Kyocera FS-C8600DN, FS-C8650DN Service Manual Rev1

FS-C8600DN FS-C8650DN

SERVICE

MANUAL

Published in June 2012

842MN111

2MNSM061

Rev. 1

CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for proper disposal.

ATTENTION

IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.

Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires municipaux de votre région pour les détails concernant des déchets solides et une mise au rebut appropriée.

Notation of products in the manual

For the purpose of this service manual, products are identified by print speed at A4 and black and white modes.

FS-C8600DN: 45 ppm model FS-C8650DN: 55 ppm model

Revision history

Revision Date Replaced pages Remarks

1 June 18, 2012 Contents, 1-1-1 to 1-1-3,1-1-6,1-2-2,1-2-8,1-2-9,

1-2-19,1-2-20,1-2-22,1-2-26,1-2-28,1-3-32,1-2-33, 1-2-38,1-2-43,1-3-6 to 1-3-8,1-3-10,1-3-16,1-3-17, 1-3-21 to 1-3-23,1-3-26 to 1-3-29,1-3-31 to 1-3-34, 1-3-37,1-3-38,1-3-48,1-3-49,1-3-53,1-3-54,1-3-59, 1-3-60,1-3-62,1-3-65,1-3-72,1-3-76,1-3-77,1-3-79, 1-3-84,1-3-85,1-3-87 to 1-3-91,1-3-93 to 1-3-96, 1-3-99,1-3-106,1-3-108,1-3-112 to 1-3-116,1-3-126, 1-3-130 to 1-3-133,1-3-135,1-3-137,1-3-139, 1-3-141,1-3-147 to1-3-150,1-4-2,1-4-26 to 1-4-28, 1-4-35 to 1-4-39,1-4-42,1-4-55,1-4-58 to 1-4-60, 1-4-71,1-4-88,1-4-90,1-4-91,1-5-1,1-5-4,1-5-8, 1-5-11,1-5-17,1-5-18,1-5-24,1-5-26,1-5-32,1-5-44 to 1-5-46,1-5-48,1-5-49,1-5-54,1-5-79 to 1-5-81,1-6-1, 1-6-2,2-2-1,2-2-3,2-3-1,2-3-8,2-3-28,2-3-32,2-3-36, 2-3-46,2-3-56,2-3-62,2-3-68,2-3-72,2-4-3,2-4-7, 2-4-8,2-4-13,2-4-22,2-4-23

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Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect

compliance with warning messages using this symbol.

WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance

with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect com-

pliance with warning messages using this symbol.

Symbols

The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is

shown inside the symbol.

General warning. Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action. Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required. Remove the power plug from the wall outlet.

Always ground the machine.

1. Installation Precautions

WARNING

• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that

it is adequate for the rated current. .....................................................................................................

• Connect the ground wire to a suitable grounding point. Not grounding the machine may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper

authorities. ..........................................................................................................................................

CAUTION:

• Do not place the machine on an infirm or angled surface: the machine may tip over, causing injury. .

• Do not install the machine in a humid or dusty place. This may cause fire or electric shock. ..............

• Do not install the machine near a radiator, heater, other heat source or near flammable material.

This may cause fire............................................................................................................................

• Allow sufficient space around the machine to allow the ventilation grills to keep the machine as

cool as possible. Insufficient ventilation may cause heat buildup and poor printing performance. .....

• Always handle the machine by the correct locations when moving it. .................................................

• Always use anti-toppling and locking devices on machines so equipped. Failure to do this may

cause the machine to move unexpectedly or topple, leading to injury. ...............................................

• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten-

tion. .....................................................................................................................................................

• Advice customers that they must always follow the safety warnings and precautions in the

machine’s instruction handbook. .......................................................................................................

2. Precautions for Maintenance

WARNING

• Always remove the power plug from the wall outlet before starting machine disassembly. ................

• Always follow the procedures for maintenance described in the service manual and other related

brochures. ..........................................................................................................................................

• Under no circumstances attempt to bypass or disable safety features including safety mechanisms

and protective circuits. ........................................................................................................................

• Always use parts having the correct specifications. ............................................................................

• Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious acci-

dent. ...................................................................................................................................................

• When the service manual or other serious brochure specifies a distance or gap for installation of a

part, always use the correct scale and measure carefully. ..................................................................

• Always check that the machine is correctly connected to an outlet with a ground connection. ...........

• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it

is dirty, clean it to remove the risk of fire or electric shock. .................................................................

• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may

damage eyesight. ...............................................................................................................................

• Handle the charger sections with care. They are charged to high potentials and may cause electric

shock if handled improperly. ...............................................................................................................

CAUTION

• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely

secured so they will not be caught in rotating sections. ......................................................................

• Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........

• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................

• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause

abnormally high temperatures. ...........................................................................................................

• Do not remove the ozone filter, if any, from the machine except for routine replacement. .................

• Do not pull on the AC power cord or connector wires on high-voltage components when removing

them; always hold the plug itself. ........................................................................................................

• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a

cable cover or other appropriate item. ................................................................................................

• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........

• Remove toner completely from electronic components. .....................................................................

• Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................

• After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector,

trapped wire and missing screws. .......................................................................................................

• Check that all the caution labels that should be present on the machine according to the instruction

handbook are clean and not peeling. Replace with new ones if necessary. .......................................

• Handle greases and solvents with care by following the instructions below: ......................................

· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.

· Ventilate the room well while using grease or solvents.

· Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.

· Always wash hands afterwards.

• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to

fire in a furnace, etc. ...........................................................................................................................

• Should smoke be seen coming from the machine, remove the power plug from the wall outlet

immediately. .......................................................................................................................................

3. Miscellaneous

WARNING

• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the

specified refiner; it may generate toxic gas. ........................................................................................

• Keep the machine away from flammable liquids, gases, and aerosols. A fire or an electric shock

might occur. ........................................................................................................................................

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1-1 Specifications

1-1-1 Specifications ........................................................................................................................ 1-1-1

1-1-2 Parts names .......................................................................................................................... 1-1-4

(1) Machine ............................................................................................................................ 1-1-4

(2) Option ............................................................................................................................... 1-1-6

(3) Operation panel ................................................................................................................ 1-1-7

1-1-3 Machine cross section ........................................................................................................... 1-1-8

1-2 Installation

1-2-1 Installation environment......................................................................................................... 1-2-1

1-2-2 Unpacking and installation..................................................................................................... 1-2-2

(1) Installation procedure .......................................................................................................1-2-2

(2) Shut-down ......................................................................................................................1-2-19

(3) Setting initial print modes ............................................................................................... 1-2-20

1-2-3 Installing the cassette heater (option).................................................................................. 1-2-21

1-2-4 Installing the gigabit ethernet board (option) ....................................................................... 1-2-26

1-2-5 Installing the IC card reader holder (option) ........................................................................ 1-2-28

1-2-6 Installing the duct unit (option)............................................................................................. 1-2-43

2MN/2N1-1

1-3 Maintenance Mode

1-3-1 Maintenance mode ................................................................................................................ 1-3-1

(1) Executing a maintenance item ......................................................................................... 1-3-1

(2) Maintenance modes item list ............................................................................................ 1-3-2

1-4 Troubleshooting

1-4-1 Paper misfeed detection ........................................................................................................ 1-4-1

(1) Paper misfeed indication .................................................................................................. 1-4-1

(2) Paper misfeed detection condition ................................................................................... 1-4-2

1-4-2 Self-diagnostic function ....................................................................................................... 1-4-26

(1) Self-diagnostic function .................................................................................................. 1-4-26

(2) Self diagnostic codes...................................................................................................... 1-4-27

1-4-3 Image formation problems ................................................................................................... 1-4-86

(1) No image appears (entirely white).................................................................................. 1-4-87

(2) No image appears (entirely black).................................................................................. 1-4-87

(3) Image is too light. ........................................................................................................... 1-4-88

(4) The background is colored. ............................................................................................ 1-4-88

(5) White streaks are printed vertically................................................................................. 1-4-89

(6) Black streaks are printed vertically. ................................................................................ 1-4-89

(7) Streaks are printed horizontally. ..................................................................................... 1-4-89

(8) Spots are printed. ...........................................................................................................1-4-90

(9) Image is blurred.............................................................................................................. 1-4-90

(10) The leading edge of the image is consistently misaligned with the original. ..................1-4-90

(11) The leading edge of the image is sporadically misaligned with the original. ..................1-4-90

(12) Paper is wrinkled. ...........................................................................................................1-4-91

(13) Offset occurs. .................................................................................................................1-4-91

(14) Part of image is missing. ................................................................................................ 1-4-91

(15) Fusing is loose................................................................................................................ 1-4-92

(16) Image is out of focus. ..................................................................................................... 1-4-92

(17) Image center does not align with the original center. ..................................................... 1-4-92

(18) Unevenly repeating horizontal streaks in the printed objects.

Colored spots in the printed objects. .............................................................................. 1-4-92

1-4-4 Electric problems ................................................................................................................. 1-4-93

1-4-5 Mechanical problems........................................................................................................... 1-4-98

1-5 Assembly and disassembly

1-5-1 Precautions for assembly and disassembly........................................................................... 1-5-1

(1) Precautions....................................................................................................................... 1-5-1

(2) Drum................................................................................................................................. 1-5-1

(3) Toner ................................................................................................................................ 1-5-1

(4) How to tell a genuine Kyocera toner container................................................................. 1-5-2

1-5-2 Paper feed section................................................................................................................. 1-5-3

(1) Detaching and refitting the primary paper feed unit.......................................................... 1-5-3

(2) Detaching and refitting the forwarding pulley, paper feed pulley and separation pulley... 1-5-7

(3) Detaching and refitting the MP tray paper feed unit ......................................................... 1-5-8

(4) Detaching and refitting the MP forwarding pulley,

MP paper feed pulley and MP separation pulley ............................................................ 1-5-12

1-5-3 Optical section ..................................................................................................................... 1-5-17

(1) Detaching and refitting the LSU...................................................................................... 1-5-17

(2) Color registration adjustment.......................................................................................... 1-5-24

1-5-4 Image formation section ...................................................................................................... 1-5-27

(1) Detaching and refitting the inner unit.............................................................................. 1-5-27

(2) Detaching and refitting the developer unit and drum unit ............................................... 1-5-29

(3) Detaching and refitting the charger roller unit................................................................. 1-5-31

1-5-5 Transfer section ................................................................................................................... 1-5-32

(1) Detaching and refitting the paper conveying unit ........................................................... 1-5-32

(2) Detaching and refitting the transfer belt unit................................................................... 1-5-34

(3) Detaching and refitting the cleaning pre brush ............................................................... 1-5-36

(4) Detaching and refitting the transfer roller ....................................................................... 1-5-38

1-5-6 Fuser section ....................................................................................................................... 1-5-40

(1) Detaching and refitting the fuser unit.............................................................................. 1-5-40

(2) Detaching and refitting fuser IH unit ............................................................................... 1-5-42

1-5-7 PWBs................................................................................................................................... 1-5-44

(1) Detaching and refitting the main PWB............................................................................ 1-5-44

(2) Detaching and refitting the engine PWB......................................................................... 1-5-49

(3) Detaching and refitting the power source PWB.............................................................. 1-5-51

(4) Detaching and refitting the high voltage PWB 1 ............................................................. 1-5-54

(5) Detaching and refitting the high voltage PWB 2 ............................................................. 1-5-55

(6) Detaching and refitting the fuser IH PWB....................................................................... 1-5-56

1-5-8 Drive section........................................................................................................................ 1-5-61

(1) Detaching and refitting the drum drive unit K and the drum drive unit MCY................... 1-5-61

(2) Detaching and refitting the main drive unit ..................................................................... 1-5-64

(3) Detaching and refitting the fuser drive unit, transfer drive unit and feed drive unit.........1-5-65

(4) Detaching and refitting the lift motor 1 and 2.................................................................. 1-5-71

1-5-9 Others .................................................................................................................................. 1-5-72

(1) Detaching the eject filter ................................................................................................. 1-5-72

(2) Detaching and refitting the toner filter............................................................................. 1-5-73

(3) Detaching and refitting the fan filter................................................................................ 1-5-74

(4) Detaching and refitting the transfer belt filter.................................................................. 1-5-75

(5) Detaching and refitting the left filter ................................................................................ 1-5-76

(6) Detaching and refitting the developer filter ..................................................................... 1-5-77

(7) Detaching and refitting the hard disk unit ....................................................................... 1-5-78

(8) Detaching and refitting the eject unit .............................................................................. 1-5-80

2MN/2N1-1

(9) Direction of installing the principal fan motors ................................................................ 1-5-81

1-6 Requirements on PWB Replacement

1-6-1 Upgrading the firmware ......................................................................................................... 1-6-1

1-6-2 Remarks on main PWB replacement..................................................................................... 1-6-2

1-6-3 Remarks on engine PWB replacement ................................................................................. 1-6-4

2-1 Mechanical Construction

2-1-1 Paper feed/conveying section ............................................................................................... 2-1-1

(1) Cassette paper feed section............................................................................................. 2-1-1

(2) MP tray paper feed section............................................................................................... 2-1-3

(3) Paper conveying section .................................................................................................. 2-1-5

2-1-2 Drum section ......................................................................................................................... 2-1-7

2-1-3 Developer section .................................................................................................................. 2-1-9

2-1-4 Laser scanner section ......................................................................................................... 2-1-11

2-1-5 Transfer/Separation section ................................................................................................2-1-13

(1) Intermediate transfer unit section ................................................................................... 2-1-13

(2) Secondary transfer roller section.................................................................................... 2-1-15

2-1-6 Fuser section ....................................................................................................................... 2-1-17

2-1-7 Eject/Feedshift section ........................................................................................................ 2-1-19

2-1-8 Duplex conveying section.................................................................................................... 2-1-21

2MN/2N1

2-2 Electrical Parts Layout

2-2-1 Electrical parts layout ............................................................................................................ 2-2-1

(1) PWBs................................................................................................................................ 2-2-1

(2) Switches and sensors....................................................................................................... 2-2-4

(3) Motors............................................................................................................................... 2-2-6

(4) Fan motors ....................................................................................................................... 2-2-8

(5) Others............................................................................................................................. 2-2-10

2-3 Operation of the PWBs

2-3-1 Main PWB.............................................................................................................................. 2-3-1

2-3-2 Engine PWB .......................................................................................................................... 2-3-8

2-3-3 Power source PWB ............................................................................................................. 2-3-32

2-3-4 Front PWB ........................................................................................................................... 2-3-36

2-3-5 Feed PWB 1 ........................................................................................................................ 2-3-46

2-3-6 Feed PWB 2 ........................................................................................................................ 2-3-56

2-3-7 Relay PWB .......................................................................................................................... 2-3-62

2-3-8 Motor control PWB .............................................................................................................. 2-3-68

2-3-9 LSU relay PWB.................................................................................................................... 2-3-72

2-4 Appendixes

2-4-1 Appendixes ............................................................................................................................ 2-4-1

(1) List of maintenance parts ................................................................................................. 2-4-1

(2) Maintenance kits............................................................................................................... 2-4-2

(3) Periodic maintenance procedures .................................................................................... 2-4-3

(4) Repetitive defects gauge .................................................................................................. 2-4-7

(5) Firmware environment commands ................................................................................... 2-4-8

(6) Wiring diagram ............................................................................................................... 2-4-15

2MN/2N1

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1-1 Specifications

1-1-1 Specifications

Machine

2MN/2N1-1

Item

Specifications

45 ppm 55 ppm

Type Desktop

Printing method Electrophotography by semiconductor laser, tandem drum system

Paper weight

Cassette 60 to 256 g/m

MP tray 60 to 300 g/m

Plain, Rough, Vellum, Recycled, Preprinted, Bond, Color (Colour),

Cassette

Prepunched, Letterhead, Thick, High Quality, Custom 1 to 8 (Duplex: Same as simplex)

Paper type

Plain, Transparency (OHP film), Rough, Vellum, Labels, Recycled,

MP tray

Preprinted, Bond, Cardstock, Color (Colour), Prepunched, Letterhead, Thick, Coated, Envelope, High Quality, Custom 1 to 8

Cassette

A3, B4, A4, A4R, B5, B5R, A5R, Ledger, Legal, Letter, LetterR, StatementR, Oficio II, 12 × 18", Folio, 8K, 16K, 16KR

A3, B4, A4, A4R, B5, ISO B5, B5R, A5R, B6R, A6R, Return postcard,

Paper size

MP tray

Postcards, Envelope DL, Envelope C5, Envelope C4, Envelope #10 (Commercial #10), Envelope #9 (Commercial #9), Envelope #6 (Commercial #6 3/4), Envelope Monarch, Youkei 2, Youkei 4, Ledger, Legal, Letter, LetterR, Executive, StatementR, Oficio II, 12 × 18", Folio, 8K, 16K, 16KR, Custom (98× 148mm × 304.9 × 1219.2mm)

Printing

speed

First print

time

(A4, feed from

cassette)

B/W

Color

B/W

Color

A4 : 45 ppm Letter : 45 ppm A4R : 24 ppm LetterR : 24 ppm A3 : 22 ppm Ledger : 22 ppm B4 : 27 ppm Legal : 21 ppm B5 : 45 ppm

5.4 s or less

6.6 s or less

A4 : 55 ppm Letter : 55 ppm A4R : 24 ppm LetterR : 24 ppm A3 : 27 ppm Ledger : 27 ppm B4 : 33 ppm Legal : 21 ppm B5 : 55 ppm

A4 : 50 ppm Letter : 50 ppm A4R : 24 ppm LetterR : 24 ppm A3 : 25 ppm Ledger : 25 ppm B4 : 30 ppm Legal : 21 ppm B5 : 50 ppm

4.9 s or less

6.2 s or less

1-1-1

2MN/2N1-1

Item

45 ppm 55 ppm

Warm-up

time

(22 °C/71.6

°F, 60% RH)

Paper

capacity

Power on 41 s or less

Low Power 25 s or less

Sleep

Cassette

41 s or less

550 sheets (64 g/m 500 sheets (80 g/m

A4/Letter or less

MP tray

165 sheets (64 g/m More than A4/Letter 55 sheets (64 g/m

Main tray 500 sheets (80 g/m

Output tray

capacity

Job separa-

tor tray

250 sheets (80 g/m (When the Documents Finisher is installed, 100 sheets.)

Photoconductor a-Si (drum diameter 30 mm)

Image write system Semiconductor laser

Charging system Charger roller

Touch down developing system

Developing system

Developer: 2-component Toner replenishing: Automatic from the toner container

Specifications

)

) 150 sheets (80 g/m2)

) 50 sheets (80 g/m2)

)

45 s or less

25 s or less

45 s or less

Transfer system

Primary: Roller transfer system (Intermediate transfer belt) Secondary:Roller transfer system

Separation system Small diameter separation, Separation electrode

Cleaning system

Drum: Counter blade, Cleaning roller Transfer belt: Fur brush

Charge erasing system Exposure by cleaning lamp (LED)

Belt fusing

Fusing system

Heat source: IH Abnormally high temperature protection devices: thermostat

CPU PowerPC 750GL/750 MHz

Main

memory

Standard 1024 MB (1024 MB DIMMx 1)

Maximum 2048 MB(1024 MB DIMMx 2)

Hard Disk 160 GB (160 GB x 1) (standard)

USB Interface Connector: 1 (Hi-Speed USB)

Interface

Standard

Option

USB Port: 2 (Hi-Speed USB) Network interface: 1 (10 BASE-T/100 BASE-TX/1000 BASE-T)

Network interface: 1 (10 BASE-T/100 BASE-TX/1000 BASE-T)

Resolution 600 × 600 dpi

Operating system

Windows XP, Windows Server 2003, Windows Vista, Windows 7, Windows Server 2008, Apple Macintosh OS 10.x

Page description language PRESCRIBE

1-1-2

2MN/2N1-1

Operating

environment

Dimensions

(W × D × H)

Space

required (W

× D)

Weight 111 kg / 244.7 lb

Power source

Item

Temperature 10 to 32.5 °C/50 to 90.5 °F

Humidity 15 to 80% RH

Altitude 2,500 m/8,202 ft or less

Brightness 1,500 lux or less

machine

only

machine

with Paper

feeder

Using

MP tray

FUll system

672 × 787 × 744 mm 26 29/64 × 30 63/64 × 29 13/32”

672 × 787 ×1053 mm 26 29/64 × 30 63/64 × 41 19/64”

1001 × 787 mm 39 13/32 × 30 63/64

1937 × 787 mm (machine + 4000-sheet finisher + Side deck) 76 17/64 × 30 63/64”

120 V AC, 60 Hz, more than 12.0 A 220 - 240 V AC, 50/60 Hz, more than 7.2 A

45 ppm 55 ppm

Specifications

Paper feeder, Large capacity feeder, Side deck, Side multi tray, Side paper

Options

NOTE: These specifications are subject to change without notice.

feeder, Side large capacity feeder, 1000-sheet finisher, 4000-sheet finisher, Center-folding unit, Mailbox, Punch unit, Data security kit,Emulation option kit, Gigabit ethernet board, IC card reader holder and Duct unit

1-1-3

1-1-2 Parts names

7 8

13 10 11

5 6

1 2

1. Operation panel

2. Indicators

3. Main tray

4. Job separator tray

5. Toner container K

6. Toner container M

7. Toner container C

8. Toner container Y

9. Release button

10. Waste toner box

11. Waste toner tray

12. Front cover

13. Handles

14. Network interface connector

15. USB port

16. USB interface connector

17. Option interface

18. Toner container release lever

(1) Machine

2MN/2N1

Figure 1-1-1

1-1-4

2MN/2N1

22 23

24 24

20 21

19. USB port

20. Cassettes 1

21. Cassettes 2

22. Paper length guide

23. Guide lock lever

24. Paper width guide

25. Paper width adjusting tab

26. Paper conveying unit

27. Paper conveying unit lever

28. Duplex cover lever

29. Duplex cover

30. MP paper width guide

31. Main power switch

32. MP support Tray

33. MP (Multi-Purpose) tray

34. Paper conveying cover lever

35. Paper conveying cover

36. Handle

Figure 1-1-2

1-1-5

(2) Option

1. Machine

2. Paper feeder

3. Large capacity feeder

4. Side deck

5. Side multi tray

6. Side paper feeder

7. Side large capacity feeder

8. 1000-sheet finisher

9. 4000-sheet finisher

10. Center-folding unit

11. Mailbox

2MN/2N1-1

3, 7

Figure 1-1-3

* : The mailbox can be installed either the main unit or the 4000-sheet finisher.(Not installable at the same

time)

1-1-6

(3) Operation panel

1. Message display

2. Right select key

3. Left select key

4. Logout key

5. Menu key

6. Back key

7. Numeric keys

8. Cancel key

9. Cursor key

10. OK key

11. Clear key

12. Print Box key

13. Ready indicator

14. Data indicator

15. Attention indicator



 

2MN/2N1



















  

Figure 1-1-4

1-1-7

1-1-3 Machine cross section

1. Cassette paper feed section

2. MP tray paper feed section

3. Paper conveying section

4. Laser scanner unit

5. Drum unit K

6. Drum unit M

7. Drum unit C

8. Drum unit Y

9. Developer unit K

10. Developer unit M

11. Developer unit C

12. Developer unit Y

13. Toner container section

14. Primary transfer section

15. Secondary transfer/Separation sections

16. Fuser section

17. Eject/Feed shift sections

18. Duplex section

2MN/2N1

12 8 11 7 10 6 9 5

Figure 1-1-5

1-1-8

Paper Path

1-2 Installation

1-2-1 Installation environment

1. Temperature: 10 to 32.5°C/50 to 90.5°F

2. Humidity: 15 to 80% RH

3. Power supply: 120 V AC, 12.0 A 220 - 240 V AC, 7.2 A

4. Power source frequency: 50 Hz ± 2%/60 Hz ± 2%

5. Installation location Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or other strong light when removing paper jams. Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt change in the environmental temperature; and cool or hot, direct air. Avoid places subject to dust and vibrations. Choose a surface capable of supporting the weight of the machine. Place the machine on a level surface (maximum allowance inclination: 1°). Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents. Select a well-ventilated location.

6. Allow sufficient access for proper operation and maintenance of the machine. Machine front : 100 cm/ 40" Machine rear : 10 cm/ 4" Machine right : 35 cm/ 14" Machine left : 30 cm/ 12" Machine top : 40 cm/ 15"

2MN/2N1

35 cm (14")30 cm (12") 100 cm (40") 10 cm (4")

Figure 1-2-1

1-2-1

1-2-2 Unpacking and installation

(1) Installation procedure

Start

2MN/2N1-1

Unpacking

Removing the tapes and spacers

Installing the main tray and jobseparator tray

Release of lift plate stopper

Loading paper

Installing the toner containers

Unlocking the developer waste exit

Installing the waste toner box

Installing optional devices

Adjusting the image

Setting the delivery date

(maintenance item U278)

Output an own-status report

(maintenance item U000)

Exit maintenance mode

Print out the user setting list

Completion of the machine installation.

Installing the cassette heater (option)

Replacing operation panel sheet

Connect the power cord

*: *:When the finisher has been installed, the job separator tray and the main tray are not needed.

1-2-2

2MN/2N1

Moving the machine

When moving the machine, pull out three carrying handles, and move with carrying handles and the handhold.

Carrying handle

*: Moving this machine is a job for four peo-

ple.

Handhold

Carrying handle

Figure 1-2-2

1-2-3

Figure 1-2-3

120V model

Unpacking

2MN/2N1

21,22,

23,24,25

Figure 1-2-4

1-2-4

220-240V model

1. Machine

2. Outer case

3. Inner case

4. Spacer A

5. Skid

6. Hinge joints

7. Bottom pad

8. Front pad

9. Left pad

10. Right pad

11. Re a r p a d

12. Top spacer

13. Machine cover

14. Toner container (Y,M,C,K)

15. Waste toner box

16. Main tray

17. Spacer B

18. Job separetor tray

19. Document tray

20. Power cord

21. Plastic bag

22. Paper size plates

23. Paper media plates

24. Pin

25. Operation guide etc.

26. Top pad

2MN/2N1

21,22,

23,24,25

Place the machine on a level surface.

Figure 1-2-5

1-2-5

2MN/2N1

Removing the tapes

1. Remove two tapes and the protect sheet.

2. Remove tape and the top spacer.

Protect sheet

Ta pe s

Top spacer

Ta pe

Figure 1-2-6

3. Remove tape and then two protect sheets.

4. Remove three tapes and then protect sheet.

5. Remove tape and then silica gel.

Ta pe

Protect sheets

Silica gel

Ta pe

Figure 1-2-7

1-2-6

6. Open the front cover and then remove

Ta pe

Ta pe s

Ta pe

Protect sheet

tape.

2MN/2N1

Ta pe

Figure 1-2-8

1. Remove three tapes and then remove three protect sheet.

2. Remove two tapes.

Figure 1-2-9

1-2-7

3. Remove tape.

Installing the main tray and job separator tray

2MN/2N1-1

Ta pe

Figure 1-2-10

*: When the finisher has been installed, the job separator tray and the main tray are not needed.

1. Install the main tray included by latching in two hooks and securing by one screw.

Main tray

Hooks

Figure 1-2-11

1-2-8

+ 516 hidden pages

Kyocera FS-C8600DN, FS-C8650DN Service Manual Rev1

Specifications and Main Features

Frequently Asked Questions

User Manual

Revision history

Safety precautions

CONTENTS

1-1-1 Specifications

Specifications

1-1-2 Parts names

(1) Machine

(2) Option

(3) Operation panel

1-1-3 Machine cross section

1-2-1 Installation environment

1-2-2 Unpacking and installation

(1) Installation procedure