RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE
OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.
It may be illegal to dispose of this battery into the municipal waste stream. Check with your
local solid waste officials for details in your area for proper disposal.
ATTENTION
IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE
DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES
INSTRUCTIONS DONNEES.
Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les
fonctionnaires municipaux de votre région pour les détails concernant des déchets solides
et une mise au rebut appropriée.
Notation of products in the manual
For the purpose of this service manual, products are identified by print speed at A4 modes.
FS-1040: 20/21 ppm model
FS-1060DN: 25/26 ppm model
Revision history
RevisionDateReplaced pagesRemarks
This page is intentionally left blank.
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
Safety warnings and precautions
Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect com-
pliance with warning messages using this symbol.
Symbols
The triangle () symbol indicates a warning including danger and caution. The specific point of attention is
shown inside the symbol.
General warning. Warning of risk of electric shock.
Warning of high temperature.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action. Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
General action required. Remove the power plug from the wall outlet.
Always ground the copier.
1. Installation Precautions
WARNING
• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check that
it is adequate for the rated current. .....................................................................................................
• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper
• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .........
• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .................
• Do not install the copier near a radiator, heater, other heat source or near flammable material. This
may cause fire. ...................................................................................................................................
• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............
• Always handle the machine by the correct locations when moving it. .................................................
• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ..............................................................
• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally
ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately.
If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten-
• Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. ........................................................................................................................
• Always use parts having the correct specifications. ............................................................................
• Always use the thermostat or thermal fuse specified in the service manual or other related brochure
when replacing them. Using a piece of wire, for example, could lead to fire or other serious acci-
• Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ...............................................................................................................
CAUTION
• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely
secured so they will not be caught in rotating sections. ......................................................................
• Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........
• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ...........................................................................................................
• Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................
• Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. ........................................................................................................
• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. ................................................................................................
• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........
• Remove toner completely from electronic components. .....................................................................
• Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................
• After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. .......................................................................................................
• Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. .......................................
• Handle greases and solvents with care by following the instructions below: ......................................
· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
· Ventilate the room well while using grease or solvents.
· Allow applied solvents to evaporate completely before refitting the covers or turning the power
switch on.
· Always wash hands afterwards.
• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. ...........................................................................................................................
• Should smoke be seen coming from the copier, remove the power plug from the wall outlet immedi-
120 V Specification Model:120 V (60 Hz, 5.4 A)
230 V Specification Model: 220 to 240 V (50 Hz/60 Hz, 2.8 A)
*:The Manual Feed tray is only provided on the 25/26 ppm model.
NOTE: These specifications are subject to change without notice.
1-1-2
6.7 kg/14.74 lb
1-1-2 Parts names
1. Top tray
2. Paper stopper
3. Operation panel
4. Power switch
5. Front cover
6. Manual feed paper width guides*
7. Manual feed tray*
8. Cassette cover
9. Cassette
10. Paper width guides
11. Paper length guide
12. Fuser top cover
13. Rear cover
14. USB interface connector
15. Network interface connector*
16. Power code connector
(1) Machine
10
2M2/2M3
1
23
5
6
7
8
9 1011
4
12
13
14
15
16
Figure 1-1-1
*: 25/26 ppm model only.
1-1-3
(2) Operation panel
1. Processing indicator
2. Attention indicator
3. Go key
4. Cancel key
5. Quiet Mode key
2M2/2M3
5
4
21
Figure 1-1-2
3
1-1-4
1-1-3 Machine cross section
1. Cassette
2. Paper feed/conveying section
3. Toner container
4. Developing unit
5. Waste toner box
6. Drum charge roller
7. Drum unit
8. Transfer/separation section
9. Laser scanner unit
10. Fuser section
11. Exit section
12. Top tray
(1) 20/21 ppm Model
2M2/2M3
6
5
12
91110
3
7
8
4
2
1
Light path
Paper path
Figure 1-1-3
1-1-5
(2) 25/26 ppm Model
1. Cassette
2. Paper feed/conveying section
3. Manual feed tray
4. Toner container
5. Developing unit
6. Waste toner box
7. Drum charge roller
8. Drum unit
9. Transfer/separation section
10. Laser scanner unit
11. Fuser section
12. Feedshift/exit section
13. Duplex conveying section
14. Top tray
2M2/2M3
13
7
6
14
101211
4
8
9
5
2
1
3
Light path
Paper path
Figure 1-1-4
1-1-6
1-2 Installation
1-2-1 Installation environment
1. Temperature: 10 to 32.5°C/50 to 90.5°F
2. Humidity: 15 to 80% RH
3. Power supply: 120 V AC, 5.4 A
220 - 240 V AC, 2.8 A
4. Power source frequency: 50 Hz ± 2%/60 Hz ± 2%
5. Installation location
Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or other strong light when removing paper jams.
Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an
abrupt change in the environmental temperature; and cool or hot, direct air.
Avoid places subject to dust and vibrations.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowance inclination: 1°).
Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such
as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
Select a well-ventilated location.
6. Allow sufficient access for proper operation and maintenance of the machine.
Machine front : 25 cm/ 10"
Machine rear : 35 cm/ 14"
Machine right : 20 cm/ 8"
Machine left : 20 cm/ 8"
Machine top : 40 cm/ 15 3/4”
2M2/2M3
200 mm
(8")
200 mm
(8")
Figure 1-2-1
350 mm
(14")
400 mm
(15-3/4")
250 mm
(10")
1-2-1
1-2-2 Unpacking and installation
(1) Installation procedure
Start
Unpacking
Taking out the machine
Removing the tapes
Installing the cassette cover
2M2/2M3
Loading paper (cassette)
Installing the toner container
Connect the USB cable
Connect the Network cable (25/26 ppm model)
Connect the power cord
Installing the toner
Make test printing
Installing the printer driver
Completion of the machine installation.
Figure 1-2-2
1-2-2
2M2/2M3
Unpacking
4
2
1
6
8
3
5
9
12
10
11
13
14
7
15
1. Machine
2. Outer case
3. Bottom left pad
4. Bottom right pad
5. Machine cover
6. Top left pad
7. Top right pad
8. Top spacer
9. Cassette cover
10. Power cord
11. Toner container
12. DVD
13. Operation guide
14. Quick installation guide
15. USB cable*1
*1:Chaina model only
*: Place the machine on a level surface.
Figure 1-2-3
1-2-3
1. Remove tape.
Removing the tapes
Tapes
2M2/2M3
2. Remove two tapes.
Figure 1-2-4
Tape
Tape
Figure 1-2-5
1-2-4
2M2/2M3
Installing the cassette cover
Loading paper (cassette)
1. Attach the cassette cover.
Attach the cassette cover so that its
right and left-side pins and the boss on
the machine frame mate with each
other.
*: If performing installation in a 25 ppm
model, install the cassette cover so that
its guide at the top is positioned above
the MF base.
1. Open the cassette cover.
Guide
Cassette cover
MF base
Figure 1-2-6
2. Adjust the position of the width guides
located on the left and right sides of the
cassette.
*:
Paper sizes are marked on the cassette.
Cassette cover
Figure 1-2-7
Paper width guides
Figure 1-2-8
1-2-5
3. Adjust the paper length guide to the paper
size required.
4. Load the paper all the way in the cassette until the paper touches the far
inner side.
*: Ensure the side to be printed is facing up
and the paper is not folded, curled, or
damaged.
2M2/2M3
Paper length guide
Figure 1-2-9
*: Adjust so that there is no gap between
the paper length guide and the paper.
Figure 1-2-10
Figure 1-2-11
1-2-6
*: Load an amount of paper that fits under
the tabs on the width guides.
*: Ensure that the loaded paper does not
exceed the level indicated.
2M2/2M3
Ta bs
Exceed the level indicated
Figure 1-2-12
5. Close the cassette cover.
Figure 1-2-13
1-2-7
1. Open the front cover.
Installing the toner containers
2M2/2M3
Front cover
Figure 1-2-14
2. Shake the toner container at least 10
times as shown in the figure in order to
distribute the toner evenly inside the
container.
3. Install the toner container in the printer.
*: Push in firmly until you hear a “click”
sound.
Figure 1-2-15
Figure 1-2-16
1-2-8
4. Close the front cover.
Connecting the USB Cable
2M2/2M3
Figure 1-2-17
1. Connect the USB cable (not included)
to the USB interface connector.
Connect the other end of the USB cable
to the computer's USB interface connector.
*: China model only included.
Figure 1-2-18
1-2-9
1. Connect the network cable (not
Connecting the Network Cable (25/26 ppm model only)
Connecting the power code
included) to the network interface connector.
Connect the other end of the cable to
the PC or your network device.
*: Use shielded interface cables.
2M2/2M3
1. Connect the power cord to the power
cord connector at the rear of the printer.
2. Connect the other end of the power
cord to a power outlet.
Figure 1-2-19
Figure 1-2-20
1-2-10
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