Kymco Spike 125 User Manual

SPIKE 125

DRIVER'S MANUAL

KWANG YANG MOTOR CO.,LTD.

Dear KYMCO Motorcycle Users:

Thank you for purchasing this KYMCO scooter and welcome to the family

of KYMCO scooter riders. To enjoy safer and more pleasant riding, become

thoroughly familiar with this owner manual before you ride the scooter.

You safety depends not only on your own alertness and familiarity with the

scooter but also the scooter mechanical condition.

A pre-ride inspection before every outing and regular maintenance are

essential. The quality of each KYMCO motorcycle is guaranteed.

Note: 1. The information and specifications stated in this manual are for

reference only and subject to change without notice.

2. When starting the engine, the battery must be installed to facilitate

starting and increase the engine performance.

TABLE OF CONTENTS

1.PRECAUTIONS FOR A SAFE RIDING

2.ASSEMBLY PARTS

3.OPERATION INSTRUCTIONS

IGNITION SWITCH/STEERING&HANDLEBAR LOCK

ELECTRIC STARTER BUTTON. HEADLIGHT SWITCH

HEADLIGHT DIMMER SWITCH

HORN BUTTON/TURN SIGNAL SWITCH

SEAT LOCK/MET-IN BOX. HELMET BUCKLE

INSTRUMENTS

4.PRE-RIDE INSPECTION

ADVANCE INSPECTION. ENGINE OIL LEVEL INSPECTION/REFILLING

BRAKE INSPECTION. TIRE INSPECTION

FUEL LEVEL INSPECTION/REFILLING

STEERING HANDLEBAR. INSTRUMENT LIGHTS INSPECTION

BRAKE LEVER FREE PLAY INSPECTION&ADJUSTMENT.

CLUTCH PANEL INSPECTION & ADJUSTMENT

CHOKE KNOB

1

3

5

5
6
7
7
8
9

10
10

11
13
14

15
17

TABLE OF CONTENTS

5.ENGINE STARTING METHODS

USE THE ELECTRIC STARTER BUTTON

START WITH THE KICK LEVER

6.NORMAL RIDING METHOD

7.PRECAUTIONS FOR RIDING

8.HOW TO STOP RIDING

9.EASY MAINTENANCE

AIR CLEANER INSPECTION AND AIR CLEANER CLEANING&REPLACEMENT

BATTERY

FUSE CHANGE

ENGINE OIL CHANGE

SPARK PLUG INSPECTION

10.IMPORTANT NOTICES

POLLUTION-FREE PERIODIC MAINTENANCE SCHEDULE
SPECIFICATIONS

19

20

21

22

24

27

29

29

31

32

33

34

36

37

38

1.PRECAUTIONS FOR A SAFE RIDING

(1) CLOTHES

To relax and wear comfortable clothes are the main

points for a safe riding.

To observe traffic laws, keep a cool mind, relax and be
careful will provide you a safe riding.
Wear helmet and fasten it tightly.
Have the clothes well-arranged. Fasten shirt cuffs and
keep them from hooking the brake lever.
Wear low-heeled shoes for a safe riding.
When riding, use both hands to grasp the handlebar. It
is very dangerous to hold the handlebar with one hand.

CAUTION:

A motorcycle rider should not wear loose or too long



clothes to avoid danger.

During riding or 10 minutes after the motorcycle is



stopped, do not touch the exhaust muffler to avoid

scalding.

When parking the motorcycle, keep it away from dry



lawn or inflammables to avoid danger.

－－1

(2) RIDING METHOD



The safety of two-wheel vehicles is influenced by sitting
position. The rider should sit on the central part of the
seat cushion. If the rider sits on the rear part of the seat,
the load of front wheel will decrease. As a result, the
handlebar will swing and cause danger to the rider.



When making a turn, it will be easier for the rider to
steer the motorcycle by leaning the body inward slightly.
The motorcycle will lose its balance if the rider fails to
keep his body leaning inward.



When riding on a damaged or macadam road. Slow
down the speed and hold the handlebar tightly.

(3) CARRYING GOODS

Keep a good sitting posture to operate the motorcycle
properly.

The feel of the handlebar will be different when carrying

goods on the motorcycle. Overloading may cause the
handlebar to swing. Avoid riding with overload.
Max. loading capacity of the met-in box is 1.5kg.
Max. loading capacity of the rear carrier is 5kg.

－－2

2. ASSEMBLY PARTS

Tool Box
Fuel Tank Cap

Taillight/Stoplight
L. Rear Turn Signal Light

Main Stand

Side Stand

Engine Serial number
Change Gear Shift Pedall

L. Front Turn Signal Light
Turn Signal Switch

Headlight Dimmer
Switch
Passing Signal Switch
Horn Button

－－3

Instruments

Headlight

R. Front Turn
Signal Light

Rear Brake Lever
Kick Lever

Frame Serial Number

Exhaust Muffler
R.Rear Turn

Signal Light

Ignition Switch

Headlight Switch
Electric Starter Button

－－4

3. OPERATION INSTRUCTIONS

(1) IGNITION SWITCH/STEERING&HANDLEBAR LOCK

ON

: At this position, power is connected to start the

engine. The key cannot be taken out.

OFF

: At this position, power is cut off and the engine

stops. The key can be taken out.

: At this position, the steering handlebar is locked.LOCK

The key can be taken out

《》Locking Method

Turn the steering handlebar left to the full and then push

and turn the ignition switch key left to the " " position

he handlebar can be locked.

,t

《》Unlocking Method

Turn the ignition switch key right to the" " and the
" " is releasedLOCK

CAUTION:

After locking, turn the handlebar gently to make sure



that it is locked.

Do not turn the ignition switch to the" " Position



during riding,
control and

Don't park your motorcycle at a place to hinder the traffic.



automatically.

otherwise the handlebar will be out of

cause accidents.

LOCK

OFF

LOCK

－－5

(2) ELECTRIC STARTER BUTTON



To start the engine, first turn on the ignition switch and

then push the electric starter button. At this time, be sure
to fully apply the front or rear brake lever (pedal) in order
to connect the power.

CAUTION:



During engine running, do not push the starter

electric

button to avoid engine damage.



Turn the headlight switch and turn signal switch off

before using the starter button.

Release the starter button immediately after the



electric

electric

off

engine is started.

(3) HEADLIGHT SWITCH

At this position, the position light, headlight, instrument
lights and taillight turn off together.
At this position, the position light, instrument lights
and taillight light turn on.
At this position, the position light, headlight, instrument
lights and taillight light all turn on.

LIGHTS

LIGHTS

－－6

(4) HEADLIGHT DIMMER SWITCH

LIGHTS

Switch to this position for using high beam.
When riding in downtown area or there is a
car

coming from the opposite direction, use

low

beam to avoid affecting the visibility of

PASSING

coming
When passing,if there are cars coming from

cars.

the opposite direction,press and release the

PASSING

switch and the headlight will wink

to warn the coming cars.

CAUTION:

This indicator comes on when the long distance

 light

is turned on.

(5) HORN BUTTON/TURN SIGNAL SWITCH



When the ignition switch key is turned the" "position,
push the horn

right. For turning to the left. Push the turn

to the

switch button to release it. Horn Button.

signal
The horn and turn signal switch do not work when the



ignition switch is the" ".

CAUTION:



The turn signal light will not release automatically. Be

button and it will sound. For turning

OFF

ON

sure to reset it after use; otherwise it may affect the traffic
safety.

LIGHTS

ON

PASSING

LIGHTS

LIGHTS

ON

－－7

T

E

HELNET

HOLDER

(6) SEAT LOCK/MET-IN BOX

Unlock the seat and put the helmet in the MET-IN box.



Unlocking Method

《》

Stop the engin and turn the ignition switch to the " "
position. Insert the ignition switch key into the seat lock
and turn it right.
To lock the seat, push on it until it lock automatically.



Make sure the seat is secure before riding.

CAUTION:

Never put the key inside the seat cushion to lock the seat.

HELMET BUCKLE

(7)

1.Open the seat with the key and lift up the

ignition switch

seat.

2.Put the helmet retaining ring into the helmet buckle.

3.Put down the seat and it will lock automatically.
Take out the helmet in the reserve order of the above steps.



CAUTION:

When riding, wear the helmet and do not retain it on the



motorcycle to avoid damage of coated parts.

OFF

HELNE

HOLD

HOLDER

ET

－－8

(8) INSTRUMENTS

0 0 0 0 0 0

MILEAGE COUNTER: The total riding mileage is
indicated by kilometer. The figure in black and white is
an unit of 100m.
TURN SIGNAL INDICATOR: When the turn signal
switch is operated, this indicator will wink.
HIGH BEAM INDICATOR: This indicator comes on when
the long distance light is turned on.
FUEL GAUGE: The fuel gauge is to show the volume of
gasoline in the fuel tank. If the fuel gauge pointer is at the
red area, the fuel is insufficient. Refill nonleaded gasoline

as soon as possible.
OIL INDICATOR: The indicator will tell you the time of
oil change. Usually, the display is in blue color and it will
red when oil change is required. After change, insert the
key into the release hole as the figure shown, the red
color will turn to blue again.
SPEEDOMETER: The riding speed is indicated by
km/hour or mph.
SPEED POSITION INDICATOR: When the engine is at
the neutral or the others speed position, this indicator
will come on when the ignition switch is on.

0 0 0 0 0 0

－－9

4. PRE-RIDE INSPECTION

OIL

0.9L

(1) ADVANCE INSPECTION



Get into a good habit of inspection before riding. For the
sake of safety and to prevent vehicle damage and traffic
accidents, the pre-ride inspection is absolutely required.

CAUTION:

Be sure to perform inspection and maintenance for your
new motorcycle after it isridden for 300km.

(2) ENGINE OIL LEVEL INSPECTION/REFILLING



Place the motorcycle on its main stand. Take out the oil
dipstick and wipe it clean.

Directly insert the oil dipstick into the engine oil.



(Don't screw it in.)

Take out the oil dipstick and check the oil level. If it is



close to the lower limit, add engine oil to the upper limit.

CAUTION:



The temperature of engine and exhaust muffler is very
high. When checking the oil level, be careful to avoid
scalding.

Riding with insufficient engin oil will cause breakdown



easily.

OIL

0.9L

－－10

(3) BRAKE INSPECTION

U

.

S

.

30

10

TIRE

GAUGE

OIL

0.9L



Ride the motorcycle at low speed on a dry road and
respectively apply the front brake lever and rear brake
pedal to check the



The brake lever should have proper free play.



"Free play" means the distance from the position of
loose

brake to the position of fully applied brake.



Measure the free play at the brake lever pedal end and
check if it

is within the specified value of (2 cm rear

brake).

(4) TIRE INSPECTION

1. TIRE PRESSURE CHECK

Check if the tire pressure is normal when the tire is in



contact with level ground.

If there is any abnormal condition, check the tire pressure



with a tire pressure gauge.

Measure the tire pressure under room temperature.



The tire pressure must not overpass 2.50kg/cm



brake performance.

～3

OIL

0.9L

GY6

2~3
cm

T

N

E

T

A

P

100

90

L

i

S

80

.

P

S

.

U

70

E

E

UG

60

IR

A

T

G

50

10

40

20

30

2

－－11

2. CRACKS & DAMAGE



Check the tire-contact area for crack or damage.

3. ABNORMAL WEAR



Check the tire-contact area for abnormal wear.

4. FOREIGN OBJECTS OF METAL PIECE & GRAVEL



Check the tires and tire-contact area for imbedded objects

of metal piece and gravel.

5. DEPTH OF TIRE GROOVE

If the tire is worn to the wear limit indication mark,



replace it with a new one.

NORMAL PRESSURE(1 Rider / 2 Riders )

Front Wheel

Rear Wheel

CAUTION:



Abnormal tire pressure, crack, damage and abnormal wear

1.75/2.0 kg/cm

1.75/2.25 kg/cm

2

2

will cause unsteady handlebar and result in tire break.

If the tire has cracks or is worn to the wear limit indication



mark, replace it with a new one.

－－12

(5) FUEL LEVEL INSPECTION/REFILLING



Check if the fuel is sufficient.



If the fuel gauge pointer is at red grid, refill #92 or

nonleaded gasoline as soon as possible.

《》

Refilling Method

Stop the engin and turn the ignition switch to the " "

1.
position

Insert the ignition switch key into the seat lock(Refer to

2.

.

P8) and turn it right to unlock the seat.

3.Open the seat.

4.Turn the tank cap counterclockwise with hand to

fuel

open the cap.

5.Turn the fuel tank cap clockwise to tighten it.

6.Close the fuel tank cap in the reverse order of opening.

Unlock
Lock

CAUTION:

Be sure to stop the engine before refilling.


The gasoline level shall not exceed the reference plate;

otherwise the fuel will penetrate out.



When refilling, do not add other additives to avoid engine

breakdown.

#95

OFF

－－13

(6) STEERING HANDLEBAR



Visually inspect the steering handlebar for damage.



Apply the front brake and move the handlebar upward and

downward to check for abnormal noise.



Move the steering handlebar upward, downward, rightward

and leftward to check for any loose parts.

Check if the handlebar rotates freely.



If any abnormal condition is found, go to your motorcycle



dealer or for inspection.

(7) INSTRUMENT LIGHTS INSPECTION

Check the speedometer pointer for proper operation.



Check the fuel gauge pointer for proper operation.



Check the turn signal indicator and high beam

 indicator

for proper operation.

0 0 0 0 0 0

－－14

(8) BRAKE LEVER FREE PLAY INSPECTION &

OIL

0.9L

ADJUSTMENT

Adjust the rear brake pedal free play with the brake

adjusting nuts.

After adjustment, fully apply the rear brake pedal and



check if the free play is within the specified value
(2 cm). Increase play Decrease play

～3

CAUTION:

After the brake is adjusted, align the groove of adjusting



nut with the pin in order to avoid accident and danger
during riding.

(9) CLUTCH PANEL INSPECTION & ADJUSTMENT

Check the clutch panel for proper operation.
If adjustment is necessary, turn the adjusting bolt by



loosing the lock nut.

Lock Nut Adjusting Bolt

CAUTION:

If it is hard to adjust for you,go to a KYMCO distributor



or service station for inspection.

OIL

0.9L

KYM

GY6

2~3
cm

－－15

(10) HORN/LIGHTS INSPECTION

Turn the ignition switch to the " " position and push the ON

horn button to check if it sounds.

Headlight/Taillight Inspection:
Start the engine and turn on the headlight switch to check
if the headlight and taillight are good and check the light
shells for dirt and damage.

Stoplight Inspection:

Apply the front and rear brake levers respectively to check
if the stoplight is good. And also check the stoplight shell
for dirt and damage.

Turn Signal Light Inspection:

Operate the turn signal switch to make sure whether the
right/left front and rear turn signal lights can wink and
buzz. Also check the light shells for dirt and damage.

Headlight Taillight/ Stoplight Turn signal light
Horn button

CAUTION:

Replace any dirty or damaged lights with new ones to



avoid danger during riding.

LIGHTS

ON

－－16

(11) CHOKE KNOB

For cold starting, pull down the choke knob. After the



engine warms up, restore the choke knob to its original

position.

OFF

CAUTION:

Do not use the choke knob for a long time; otherwise the



mixture will become too rich and cause engine stop.

(12) DRIVE CHAIN INSPECTION/ ADJUSTMENT

The chain should have a slack of 1 2cm in its center～

between the two sprockets.

Adjustment: Loosen the rear axle nut and turn the
adjusting nut until the index mark is aligned with the
punch mark on the adjuster. Then tighten the rear axle
nut.
Rear Axle Nut Adjusting Nut

The rear wheel will move backward during adjustment, so

the rear brake free play shall also be adjusted.

－－17

LIGHTS

.

ON

(13) FRONT/REAR SHOCK ABSORBER INSPECTION



Check the condition of the front/rear shock absorbers by

pressing down on the handlebar and seat several times.

(14) BRAKE PERFORMANCE INSPECTION



Fully apply the front and rear brake lever pedal and move

the

motorcycle forward to see if the braking effect is good.

(15) REAR MIRROR ANGLE CHECK



Sit on the motorcycle uprightly and make a iewing test

of the rear mirror angle.

(16) LICENSE PLATE CHECK



Check the license plate for dirt and damage, then tighten it.

(17) REFLECTOR CHECK



Check the reflector for dirt and damage.

(18) PREVIOUS ABNORMAL PARTS INSPECTION



Make sure that the previous abnormal parts are repaired.

(19) LUBRICATION POINT CHECK



Visually check if all motorcycle lubrication points are

lubricated properly.

v

Oil

－－18

5. ENGINE STARTING METHODS

N

1

2

3

4

4

3

2

1

N

(1) TURN THE IGNITION SWITCH "ON"

Unlock the steering handlebar.



Turn the ignition switch to the " " position.

 ON

CAUTION:

Check the gasoline volume and engine oil level before



starting the engine.

(2) USE NEUTRAL POSITION

The engine must be started in the neutral position.

When the ignition switch is , the neutral position
indicator comes on.

ON

－－19

(3) USE THE ELECTRIC STARTER BUTTON

OFF

Push the electric starter button without rotating the



throttle

If the engine fails to start after the electric starter



button is rotate the
throttle grip for 1/8 1/4 turn to facilitate

When the motorcycle is not used for a long time or



the fuel
start after the

grip.

pressed for 3 4 seconds,

～

～

starting.

tank is empty, if the engine is still hard to

fuel tank is refilled with gasoline, push
down the choke knob, slightly turn the throttle
and push the electric starter button for several times
to start the engine.

In order to avoid battery overcharge, do not push the



starter button more than 5 seconds.

If the engine does not start after the electric starter



button
seconds and
engine by the kick

is pushed for 5 seconds, wait for more than 5

then push the button again or start the

lever.

grip

0 0 0 0 0 0

LIGHTS

LIGHTS

OFF

.

CAUTION:



Don't push the starter button while the engine is

electric

running; otherwise the engine will be damaged.

After the engine warms up, restore the choke knob to its



original position.

ON

－－20

(4) START WITH THE KICK LEVER

OIL

0.9L

1.Place the motorcycle on its main stand on level ground.

2.Depress the kick lever with force.

When the engine is cold and does not start after the kick



lever is depressed for 3 4 times, rotate the throttle grip

for 1/8 1/4 turn to facilitate starting.

～

Warm up the engine for a little while (about 2 3 minutes)

～

～

after cold start.

After the engine is started, do not accelerate suddenly and



keep riding at low speed to prolong the engine service life.

CAUTION:

After the engine is started, the kick lever must be returned



to its original position.

The exhaust contains poisonous carbon monoxide which



is harmful to human body. Never run the engine in a

closed area.

Turn off all light switches before starting the motorcycle.



－－21

1/8~1/4

OIL

0.9L

6. NORMAL RIDING METHOD

(1) STARTING THE ENGINE

Start the engine by referring to the starting methods



specified in Section 5.

CAUTION:

Keep your finger away from the button immediately after



the engine is started to avoid engine damage.

The rear brake pedal should be kept at the braking position



before riding.

(2) REBOUND THE MAIN STAND

Keep the rear brake pedal at braking position and push the



motorcycle forward, then the main stand will rebound

automatically.

CAUTION:

After starting the engine and before moving, do not turn



the throttle grip to increase the engine rpm.

LIGHTS

－－22

(3) CORRECT SITTING POSITION

N

1

2

3

4

4

3

2

1

N

Ride astride on the motorcycle from the left side and



sit upright. Touch the ground with left foot to avoid
slipping.

CAUTION:

The rider must wear helmet, gloves and goggles.



Do not wear any clothes which will affect riding safety.



(4) SHIFTING

Depress the change gear shift pedal into the 1st speed.



Slowly rotate the throttle grip at the same time. Then the



motorcycle will move smoothly.

CAUTION:

When changing speed, the throttle grip must be turned to

the closed position. Otherwise, damage to the engine and
drive chain can result.

－－23

7. PRECAUTIONS FOR RIDING

(1) CORRECT RIDING



Before moving, turn on the turn signal light and make sure

whether the rear side is safe.

Do not rush into the car lanes and always keep the



motorcycle to the right side to avoid danger.

CAUTION:

Moderate riding will prolong the engine service life. The

clutch linings are worn more quickly when often ridden at
low speed.

(2) SPEED CONTROL

The speed is controlled by the throttle grip.

ROTATE The speed will become faster. Don't be

to accelerate.hasty

When riding on an ascending road, rotate

throttle grip gradually to increase thethe

power.horse

RESTORE The speed will become slower. Restore

throttle grip quickly.The

CAUTION:

Apply the brake level while restoring the throttle grip. This



shorten the brake time required to slow down.

will

－－24

(3) PROPER RIDING WILL PROLONG THE

OIL

0.9L

LIFE



For a new motorcycle, keep the speed below 60km per

ENGINE

60KM

hour within the first 1000km of riding.



Avoid sudden acceleration and long-time riding at high

speed.

In hot weather, the engine overheats easily at long-time



0 0 0 0 0 0

idling. Stop the engine in this case.

CAUTION:

Moderate riding will prolong the engine life.

(4)

APPLY BOTH FRONT LEVER AND REAR BRAKE
PEDAL WHEN BRAKING



First restore the throttle grip to the closed position and

then pull the brake lever and depress the brake padel tight.



The best way to brake the motorcycle is to pull the brake

and depress the brake padel

lever "slowly" at the very
beginning, then pull them tight.

CAUTION:



Apply single brake lever will cause the motorcycle to slip.



During riding, never brake the motorcycle suddenly,
otherwise i
be very

t may cause the motorcycle to slip and could

dangerous.

OIL

0.9L

GY6

－－25

(5) DO NOT MAKE SUDDEN STOP OR SHARP TURN



Sudden stop and sharp turn are the main causes for
slipping and could be very dangerous.

In rainy days the road is slippery. Sudden stop will cause



the motorcycle to slip. Be careful to avoid danger.

(6) BE MORE CAREFUL WHILE RIDING IN RAINY DAYS



A longer braking distance is required in rainy days than in
sunny days. Be sure to slow down and brake the
motorcycle slowly as soon as possible.

When riding on a descending road, restore the throttle grip



to closed position and slow down by making intermittent
braking.

CAUTION:



A longer braking distance is required in rainy days. Be
sure to slow down and brake the motorcycle slowly as
soon as possible.

－－26

8. HOW TO STOP RIDING

GY6

OIL

0.9L

(1) WHILE GO NEAR THE PARKING PLACE



Turn on the turn signal light in advance. Watch out
vehicles coming behind or aside and stop the motorcycle
to the right side slowly.



Restore the throttle grip to closed position and apply the
front level and rear brake pedal as soon as possible.



At this moment, the stoplight will come on to warn the
vehicles coming behind.

OIL

0.9L

GY6

(2) WHILE THE MOTORCYCLE IS COMPLETELY

ON

STOPPED

Return the turn signal switch to its original position.



Turn the ignition switch key to the " " position to stop

 OFF

the engine.

CAUTION:

During riding, never operate the ignition switch key.

When the ignition switch key is turned to the" "
position, the electric .
ignition switch key after the motorcycle is fully stopped.

system does not work Turn off the

OFF

－－27

(3) PARKING

Place the motorcycle on its main stand on level ground and



do not hinder the traffic.

Stand on the left side and grip the handlebar straight with



left hand and the side rod or rear carrier with right hand.

Then, step down the main stand evenly with right foot and

pull the motorcycle backward by force with right hand.

CAUTION:

The motorcycle may easily fall down if it is parked on an



uneven ground.

(4) HANDLEBAR

After parking, be sure to lock the steering handlebar and



take out the key to prevent pilferage. (Refer to P5.)

CAUTION:

Don't park your motorcycle at a place to hinder the traffic.



Park the motorcycle at a safe place and be sure to take



the key to prevent pilferage.

out

－－28

9. EASY MAINTENANCE

(1) AIR CLEANER INSPECTION AND AIR CLEANER

CLEANING & REPLACEMENT



Take out the air cleaner and visually check if it is dirty or
clogged.

1.Remove the screws attaching the air cleaner cover and

remove the air cleaner cover.

2.Remove the air cleaner element.

3.The installation sequence is the reverse of removal.



Soak the element in clean engine oil and squeeze out the
excess oil and then install the element and air cleaner.

Replace the air cleaner element at very 4000km.



The air cleaner requires more frequent cleaning or



replacing when ridden in unusually dusty areas. When
replacing, refer to P39 Periodic Inspection & Maintenance
Schedule.

CAUTION:



Be careful not to allow water to enter the air cleaner;
otherwise it may result in hard starting.

If the air cleaner is not installed properly, dust may be



sucked into the cylinder directly to reduce engine
horsepower and affect the service life of engine.

－－29

(2) FUEL SYSTEM

Fuel Leakage Inspection
Check the fuel line between the fuel tank and carburetor
for fuel leakage.

Fuel tank

CarburetorFuel tube connector

CAUTION:

Check and replace any broken or damaged tube connector



to avoid breakdown due to running out of gasoline.

(3) APPEARANCE CLEANING

Often wipe clean the motorcycle appearance to prevent



accumulated dust affecting the function of components.

CAUTION:



If a motorcycle is not used for a long time, check the
operation of each part and replace lubricants before riding.
Ride the motorcycle only after its performance is
confirmed.



When waxing the motorcycle, make sure that the
ingredients of the wax will not damage the paint of the
motorcycle.

－－30

(4) BATTERY

The battery fluid level should be kept within the upper

and lower level lines. When the fluid level nears the lower
level line, refill with distilled water to the upper level line.

When cleaning the terminal terminals, remove the screws

attaching the battery cover on the seat and then open
the battery cover.

When battery terminals are corroded, take out the battery
for cleaning.

After cleaning, apply a thin coat of grease or Vaseline to
battery terminals and then install the battery.

CAUTION:

If the motorcycle will not be used for a long time, the
battery will discharge electricity by itself. Remove the
battery and put it in a cool place after it is fully charged to
prevent electricity leakage.

A clogged or kinked breather tube will increase the battery

inside pressure and result in cracks.

The battery fluid will overflow to corrode the motorcycle
if too much distilled water is filled

Turn off the ignition switch before removal or installation.

The negative (-) terminal shall be removed first and the

positive (+) terminal shall be installed first.

Tighten the loose terminal nuts securely.

Battery Charger

－－31

(5) FUSE CHANGE

Turn off the main switch and check if the fuse is burned

out.



When the fuse is burned out, replace with a specified fuse.



Check for the cause of breakdown before replacing.

Ignition Switch Fuse Specification:10A

CAUTION:



Be careful not to excessively expand the fuse clip during

removal.



After a new fuse is installed, check the fuse clip for

looseness which is the main cause of trouble.



Never use fuse of unspecified capacity, it may cause wire

overheating and burning out.

When replacing electric appliances (lights, instruments),



be sure to use the recommended genuine parts.

When washing the motorcycle, avoid flushing it.



If the cause can not be found, contact our distributor or



service station for inspection.

－－32

(6) ENGINE OIL CHANGE

OIL

0.9L

OIL

0.9L

1.Place the motorcycle on its main stand on level ground.

2.Remove the oil dipstick.

3.Remove the drain bolt to drain the oil.

4.Refill fresh engine oil for 0.9 liter. Firmly tighten the oil
dipstick.

5.Warm up the engine and check the oil level again after the
engine is stopped for 20 30 seconds.

Specified Oil: SAE20W50

¡

API service classification: SF

¡

Capacity/Exchanging Capacity:1.0L/0.9L

¡

CAUTION:

When changing the engine oil, also clean the oil strainer



and reinstall it.

Use the specified engine oil.



Change engine oil at first 300km and then change it at



every 2000km.

Engine oil will deteriorate easily and require more frequent



change if the motorcycle is often ridden in dusty and cold
areas or ridden for short distance.



Do not mix engine oil of different classes or viscosities. It

may cause damage to engine.

¡

OIL

0.9L

OIL

0.9L

GY6

Drain boltDrain bolt

－－33

(7) SPARK PLUG INSPECTION



Check the spark plug side electrodes for wear.



Fouling deposits on spark plug electrodes and big gap may

result in weak spark.



Spark Plug Removal:

1.Remove the spark plug with a spark plug remover.

2.The installation sequence is the reverse of removal.



Spark Plug Cleaning:

1.It is better to remove spark plug deposits with a spark plug
cleaner.

2.If a spark plug cleaner is not available, clean with a wire
brush.

The side electrode gap is 0.6 0.7mm.

～

Specified Spark Plug:



Decarbonizing Cracks, Damage Gap, Wear,
Fouling Deposits

CAUTION:



Clean the spark plug at every 2000km and replace it with a
new one at every 5000km or when the center electrode is
burned out.

First screw in the spark plug with fingers and then tighten



with a spark plug wrench.

Use unspecified spark plug may damage the engine.



NGK-CR7HSA

－－34

(8) BRAKE FLUID LEVEL INSPECTION /REFILLING



Remove the two screws from the brake fluid tank and take
off the cover.



Add recommended brake fluid DOT 4 into the tank until
the fluid level reaches the upper limit and then put on the
cover and tighten the screws.



Recommended Brake Fluid: DOT 4

CAUTION:

Do not mix brake fluid of different brands. It may cause



brake failure and is very dangerous. When refilling brake

fluid, use towels to cover and protect the painted and

coated surfaces. (Replace at 10000km or every year.)

(9) RUBBER COVER INSPECTION FOR WIRE AND

CABLE



The cable cores are protected by the rubber cover outside

the connector. Check the rubber cover frequently for
proper installation.



When washing the motorcycle, do not flush the rubber

cover directly or brush it. Use a wet rag to wipe off dirt
and dust.

Rubber Cover
Check Points

－－35

10. IMPORTANT NOTICES

(1) WHEN THE ENGINE FAILS TO START OR STOPS

DURING RIDING



Is the gasoline enough?



If the fuel gauge pointer is at the red line, refill #92 or #95

nonleaded gasoline.

Is the way to start the engine correct?



Is there any other faulty parts?



(2) IN CASE OF BREAKDOWN

For any trouble occurred during riding, go to a KYMCO



distributor or service station for inspection.

CAUTION:

For the sake of safety and to prevent vehicle damage and



save your precious time, the pre-ride inspection is
absolutely required. Please read this User's Manual
carefully and get into a good habit of inspection before
riding.

－－36

(3) POLLUTION-FREE PERIODIC MAINTENANCE SCHEDULE

In order to have a safe riding, maintain good performance, prolong the motorcycle service life and

reduce pollution, make sure to perform the periodic inspection and maintenance.

: Inspect and clean, lubricate, refill, repair or replace if necessary.

I

: Adjust : Clean : Replace : Tighten

ACR T

Item

Engine Oil
Engine Oil Strainer
Gear Oil
Cooling Water
Spark Plug

Valve Clearance
Carburetor
Drive Belt
Drive Chain
Air Cleaner
Battery Electrolyte

Fuel Filter Screen
Brake System
Clutch Lever Free Play

Bolts&Nuts
Tire Pressure

Motor Oil Strainer
Engine Oil Pump

The above items are applicable to different models. Perform suitable items for each model.



When exceeding the listed mileage, perform maintenance according to the listed intervals.



The air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas.



2Stroke

4Stroke

300

1000

RRRRRRR
CCCC

Replace at every 10000 km or once a year it at every 5000 km.
Clean(C)atevery 2000km and replace(R)atevery 5000 km.

AAA

AAAAAAA
TTT

IIII

Regular Service Mileage (KM)

3000

5000

7000

RRR

9000

11000

R

A

I

II

II

AAAAAAA

III

R

RR

IIIII

R

I

IIIIII

IIIIIII

13000

R

I
II

Daily Preride
Inspection

I

I

I

I

I

－－37

(4) SPECIFICATIONS

SPIKE 125

Engine Type

Displacement

Bore Stroke

Compression Ratio

Max. Output

Max. Torque

Tire Size

Transmission Type

Clutch

Ignition

Starting System

Idle Speed

OHC air cooled 4­cycle

120cc 730 mm

55.6 49.5 mm

8.8

6.47/8000 kw(r/min)

0.92/5500 kg-m/rpm

FR:2.5-17

Overall Length

Overall Width

Overall Height

Dry Weight

Wheel Base

Spark Plug

Fuel Type Nonleaded gasoline

RR:2.75-17

Left foot operated gear
shift pedal

Oil CapacityEngine

Wet multi-disc clutch Fuel Tank Capacity

C.D.I.

Starting motor and
kick starter

1600 rpm

－－38

Engine Oil Type

Fuse

Battery

2005 mm

1140 mm

104.5 kg

1305 mm

NGK-CR7HSA

1.0 liter

6.3 liter

SAE20W50

10A

12V5AH

KWANG YANG MOTOR CO.,LTD.

NO.35 Wan Hsing Street, San Min District

Kaohsiung, Taiwan, Republic of China

Telephone : [phone]

FAX : [phone]