains may require a type D circuit breaker.

(2)UL Class CC or T fast-acting current-limiting type fuses, 200,000 AIC, preferred. Bussman KTK-R, JJN or JJS or equivalent.

(3)Thermomagnetic type breakers preferred.

15

Installation

Observe the following when using Ground Fault Circuit Interrupters (GFCIs):

•Installation of GFCI only between supplying mains and controller.

•The GFCI can be activated by:

-capacitive leakage currents between the cable screens during operation (especially with long, screened motor cables)

-connecting several controllers to the mains at the same time

-RFI filters

3.2.3Control terminals

Control Terminal Strip for 0.33-10HP (0.25-7.5 kW):

ALsw

COM

ALsw

ALsw

COM

+10 V

1

2

4

13A 13B 13C

1

2

4

13A 13B 13C

AIN

AIN

+15V

COM

4.5 lb-in

PNP

NPN

1

2

5

6

25 4 11 13A13B13C 14 30 16

17

(0.5 Nm)

+12 VDC - 0 %

…

0.25 in (6 mm)

2k … 10k

DIGOUT

AOUT

+30 VDC + 0 %

2

5

2

25

AWG 26…16

0 … 10 V

4 … 20 mA

(<1mm²)

0 …

5 V

V0109

Terminal

Data for control connections

1

Digital Input: Start/Stop

input resistance = 4.3kΩ

2

Analog Common

	5	Analog Input: 0...10 VDC	input resistance: >50 kΩ
	6	Internal DC supply for speed pot	+10 VDC, max. 10 mA
	25	Analog Input: 4...20 mA	input resistance: 250Ω
	4	Digital Reference/Common	+15 VDC / 0 VDC, depending on assertion level
	11	Internal DC supply for external devices	+12 VDC, max. 50 mA
	13A	Digital Input: Configurable with P121
	13B	Digital Input: Configurable with P122	input resistance = 4.3kΩ
	13C	Digital Input: Configurable with P123
	13D*	Digital Input: Configurable with P124
	14	Digital Output: Configurable with P142	DC 24 V / 50 mA; NPN
	30	Analog Output: Configurable with P150…P155	0…10 VDC, max. 20 mA
	16	Relay output: Configurable with P140	AC 250 V / 3 A
	17		DC 24 V / 2 A … 240 V / 0.22 A, non-inductive
	2*	Analog Common
	TXA*	RS485 TXA
	TXB*	RS485 TXB

* = Terminal is part of the terminal strip for the 15-25 HP models only

16

Commissioning

Control Terminal Strip for 15HP (11 kW) and Greater Drives:

4.5 lb-in

(0.5 Nm)

0.25 in (6 mm)

AWG 26…16 (<1mm²)

										ALsw								COM
	COM		AIN			+10 V		AIN				+12 V
1	2		5		6			25		4		11			13A13B13C			13D	14		30	2	TXA	TXB	16	17
																			DIGOUT AOUT
	2k		…			10k

ALsw						ALsw

1	2	4	13A 13B 13C 13D	1	2	4	13A 13B 13C 13D
		+15V				COM
+12 VDC - 0 %
		. . .
+30 VDC + 0 %

2	5	2	25
0 … 10 V		4 … 20 mA

The digital inputs can be configured for active-high or active-low by setting the Assertion Level

Switch (ALsw) and P120. If wiring to the drive inputs with dry contacts or with PNP solid state switches, set the switch and P120 to “High” (+). If using NPN devices for inputs, set both to “Low” (-). Active-high (+) is the default setting.

HIGH = +12 … +30 V LOW = 0 … +3 V

Note

An F.AL fault will occur if the Assertion Level switch (ALsw) position does not match the parameter P120 setting and P100 or any of the digital inputs (P121...P123) is set to a value other than 0.

4 Commissioning

4.1Local Keypad & Display

AUTO	FWD
	REV	RUN

STOP

V0105

15HP (1kW) and greater Models

17

Commissioning

Display START BUTTON

In Local Mode (P100 = 0, 4, 6), this button will start the drive.

RUN

STOP BUTTON

Stops the drive, regardless of which mode the drive is in.

STOP WARNING!

When JOG is active, the STOP button will not stop the drive!

ROTATION

In Local Mode (P100 = 0, 4, 6), this selects the motor rotation direction: - The LED for the present rotation direction (FWD or REV) will be on

-Press R/F; the LED for the opposite rotation direction will blink

-Press M within 4 seconds to confirm the change

-The blinking direction LED will turn on, and the other LED will turn off

When rotation direction is changed while the drive is running, the commanded direction LED will blink until the drive is controlling the motor in the selected direction.

MODE

Used to enter/exit the Parameter Menu when programming the drive and to enter a changed parameter value.

UP AND DOWN BUTTONS

Used for programming and can also be used as a reference for speed, PID setpoint, or torque setpoint.

When the s and t buttons are the active reference, the middle LED on the left side of the display will be on.

Display INDICATING LEDs (on 4-character display)

FWD

FWD LED: Indicate the present rotation direction is forward. Refer to ROTATION description above.

	REV LED: Indicate the present rotation direction is reverse. Refer to ROTATION description above.
REV
AUTO	AUTO LED: Indicates that the drive has been put into Auto mode from one of the TB13 inputs (P121…
	P124 set to 1…7). Also indicates that PID mode is active (if enabled).

RUN LED: Indicates that the drive is running.

s t LED: Indicates that the s t are the active reference.

18

Commissioning

NOTE

If the keypad is selected as the auto reference (P121…P124 is 6) and the corresponding TB-13 input is closed, the AUTO LED and s t LEDs will both be on.

FUNCTIONS THAT FOLLOW ARE APPLICABLE TO SM2 DRIVES 15HP (11kW) AND GREATER

CTRL

CTRL

The CTRL pushbutton selects the start and speed reference control sources for the drive. Press [] mode button to accept the new control mode selection.

CTRL LEDs			START CONTROL	REFERENCE CONTROL
REMOTE	MAN	[LOCAL] [MAN]	Keypad	P101 Settings
LOCAL	AUTO
REMOTE	MAN	[LOCAL] [AUTO]	Keypad	Terminal 13x Settings
LOCAL	AUTO
REMOTE	MAN	[REMOTE] [MAN]	Terminal Strip	P101 Settings
LOCAL	AUTO
REMOTE	MAN	[REMOTE] [AUTO]	Terminal Strip	Terminal 13x Settings
LOCAL	AUTO
If P100 = 6 the CTRL button is used to toggle			- REM/LOC LED indicating the present start control source
start control between the terminal strip			is ON
[REMOTE] and the keypad [LOCAL]			- Press [CTRL]; the LED for other start control source will
			blink

-Press [M] within 4 sec to confirm the change

-Blinking LED will turn ON (the other LED will turn OFF)

If P113 = 1 the CTRL button is used to toggle	- AUT/MAN LED indicating present reference control is ON
reference control between the TB-13x setup	- Press [CTRL]; the other reference control will blink
[AUTO] and P101 [MANUAL]	- Press [M] within 4 sec to confirm change
	- Blinking LED will turn ON (the other LED will turn OFF)
If P100 = 6 and P113 = 1, it is possible to
change the start and reference control sources
at the same time

19

Commissioning

Display START CONTROL

The REMOTE/LOCAL LEDs indicate the current start control source. If the start control source is a remote keypad or the network, then both LEDs will be OFF.

REFERENCE CONTROL

The AUTO/MANUAL LEDs indicate the current reference control source.

IF P113 = 0 or 2, the AUTO/MANUAL LEDs will match the AUTO LED on the 4-character display. IF P113 = 0 and no AUTO reference has been setup on the terminal strip, the MANUAL LED will turn ON and the AUTO LED will turn OFF.

IF P113 = 1, the AUTO/MANUAL LEDS show the commanded reference control source as selected by the [CTRL] button. If the [CTRL] button is used to set the reference control source to AUTO but no AUTO reference has been setup on the terminal strip, reference control will follow P101 but the AUTO LED will remain ON.

UNITS LEDs

	HZ: current display value is in Hz	In Speed mode, if P178 = 0 then HZ LED will be ON.
		If P178 > 0, the Units LEDs follow the setting of P177
	%: current display value is in %
		when the drive is in run (non-programming) mode.
	RPM: current display value is in RPM
		In Torque mode, the HZ LED will be ON when the drive
	AMPS: current display value is in Amps
		is in run (non-programming) mode.
	/UNITS current display value is a per unit (i.e./	In Pid mode, the Units LEDs follow the setting of P203
	sec, /min, /hr, etc.)
		when the drive is in run (non-programming) mode.
		If P179 > 0, the Units LEDs will show the unit of the
		diagnostic parameter that is being displayed.

4.2Drive Displays and Modes of Operation

Speed Mode Display

In the standard mode of operation, the drive frequency output is set directly by the selected reference (keypad, analog reference, etc.). In this mode, the drive display will show the drive’s output frequency.

PID Mode Display

When the PID mode is enabled and active, the normal run display shows the actual PID setpoint.

When PID mode is not active, the display returns to showing the drive’s output frequency.

Torque Mode Display

When the drive is operating in Vector Torque mode, the normal run display shows the drive’s output frequency.

Alternate (Run-Screen) Display

When P179 (Run Screen Display) is set to a value other than 0, one of the diagnostic parameters (P501...P599) is displayed. Example: if P179 is set to 1, then diagnostic parameter P501 (Software version) is displayed. If P179 = 2, then P502 (Drive ID) is displayed.

20