Kymco MO X500 Service Manual - chap 12 (statore e ruota libera)

12. A.C. GENERATOR/STARTER CLUTCH

XCITING 500

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A.C. GENERATOR/STARTER CLUTCH

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SCHEMATIC DRAWING ------------------------------------------------- 12-1
SERVICE INFORMATION------------------------------------------------ 12-2
TROUBLESHOOTING----------------------------------------------------- 12-2
ALTERANTOR STATOR-------------------------------------------------- 12-3
FLYWHEEL/STARTER CLUTCH--------------------------------------- 12-4

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12. A.C. GENERATOR/STARTER CLUTCH

SCHEMATIC DRAWING

XCITING 500

12-1

12. A.C. GENERATOR/STARTER CLUTCH

XCITING 500

SERVICE INFORMATION

GENERAL INSTRUCTIONS

• All servicing operations and inspections in this section can be made with the engine installed.

• Drain the coolant before removing the right crankcase cover.

• Be careful not to drain the coolant when the engine temperature is high. (Perform this operation

when the engine is cold.)

• Drain the coolant into a clean container.

• Drain the engine oil into a clean container before removing the right crankcase cover.

• When the right crankcase cover is installed, fill with the recommended engine oil and coolant.

Then, bleed air from the water jacket.

• Refer to section 17 for alternator inspection, and to section 18 for ignition pulse generator
inspection.

SPECIFICATIONS Unit: mm (in)

Item Standard Service Limit

Starter driven gear I.D. 27.026 (1.081)～27.045 (1.0818) 27.1 (1.084)

Starter driven gear O.D. 45.66 (1.8264)～45.673 (1.8292) 45.6 (1.824)

SPECIAL TOOLS

Flywheel puller E054
Flywheel holder E021

TORQUE VALUES

Flywheel nut: 55 N•m (5.5 kgf•m, 40 lbf•ft)

TROUBLESHOOTING

Starter motor turns, but engine does not turn

• Faulty starter clutch

• Damaged starter reduction gear

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