Kyocera FS-C5100, FS-5200, FS-5300, FS-5400 Service Manual Rev1 [ENG]

FS-C5400DN

SERVICE

MANUAL

Published in December 2009

842HG111

2HGSM061

Rev.1

CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for proper disposal.

ATTENTION

IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.

Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires municipaux de votre région pour les détails concernant des déchets solides et une mise au rebut appropriée.

Revision history

Revision Date Replaced pages Remarks

1 December 14, 2009 1-4-24, 1-5-2 -

This page is intentionally left blank.

Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect

compliance with warning messages using this symbol.

WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance

with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect

compliance with warning messages using this symbol.

Symbols

The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is shown inside the symbol.

General warning.

Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action.

Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.

1.Installation Precautions

WARNING

• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check

that it is adequate for the rated current. .............................................................................................

• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the

proper authorities. ............................................................................................................................

CAUTION:

• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .......

• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ................

• Do not install the copier near a radiator, heater, other heat source or near flammable material.

This may cause fire. .........................................................................................................................

• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool

as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ...........

• Always handle the machine by the correct locations when moving it. ...............................................

• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause

the copier to move unexpectedly or topple, leading to injury. ...........................................................

• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical

attention. ......................................................................................................................................

• Advice customers that they must always follow the safety warnings and precautions in the copier’s

instruction handbook. .....................................................................................................................

2.Precautions for Maintenance

WARNING

• Always remove the power plug from the wall outlet before starting machine disassembly. ...............

• Always follow the procedures for maintenance described in the service manual and other related

brochures. .......................................................................................................................................

• Under no circumstances attempt to bypass or disable safety features including safety mechanisms

and protective circuits. .....................................................................................................................

• Always use parts having the correct specifications. ..........................................................................

• Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious

accident. ..........................................................................................................................................

• When the service manual or other serious brochure specifies a distance or gap for installation of a

part, always use the correct scale and measure carefully. ................................................................

• Always check that the copier is correctly connected to an outlet with a ground connection. .............

• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it

is dirty, clean it to remove the risk of fire or electric shock. ..............................................................

• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may

damage eyesight. ...........................................................................................................................

• Handle the charger sections with care. They are charged to high potentials and may cause electric

shock if handled improperly. ............................................................................................................

CAUTION

• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are

safely secured so they will not be caught in rotating sections. ..........................................................

• Use utmost caution when working on a powered machine. Keep away from chains and belts. ........

• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................

• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause

abnormally high temperatures. ........................................................................................................

• Do not remove the ozone filter, if any, from the copier except for routine replacement. ....................

• Do not pull on the AC power cord or connector wires on high-voltage components when removing

them; always hold the plug itself. .....................................................................................................

• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a

cable cover or other appropriate item. .............................................................................................

• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ........

• Remove toner completely from electronic components. ...................................................................

• Run wire harnesses carefully so that wires will not be trapped or damaged. ....................................

• After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector,

trapped wire and missing screws. ...................................................................................................

• Check that all the caution labels that should be present on the machine according to the instruction

handbook are clean and not peeling. Replace with new ones if necessary. ......................................

• Handle greases and solvents with care by following the instructions below: .....................................

· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.

· Ventilate the room well while using grease or solvents.

· Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.

· Always wash hands afterwards.

• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to

fire in a furnace, etc. .......................................................................................................................

• Should smoke be seen coming from the copier, remove the power plug from the wall outlet imme-

diately. ............................................................................................................................................

3.Miscellaneous

WARNING

• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the

specified refiner; it may generate toxic gas. .....................................................................................

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1-1 Specifications

1-1-1 Specifications..........................................................................................................................................1-1-1

1-1-2 Parts names............................................................................................................................................1-1-3

(1) Overall ...............................................................................................................................................1-1-3

(2) Operation panel.................................................................................................................................1-1-4

1-1-3 Machine cross section ............................................................................................................................1-1-5

1-2 Installation

1-2-1 Installation environment ..........................................................................................................................1-2-1

1-2-2 Unpacking ...............................................................................................................................................1-2-2

(1) Unpacking .........................................................................................................................................1-2-2

(2) Removing the tape, installation guide, stoppers, panel sheet and upper inner pad assembly..........1-2-4

1-2-3 Installing the expansion memory modules (option).................................................................................1-2-5

1-2-4 Installing the memory card (option).........................................................................................................1-2-6

1-2-5 Installing the hard disk ............................................................................................................................1-2-7

1-3 Maintenance Mode

1-3-1 Maintenance mode .................................................................................................................................1-3-1

(1) Executing a maintenance item ..........................................................................................................1-3-1

(2) Service mode ....................................................................................................................................1-3-2

(3) Printing a event log (EVENT LOG)..................................................................................................1-3-12

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1-4 Troubleshooting

1-4-1 Paper misfeed detection .........................................................................................................................1-4-1

(1) Paper misfeed indication ...................................................................................................................1-4-1

(2) Paper misfeed detection condition ....................................................................................................1-4-2

1-4-2 Self-diagnostic function...........................................................................................................................1-4-3

(1) Self-diagnostic function .....................................................................................................................1-4-3

(2) Self diagnostic codes ........................................................................................................................1-4-4

1-4-3 Image formation problems ....................................................................................................................1-4-26

(1) No image appears (entirely white)...................................................................................................1-4-27

(2) No image appears (entirely black)...................................................................................................1-4-28

(3) A specific color is printed solid. .......................................................................................................1-4-28

(4) The back side gets dirty. .................................................................................................................1-4-28

(5) Image is too light. ............................................................................................................................1-4-29

(6) The background is colored. .............................................................................................................1-4-29

(7) White streaks are printed vertically. ................................................................................................1-4-30

(8) Black streaks are printed vertically..................................................................................................1-4-30

(9) Streaks are printed horizontally.......................................................................................................1-4-30

(10) Spots are printed. ............................................................................................................................1-4-30

(11) The leading edge of image begins to print too early or too late. .....................................................1-4-31

(12) Paper is wrinkled. ............................................................................................................................1-4-31

(13) Offset occurs. ..................................................................................................................................1-4-31

(14) Part of image is missing. .................................................................................................................1-4-31

(15) Fusing is loose. ...............................................................................................................................1-4-32

(16) Colors are printed offset to each other. ...........................................................................................1-4-32

1-4-4 Electric problems ..................................................................................................................................1-4-33

1-4-5 Mechanical problems ............................................................................................................................1-4-36

1-5 Assembly and Disassembly

1-5-1 Precautions for assembly and disassembly............................................................................................1-5-1

(1) Precautions .......................................................................................................................................1-5-1

(2) Drum..................................................................................................................................................1-5-1

(3) Toner container .................................................................................................................................1-5-1

(4) How to tell a genuine Kyocera Mita toner container ..........................................................................1-5-2

1-5-2 Outer covers ...........................................................................................................................................1-5-3

(1) Detaching and refitting the left rear cover, left upper cover and left front cover................................1-5-3

(2) Detaching and refitting the right rear cover, right upper cover and right front cover .........................1-5-6

1-5-3 Paper feed section..................................................................................................................................1-5-8

(1) Detaching and refitting the paper feed roller assembly (paper feed roller and pickup roller)............1-5-8

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1-5-4 Developing section................................................................................................................................1-5-12

1-5-5 Drum section.........................................................................................................................................1-5-14

1-5-6 Transfer/separation section ..................................................................................................................1-5-16

1-5-7 Fuser section ........................................................................................................................................1-5-24

1-5-8 PWBs ....................................................................................................................................................1-5-25

1-5-9 Others ...................................................................................................................................................1-5-42

1-6 Firmware

1-6-1 Downloading firmware ............................................................................................................................1-6-1

(2) Detaching and refitting the retard roller...........................................................................................1-5-10

(3) Detaching and refitting the MP paper feed roller.............................................................................1-5-11

(1) Detaching and refitting the developing unit .....................................................................................1-5-12

(1) Detaching and refitting the drum unit ..............................................................................................1-5-14

(2) Detaching and refitting the main charger unit..................................................................................1-5-15

(1) Detaching and refitting the intermediate transfer unit......................................................................1-5-16

(2) Detaching and refitting the transfer roller unit .................................................................................1-5-18

(3) Detaching and refitting the duplex unit B.........................................................................................1-5-19

(1) Detaching and refitting the fuser unit...............................................................................................1-5-24

(1) Detaching and refitting the power source PWB...............................................................................1-5-25

(2) Detaching and refitting the main PWB ............................................................................................1-5-27

(3) Detaching and refitting the engine PWB .........................................................................................1-5-28

(4) Detaching and refitting the high voltage PWB 1 ..............................................................................1-5-34

(5) Detaching and refitting the high voltage PWB 2 ..............................................................................1-5-41

(1) Detaching and refitting the laser scanner unit.................................................................................1-5-42

(2) Direction of installing the principal fan motors.................................................................................1-5-44

(1) Firmware file......................................................................................................................................1-6-1

(2) Downloading the firmware from the USB memory ............................................................................1-6-2

(3) Downloading the firmware from the memory card.............................................................................1-6-4

2-1 Mechanical Construction

2-1-1 Paper feed/conveying section.................................................................................................................2-1-1

(1) Cassette paper feed section..............................................................................................................2-1-1

(2) MP tray paper feed section ...............................................................................................................2-1-2

(3) Paper conveying section ...................................................................................................................2-1-3

2-1-2 Drum section...........................................................................................................................................2-1-4

(1) Drum section .....................................................................................................................................2-1-4

(2) Main charger unit...............................................................................................................................2-1-6

2-1-3 Expose section........................................................................................................................................2-1-8

(1) Laser scanner unit.............................................................................................................................2-1-8

2-1-4 Developing section................................................................................................................................2-1-10

2-1-5 Transfer/separation section ..................................................................................................................2-1-12

2-1-6 Fuser section ........................................................................................................................................2-1-14

2-1-7 Paper exit/feed shift section..................................................................................................................2-1-16

2-1-8 Duplex/conveying section .....................................................................................................................2-1-18

2-2 Electrical Parts Layout

2-2-1 Electrical parts layout..............................................................................................................................2-2-1

(1) PWBs ................................................................................................................................................2-2-1

(2) Switches and sensors .......................................................................................................................2-2-3

(3) Motors ...............................................................................................................................................2-2-5

(4) Other electrical components..............................................................................................................2-2-6

2-3 Operation of the PWBs

2-3-1 Power source PWB.................................................................................................................................2-3-1

2-3-2 Engine PWB............................................................................................................................................2-3-2

2-3-3 Paper exit PWB.....................................................................................................................................2-3-11

2-4 Appendixes

2-4-1 Appendixes .............................................................................................................................................2-4-1

(1) Wiring diagram ..................................................................................................................................2-4-1

(2) Repetitive defects gauge...................................................................................................................2-4-3

(3) Maintenance parts list .......................................................................................................................2-4-4

1-1 Specifications

1-1-1 Specifications

Type................................................Desktop

Printing method............................... Electrophotographic four color (CMYK) printing using tandem (4) drum system

Paper weight...................................Cassette: 60 to 120 g/m

MP tray: 60 to 220 g/m

Paper types*1..................................Cassette:

Plain, Preprinted, Bond, Recycled, Rough, Letterhead, Color, Prepunched, High quality, and custom 1 to 8

MP tray:

Plain, Transparency, Preprinted, Labels, Bond, Recycled, Vellum, Rough, Letterhead, Color, Prepunched, Envelope, Cardstock, Coated, Thick, High quality, and Custom 1 to 8

Paper sizes .....................................Cassette:

A4, B5, A5, Folio, 8 1/2" × 14" (Legal), 8 1/2" × 11" (Letter), Oficio II, Statement, Executive, ISO B5, A6, Envelope C5, 16K, and Custom

MP tray:

A4, B5, A5, Folio, 8 1/2" × 14" (Legal), 8 1/2" × 11" (Letter), Oficio II, Statement, Executive, A6, B6, ISO B5, Env. Monarch, Envelope #10, Envelope #9, Envelope #6, Envelope DL, Envelope C5, 16K, Hagaki, Oufuku Hagaki, Youkei 2, Youkei 4, and Custom

Printing speeds ...............................Cassette:

A4, B5, A5: 35 ppm Letter: 37 ppm Legal: 30 ppm

Duplex printing speed ..................... A4: 26 ppm

A4, B5, A5: 35 ppm Letter: 35 ppm Legal: 30 ppm

First print out time ...........................B/W: 8 seconds or less

Color: 9 seconds or less (Sleep: 54 seconds or less)

Warm-up time (23

°C, 60%RH) .......Power on: 60 seconds or less

Sleep (within 3 hours): 45 seconds or less

Paper feed source capacity ............Cassette: 500 sheets (80 g/m2)

MP tray: 150 sheets (80 g/m2)

Output tray capacity........................ Top tray: 500 sheets (80 g/m2)

Photoconductor...............................a-Si drum (diameter 30 mm)

Printing method...............................Semiconductor laser (1 beam)

Charging system.............................Roller plus charging

Developing system .........................Dual component interactive touch down developing system

Toner replenishing: Automatic from the toner container

Transfer system .............................. Primary transfer: Elasticity intermediate transfer belt (DC bias)

Secondary transfer: Transfer roller (DC bias)

Separation system ..........................Small diameter separation, discharger needles

Fixing system..................................Heat fusing with a heat roller and a pressure roller

Charge erasing system...................Exposure by eraser lamp (LED)

Cleaning system ............................. Drum: Counter blade

Controller ........................................PowerPC750FL (733 MHz)

Memory...........................................Standard: 256 MB

Maximum: 1280 MB

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1-1-1

2HG

Resolution.......................................600 dpi

Operating systems..........................Microsoft Windows 2000/XP/Vista, Windows Server 2003

Apple Macintosh OS X

Interface..........................................USB: 1 (Hi-Speed USB)

Network: 1 (10BASE-T/100BASE-TX)

USB memory slot: 1 (Full-speed USB)

Hard disk slot ..................................1

Memory card slot ............................ 1 (CompactFlash, 4 GB or less)

Margin.............................................4 mm (left, right, top and bottom)

Operation environment ................... Temperature: 10 to 32.5

°C/50 to 90.5°F

Relative humidity: 15 to 80%

Altitude 2,000 m (6,562 feet) maximum

Illumination 1,500 lux maximum

Dimensions (W × D × H) ................. 345 × 518 × 512 mm

13 5/8 × 18 1/2 × 20 3/16"

Weight.............................................Approx. 37 kg (82 lbs)

Power source..................................120 V, 60 Hz, max. 9.7 A (U.S.A./Canada)

220-240 V, 50 Hz/60 Hz, max. 4.9 A (European countries)

Allowable voltage fluctuation:

Allowable frequency fluctuation:

±10% Max.

±2%

Power consumption ........................Maximum 1157 W (U.S.A./Canada), 1146 W (European countries)

During sleep mode: 10 W

During printing: 628 W (U.S.A./Canada), 608 W (European countries)

During standby: 80 W (U.S.A./Canada), 91 W (European countries)

Power off: 0 W

Operating noise*

............................During printing: LpA = 55 dB (A)

During standby: LpA = 36 dB (A)

During sleep mode: Immeasurably low

: When using CUSTOM 1 (to 8), use the MP tray for paper sizes smaller than 105 × 148 mm (4 1/8 × 5 13/16").

The MP tray can be used with paper sizes over 70 × 138 mm (2 3/4 × 5 7/16").

*2: Sound pressure level at bystander position [front] in accordance with EN ISO 7779.

NOTE: These specifications are subject to change without notice.

1-1-2

1-1-2 Parts names

(1) Overall

11 12 13

2HG

1. Operation panel

2. Front cover

3. Paper stopper

4. Top cover (Top tray)

5. MP (Multi-Purpose) tray

6. Paper cassette

7. Power switch

Figure 1-1-1

8. Left side cover

9. Waste toner box

10. Toner Container M

11. Toner Container C

12. Toner Container Y

13. Toner Container K

14. Paper transfer unit

15. Paper ramp

16. Duplex unit B

17. USB memory slot

18. AC inlet

19. Option interface slot

20. Network interface connector

21. USB interface connector

1-1-3

2HG

(2) Operation panel

12356

9478

1110

Figure 1-1-2

1. Message display

2. Ready indicator

3. Data indicator

4. Attention indicator

5. Arrow keys

6. MENU key

7. OK key

8. Stop key

9. Left select key

10. Right select key

11. Back key

1-1-4

1-1-3 Machine cross section

2HG

13 14

21 22

1. Cassette

2. MP tray

3. Duplex unit B

4. Drum unit M

5. Drum unit C

6. Drum unit Y

7. Drum unit K

8. Main charger unit M

9. Main charger unit C

10. Main charger unit Y

11. Main charger unit K

12. Laser scanner unit

13. Developing unit M

Light path

Paper path

Paper path (optional)

125 12

Figure 1-1-3

14. Developing unit C

15. Developing unit Y

16. Developing unit K

17. Toner container M

18. Toner container C

19. Toner container Y

20. Toner container K

21. Intermediate transfer unit

22. Transfer roller unit

23. Fuser unit

24. Front cover

25. Controller box

1-1-5

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1-1-6

1-2 Installation

1-2-1 Installation environment

1. Temperature: 10 to 32.5°C/50 to 90.5°F

2. Humidity: 15 to 80%RH

3. Power supply: 120 V AC, 220 - 240 V AC

4. Power source frequency: 50 Hz ±0.3%/60 Hz ±0.3%

5. Installation location Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or other strong light when removing paper jams. Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt change in the environmental temperature; and cool or hot, direct air. Avoid places subject to dust and vibrations. Choose a surface capable of supporting the weight of the machine. Place the machine on a level surface (maximum allowance inclination: 1 Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents. Select a well-ventilated location.

6. Allow sufficient access for proper operation and maintenance of the machine.

400 mm

3/4"

°).

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350 mm 13

11/16"

250 mm 9

13/16"

200 mm 7 7/8"

Figure 1-2-1

600 mm 23 5/8"

1-2-1

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1-2-2 Unpacking

(1) Unpacking

220-240 V AC model

1-2-2

Figure 1-2-2 220-240 V AC model

1. Printer

2. Outer case

3. Bottom pad

4. Main pad

5. Upper pad

6. Machine cover 600 × 600 × 900

7. Machine cover

8. Upper tray

9. Left upper pad

10. Right upper pad

11. Toner container (Black)

12. Toner container (Yellow)

13. Toner container (Cyan)

14. Toner container (Magenta)

15. Plastic bags 200 × 700

16. Power cord

17. Waste toner boxes

18. Documents etc.

120 V AC model

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1. Printer

2. Outer case

3. Bottom sheet

4. Bottom pad FL

5. Bottom pad FR

6. Bottom pad BL

7. Bottom pad BR

8. Main pad

9. Upper tray US

10. Machine cover 600 × 600 × 900

11. Machine cover

Figure 1-2-3 120 V AC model

12. Cassette cushion US

13. Left upper pad

14. Right upper pad

15. Toner container (Black)

16. Toner container (Yellow)

17. Toner container (Cyan)

18. Toner container (Magenta)

19. Plastic bags 200 × 700

20. Power cord

21. Waste toner boxes

22. Documents etc.

1-2-3

2HG

(2) Removing the tape, installation guide, stoppers, panel sheet and upper inner pad assembly

1. Remove the tape-A and then remove the

installation guide.

Stopper

2. Remove two tapes-B and then remove two

stoppers.

3. Remove three tapes-C.

4. Remove the panel sheet.

Tape-B

Tape-C

Installation guide

5. Open the top cover.

6. Remove the upper inner pad assembly.

7. Remove the tape.

Tape-C

Panel sheet

Tape-C

(Desiccating agent)

Upper inner pad assembly

Tape-A

Figure 1-2-4

1-2-4

Top cover

Ta pe

Figure 1-2-5

1-2-3 Installing the expansion memory modules (option)

1. Turn off printer power switch.

Caution: Do not insert or remove expansion memory modules while printer power is on. Doing so may cause damage to the printer and the expansion memory modules.

2. Remove two screws and then remove the

main PWB.

2HG

Screw

Main PWB

Screw

3. Insert the expansion memory modules into

the expansion memory socket so that the notches on the memory align with the corresponding protrusions in the slot.

4. Refit the main PWB.

5. Print a status page to check the memory

expansion (See page P.1-3-2). If memory expansion has been properly performed, information on the installed memory is printed with the total memory capacity has been increased. Standard memory capacity: 256 MB

Expansion memory socket

Main PWB

Figure 1-2-6

Expansion

memory socket

Expansion memory module

Figure 1-2-7

1-2-5

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1-2-4 Installing the memory card (option)

1. Turn off printer power switch.

Caution: Do not insert or remove memory card while printer power is on. Doing so may cause damage to the printer and the memory card.

2. Remove two screws and then remove the

main PWB.

Screw

3. Insert the memory card into the memory

card slot. Push it in all the way.

4. Refit the main PWB.

Main PWB

Screw

Figure 1-2-8

Memory card socket

Main PWB

1-2-6

Memory card

Figure 1-2-9

1-2-5 Installing the hard disk

1. Turn off printer power switch.

Caution: Do not insert or remove hard disk unit while printer power is on. Doing so may cause damage to the printer and the hard disk.

2. Remove two screws and then remove the

option interface slot cover.

3. Insert the hard disk into the option interface

slot. Push it in all the way.

4. Secure the hard disk by using two screws.

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Option interface slot cover

Screw

Option interface slot

Screw

Hard disk

Figure 1-2-10

1-2-7

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1-2-8

1-3 Maintenance Mode

1-3-1 Maintenance mode

The printer is equipped with a maintenance function which can be used to maintain and service the machine.

(1) Executing a maintenance item

Message display

Ready to Print.

1. Press the MENU key.

Menu:

Report Print

USB Memory

Job Box

Job Log

Counter

Paper Settings

Print Settings

Network

2HG

Device Common

Security

Job Acconut.Set.

Administrator

Adjust/Maint.

2. Press the arrow key to display

the [Adjust/Maint.].

3. Press the OK key.

Adjust/Maint.:

ColorCalibration

Color Regist.

Restart

Service Setting

4. Press the arrow key to display

the [Service Settings].

5. Press the OK key.

Menu:

Service Status

Network Status

Test Page

Maintenance

DEV-CLN

Drum

LSU

Writing Data

Service Settings

Service Status.................................To print a status page for service purpose (See page 1-3-2).

Network Status................................To print a network status page (See page 1-3-8).

Test Page ........................................To print a test page (See page 1-3-8).

Maintenance ................................... To reset the counter after replacing the maintenance kit (See page 1-3-9).

DEV-CLN ........................................To perform developing unit refreshing (See page 1-3-10).

Drum ...............................................To perform drum surface refreshing (See page 1-3-10).

LSU.................................................To perform LSU dust shield glass cleaning (See page 1-3-11).

Writing Data ....................................To write data into a USB memory (See page 1-3-11).

1-3-1

2HG

(2) Service mode

Service settings Description

Service Status Printing a status page for service purpose

Description

Prints a status page for service purpose. The status page includes various printing settings and service cumulative.

Purpose

To acquire the current printing environmental parameters and cumulative information.

Procedure

1. In the [Service Setting] menu, press the arrow key to select [Service Status].

2. Press the OK key. A confirmation screen appears.

3. Press [Yes] (Left select key). [Accepted.] appears and printing begins.

Completion

Service status page (1)

Service Status Page

Printer



Firmware Version 2HG_3000.000.040

2009.01.27 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]



Controller Information



Memory Status

Standard Size Option Slot Total Size



Time

Local Time Zone Time Server

Installed Options



Paper Feeder2



Paper Feeder3



Paper Feeder4



Paper Feeder5 Memory Card



Hard Disk



Digital Dot Coverage

Average (%)



K: 1.00



C: 2.22



M: 3.33



Y: 4.44



Last Page K/C/M/Y (%) 1.00 / 2.22 / 3.33 / 4.44

FRPO Status



Default Pattern Switch Default Font NameB8V3

500.0 kB

1000.0 kB

+01:00 Amsterdam

10. 183. 53. 13

Installed Installed (Multi purpose) Not Installed Not Installed Installed Installed

/ Usage Page (A4/Letter Conversion) / 11111111 . 0 0 / 2222222. 22 / 3333333. 33 / 4444444. 44

e-MPS error control Y6 0

00 Courier

1-3-2



Figure 1-3-1 Service status page (1)

[XXXXXXXXXXXXXXXX]

Service settings Description

Detail of service status page (1)

No. Items Description

 Firmware version

Engine software version -



 Engine boot version -



Main ROM version

 Panel mask version -

 Used memory -

 Local time zone -

 Presence or absence of

the optional paper feeder 1

 Presence or absence of

the optional paper feeder 2

 Presence or absence of

the optional paper feeder 3

 Presence or absence of

the optional paper feeder 4

 Presence or absence of

the optional memory card

 Presence or absence of

the optional hard disk unit

Installed: Paper feeder (Normal) Installed (Multi purpose): Multi purpose feeder Not Installed: Absence

Installed: Presence Not Installed: Absence

2HG

 Black toner coverage Number of pages printed converted in reference to A4 or Letter size.

 Cyan toner coverage Number of pages printed converted in reference to A4 or Letter size.

 Magenta toner coverage Number of pages printed converted in reference to A4 or Letter size.

 Yellow toner coverage Number of pages printed converted in reference to A4 or Letter size.

 Coverage of the latest

print out

 FRPO settings -

 Machine number -

Black/Cyan/Magenta/Yellow

1-3-3

2HG

Service settings Description

Service status page (2)

Service Status Page

Printer

Firmware Version 2HG_3000.000.040 2009.01.27 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]

Engine Information



NVRAM Version



MAC Address

 

1/2 100/100

 

1/5



0/0/0/0/0/0/0



0/0/0/0/0/0/0



0/0/0/0/0/0/0/0/



0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/ 0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/ F00/U00/0/0/0/0/30/30/70/70/00/00/ABCDE/ 0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/



0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/



0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E



0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/ 0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/



000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000/ 000000000000000000000000000000000000000000000000/ 0000000000000000000000000000000000000000/0000000000/



0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/ 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/ 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/



0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/



0000000000000000/0000000000000000/0000000000000000/0000000000000000/ 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/



0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/



0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/



0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/



12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07 12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07 12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07 12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07



XXXXXXXX



FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/ FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/ FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/ FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/ FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/ FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/ FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/ FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/ [ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFGHIJ]



[ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFG][ABCDEFGHIJ]



ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/ 0000/0000/0000/0000/ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/

XXXXXXXXXXX 00:00:00:00:00:00

   

 

    

 

1-3-4

[XXXXXXXXXXXXXXXX]

Figure 1-3-2Service status page (2)

+ 146 hidden pages

Kyocera FS-C5100, FS-5200, FS-5300, FS-5400 Service Manual Rev1 [ENG]

Specifications and Main Features

Frequently Asked Questions

User Manual

Revision history

Safety precautions

CONTENTS

1-1 Specifications

1-1-1 Specifications

1-1-2 Parts names

(1) Overall

(2) Operation panel

1-1-3 Machine cross section

1-2-1 Installation environment

1-2-2 Unpacking

(1) Unpacking

(2) Removing the tape, installation guide, stoppers, panel sheet and upper inner pad assembly

1-2-3 Installing the expansion memory modules (option)

1-2-4 Installing the memory card (option)

1-2-5 Installing the hard disk

1-3 Maintenance Mode

1-3-1 Maintenance mode

(1) Executing a maintenance item

(2) Service mode