Kymco MO X500 Service Manual - chap 11 (riduzione finale)

11. FINAL REDUCTION

XCITING 500

11

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11

FINAL REDUCTION

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SCHEMATIC DRAWING ------------------------------------------------- 11-1
SERVICE INFORMATION------------------------------------------------ 11-2
TROUBLESHOOTING----------------------------------------------------- 11-2
FINAL REDUCTION DISASSEMBLY --------------------------------- 11-3
FINAL REDUCTION INSPECTION------------------------------------- 11-5
FINAL REDUCTION ASSEMBLY -------------------------------------- 11-9

11-0

11. FINAL REDUCTION

SCHEMATIC DRAWING

XCITING 500

11-1

11. FINAL REDUCTION

XCITING 500

SERVICE INFORMATION

GENERAL INSTRUCTIONS

• The servicing operations of this section can be made with the engine installed.

• When replacing the drive shaft, use a special tool to hold the bearing inner race for this operation.

SPECIFICATIONS

Specified Oil: SAE 90#
Oil Capacity:
At disassembly : 0.55 L (0.57 US qt, 0.5 Imp qt)
At change : 0.45 L (0.48 US qt, 0.4 Imp qt)

TORQUE VALUES

Transmission case cover bolt 27 N•m (2.7 kgf•m, 20 lbf•ft)
Oil drain bolt 24 N•m (2.4 kgf•m, 18 lbf•ft)
Oil filler bolt 24 N•m (2.4 kgf•m, 18 lbf•ft)

SPECIAL TOOLS

Bearing puller E037
Oil seal & bearing driver E014
Universal bearing puller E030

TROUBLESHOOTING

Engine starts but motorcycle won‘t move

• Damaged transmission

• Seized or burnt transmission

• Faulty drive and driven pulleys/clutch

Abnormal noise

• Worn, seized or chipped gears

• Worn bearing

Oil leaks

• Oil level too high

• Worn or damaged oil seal

• Cracked crankcase

11-2

11. FINAL REDUCTION

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XCITING 500

FINAL REDUCTION DISASSEMBLY

Remove the exhaust muffler (page 2-15).
Remove the rear brake caliper (page 16-26).
Remove the right rear shock absorber (page
15-10).
Remove the rear fork (page 15-4).
Remove the rear wheel (page 15-4).

Drain the transmission gear oil into a clean
container.

Remove the eight bolts and transmission
cover.

Remove the gasket and dowel pins.

Bolts

Transmission Cove

Gaske

Remove the final gear shaft.

11-3

Dowel Pin

Final Gear Shaf