Kyocera FS-6525, FS-6025, FS-6530MFP, FS-6030MFP Service Bulletin 2K3 0037 C234

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Measure against the Developer Unit Detection Failure (Measure against the Erroneous Display of The developing unit is not installed” or the Deformed Connector Terminal at the Developer Unit)
Model l:
FS-6025MFP, FS-6025MFP/B, FS-6030MFP, FS-6525MFP, FS-6530MFP
(Machine inner side)
<Connector on the developer unit rear side> (View from the main unit inner side)
The connector terminal at the developing unit may be deformed by contact with the connector on the detection PWB attached while being slanted when installing the developer unit.
NG condition
OK condition
Detection PWB slants counterclockwise.
Detection PWB
Holder
(Not individually supplied to the field)
Service Bulletin Ref. No. 2K3-0037 (C234)
<Date> September 7, 2012
Topic
The detection PWB for the developer unit may be slightly slanted in counterclockwise direction depending on structural variation since there is backlash between the detection PWB and its holder in the main unit. If trying to install the developer unit to the main unit under this condition, the message The developing unit is not installed” may not disappear, or the connector terminal on the developer unit’s rear side may be deformed due to the contact with the connector holder on the detection PWB.
Field Measures
Please correct the angle of the detection PWB in the main unit and the deformed connector terminal on the developing unit side by following the procedures described on the next pages.
Content of Changes (For more details, please refer to the page 3.)
(Temporary measures) - The detection PWB in the holder is attached while aligning it rightwards.
- It is checked at factory if the main unit can detect the detection PWB for the developer unit. (Permanent measure) - The rib was added to the holder to attach the detection PWB in order to prevent the detection PWB from slanting counterclockwise.
KYOCERA Document Solutions Europe
Technical Customer Service Division (TCSD)
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KMC’s Classification Entire Stock Rework In-Field modification at next visit
In-Field modification by case No modification necessary
Field Measures:
When the phenomenon described above occurs, please 1) correct the tilt of the detection PWB, and 2) check the condition of the connector terminal at the developer unit by following the procedures described below. Additionally, if the connector terminal is deformed, please correct it.
(Please make sure to wear earth strap when performing the correction above.)
Serial Nos. of the Affected Machines: Please refer to the pages 4 to 6.
No.
Procedure
Details
1
1. Open the right cover 1 and the front cover.
2. Release the lock lever and then remove the waste toner box.
3. Release the toner container lever (blue) and then remove the toner container.
4. Release the lock lever (x2) (yellow) and open the developing cover.
5. Release the lock lever (yellow) and then remove
the developer unit.
6. Release the lock lever (yellow) and then remove
the drum unit.
* Please refer to the Service Manual for each
procedure to remove the parts.
2
Correct the angle of the slanted detection PWB on the machine inner side.
(Please make sure to wear earth strap.)
Align the connector of the detection PWB rightwards by hand inserting from the opening in front of the main unit in order to uniform the gap (X) between the holder opening and the connector. (NG figure to the right shows the state that the upper gap (X) is narrowed and the lower gap (X) is wider. That means that the detection PWB is slanted counterclockwise.)
(Machine inner side)
(Connector of the detection PWB)
Detection PWB
NG
OK
Connector on the detection PWB
X (Uniform the gap.)
Narrow
Wide
Opening of the holder
Service Bulletin Ref. No. 2K3-0037 (C234)
<Date> September 7, 2012
[Field Measures] * Please make sure to wear earth strap when performing the procedures 2 and 3.
KYOCERA Document Solutions Europe
Technical Customer Service Division (TCSD)
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