Kymco MO Yup250 Service Manual - chap 02 (plastiche e marmitta)

2. EXHAUST MUFFLER/FRAME COVERS

2-0

YUP 250

2

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EXHAUST MUFFLER/FRAME COVERS

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SCHEMATIC DRAWING ---------------------------------------------- 2-1

SERVICE INFORMATION -------------------------------------------- 2-2

TROUBLESHOOTING ------------------------------------------------- 2-2

FRAME COVERS REMOVAL----------------------------------------- 2-3

EXHAUST MUFFLER REMOVAL ----------------------------------- 2-10

2

2. EXHAUST MUFFLER/FRAME COVERS

2-1

YUP 250

SCHEMATIC DRAWING

2. EXHAUST MUFFLER/FRAME COVERS

2-2

YUP 250

SERVICE INFORMATION

GENERAL INSTRUCTIONS

• When removing frame covers, use care not to pull them by force because the cover joint claws

may be damaged.

• Make sure to route cables and harnesses according to the Cable & Harness Routing.

TORQUE VALUES

Exhaust muffler lock bolt 32_ 38N-m
Exhaust muffler joint lock nut 18_ 22N-m

TROUBLESHOOTING

Noisy exhaust muffler

• Damaged exhaust muffler

• Exhaust muffler joint air leaks

Lack of power

• Caved exhaust muffler

• Clogged exhaust muffler

• Exhaust muffler air leaks

2. EXHAUST MUFFLER/FRAME COVERS

2-3

YUP 250

FRAME COVERS REMOVAL

RIGHT AND LEFT BACK MIRROR
REMOVAL

Loosen the nut on the back mirror.
Remove the back mirror.

HANDLEBAR FRONT COVER
REMOVAL

Remove the four screws attaching handlebar
rear cover to separate from handlebar rear
cover.

Remove one bolt on the handlebar front
cover.

Disconnect all of the wire connectors,
couplers.
Remove handlebar front cover.

HANDLEBAR REAR COVER REMOVAL

Remove handlebar front cover. (!2-3)
Remove front cover. (

!2-4

)

Remove the two screws attaching handlebar.
Disconnect right/left handlebar switch
couplers.

Nuts

Bolt

Screws

Wire Connectors

Right/Left Handlebar
Switch Coupler

Speedometer Cable

Screws