Hardware platforms for next generation networking infrastructure
FW-7565
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User's Manual
Publication date:2010-09-01
About
About
Overview
Icon Descriptions
The icons are used in the manual to serve as an indication
of interest topics or important messages. Below is a
description of these icons:
NOTE: This check mark indicates that
there is a note of interest and is something
that you should pay special attention to
while using the product.
Online Resources
The listed websites are links to the on-line product
information and technical support.
ResourceWebsite
Lannerhttp://www.lannerinc.com
P r o d u c t
Resources
RMAhttp://eRMA.lannerinc.com
WARNING: This exclamation point
indicates that there is a caution or
warning and it is something that could
damage your property or product.
http://assist.lannerinc.com
Acknowledgement
Intel, Pentium and Celeron are registered trademarks of
Intel Corp.
Microsoft Windows and MS-DOS are registered trademarks
of Microsoft Corp.
All other product names or trademarks are properties of
their respective owners.
Compliances
CE
This product has passed the CE test for environmental
specifications. Test conditions for passing included the
equipment being operated within an industrial enclosure.
In order to protect the product from being damaged by
ESD (Electrostatic Discharge) and EMI leakage, we strongly
recommend the use of CE-compliant industrial enclosure
products.
FCC Class A
This equipment has been tested and found to comply
with the limits for a Class A digital device, pursuant to Part
15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when
the equipment is operated in a commercial environment.
This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications. Operation
of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required
to correct the interference at his own expense.
No part of this manual may be reproduced, copied,
translated or transmitted in any form or by any means
without the prior written permission of the original
manufacturer. Information provided in this manual is
intended to be accurate and reliable. However, the original
manufacturer assumes no responsibility for its use, nor for
any infringements upon the rights of third parties that
may result from such use.
Network Application Platforms
Follow these guidelines to ensure general safety:
Keep the chassis area clear and dust-free during and after •
installation.
Do not wear loose clothing or jewelry that could get •
caught in the chassis. Fasten your tie or scarf and roll up
your sleeves.
Wear safety glasses if you are working under any •
conditions that might be hazardous to your eyes.
Do not perform any action that creates a potential hazard •
to people or makes the equipment unsafe.
Disconnect all power by turning off the power and •
unplugging the power cord before installing or removing a
chassis or working near power supplies
Do not work alone if potentially hazardous conditions •
exist.
Never assume that power is disconnected from a circuit; •
always check the circuit.
i
About
LITHIUM BATTERY CAUTION:
Risk of Explosion if Battery is replaced by an incorrect type.
Dispose of used batteries according to the instructions
Operating Safety
Electrical equipment generates heat. Ambient air temperature
may not be adequate to cool equipment to acceptable
operating temperatures without adequate circulation. Be sure
that the room in which you choose to operate your system has
adequate air circulation.
Ensure that the chassis cover is secure. The chassis design
allows cooling air to circulate effectively. An open chassis
permits air leaks, which may interrupt and redirect the flow of
cooling air from internal components.
Electrostatic discharge (ESD) can damage equipment and
impair electrical circuitry. ESD damage occurs when electronic
components are improperly handled and can result in complete
or intermittent failures. Be sure to follow ESD-prevention
procedures when removing and replacing components to avoid
these problems.
Wear an ESD-preventive wrist strap, ensuring that it makes
good skin contact. If no wrist strap is available, ground yourself
by touching the metal part of the chassis.
Periodically check the resistance value of the antistatic strap,
which should be between 1 and 10 megohms (Mohms).
About
EMC Notice
This equipment has been tested and found to comply
with the limits for a Class A digital device, pursuant to Part
15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when
the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications. Operation
of this equipment in a residential area is likely to cause
harmful interference in which case users will be required
to correct the interference at their own expense.
Thank you for choosing the FW-7565. The FW-7565 is a 1U
network communication appliance which is built on Intel®
Pineview™ embedded processor, the next-generation in
the Intel ® Atom™ family. The FW-7565 comes with either
6 or 8 ports of Gigabit Ethernet connection. Both options
can come with two pairs of ports supporting abnormal
state bypass.
The “Pineview” Atoms bring their memory controllers and
graphics cores on-die, saving on power and board size,
this makes
with power saving.
Please refer to the chart below for a summary of the
system’s specifications.
the FW-7565 an ideal choice for a compact system
System Specification
FEATUREDESCRIPTION
Form Factor
Processor
Platform
OS Support
Storage
Networking
I/O Interface
Expansion
Cooling
Environmental
Parameters
Miscellaneous
Physical
Dimensions
Power
ChipsetIntel 82801 BHM (ICH8M)
BIOSAMI BIOS
Onboard
Socket
HDD Bay(s)1 x 2.5” or 3.5”
Storage Interface
Ethernet Ports6 or 8 GbE
Chipset
ConsoleRJ45 x 1
USB 2.02
Mini PCIe
ProcessorCPU passive heatsink
Power Fan1
System Fan2
Temperature,
ambient operating
/ storage
Humidity (RH),
ambient operating
and non-operating
LCD ModuleSerial LCM
WatchdogYes
Internal RTC with
Li Battery
Dimensions (WxHxD)
Weight7 kg
Type / WattsSingle 100W Power Supply
1U Rackmount
Supports Pineview Intel Atom
D-510 or D-410
512 MB/1 GB
onboard DDRII
667MHz SDRAM
(optional)
200 pin DDR II
667 MHz SODIMM
Windows (2000, 2003, XP) 32 or
64 bit,
Linux Kernal 2.4 or up
1 x SATA HDD
1 x CompactFlash
1 x Intel 82574L LAN Chip
5 x Intel 82583V LAN Chip
2 x Intel 82541 PI LAN Chip (models B & D)
1 (USB interface) for 3G / WiFi
module
0ºC ~40ºC / -20ºC~70ºC
5 ~ 95%, non condensing
Yes
430 x 277 x 45mm / 14.1” x 9.1”
x 1.5”
Maximum
capacity:
3GB
Network Application Platforms
1
Chapter 1
Introduction
Approvals &
Compliance
Ordering
Information
FW-7565A
FW-7565B
FW-7565C
FW-7565D
FW-7565E
CE Emission, FCC Class A, RoHS
Intel Pineview D-410 (Single Core)
Processor,
6 x GbE ports with 2 pair of
Bypass
Intel Pineview D-510 (Dual Core)
Processor,
8 x GbE ports with 2 pair of
Bypass
Intel Pineview D-410 (Single Core)
Processor,
6 x GbE ports without bypass
Intel Pineview D-510 (Dual Core)
Processor,
8 x GbE ports without bypass
Intel® Pineview-D 510 (Dual Core)
Processor,
6 x GbE Ports with 2 pair Bypass
Package Contents
Your package contains the following items:
FW-7565 Network Security Platform•
Power cable•
1 crossover Ethernet cable (1.8 meters)•
1 straight-through Ethernet cable (1.8 meters)•
1 RJ-45 to DB-9 female console cable•
Serial-ATA hard drive cable •
1 threaded screw set•
1 ear bracket set•
Drivers and user’s manual CD.•
Network Application Platforms
2
Chapter 1
Front Panel Features
Introduction
F1
F2
F3
Management
LAN1 LAN2 LAN3 LAN4 LAN5 LAN6 LAN7 LAN8
F6
F5
F4
F7
F1 Power/Status/HDD LED
Power: If the LED is on it indicates that the system is powered on. If it is off, it indicates that the system is powered off.
Status: If the LED is green, it indicates that the system’s operational state is normal. If it is red, it indicates that the system is
malfunctioning.
HDD: If the LED is on, it indicates that the system’s storage is functional. If the LED blinks, it indicates data access activities.
If it is off, it indicates that there is no hard disk present or functional
F2 System Panel: LCD System Panel
The LCD System Panel can be programmed to display operating status and configuration information. For more details or
sample programming code, please refer to the Appendix C.
F3 Console Port
By using suitable rollover cable or RJ-45 to DB-9 Female (Cisco console cable), you can connect to a computer terminal for
diagnostic or configuration purpose. The default terminal Configuration Parameters: 115200 baud, 8 data bits, no parity, 1
stop bit , no flow control.
F4 Reset Switch
The reset switch can be used to reboot the system without turning off the power.
F5 Two USB 2.0 Ports
It connects to any USB devices, for example, a flash drive. The system supports two additional USB 2.0 ports in the form of
internal pin headers.
F6 Management Port (Optional)
This FastEthernet port can be connected for configuration or troubleshooting purpose. A conformity with IPMI (Intelligent
Platform Management Interface) can be implemented on this interface.
F7 8 Gigabit LAN ports
Right LED:If the LED is orange, it indicates that the connection speed is 1000Mbps. If the LED is green, it indicates that the
connection speed is 100Mbps. And if it is off, it indicates that the speed is 10Mbps.
Left LED: If the LED is on, it indicates that the port is active. If it blinks, it indicates there is traffic.
Using suitable RJ-45 cable, you can connect FW-7565 System to a computer, or to any other piece of equipment that has an
Ethernet connection, for example, a hub or a switch. Moreover, 2 pairs (LAN1-LAN2, LAN3-LAN4) can be configured as LAN
Bypass when failure events occur. This feature is implemented in hardware using watch dog timer functionality. Refer to your
Driver and Manual CD for a sample implementation of this feature.
Note:
The availability of LAN Bypass varies depending on the model.1.
The number of LAN ports varies depending on the model.2.
Network Application Platforms
3
Chapter 1
Rear Panel Features
Introduction
R1
R1 System Fans 1 and 2
R2 Power-on Switch
It is a switch to turn on or off the power.
R3 AC Power-in socket
It is a power socket from a100-240 AC Power Supply.
R2R3
Network Application Platforms
4
Chapter 2
Introduction
Chapter 2:
Hardware Setup
Preparing the Hardware Installation
To access some components and perform certain service
procedures, you must perform the following procedures
first.
WARNING: To reduce the risk of personal injury,
electric shock, or damage to the equipment,
remove the power cord to remove power from the
device. The Power On/Standby button on the back
panel does not completely shut off system power.
Portions of the power supply and some internal
circuitry remain active until AC power is removed.
Unpower the FW-7565 and remove the power cord.1.
Unscrew the 2 threaded screws from the two sides and 2.
2 screws from the rear of the top cover of the FW-7565
System.
Slide the cover backwards and lift cover upwards to 3.
open it.
2
Notch
Cutout
Note:
SO-DIMM installed must meet the following 1.
speed requirement: DDR2 667 or 800 MHz. Do
not install DIMMs with different speeds.
The motherboards can accommodate on-board 2.
memory of 512MB or 1GB DDR2 memory. With
the additional 2GB support from SO-DIMM , it
can support a total memory capacity of 3 GB in
maximum.
Installing the Hard Disk
The system can accommodate one Serial-ATA disk (2.5” or
3.5”). Follow these steps to install a hard disk into the FW7565:
Unscrew the 4 screws on the hard disk tray to take out 1.
the hard disk tray from the system.
Place hard disk on the hard disk tray and align the holes 2.
of the hard disk with the mounting holes on the tray.
Secure the hard disk with 4 mounting screws on the 3.
hard disk tray.
3
Installing the System Memory
The motherboard supports DDR2 memory that features
data transfer rates of 667 or 800 MHz to meet the higher
bandwidth requirements of the latest operating system
and Internet applications. It comes with one Double Data
Rate(DDR2) Small Outline Dual Inline Memory Modules
(SO-DIMM) socket.
Align the memory module’s cutout with the the SO-1.
DIMM’s slot notch.
Install the SO-DIMM.2.
Network Application Platforms
Connect the Serial-ATA power from the ATX power 4.
supply unit and hard disk cables to the hard disk’s
power and hard drive connectors respectively.
Plug the Serial-ATA cable to the Serial-ATA Connector 5.
on the main board.
Put the hard disk tray with the installed hard disk back 6.
to the system and secure it with the mounting screws.
5
Chapter 2
3
5
Introduction
Installing a CompactFlash Card
FW-7565 provides one CompactFlash slot(CN1). Follow
the procedures bellow to install a CompactFlash card.
Align CompactFlash card and the card slot with the 1.
arrow pointing toward the connector.
Push the card to insert into the connector.2.
1
4
2
2
3
Note: To Secure a 2.5” hard disk on the tray, use
the mounting holes on the back .
Network Application Platforms
6
Chapter 2
Installing 3G SIM Card
Unlock the SIM card tray.1.
Align the SIM card and the tray with the cut-off 2.
angle.
Insert the SIM card into the tray.3.
Close the tray and lock it on the board.4.
3
4
Introduction
Note: To remove the SIM card, unlock the tray first
by sliding it outward.
Installing Wireless 3G Module
Align the wireless module’s cutout with the Mini-PCIe 1.
slot notch.
Insert the wireless module into the connector 2.
diagnoally.
Push the other end of the wireless module to be 3.
tightened with the latch.
2
3
Note1. : To remove the module from the system,
release the latch first by slightly bending it inward.
Network Application Platforms
7
Chapter 2
Introduction
Din-Rail Rack Mounting
Installation environment precaution:
Elevated Operating Ambient - If installed in a closed 1.
or multi-unit rack assembly, the operating ambient
temperature of the rack environment may be greater
than room ambient. Therefore, consideration should be
given to installing the equipment in an environment
compatible with the maximum ambient temperature
(Tma) specified by the manufacturer.
Reduced Air Flow - Installation of the equipment in 2.
a rack should be such that the amount of air flow
required for safe operation of the equipment is not
compromised. Mechanical Loading - Mounting of the
equipment in the rack should be such that a hazardous
condition is not created due to uneven mechanical
loading.
Circuit Overloading - Consideration should be given to 3.
the connection of the equipment to the supply circuit
and the effect that overloading of the circuits might
have on over-current protection and supply wiring.
Appropriate consideration of equipment nameplate
ratings should be used when addressing this concern.
Reliable Earthing - Reliable earthing of rack-mounted 4.
equipment should be maintained. Particular attention
should be given to supply connections other than
direct connections to the branch circuit (e.g. use of
power strips).”
Inner Rail Installation
To install the inner rail, separate it from the middle rail first.
Follow the following procedures:
Place the rails as shown below. The finger tab of 1.
extension safety lock should reveal.
Press the finger tab and pull the inner rail from the 2.
middle rail until they completely separate.
Finger tab
Inner rail
Turn it inside up, and then hold down the middle 3.
extension rail safety lock to stretch the middle rail.
Note that the middle rail cannot be separated.
Outer rail
Middle rail
CAUTION :
Slide/rail mounted equipment is not to be used as a shelf or
a work space.
Required Tools
Philips (cross head) screwdriver (#1 bit and #2 bit)1.
Hex nut driver2.
Anti-static wrist strap and conductive foam pad 3.
(recommended)
Din-Rail mounting kit contains the following items:
2 adjustable outer rail•
2 inner rail with safety stop•
* Both outer and inner rail are attached when shipped
8 crosshead threaded screws•
Middle rail extension safety lock
Attaching Din-rails to the chassis
Position the inner rail alongside the side of the system’s 1.
chassis with the finger tab facing outward and at the
rear of the chassis with two notches.
Align the screw holes of the rail and the mounting 2.
holes of the chassis and then fix the inner rail to the
system with crosshead threaded screws.
Likewise, attach the other side of the inner rail to the 3.
system’s chassis.
Network Application Platforms
8
Chapter 2
Introduction
Outer Rail Installation
Use the following procedures to install the outer rail
Attach the rail bracket to the posts of the rack by using 1.
two screws (Rail bracket screws are not included, use
the original manufacture’s rack bracket screws.) Do
not completely tighten the screws; leave them loose
to allow for adjustment so that the middle rail can
slide.
Tighten the rail bracket to the rack's post with
screws
Extend the outer back rail to the back of the rack and 2.
firmly tighten it with rack bracket screws.
Outer back rail
Firmly tighten the Hex nut (4 on each side) on the 1.
outer rail after adjusting the middle rail to its proper
place..
Installing the system to the rack
Fully extend the left and right rails until they are locked 1.
by the extension locks firmly.
Holding the system with its front facing you, lift the 2.
chassis and carefully insert the system with the inner
rail attached to the middle rail.
Push the chassis all the way toward the back until you 3.
hear a click when the rail locks. Hold down the finger
tabs to unlock the middle extension safety locks while
sliding the system.
Ear Bracket Rack Mounting
Installation and handling precaution:
Installation must be performed only by a trained 1.
electrician or by a person who understands all the
installation and device specifications, including
electrical specifications, which are to be applied.
Caution: Do not use the power supply handles to 2.
carry the system.”
Repeat step 1 and 2 above to install other brackets (2 3.
in the Front and 2 in the Back).
Adjusting the middle rail
Adjust the middle rail to about 2.5 inches from the 1.
front rack post.
Network Application Platforms
Attach the mounting brackets to the two sides of 1.
the system by fastening them with the black screws
included in the bracket mounting kit.
Align the holes of the ear bracket and mounting holes 2.
of the rack.
While holding the chassis in place, use appropriate 3.
screws to secure it to the rack.
2.5"
9
Chapter 3
Onboard 512 MB/1GB
DDR2 667 SDRAM
(Optional)
X4 DMI
Intel
82583V
Intel
82583V
Intel
82583V
Intel
82583V
6 x GbE RJ-45 LAN Ports
With 2 Pairs Bypass ( A, B, E only)
Intel
82541PI
Intel
82541PI
1x DDR2
667/800Mhz SO-DIMM
CH 0
6x PCI-E
x1
VGA
2 x SATA II
USB 2.0
Winbond
83627THG
RJ45 Console
Port
KB/Mouse
LPC
1x 3.5"or 2.5"
HDD Bay
Console Pin
header
410 / 510
Processor
CFII socket
2x USB 2.0
2x USB 2.0
Pin Header
Mini PCI-E Socket
2 x 6 Pin Header
Intel
82574L
Intel
82583V
2 x PCI
LCM Module
2 x GbE RJ-45 Ports
( B & D only)
Chapter 3:
Motherboard Information
Block Diagram
The block diagram depicts the relationships among the
interfaces or modules on the motherboard. Please refer
to the following figure for your motherboard’s layout
design.
Motherboard Information
Additional
Network Application Platforms
10
Chapter 3
Motherboard Layout
The motherboard layout shows the connectors and
jumpers on the board. Refer to the following picture
as a reference of the pin assignments and the internal
connectors.
Motherboard Information
M8
M1
M2
M3
ATX Power
Connector
SO-DIMM
Socket
Power Switch Connector
Fan3
Connector
VGA Interface
M7
Fan1 and Fan2 Connector
Clear CMOS
M4
M9
Compact Flash Connector
M10
M11
Serial Port
Connector
USB 3 and 4
Connectors
Serial Port Connector
Keyboard and
Mouse Connectors
SIM Card
connector
Mini PCI-E
Connector
M12
M13
M14
M15
M16
M5
M6
Hardware and Software
Reset jumper
Network Application Platforms
Reset Switch
USB2.0 Ports
M17
Ethernet Ports
11
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