Kymco Sento 50 User Manual

Page 1
Do not remove this Owner’s Manual from the vehicle. Read this manual carefully
before operating the vehicle as it contains important safety information.
Page 2
Read this manual carefull y.
WARNING
CAUTION
WARNING
This Owner’s Manual contains important information on safety, operation and maintenance of your KYMCO Sento scooter. Any one who operates your scooter should carefully read and understand the contents of this manual before riding the scooter. For your safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels applied to your scooter . This Owner’s Manual should be considered a permanent part of the vehicle, keep it with your scooter at all times.
ON-ROAD USE ONLY This scooter has been designed to be used on the road. Particularly important information is called out in this manual by the following icons and notations:
The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION! BE ALERT! YOUR SAFETY CAN BE AFFECTED.
Failure to follow instructions associated with a WARNING symbol could result in severe injury or death to the rider, a passenger, a bystander, or a person inspecting or repairing the scooter.
A CAUTION symbol indicates that special precautions must be taken to avoid damaging the scooter.
NO NO
NO
NO NO
TETE
TE
TETE
The NOTE symbol indicates key information about a procedure or to clarify an operation.
California Proposition 65
This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
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TABLE OF CONTENTS

Manual Icon Legend .................................................... (inside of front-cover)
CA Prop 65 Warning .................................................... (inside of front-cover)
Table of Contents .......................................................................................... 1
SECTION 1 - SAFETY.................................................................2 - 6
Forward ......................................................................................................... 2
Scooter Safety ......................................................................................... 3 - 4
Load Limits & Guidelines ............................................................................. 5
Accessories & Modifications ........................................................................ 6
SECTION 2 - CONTROLS & FEATURES ............................... 7 - 15
Locations of Parts & Controls ...................................................................... 7
Keys ............................................................................................................... 8
Ignition Switch ............................................................................................... 9
Right-hand Handlebar Switch ...................................................................... 9
Engine-stop Switch ....................................................................................... 9
Electric Start Button .................................................................................... 10
Left-hand Handlebar Switch ....................................................................... 10
Headlight Dimmer Switch ........................................................................... 10
Turn Signal Switch ...................................................................................... 10
Turn Signals ................................................................................................ 11
Under-seat Storage Compartment ............................................................ 11
Helmet Posts ............................................................................................... 12
Main Stand .................................................................................................. 12
Instruments ................................................................................................. 13
Service Indicator Light ................................................................................ 13
Security Combination Lock ........................................................................ 14
Passenger Pegs ......................................................................................... 14
SECTION 3 - OPERATION ..................................................... 16 - 32
Break-in Recommendations ....................................................................... 16
Tire Break-in ................................................................................................ 17
Pre-ride Inspection ............................................................................... 18 -25
Engine Oil Inspection ................................................................................. 19
Brake Inspection ..................................................................................19 - 20
Tire Inspe ction ............................................................................................ 21
Fuel Level / Filler Cap ................................................................................ 22
Steering & Handlebar Inspection ............................................................... 23
Instrument Inspection ................................................................................. 23
Horn & Lights Inspection ............................................................................ 24
Chassis Inspection ..................................................................................... 25
Starting the Engine (electric start) ...................................................... 26 - 27
Starting the Engine (kick start) ................................................................... 27
Riding Your Scooter .............................................................................28 - 31
Parking Your Scooter .................................................................................. 32
SECTION 4 - MAINTENANCE............................................... 33 - 48
Importance of Maintenance ....................................................................... 33
Maintenance Schedule ........................................................................34 - 35
Tires ............................................................................................................. 36
Tire Pressure ............................................................................................... 36
Air Filter Maintenance ................................................................................ 37
Fuel Hoses .................................................................................................. 38
Battery .................................................................................................. 38 - 39
Fuses ........................................................................................................... 39
Engine Oil .................................................................................................... 40
Engine Oil Level Inspection & Change ............................................... 40 - 41
Transmission Fluid Inspection & Change .................................................. 42
Spark Plug ................................................................................................... 43
Brake Fluid Level Inspection ...................................................................... 43
Cleaning Your Scooter ......................................................................... 44 - 45
Storage .................................................................................................46 - 47
Maintenance Record .................................................................................. 48
Specifications .............................................................................................. 49
Emission Information & EP A Warranty ...................................................... 50
KYMCO Limited Scooter W arranty ............................................................ 51
Index ............................................................................................................ 52
Identification Numbers Record .................................. (inside of back-cover)
1
Page 4
SECTION 1 ­FORWARD & SAFETY INTRODUCTION
Thank you for purchasing this KYMCO Sento scooter , and welcome to the KYMCO riding family .
Please read this owner's manual carefully before riding so that you will be thoroughly familiar with the proper operation of your scooter ’s controls, its features, its capabilities, and its limitations.
To ensure a long, trouble-free life for your scooter , provide it with the proper care and maintenance as described in this manual.
For replacement parts and accessories, you should always use genuine KYMCO products, as they have been specially designed for your vehicle and manufactured to meet KYMCO's demanding standards.
Keep this owner's manual aboard your scooter at all times, so that you can refer to it whenever you need information. This manual should be considered a permanent part of the scooter and should remain with the scooter when it is sold.
All information, illustrations, photographs and specifications contained in this manual are based on the latest product information available at the time of publication. Due to improvements or other changes, there may be information in this manual that differs slightly from your vehicle. KYMCO reserves the right to make product and publication changes at any time, without notice, and without incurring any obligation.
2
Page 5

SCOOTER SAFETY

IMPORTANT SAFETY INFORMATION
Your scooter can provide you many years of service and plea­sure if you take responsibility for your own safety and under­stand the challenges that you can meet on the road. There is much that you can do to protect yourself when you ride. Y ou will find many helpful recommendations throughout this manual. Here are some very important safety tips:
Wear a helmet
Scooter safety equipment starts with a quality helmet. One of the most serious injuries you can suffer in a crash is a head injury. Always wear a properly approved helmet. Y ou should also wear suitable eye protection.
Make yourself easy to see
To make yourself more visible, wear bright reflective clothing, position yourself so other drivers can see you, signal before turning or changing lanes, and use your horn when it will help others notice you.
Know your limits
Ride within the boundaries of your own skill at all times. Know­ing these limits and staying within them will help you to avoid accidents.
Keep your scooter in safe condition
For safe riding, it's important to inspect your scooter before every ride and perform all recommended maintenance. Never exceed load limits, and only use accessories that have been approved by KYMCO for this scooter .
Inspect your scooter before riding
Do not forget to perform an entire safety inspection to ensure you, and your passenger's safety , before each ride.
Be extra safety conscious on bad weather days
Riding on bad weather days, especially wet ones, requires ex­tra caution. Braking distance can double on a rainy day . Stay off of the painted surfaces, manhole covers and greasy ap­pearing areas on the pavement, as they can be especially slip­pery. Use extreme caution at railway crossings and on metal gratings and bridges. Whenever your are in doubt about the road conditions, slow down.
Modification
Modification of your scooter , or removal of original equipment may render the vehicle unsafe or illegal. Obey all applicable equipment regulations in your area.
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Page 6
SCOOTER SAFETY

PROTECTIVE APPAREL

For your safety, always wear an approved motorcycle or scooter helmet, eye protection, boots, gloves, long pants, and a long­sleeved shirt or jacket whenever you ride your scooter .
Helmets and protection
Your helmet is your most important piece of riding gear be­cause it offers the best protection against head injuries. Y our helmet should fit your head comfortably and securely . Always wear a face shield or goggles to protect your eyes and to aid your vision.
Additional riding gear
In addition to a helmet and eye protection, you should also use:
Sturdy boots with nonslip soles to help protect your
feet and ankles
Leather gloves to keep your hands warm and help pre-
vent blisters, cuts, burns and bruises
A motorcycle or scooter riding suit or jacket that has
been designed for comfort as well as protection. Bright colored and reflective clothing can help make you more noticeable in traffic. Be sure to avoid loose clothes that could get caught on any part of your scooter .
33
3
33
22
2
22
11
1
11
55
5
55
1 Wear gloves
2 Clothes should be fit properly (not too tight or loose)
3 Always wear a helmet. Y ou should also wear eye protection
4 Wear bright or reflective clothing 5 Footwear should be the proper size, have low heels,
and offer ankle protection
44
4
44
Not wearing a helmet increases your chance of serious injury or death in a crash.
4
Be sure you and your passenger always wear an approved motorcycle helmet that fits properly. You should also wear eye protection and other protective apparel when you ride.
Page 7

LOAD LIMITS & LOADING GUIDELINES

These general guidelines may help you decide how to add accessories to your scooter and how to load it properly .
Load limits
These specifications are the load limits for your Sento scooter. Overloading the scooter will affect its stability and handling, be
sure to stay within the limits given below:
Maximum weight capacity (Includes the weight of the rider,
passenger, cargo and accessories): ...... 430 lbs (195 kg)
Maximum cargo weight:................................. 55 lb (25 kg)
Front glove box weight limit:..........................11 lbs (5 kg)
Under-seat compartment weight Iimit:.......... 22 lbs (10 kg)
Rear carrier (rack) weight Iimit: ..................... 22 lbs (10 kg)
Overloading or improper loading will affect vehicle han­dling, stability and braking, and can lead to an accident.
Never exceed the stated load capacity of your scooter. Cargo should be properly distributed and securely at-
tached. Reduce speed when carrying cargo. Allow greater distance for braking.
Loading guidelines
Improperly loading your scooter will affect its stability and han­dling. You should ride at reduced speeds when you are carrying a passenger or cargo. Follow these guidelines whenever you carry a passenger or cargo:
Check that both tires are properly inflated
To prevent loose items from creating a hazard, make
sure all cargo is securely tied down before you ride
Place cargo weight as close to the center of the scooter
as possible
Balance cargo weight evenly on both sides of the scooter
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Page 8

ACCESSORIES & MODIFICATION

There is a large variety of accessories available to KYMCO scooter owners. KYMCO cannot have direct control over the quality or suitability of accessories you may wish to purchase. The addition of unsuitable accessories to your scooter can lead to unsafe operating conditions. It is not possible for KYMCO to test each accessory on the market or combina­tions of all the available accessories; however , your KYMCO dealer can assist you in selecting quality accessories and then install them correctly .
Use extreme caution when selecting and installing the ac­cessories for your scooter.
No modifications
KYMCO strongly advises you against removing any original equipment or modifying your scooter in any way that would change its design or operation.
Improper accessories or modifications can make your scooter unsafe and can lead to an accident.
Never modify your scooter through the improper installa­tion or use of accessories. All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this scooter and should be installed and used according to instruction. If you have any questions, consult an authorized KYMCO dealer.
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Page 9
SECTION 2 ­ CONTROLS & FEATURES

Location of par ts & contr ols

33
3
33
22
2
22
11
1
11
ARAR
AR
ARAR
AQAQ
AQ
AQAQ
APAP
AP
APAP
44
4
44
55
5
55
66
6
66
88
8
88
77
7
77
AOAO
AO
AOAO
ANAN
AN
ANAN
99
9
99
AMAM
AM
AMAM
ATAT
AT
ATAT
ALAL
AL
ALAL
AKAK
AK
AKAK
1 Exhaust Muffler 2 Fuel Tank 3 Rear Rack 4 Mirrors 5 Ignition Switch 6 Right Front T urnsignal
NOTE: Write your scooter’s VIN and ESN in the boxes provided in the inside, rear cover of this Owner's Manual. NOTE: Your scooter may differ slightly in appearance from the images in this manual.
7 left Front Turnsignal 8 Headlight 9 VIN (Frame Number) AT Left Rear T urnsignal AK Tail/Brake Light AL Kick-start Lever
AM ESN (Engine Serial Number) AN Main Stand (Center Stand) AO Left Passenger Peg AP Battery AQ Right Passenger Peg AR Oil Disptick
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Page 10
CONTROLS & FEATURES

Keys

Y our Sento scooter is supplied with two identical ignition switch keys 1. The ignition key operates the ignition switch, the steer- ing lock, and the fuel filler cap, and is used to open the seat to gain access to the center compartment.
11
1
11
The keys have a unique code that is stamped on the tab sup­plied with the keys. This code is not stamped on the scooter and is not recorded in the vehicle's basic documentation for security reasons. Since this code is required if you need re­placement keys, record this important code in the box provided on the inside, rear cover of this Owner's Manual.

Ignition switch

To operate the ignition switch and it’s functions:
"Position:
"
All electrical circuits are off. The engine will not start or run. The key can be removed from the ignition switch.
" Position:
"
The ignition circuit is "ON" and engine can now be started. The key cannot be removed from the ignition switch in this position.
" Position:
"
To open the seat, turn the key to the " " position.
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CONTROLS & FEATURES
" "Position:

Right handlebar switch

To lock the steering, turn the handlebar all the way to the left, push down and turn the key to the " " position and remove the key. All electrical circuits are off and the key can be removed.
" " Position:
To open the fuel filler cap, turn the key to the " " position. Make sure that the key is at the " " position when starting the engine.
After locking the ignition switch, turn the handlebar gen­tly to confirm that the steering is locked. Do not park your scooter in a position that will interfere with vehicle or pedestrian traffic.
Do not turn the ignition switch to the lock position when riding, as this could cause the steering to lock and you could lose control of your scooter.
11
1
11
22
2
22
Engine stop switch
The engine stop switch turns off the ignition, stopping the en­gine while the scooter’s lights and horn still function.
Electric starter button
Press the electric starter button to activate the starter motor.
NOTE: The starter motor will not engage unless a brake le­ver is squeezed at the same time the starter button is pressed.
To prevent damage to the starter motor, do not operate the starter motor for more than five seconds at a time. If the scooter fails to start immediately, check the fuel level and the battery condition, and allow the starter motor to cool before attempting to start the engine again.
1 1
1 " & ":
1 1
2 2
2 "
2 2
":
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Page 12
CONTROLS & FEATURES

Left handlebar switch

33
3
33
55
5
55
44
4
44
88
8
88
66
6
66
99
9
99
77
7
77
Dimmer switch -UP
" "switch position turns the headlight high beam on and the high beam indicator light on the dash is activated as well.
Dimmer switch -DOWN
"
" switch position turns the headlight low beam on.
Passing light button - PRESS DOWN
Press down on the rocker switch to rapidly flick the headlight high beam on and off to signal other vehicles that you wish to pass.
10
33
3:
33
44
4:
44
55
5:
55
Turn signal switch:
Use the turn signal indicator to signal to other traffic your in­tention to turn or change lanes. The turn signal light on the dash will flash to alert the rider that the switch is engaged.
66
6 " " for turning to the "left".
66 77
7 " " for turning to the "right".
77
To cancel the turn signal, press in on the signal switch 8.
Horn button
Press the horn button to sound the horn.
NOTE: The horn will only sound when the ignition is “ON”.
99
9 "
99
":
Page 13
CONTROLS & FEATURES
Turn signals (
In most markets the Sento 50’s turn signals are mounted di­rectly to the scooter’s body panels. However, the turn signals on certain North American editions of the Sento 50 are mounted externally.
ATAT
AT Front turn signal
ATAT
North American market models):
ATAT
AT
ATAT

Under-seat storage compartment

Your Sento scooter is equipped with an under-seat storage com­partment that permits you to secure your helmet or other items.
To open the seat, insert the ignition switch key into the seat lock and turn it clockwise. When the latch releases, lift up the seat.
Under-seat compartment weight Iimit: ...... 22 lbs (10 kg)
To close the seat, lower the seat and press down until it is secured by the latch. Gently lift up on the seat to make sure it is locked before riding.
AKAK
AK
AKAK
AKAK
AK Rear turn signals
AKAK
Never exceed the maximum weight limit of the storage compartment, as vehicle handling and stability may be severely affected. Do not leave the ignition switch key under the seat.
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Page 14
CONTROLS & FEATURES

Helmet posts

Your Sento scooter has two helmet posts AT so you can secure your helmet(s) outside of the under-seat storage compartment.
ATAT
AT
ATAT
With the seat up, put the helmet’s retaining ring onto the helmet post. Lower and press down on the seat to lock it and secure the helmet in place. To remove the helmet, open the seat.
Do not ride your scooter with a helmet hanging from a helmet post. The helmet can interfere with your ability to control your scooter, causing an accident.
The under-seat storage compartment may become warm from engine heat. Do not store food, or flammable ma­terials, which are susceptible to heat damage in this compartment.
12
Main stand
Your Sento scooter is equipped with a main (center) stand.
To park your scooter on the main stand, stand on the left side of the scooter and grasp the handlebar with your left hand while grasping the side of the rear rack with your right hand. Step down on the foot pad of the main stand with your foot while pulling up and back on the rear rack. This lifting motion will allow the scooter to rock backwards and up onto the main stand.
Always park your the scooter on firm, level ground to help prevent it from falling over. If you must park on an incline, aim the front of your scooter uphill.
(center stand)
Page 15
CONTROLS & FEATURES

Instruments

(U.S. market)
33
3
33
22
2
22
44
4
44
55
5
55
66
6
66
11
1
11
1 1
1 Fuel Gauge: This gauge indicates the amount of gasoline
1 1
in the fuel tank. As the needle approaches “E” that indi­cates the tank is near empty and should be refilled with unleaded gasoline.
22
2 Speedometer: Indicates the road speed in MPH (miles
22
per our) and K/PH (kilometers per hour).
33
3 Odometer: Indicates the total riding mileage of the scooter.
33 4 4
4 High Beam Indicator Light: This light is illuminated when
4 4
the headlight high beam is on.
55
5 Turn Signal Indicator Light: Flashes when either turn
55
signal is being used.
66
6 Oil Service Indicator Light: This light will come on when
66
the mileage has been reached for the next engine oil service.
NOTE: After changing the engine oil, the oil service indi­cator light should be reset. Press the ignition key into the slot on the bottom edge of the instruments.
Do not reset the oil service indicator light unless the engine oil has been changed.
13
Page 16
CONTROLS & FEATURES

Security combination lock

Your Sento scooter is equipped with a security feature that can be used to “lockout” the ignition to reduce the risk of theft.
22
2
11
1
11
A three digit combination code is supplied with the scooter stamped into an aluminum fob 1.
NOTE: This unique combination code is not stamped on the scooter and is not recorded in the vehicle's basic documen­tation for security reasons. Record this important code in the boxes provided on the inside, rear cover of this Owner's Manual.
22
22
2
22
22
2
22
33
3
33
NOTE: When the seat is opened, the security combination lock dials Input the code (using the procedure listed below) within that time to “unlock” the ignition. If the lock lamps go out before you rotate the dials to the security code, press the access button
To “unlock” the security feature:
1. Rotate each dial 2to the security combination code.
2. If the combination code is correct, the engine will start.
3. If the combination code is incorrect, the engine will not start.
NOTE: Leaving the security combination lock dials combination code position will keep the system “unlocked”.
Record the security combination code in this manual. If you fail to document the code, only your KYMCO au­thorized dealer will be able to replace the security de­vice (it cannot be reprogrammed).
Replacement of the security combination lock because of a lost code is not a warranty defect and will be per­formed at the expense of the scooter’s owner.
2 2
2 will illuminate for approximately thirty seconds.
2 2
3 3
3 to reset the code entry system
3 3
2 2
2 at the
2 2
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Page 17
CONTROLS & FEATURES

Passenger foot pegs

Your Sento scooter is equipped with additional pegs for use when you are carrying a passenger.
44
4
44
1. To move the passenger pegs 4out from the scooter’s body, press the release button 5.
2. When you are not carrying a passenger, press the pegs back into place.
55
5
55
Riding with a passenger will change the handling char­acteristics of your scooter. Allow for extra braking dis­tance and use extra care when riding in traffic.
Be sure you and your passenger always wear an ap­proved motorcycle helmet that fits properly. You should also wear eye protection and other protective apparel when you ride.
15
Page 18
SECTION 3 ­ OPERATION

Break-in recommendations

The first 600 miles (1,000 km) of riding are the most important in the life of your scooter. Proper break-in operation during this time will help ensure maximum life and performance from your new scooter. Proper break-in operation allows the ma­chined surfaces to polish each other and mate smoothly.
Your scooter’s reliability and performance depend on special care and restraint exercised during the break-in period. It is especially important that you avoid operating the engine in a manner which could expose the engine parts to excessive heat.
The following guidelines should be followed during the break­in period:
Maximum throttle operation:
Initial 300 miles (600 km): ........ Less than 1/2 throttle
Up to 600 miles (1,000 km): ..... Less than 3/4 throttle
Vary the engine speed:
The engine speed should be varied and not held at a constant rate for long periods of time. This allows the parts to be "loaded" with pressure, and then unloaded, allowing the parts to cool. This aids in the mating process of the engine and transmis­sion components. It is essential that some stress be placed
on these components during break-in to ensure this mating process. Do not, however, apply excessive load on the scooter's drive line.
Avoid constant low speed:
Operating the engine at constant low speed (light load) can cause parts to glaze and not seat in properly. Allow the engine to accelerate freely through the gears, without exceeding the recommended throttle openings.
Avoid using full throttle for the first 300 miles (500 km). The initial service:
Observe your first and most critical service. The 200 mile (300 km) initial service is the most important service your scooter will receive. During the break-in period all of the engine com­ponents will have worn in, and all of the other parts will have seated in, so adjustments will be required. All fasteners will be tightened, and the contaminated engine oil will be replaced.
NOTE: Completion of the 200 mile (300 km) initial service will ensure optimum service life and performance from your scooter. Do not delay in having this service performed once your scooter reaches this mileage.
16
Page 19
OPERATION
The 200 mile (300 km) service should be performed as outlined in the maintenance schedule section of this owner's manual. Pay particular attention to the cautions and warnings in maintenance schedule section.
Unless you have formal training as a service techni­cian and have access to KYMCO technical reference materials, it is strongly suggested that you have the initial service performed by a KYMCO dealer.
Breaking in the new tires
New tires need proper break-in to assure maximum perfor­mance, just as your scooter's engine does. Wear in the tread surface by gradually increasing your cornering lean angles over the first 100 miles (160 km) before attempting maximum lean angles. Avoid hard acceleration, hard cornering, and hard braking for the first 100 miles (160 km).
Failure to break in your tires could cause the tires to slip and could result in you losing control of the scooter.

Troubleshooting

It can be fustrating if your scooter fails to start or stops running while your are riding. In the rare instance this happens, take a few moments to checks some items and you may be back to riding your scooter soon.
√√
Do you have enough gasoline in the fuel tank?
√√ √√
Did you follow the correct procedure for starting the
√√
engine?
√√
Is the battery voltage low (you may need to kick start
√√
your scooter)?
√√
Is the main fuse in good condition?
√√
Use extra care when riding on new tires. Perform proper break-in of the tires as described in this Owner’s Manual and avoid hard acceleration, hard cornering, and hard braking for the first 100 miles (160 km).
NOTE: Use this Owner’s Manual to check components and adjustments that are within your technical ability. If you cannot resolve the problem, do not hesitate to contact your KYMCO dealer for assistance.
17
Page 20
OPERATION
Pre-ride inspection (PRI)
For your safety, it is very important to take a few moments before each ride to walk around your scooter and check its condition. If you detect any problem, be sure to address it im­mediately, or have it corrected by your KYMCO dealer.
Improperly maintaining your scooter or failing to cor­rect a problem before riding can cause a crash in which you can be seriously hurt or killed.
Always perform a pre-ride inspection before every ride and correct any problems.
1. Engine oil level: Add engine oil if required (page 19). Check for leaks.
2. Front and rear brakes: Check operation, make sure there is proper free-play at the levers (page 19 & 20). Inspect the brake pads and shoes for wear (page 20)
3. Tires: Check condition and inflation pressure (page 21 & 22).
4. Fuel level: Fill fuel tank when necessary (page 22). Check for leaks.
7. Lights and horn: Check that headlight, tail/brake light, turn signals, indicators and horn function properly (page 24).
8. Chassis: Check for overall proper function (page25).
Performing pre-ride inspections does not take the place of regular maintenance. Follow the maintenance sched­ule recommendations on pages 33 - 48 of this manual.
After one month of use or 300 miles (500 km) of riding, which ever occurs first, contact your KYMCO dealer to have an initial service of your scooter performed.
This initial service is most important service in the life of your scooter and includes checks and adjustments that will help ensure that your scooter operates effi­ciently and safely.
6. Steering: Check for smooth operation in all steering posi­tions (page 23).
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Page 21
OPERATION
PRI - Engine oil level inspection
NOTE: Park your scooter on the main stand, on level ground.
11
1
11
F
L
1. Unscrew the dip stick 1, remove it and wipe it with a clean cloth
2. Reinstall the dip stick, but case. Touch the threaded part of the dip stick to the engine case.
3. Remove the dip stick and visually note the oil level on the stick. The engine oil level should be above the "L" mark but not higher than the "F" mark. Add or remove oil as required.
Do not overfill the engine with oil. Overfilling the en­gine can cause oil leaks and/or oil contamination of the air filter element. Always make sure the oil level is above the "L" mark but not higher than the "F" mark.
do not thread it into the engine
Use extreme caution when performing the oil level in­spection or any other checks if the scooter’s engine has been recently run. The engine oil, engine case and muffler can become very hot creating a burn hazard.
PRI - Brake inspection
Your scooter requires the proper brake lever free-play so the brakes will be responsive and will not drag, causing prema­ture wear to the brake pads.
The free-play is the measured distance between the brake lever at rest and a fully applied brake.
0.4 - 0.6 in (10 - 20 mm)
1. Measure the free-play and the brake lever end (0.4 - 0.6 in (10 - 20 mm).
2. Use the cable adjuster on each brake lever perch for minor free play adjustment.
19
Page 22
OPERATION
3. To perform free play adjustment outside of the range of the cable adjusters on the brake lever perches, use the adjuster nut at the end of the brake cable where it connects to the brake arm.
NOTE: Before adjusting the free play with the brake arm adjuster nut, turn the adjusters on the brake lever perches as far as they will turn in a clockwise direction.
22
2
11
1
11
4. Rotating the adjuster nut clockwise 1 reduces the clutch lever free play. Rotating the adjuster nut counterclockwise
2 increases the clutch lever play.
22
Inspect the brake pad and shoe thickness to verify there is enough material for the brakes to function properly.
44
4
44
33
3
33
1. If the wear indicator grooves in the front brake pads are no longer visible 3, it is an indication that the brake pads are worn and require replacement.
2. If the “ “ mark on the rear brake indicator 4 aligns with the “ “ mark on the brake hub it is an indication that the brake shoes are worn and require replacement.
For appropriate brake action, make sure the groove of the adjusting nut is aligned with the pin in the brake arm.
20
The brakes will wear quickly if the lever is continually ap­plied during riding (dragging the brake).
Consult your KYMCO dealer for braking system service.
Page 23
OPERATION
PRI - Tire inspection
The condition of your scooter’s tires is vital for operational ef­ficiency and your safety. Check the tires’ inflation pressure, the tread depth, and for damage before each ride.
Front tire (rider only): 17.5 PSI (1.25 kg/cm Rear tire (rider only): 29.0 PSI (2.0 kg/cm2)
Front tire (rider & passenger): 25.0 PSI (1.75 kg/cm Rear tire (rider & passenger): 32.0 PSI ( 2.25 kg/cm
2
)
2
)
2
)
11
1
11
2. Inspect the tires for nails, screws and other objects 1 that may be imbedded into the rubber.
33
3
33
22
2
22
33
3
33
3. Check the tread depth 2 at the wear indicator points 3. If the tread is worn smooth at these points, the tire must be replaced.
44
4
44
1. Measure and adjust the tire pressure when the tires are touching the ground (with no person on the scooter).
NOTE: Measure the pressure before riding as the heat gen­erated during operation may cause improper readings.
55
5
55
44
4
44
4. Check for damage 4 (blisters or cuts) in the side wall, or for significant flat spots 5 on the tires tread. Replace the
tire immediately if any damage of this type is present.
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Page 24
OPERATION
The tires on your scooter must be replaced if they:

 Leak air (even at a slow rate)
 
 Have any damage on the tread or side wall areas
 
Have been damaged by intrusion of objects, such as a nail
 
 Are worn as evidenced by the wear indicators

Failure to replace a tire in poor condition will cause an unsafe riding condition on your scooter. Replace worn or damaged tires immediately for your, and your passenger’s, safety.
Consult your KYMCO dealer for replacement tire service.
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3
22
2
22
33
11
1
11
Fuel recommendation
Use unleaded gasoline with a research octane number of 91 or higher. Unleaded gasoline will extend spark plug life.
PRI - Fuel level inspection / Refilling
When the fuel level gauge needle approaches “E” (indicating the tank is nearly empty) refill the tank with unleaded gasoline.
To open the fuel filler cap:
Turn the ignition switch key from the " "position to the " " position, and the fuel filler cap 1 will open 2.
22
Do not overfill the tank. There should be no fuel in the filler neck rative emission canister, resulting in poor drivability.
2. After refueling, be sure to close the filler cap securely.
Gasoline is highly flammable and explosive. You can be burned or seriously injured while handling fuel.
* Stop the engine and keep heat, sparks, and flame away. * Refuel only out doors. * Clean up fuel spills immediately.
33
3. Excess fuel can contaminate the evapo-
33
Page 25
OPERATION
PRI - Steering & handlebar inspection
Before riding, inspect your scooter’s handlebars for damage and to make sure the steering’s side-to-side and up-and-down movement is smooth.
11
1
11
2. Apply the front brake (right lever) and press down and re­lease pressure on the handlebar and listen for any abnor­mal noise.
3. As you press down and release, feel for any looseness from the chassis transmitted to the handlebar.
4. Turn the handlebar from the center fully to the left and then fully to the right, feeling for any loose components and listen for any abnormal sounds.
If you detect any looseness or abnormal sounds dur­ing your steering inspection, do not ride your scooter.
Consult your KYMCO dealer for chassis service.
PRI - Instrument inspection
Before your ride, and as you begin your ride, make sure the instruments are functioning.
1. Is the fuel level gauge needle indicating the fuel level?
2. Do the indicator lights (turn signal, for example) function?
3. Does the speedometer needle move as the scooter moves?
1. Visually inspect the handlebars 1 for any damage.
NOTE: Contact your KYMCO dealer for repair of your scooter’s instruments if they are not functioning prop­erly.
23
Page 26
OPERATION
PRI - Hor n & lights inspection
11
1
11
1. Turn the igntion switch to “ “ and press the horn button 1 to check if it sounds.
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3
22
2
22
33
44
4
44
2. Turn on the headlight switch to see if the headlight 2 and the tail light 4 are illuminated. Check the lenses for dirt or damage.
3. Squeeze each brake lever to make sure the brake lamp in the tail light 4 illuminates.
4. Operate the turn signal switch to make sure the turn signals 3 flash. Make sure each of the four signals flash and the lenses are free of dirt and are not broken.
The horn is an essential safety item as it will alert other traffic to your presence.
The headlight must be in good working order to illumi­nate your riding path at night.
The tail/brake light is required so others in traffic can see your scooter and be alerted to your intention to stop or slow down.
The turn signals indicate your turning intentions. Because all of these systems are vital safety items, con-
tact your KYMCO dealer for replacement bulbs or elec­trical system service or repair should there be any mal­functions.
24
Page 27
OPERATION
PRI - Chassis inspection
Complete the pre-ride inspection of your scooter by checking items on its chassis.
Front suspension & rear shock absorber: Check the op­eration of the suspension by pressing down on the handlebars and seat. Make sure the suspension returns in a smooth fash­ion.
Brake lever operation: Check that the rear brake (left lever) and the front brake (right lever) have pressure and lock the wheels when you squeeze the levers.
Mirrors: Adjust the mirrors’ aim while seated on the scooter BEFORE you begin riding.
License plate: Make sure your license plate is securely mounted and your registration is up-to-date.
Reflectors: Look to make sure all of the safety reflectors are still mounted to your scooter. Replace any missing or dam­aged reflectors.
Lubrication points: Occasionally check and lubricate certain controls and points on the scooter as called out in the periodic maintenance schedule (see page xx).
25
Page 28
OPERATION

Star ting the engine (electric start)

To start your scooter using the electric starting motor, follow this procedure:
NOTE: Before starting, check the engine oil and fuel levels. Take the scooter off of the main stand.
1. Unlock the steering with the igntion switch key
2. Turn the igntion switch to “ “.
The brake must be adjusted and functioning properly to lock the rear wheel during starting or the scooter could accelerate away when the engine starts.
4. Press the starter button without rotating the throttle grip.
NOTE: If the scooter’s engine is warm and does not start immediately, rotate the throttle grip to 1/8 to 1/4 open to help the engine start.
3. Apply the rear brake (left lever) .
26
To prevent damage to the starter motor, do not operate the starter motor for more than five seconds at a time. If the scooter fails to start immediately, check the fuel level and the battery condition, and allow the starter motor to cool before attempting to start the engine again.
Page 29
OPERATION
NOTE: If the scooter has not been riden for a long period of time it may be hard to start. Add fresh fuel and press the starter button several times in succession to try to start the engine. If the scooter does not start, contact your KYMCO dealer as your scoooter may need to have its fuel system cleaned and adjusted.
NOTE: The rear brake must be held for the startr motor to engage the engine. It is normal for the stop light to be illuminated during starting.
Once the scooter starts the rear wheel may spin. To avoid injury, keep your body and clothing away from the rear wheel.
5. Allow a cold engine to warm 2 - 3 minutes before riding.
Do not press the starter button once the engine is run­ning or the starter motor and engine can be damaged.
Your scooter's exhaust emits poisonous carbon mon­oxide gas. High levels of carbon monoxide can collect rapidly in enclosed areas such as a garage. Do not run the scooter's engine with the garage door closed. Even with the door open, run the engine only long enough to move your scooter out of the garage.

Star ting the engine (kick star t)

To start your scooter using the kick start lever, follow the elec­tric starting procedure except use the kick lever in place ot the electric start button.
4. While squeezing the rear brake lever, kick down on the kick start lever without rotating the throttle grip.
NOTE: If the scooter’s engine is warm and does not start immediately, rotate the throttle grip to 1/8 to 1/4 open to help the engine start.
Once the scooter is started, fold the kick start lever back to its original position.
27
Page 30
OPERATION

Riding your scooter

NOTE: After starting, allow the engine oil to circulate be­fore riding your scooter. Allow sufficient idling time after warm or cold engine start-up before applying load or rev­ving the engine. This allows time for the lubricating oil to reach all the critical engine components.
NOTE: Review the scooter safety recommendations on pages x and x before you ride.
You and your passenger should always wear appropriate safety apparel such as a helmet, eye protection, gloves and other clothes each time you ride the scooter. Never wear any items that will adversely affect your safety.
Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when riding, idling, or parking your scooter.
1. Make sure the throttle is closed and the rear brake brake is engaged before moving the scooter off the main stand.
28
2. Mount the scooter from the left side and sit on the seat upright. Place both hands on the handlebars and touch the ground with your left foot for stablity.
3. Release the rear brake and slowly rotate the throttle grip so the engine power will be transmitted to the rear wheel smoothly.
Page 31
OPERATION
Use the scooter’s turn signals to signal your intention to merge into traffic. Always scan around you and in the rear view mirrors so you are aware of other traffic. Use caution as you merge into traffic, keeping to the right until you match the pace of the traffic.
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2
22
11
1
11
4. Control the scooter ’s speed with the throttle grip.
33
3
33
5. Limit the maximum speed of your scooter during the first 600 miles (1,000 km) of operation. Keep the road speed
below 25 MPH (40 KPH)
3 3
3 during this break-in period.
3 3
Rotating the grip towards you 1 will increase the scooter’s speed.
Rotating the grip away from you 2 will decrease the scooter’s speed.
NOTE: Decreaseing the scooter’s speed with a balanced application of both brake levers and a reduction of throttle will reduce the distance required to stop.
In hot weather the engine could overheat if it idles for a long period of time. Very slow speed traffic could also cause the scooter to overhead. To promote engine lon­gevity permit the engine to cool in these situations.
Avoid sudden acceleration and prolonged high speed use that can accelerate engine wear.
Moderate use will prolong the engine life of the scooter.
29
Page 32
OPERATION
6. Use both brake levers when slowing and stopping the scooter. Release the throttle when braking.
NOTE: Decreaseing the scooter’s speed with a balanced application of both brake levers and a reduction of throttle will reduce the distance required to stop. Squeeze the le­vers lightly at first and then increase the pressure when stopping.
7. When riding and turning the scooter, use smooth move­ments.
NOTE: At certain speeds your scooter will turn more effectivly from leaning your body, rather than pressure on the handlebars. Practice steering in an open area free of traffic until you are familr with the handling charteristics of your scooter.
Avoid using just one brake to stop the scooter, as this will affect the tires’ grip.
Avoid sudden braking as this will also affect the tires’ grip and can cause an accident.
30
Reduce your speed when riding on uneven or loose road surfaces. When riding downhill, use less throttle and inter­mittently brake to control the vehicle’s speed. These con­ditions reduce tire grip and can cause an accident.
Page 33
OPERATION
Reduce your speed when riding your scooter in the rain. Wet road surfaces reduce tire grip that greatly increases the distance required for safe braking. The wet surface also reduces the tires’ grip during cornering. Redcuced tire grip will make it more difficult to control your scooter and can cause an accident.
8. As you approach a turn, or plan to stop, use the turn sig­nals well in advance to alert other traffic of your intentions. Scan for other vehicles around you and slowly move to the right side of the road. Close the throttle, apply the brake smoothly, as the brake light will warn vehicles behind you that you are braking.
9. When you stop the scooter, press the center of the turn signal indicator switch to cancel the signal flashing. Turn the ignition switch to the “ “ position to stop the engine
and turn off the scooter’s electrical system.
Never operate the igntion switch while riding your scooter. If the igntion switch is turned during riding it could turn off
the engine and lights, possibly causing you to lose control of the scooter.
With the lights off ,your scooter may not be visible to other trafic, and this could cause a traffic accident.
Only operate the igntion switch when the scooter is not moving.
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Page 34
OPERATION

Parking your scooter

Use the following procedure and suggestions when parking your scooter.
1. Place the scooter on level ground.
2. Stand on the left side of the scooter and grasp the handle­bar with your left hand while grasping the side of the rear rack with your right hand. Step down on the foot pad of the main stand with your foot while pulling up and back on the rear rack. This lifting motion will allow the scooter to rock backwards and up onto the main stand.
The scooter may fall over if it is not parked on level ground.
Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when parking your scooter.
Lock the steering of your scooter (see page 9) to re­duce the risk of theft.
Do not park your scooter in a place that hinders traffic, or that is unsafe to you or others.
32
Page 35
SECTION 4 ­MAINTENANCE

The impor tance of maintenance

Maintaining your scooter properly is essential for safe, eco­nomical and trouble-free riding. It will also help reduce air pol­lution and maximize fuel economy .
If your scooter tips over or becomes involved in a crash, be sure your KYMCO dealer inspects all major parts, even if you are able to make some repairs.
To help you properly care for your scooter, the following pages in this Owner's Manual include a maintenance schedule to help you make sure your scooter is serviced at the appropri­ate intervals.
These instructions are based on the assumption that your scooter will be used exclusively for its designed purpose. Sus­tained high speed operation, or operation in unusually wet or dusty conditions, will require more frequent service than speci­fied in the maintenance schedule. Consult your KYMCO dealer for recommendations applicable to your individual needs and use.
NOTE: Always follow the inspection and maintenance rec­ommendations and schedules in this Owner's Manual.
Improperly maintaining this scooter or failing to cor­rect a problem before you ride could result in a crash in which you could be seriously hurt or killed.
When performing maintenance on your scooter you may need to start the engine. Running your scooter's en­gine indoors or in a garage can be hazardous. Exhaust gas contains carbon monoxide, a gas that is colorless and odorless, and can cause death or severe injury. Operate the engine only where there is adequate venti­lation, preferably outdoors.
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Page 36
MAINTEN ANCE

Maintenance schedule

Perform the pre-ride inspection (see pages 18 - 25) at each scheduled maintenance period. This interval should be judged by odometer reading or months, whichever comes first.
Maintenance schedule legend (see page 35): I: INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE T: TIGHTEN
The maintenance schedule on page 35 specifies the maintenance required to keep your Sento 50 scooter in peak operating condition. Maintenance work should be performed in accordance with KYMCO standards and specifications by properly trained and equipped technicians. Your KYMCO dealer meets all of these requirements.
* Should be serviced by your KYMCO dealer , unless you have the proper tools, service data and are technically qualified.
* * In the interest of safety , we recommend these items be serviced only by your KYMCO dealer . KYMCO USA recommends
that your KYMCO dealer road test your scooter after each periodic maintenance service is completed.
Maintenance schedule notes (see page 35):
1. At higher odometer readings, repeat at the frequency interval listed here.
2. Service more frequently if the scooter is ridden in unusually wet or dusty areas.
3. Service more frequently when riding in rain or at full throttle.
4. “PRI” indicates that the item should be checked as part of the Pre-ride Inspection (see page 18 through 29)
5. “See page” indicates on which page of the Owner ’s Manual you will find information about the required maintenance.
6. “Dealer” indicates maintenance or service procedure that should be performed by your KYMCO dealer .
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MAINTEN ANCE
Maintenance schedule - Sento 50
ITEM
MILEAGE
200 mi 600 mi 1850 mi 3100 mi 4300 mi 5500 mi 7000 mi Pre-ride See
300 km 1000 km 3000 km 5000 km 7000 km 9000 km 11000 km inspection page
Engine oil * R R R R R R R PRI 19, 40 Engine oil strainer * C - C - C - C - 40, 41 Gear oil * R - R - R - R - 42 Spark plug * C I C R C I R - 43 Valve clearance ** A - A - A - A - Dealer Carburetor ** I - I - I - I - Dealer Drive belt ** - - - - I - - - Dealer Air cleaner * C I R I R I R - 37 Battery * I I I I I I I PRI 38, 39 Fuel filter ** - - - - R - - - Dealer Brake system ** I I I I I I I PRI 19, 43 Tires ** I I I I I I I PRI 21, 36
Bolts & nuts * T I I T I I T PRI 25
I: INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE T: TIGHTEN
35
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MAINTEN ANCE

Tires

Failure to follow these warnings may result in an acci­dent due to tire failure. The tires on your scooter are a crucial link between your scooter and the road. Y ou and your passenger's personal safety are dependant upon the condition of your scooter's tires.
Follow these instructions:

Check tire condition and pressure, and adjust the

inflation pressure before each ride.

Avoid overloading your scooter.
 
Replace a tire when worn to the specified limit, or

if you find any damage such as cuts or cracks.

Always use the proper size and type of tires as

specified in this Owner's Manual.

Balance the wheel after tire installation.
 
Read this section of Owner's Manual carefully.

Failure to perform a reasonable break-in of the tires could cause tire slip and loss of control.
Use extra care when riding on new tires as the grip will be limited. Perform proper break-in of the tires, as stated in the break-in recommendation section of this manual. Avoid hard acceleration, hard cornering, and hard brak­ing for the first 100 miles (160 km).
NOTE: Check the tire inflation pressure and tire tread con­dition at the periods listed in the periodic maintenance schedule. For maximum safety and good tire life, the tire pressures should be inspected more often.

Tire pr essure

Insufficient air pressure in the tires not only accelerates tire wear but it also af fects the stability of your scooter . Under­inflated tires make smooth cornering difficult and overinflated tires decrease the amount of tire in contact with the ground, which can lead to skids and loss of control. Make sure that the tire pressures on your scooter are within the specified limits at all times.
NOTE: Tire pressure should only be adjusted when the tires are cold.
Front tire (rider only): 17.5 PSI (1.25 kg/cm Rear tire (rider only): 29.0 PSI (2.0 kg/cm
2
)
2
)
Front tire (rider & passenger): 25.0 PSI (1.75 kg/cm2)
2
Rear tire (rider & passenger): 32.0 PSI ( 2.25 kg/cm
)
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Page 39
MAINTEN ANCE

Air c leaner f ilter element

The air cleaner filter element should be serviced at regular intervals. Service the element more often when riding in un­usually wet or dusty areas.
1. Open seat (see page 9).
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2
22
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1
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1
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1
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11
1
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1
11
2. Remove air cleaner cover screws 1.
3. Remove the air cleaner case cover 2.
4. Remove the air cleaner element 3 by removing the retain­ing bolts 4.
5. If lightly soiled, clean the filter with compressed air . If very dirty (or if the filter is at the replacement interval per the main­tenance schedule) discard the air cleaner element.
44
4
44
33
3
33
6. Install the cleaned or new air cleaner element. Use the KYMCO genuine air cleaner element or an equivalent air cleaner ele­ment specified for your scooter .
7. Complete the installation by reinstalling the air cleaner parts in the reverse order of removal.
Improper installation for the filter can cause water or dirt to enter the engine causing premature wear.
Using the wrong KYMCO air cleaner element or a non­KYMCO air cleaner element which is not of equivalent quality may cause premature engine wear or perfor­mance problems.
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4
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44
4
44
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Page 40
MAINTEN ANCE

Fuel hoses

Check the fuel hoses and fitting for any signs of leakage.
11
1
11
22
2
22
1. Check for leakage at the fuel tank 1.
2. Check for leakage from the fuel hoses, clamps and joints 2.
Replace any fuel system component that are leaking fuel. Contact your KYMCO dealer for fuel system service and
repairs.

Battery

Your KYMCO scooter is equipped with a maintenance-free (sealed) battery so it is not necessary to check the battery's electrolyte level or add distilled water .
NOTE: If your battery seems weak and/or is leaking elec­trolyte (causing hard starting or other electrical troubles), contact your KYMCO dealer immediately .
Your battery is a maintenance-free type and can be per­manently damaged if the cap strip is removed.
Charge the battery with a charger specifically designed for use with a maintenance-free type battery. Using an­other type of charger can damage the battery.
Y our scooter's battery gives off explosive hydrogen gas during normal operation. A spark or flame can cause the battery to explode with enough force to kill or seri­ously injure you. Wear protective clothing and a face shield, or have a qualified technician perform the bat­tery maintenance.
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Page 41
MAINTEN ANCE

Battery r emoval & installation

The battery is in the battery box below seat.
NOTE: Always keep ignition switch OFF when servicing the battery.
44
4
44
33
3
33
1. When removing the battery for charging or replacement, dis-
connect the negative (-) terminal lead 3 from the battery first, then disconnect the positive (+) terminal lead 4.
2. When installing the battery , connect the positive terminal lead (+) first, then the negative terminal lead (-).
Fuse r eplacement
FUSE SIZE: 7A
1. Open the fuse holder 5.
Pull the fuse holder clips 6 out of the holder.
2. Slide the fuse 7 out of
the holder clips.
3. Install a new fuse 8 of
the proper specification into the holder clips.
4. Press the fuse and the
holder clips 6 back into the holder.
5. Close the fuse holder 5
and set it back in place.
(One MAIN fuse & one SPARE)
55
5
55
55
5
55
66
6
66
77
7
77
66
6
66
88
8
88
Fuses
When frequent fuse failures occur, it usually indicates a short circuit or an overload in the electrical system.
NOTE: See your KYMCO dealer for electrical system diagnosis and repair.
Never use a fuse with a different rating from that speci­fied. Serious damage to the electrical system or a fire hazard may result, causing a dangerous loss of lights or engine power.
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MAINTEN ANCE
Engine oil

Engine oil recommendation

Use a premium quality 4-stroke engine oil to ensure longer service life of your scooter. Only use oils that have a SJ rating per the API service classification.
Engine oil capacity: 0.85 qt (0.8 L) Engine oil viscosity: SAE 15W-40
If this viscosity is not available, select an alternative engine oil according to the chart shown below.
The engine and related components can become very hot. Use care when inspecting or adjusting the oil level to avoid injury. If needed, let the engine and exhaust system cool before working in those areas.
Prolonged contact with used engine oil can cause skin cancer. Although rare, this possibly exists if you handle oil on a frequent basis. Thoroughly wash your hands with soap and water as soon as possible after handling used oil.
ENGINE OIL VISCOSITIES
Engine oil level inspection
Check the engine oil level each day before riding your scooter (see page 19).
40
Engine oil replacement
Engine oil quality is the primary factor affecting engine longev­ity. Change your scooter's engine oil as specified in the main­tenance schedule (see page 35).
NOTE: When riding your scooter in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule.
NOTE: Always dispose of used engine oil in a environ­mentally responsible manner. You should take the drained oil in a sealed container to your local recycling center or service station for reclamation. Do not throw the oil in the trash, pour it on the ground, or pour it down a drain.
NOTE: Change the engine oil with the engine at normal operating temperature with the scooter positioned on its main stand to assure complete and rapid draining.
Page 43
MAINTEN ANCE
11
1
11
1. Remove the oil filler/dipstick 2 from the right crankcase cover.
2. Place a suitable container (drain pan) under the left crank­case. Remove the drain bolt 1 to drain the oil.
3. Replace the drain bolt 1. Tighten it to the specified torque.
Oil drain plug torque: 18 lb-ft (25 N-m)
4. Add engine oil through the oil filler/dipstick hole.
Engine oil capacity: 0.85 qt (0.8 L) Engine oil viscosity: SAE 15W-40
Do not overfill the engine with oil. Overfilling the en­gine can cause oil leaks and/or oil contamination of the air filter element. Always make sure the oil level is above the "L" mark but not higher than the "F" mark on the dipstick.
NOTE: When draining the engine oil, remove the oil strainer from the bottom of the crankcase and clean the screen.
22
2
22
F
L
5. Wipe the dipstick 2 off with a clean cloth and reinstall it in its
hole, but dip stick to the engine case until it touches the case.
6. Remove the dip stick and visually inspect the oil level on the stick. The engine oil level should be above the "L" mark but not higher than the "F" mark. Add or remove oil as required.
7. Replace the oil filler/dipstick and tighten it securely .
NOTE: After changing the engine oil, the oil service indi­cator light should be reset (see page 13).
do not thread it into the engine case. Push the
41
Page 44
MAINTEN ANCE

Transmission f luid change

1. Place the scooter on its main stand.
11
1
11
22
2
22
3. After the fluid has drained out, reinstall the drain bolt with a new sealing washer and tighten it to the specified torque.
Transmission fluid drain bolt torque: 15 lb-ft (20 N-m)
4. Remove the transmission fluid filler bolt 2.
5. Add the exact specified fluid through the fluid filler hole 3.
Transmission fluid type: SAE 90 Transmission fluid capacity: 0.12 qt (0.11 L) NOTE: The fill amount specified is the amount to use after
completely draining the used transmission fluid.
2. Place a suitable container (drain pan) under the transmis-
sion case on its left side. Remove the drain bolt 1 to drain the fluid.
22
2
22
33
3
33
42
Do not exceed the specified amount when adding trans­mission fluid. If too much fluid is added to the trans­mission case it could be forced into the air cleaner as­sembly during operation, causing air filter contamina­tion and poor engine performance.
6. Install the transmission fluid filler bolt with a new sealing washer and tighten it to the specified torque.
Transmission fluid filler bolt torque: 15 lb-ft (20 N-m)
Using the wrong transmission fluid type or viscosity may cause premature transmission component wear.
Page 45
MAINTEN ANCE

Spark plug

Remove the carbon deposits from the spark plug with a small wire brush or a spark plug cleaning machine. After cleaning (or when installing a new spark plug) readjust the spark plug gap to specified limit by using a spark plug gap thickness gauge. The spark plug should be replaced periodically. Under nor­mal usage, a spark plug's porcelain tip should appear light brown or tan in color. If the spark plug porcelain tip is very white or glazed appearing, then the spark plug has been operating too hot. In such a situation, you should replace the standard spark plug with a spark plug that has a colder heat range (usually a higher number; consult with your KYMCO dealer when selecting an alternate spark plug).
Recommended spar k plug
Spark plug type: CR7HSA Spark plug gap: 0.024 - 0.028 in
(0.6 - 0.7 mm)

Brake f luid

Your scooter is equipped with a hydraulic front brake. Check the brake fluid level window on the master cylinder reservoir on the handlebars per the maintenance schedule.
UPPER LEVEL
LOWER LEVEL (add)
Adding brake fluid:
1. Remove the two Phillips screws retaining the master cylin­der cap. Remove the cap.
2. Add the specified type of brake fluid to bring the level up to the “UPPER” level in the window .
3. Wipe the master cylinder cap and gasket with a clean cloth and reinstall the cap, tightening the screws securely .
Brake fluid type: DOT 4
An improper spark plug may have an incorrect fit or heat range for your engine. This may cause severe en­gine damage which will not be covered under warranty.
Never use a spark plug with an improper heat range, as severe engine damage may result.
Do not mix brake fluid types. Doing so may cause brake failure and could result in an accident.
Do not allow brake fluid to touch the body work as it will damage the painted surface.
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MAINTEN ANCE
Cleaning
Clean your scooter regularly to protect the surface finishes and inspect for damage, wear , and oil, coolant or brake fluid leakage.
Avoid cleaning products that are not specifically designed for scooter, motorcycle, or automobile surfaces. Nonspecific clean­ers may contain harsh detergents or chemical solvents that could damage the metal, paint, and plastic on your scooter .
NOTE: If your scooter is still warm from recent operation, give the engine and exhaust system time to cool off be­fore washing. Avoid the use of high pressure water spray (typical in coin-operated car washes), as the powerful spray can damage components on your scooter.

Washing your scooter

1. Rinse the scooter thoroughly with cool water to remove any loose dirt.
2. Clean the scooter with a sponge or soft cloth using cool water . Avoid directing water at muffler outlets and electrical parts.
3. Clean the plastic parts using a cloth or sponge dampened with a solution of mild detergent and water . Rub the soiled area gently, rinsing it frequently with fresh water . Take care to keep brake fluid or other chemical solvents away from the scooter , as they will damage the plastic and painted surfaces.
NOTE: The inside of the headlight lens may become clouded immediately after washing the scooter. Moisture condensa­tion inside the headlight lens will disappear gradually as it is heated by the headlight. After washing, run the engine while keeping the headlight on to dissipate any condensation.
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MAINTEN ANCE
4. After cleaning, rinse the scooter thoroughly with plenty of clean water. This rinsing is required to remove detergent residue which can corrode alloy parts.
5. Dry the scooter and then start the engine, allowing it to run for several minutes.
6. Test the brakes before riding the scooter . Several applica­tions of the brakes may be necessary to restore normal brak­ing performance.
NOTE: Due to water on the brake components, braking efficiency may be temporarily impaired immediately after washing the scooter. Anticipate longer stopping distances to avoid a possible accident.
Finishing touches:
After washing your scooter , consider using a commercially­available spray cleaner/polish or a quality liquid or paste wax to enhance and protect the paint's finish. Use only a nonabra­sive polish or wax made specifically for scooters, motorcycles, or automobiles. Apply the polish or wax according to the in­structions on the container .
Removing r oad salt
The salt used in some communities to prevent road icing can become very corrosive to your scooter. Wash your scooter as soon as possible if it comes in contact with road salt (or sea water).
1. Clean the scooter using cool water (see page 44). Do not use warm water; as this will increase the corrosive effect of the salt.
2. Dry the scooter and protect painted and metal surfaces with wax or polish.
Painted alumin um wheel maintenance
Even if protected by paint, aluminum may corrode from con­tact with dirt, mud, or road salt. Clean the scooter's wheels with a wet sponge and mild detergent. Avoid stiff brushes, steel wool, or cleaners containing abrasives or chemical compounds.
After washing, rinse with plenty of water and dry with a clean cloth . Apply touch-up paint to the wheels where damage has occurred.
Exhaust pipe maintenance
The exhaust system is stainless steel, but it can become stained by oil or mud. If necessary , remove heat stains with a liquid kitchen-counter abrasive.
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MAINTEN ANCE

STORAGE GUIDE

Extended storage, such as for the winter months, requires that you take certain steps to reduce the ef fects of deterioration from the non-use of your scooter. Whenever possible, perform any necessary periodic maintenance or repairs before storage so the scooter will be in good condition for riding when it is removed from storage.
Storage
1. Change the engine oil and filter .
2. Drain the carburetor (if equipped) and empty the fuel tank into an approved gasoline container using a commercially available hand siphon or an equivalent method. Spray the inside of the tank with an aerosol rust-inhibiting oil. Close the fuel filler cap on the fuel tank
Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Re­fuel the scooter outdoors and wipe up any spills imme­diately.
46
3. To prevent rusting in the cylinder , perform the following:
Remove the spark plug cap from the spark plug, and use tape or string to secure the cap to any convenient plastic body part so that it is positioned away from the spark plugs.
Remove the spark plug from the engine and store it in a safe, dry place. Do not connect the spark plug to the spark plug cap.
Pour a tablespoon (15 - 20 cc) of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth.
Crank the engine several times to distribute the oil.
Reinstall the spark plug and spark plug cap.
5. Remove the battery. Store it in an area protected from freez­ing temperatures and direct sunlight. Slow charge the bat­tery once a month (use a quality charger designed for use on a maintenance-free type battery).
6. Wash and dry the scooter . Wax all painted surfaces. Coat the chrome or bare aluminum parts with rust inhibiting oil.
7. Inflate the tires to their recommended pressures. Place the scooter on blocks to raise both tires off the ground.
8. Cover the scooter (don't use plastic or other coated materi­als) and store in an unheated area, free of excessive mois­ture, with a minimum of daily temperature variation. Do not store the scooter in direct sunlight, as the sun's UV rays can damage the body work and other components.
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Removal fr om stor age
1. Uncover and clean the scooter .
2. Change the engine oil if more than 1 month has passed since the start of storage.
3. Charge the battery as required (use a quality charger de­signed for use on a maintenance-free type battery). Install the battery.
4. Drain any excess aerosol rust-inhibiting oil from the fuel tank. Fill the fuel tank with fresh gasoline.
5. Perform all the pre-ride inspection checks (see pages 18 -
25). Test ride the scooter at low speeds in a safe riding area, away from traffic.
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Page 50

MAINTEN ANCE RECORD

DATE MILEAGE S ERVICE PERFORMED & NO TES
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SPECIFICATIONS - SENT O 50
Dimensions
Overall length ............................................. 67 in (1700 mm)
Overall width ................................................. 28 in (710 mm)
Overall height ............................................. 41 in (1050 mm)
Wheel base .............................................. 46.5 in (1180 mm)
Seat height ................................................ 29.1 in (791 mm)
Dry weight ..................................................... 183 lbs (83 kg)
Capacities
Engine oil ............................................. .. 0.84 US qt. (0.8 L)
Transmission oil ...................................... 0.11 US qt (0.12 L)
Fuel tank ................................................... 1.3 US gal (5.0 L)
Maximum weight capacity ...........................248 lbs (113 kg)
Engine
Type ...................................... Four-stroke, air-cooled SOHC
Displacement ....................................... 49.5 cm3 (3.0 cu. in)
Bore and stroke .................. 1.53in X 1.61 in (39 X 41 mm)
Compression ratio .......................................................... 11:1
Spark plug .............................................................. CR7HSA
Idle peed .............................................................. 2000 RPM
Cooling system ............................................ Forced Air (fan)
Starting system ... Electric starter motor (kick-start back-up)
Transmission ................................................ Automatic CVT
Chassis
Tire size, front ......................................................... 90/90-10
Tire size, rear .......................................................... 90/90-10
Chassis material ............................................................Steel
Front suspension .........................................Telescopic forks
Rear suspension .............................. Single shock absorber
Brake (front) ........................................................... Disc type
Brake (rear) ................................................. Drum/shoe type
Electrical
Ignition type .............................................................. DC-CDI
Battery ..................................................................... 12v-5Ah
Headlight ........................................................... 12v 60/55W
Tail/brake light ................ 12v0.47W LED & (12v4.4W LED)
Turn signal light ................................................ 12v 10W X 4
Position light ............ 12v5W (front) & 12v0.47W LED (rear)
Main Fuse ......................................................................... 7A
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EMISSION CONTROL & WARRANTY INFORMA TION

Crankcase Emission Contr ol System
Your Sento scooter’s engine is equipped with a closed crankcase system. Blow-by gases are routed back in to the combus­tion chamber via the intake system. This system does not allow the blow-by gases to enter the atmosphere.
Exhaust Emission Contr ol System
The exhaust emissions from your Sento scooter are controlled by engine design, factory-set fuel delivery , ignition settings, and exhaust system design. This system also includes a catalyzer in the exhaust system.
Noise Exhaust Emission Contr ol System
The engine, intake and exhaust systems of your Sento scooter were designed to comply with federal, state and local noise level requirements. Do not modify the engine ,intake or exhaust components, as doing so will affect compliance these noise level requirements.
Please do not modify or change any KYMCO-designed components that may alter the sound or emission level from your Sento scooter.
KYMCO LIMITED WARRANTY
NOISE EMISSIONS
KYMCO USA Inc, 5 Stan Perkins Road, Spartanburg, SC 29307, USA warrants that this vehicle was designed, manufac­tured and equipped so that when new , it would conform with the applicable Motorcycle Noise Regulations of the U.S. EP A Environmental Protection Agency.
This warranty is not limited to any particular part, component or system of the vehicle. Defects in design, assembly, or in any part, component or system of the vehicle which, at the time of sale to the first purchaser , caused noise emission levels to exceed applicable Federal standards in effect at the time of manufacture, are covered by this warranty .
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KYMCO LIMITED WARRANTY

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INDEX

Accessories & Modifications .................................. 6
Air Filter Maintenance .......................................... 37
Battery ........................................................... 38 - 39
Brake Fluid Level Inspection ................................ 43
Brake Inspection ........................................... 19 - 20
Break-in Recommendations ................................. 16
CA Prop 65 Warning ............. (inside of front-cover)
Chassis Inspection ............................................... 25
Cleaning Your Scooter .................................. 44 - 45
Electric Start Button .............................................. 10
Emission Information & EP A Warranty ................ 50
Engine Oil Inspection ........................................... 19
Engine Oil Level Inspection & Change ........ 40 - 41
Engine Oil ..............................................................40
Engine-stop Switch .................................................9
Forward ................................................................... 2
Fuel Hoses ............................................................ 38
Fuel Level / Filler Cap .......................................... 22
Fuses ..................................................................... 39
Headlight Dimmer Switch ..................................... 10
Helmet Posts ......................................................... 12
52
Horn & Lights Inspection ...................................... 24
Identification Numbers Record(inside of back-cover)
Ignition Switch ......................................................... 9
Importance of Maintenance ................................. 33
Index ......................................................................52
Instrument Inspection ...........................................23
Instruments ........................................................... 13
Keys ......................................................................... 8
KYMCO Limited Scooter W arranty ...................... 51
Left-hand Handlebar Switch ................................. 10
Load Limits & Guidelines ....................................... 5
Locations of Parts & Controls ................................ 7
Main Stand ............................................................ 12
Maintenance Record ............................................ 48
Maintenance Schedule ................................ 34 - 35
Manual Icon Legend ............. (inside of front-cover)
Parking Your Scooter ............................................32
Passenger Pegs ................................................... 14
Pre-ride Inspection ........................................ 18 -25
Riding Your Scooter ...................................... 28 - 31
Right-hand Handlebar Switch ................................ 9
Scooter Safety .................................................. 3 - 4
SECTION 1 - SAFETY ..................................... 2 - 6
SECTION 2 - CONTROLS & FEA TURES ..... 7 - 15
SECTION 3 - OPERA TION .......................... 16 - 32
SECTION 4 - MAINTENANCE ..................... 33 - 48
Security Combination Lock .................................. 14
Service Indicator Light .......................................... 13
Spark Plug ............................................................. 43
Specifications ........................................................49
Starting the Engine (electric start) ............... 26 - 27
Starting the Engine (kick start) ............................. 27
Steering & Handlebar Inspection ......................... 23
Storage .......................................................... 46 - 47
Table of Contents .................................................... 1
Tire Break-in .......................................................... 17
Tire Pressure .........................................................36
Tires ................................................................ 22, 36
Transmission Fluid Inspection & Change ............ 42
Turn Signals .......................................................... 11
Turn Signal Switch ................................................ 10
Under-seat Storage Compartment ...................... 11
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Identification Numbers Record
22
2
11
1
11
22
3
1. IGNITION SWITCH KEY IDENTIFICATION NUMBER
The ignition switch key identification code is stamped on tab 1 supplied with the key. If you require a replacement key , you will need this code to obtain a new key from your authorized KYMCO dealer. Record the key number in the box above.
2. SECURITY LOCKOUT COMBINATION CODE
The security combination code is stamped on the tab 2 supplied with the scooter. Record the 3-digit code in the boxes above.
3. VEHICLE IDENTIFICATION NUMBER (VIN)
4. ENGINE SERIAL NUMBER (ESN)
Record the Vehicle Identification Number 3 and Engine Serial Number 4 in the boxes above for future reference (to assist you in ordering parts from your authorized KYMCO dealer or for reference in case the vehicle is stolen).
NOTE: Your scooter’s keys may differ in appearance from those shown in this manual.
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5 Stan Perkins Road Spartanburg, SC 29307
Telephone: (888) 235-3417 FAX: (864) 327-4745
Prepared: July 2008
T300-SD10RA-US-5
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