Service Bulletin
SB Number:
Subject:
SB 2HN-008
Noise from the TR-540/560 and image print failure
Creation Date: 14/08/2009
Model: FS-C5100DN/5200DN/5300DN
Phenomenon • Noise may arise from the TR-540/560 at paper feed section 2.
• Image print failure may occur.
Cause Waste toner can not be collected due to a driving failure of the gears at the base image R at the
TR-540/560.
Under this condition the toner gets caked on the inside of the TR-540/560.
Solution The following changes have been made to the TR-540/560:
1. Temporary solutions:
1.1. The driving motion of the gears will be checked during the production process.
1.2. Apply “molykote EM-50LP“ grease at the shaft of the small gear at the front
of the TR-540/560.
2. Permanent solution:
The thickness of the mount positioning boss at the base image R has been increased.
Parts No. Old Parts No. New Parts No. Description
Affected serial
numbers
1 302HL93230
2HL93230
2 302HN93060
2HN93060
Type Measure Serial number
FS-C5100DN Conrmed driving gear motion
FS-C5200DN XEV9307949 and higher
FS-C5300DN XEW9304098 and higher
TR-540 WKJ9310227 and higher
TR-560 WKK9415499 and higher
FS-C5100DN Applied Molykote EM-50LP
FS-C5200DN XEV9609324 and higher
and base image R change.
grease.
302HL93230
2HL93230
302HN93060
2HN93060
TR-540
TR-560
XEU9309757 and higher
XEU9617678 and higher
KMIS Service Department, Kyocera Mita Europe 8860-8895 / SB 2HN-008
Page 1 of 3
TR-540/560 at FIG. 7 Paper Feed Section 2
Service Bulletin
Driving gears
Small gear
Item 1.1. (temporary solution):
Conrm that the drive is transmitted by manually rotating the gear at the back of the TR-540/560.
Item 1.2. (temporary solution):
Apply “molykote EM-50LP“ grease at the shaft of the small gear at the front of the TR-540/560.
Remove the clips and the gears at the
back of the TR-540/560.
KMIS Service Department, Kyocera Mita Europe 8860-8895 / SB 2HN-008
Remove the belt and gears at the front of
the TR-540/560.
Page 2 of 3
Apply a small amount of the grease at the
surface of the shaft of the gear.