Kymco MO X500 Service Manual - chap 20 (imp elettrico)
20. LIGHTS/METERS/SWITCHES
XCITING 500
20
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LIGHTS/METERS/SWITCHES
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SERVICE INFORMATION------------------------------------------------ 20- 1
BULB REPLACEMENT --------------------------------------------------- 20- 2
SPEED SENSOR ------------------------------------------------------------ 20- 5
BRAKE LIGHT SWITCH-------------------------------------------------- 20- 7
IGNITION SWITCH -------------------------------------------------------- 20- 7
HANDLEBAR SWITCH --------------------------------------------------- 20- 8
PARKING SWITCH -------------------------------------------------------- 20-10
LUGGAGE BOX LIGHT SWITCH -------------------------------------- 20-10
OIL PRESSURE SWITCH------------------------------------------------- 20-10
FUEL UNIT ------------------------------------------------------------------ 20-13
SIDE STAND SWITCH ---------------------------------------------------- 20-15
HORN ------------------------------------------------------------------------- 20-16
BANK ANGLE SENSOR -------------------------------------------------- 20-17
HEATER CONTROL UNIT ----------------------------------------------- 20-18
20
20-0
20. LIGHTS/METERS/SWITCHES
XCITING 500
SERVICE INFORMATION
GENERAL
＊
A halogen head light bulb becomes very hot while the head light is on, and remains for a while
after it is turned off. Be sure to let it cool down before servicing.
• Note the following when replacing the halogen headlight bulb
ä Wear clean gloves while replacing the bulb. Do not put finger prints on the headlight bulb,
as they may create hot spots on the bulb and cause it to fail.
ä If you touch the bulb with your bare hands, clean it with a cloth moistened with alcohol to
prevent its early failure.
ä Be sure to install the dust cover after replacing the bulb.
• Check the battery condition before performing any inspection that requires proper battery
voltage.
• A continuity test can be made with the switches installed on the scooter.
• Route the wires and cables properly after servicing each component.
20-1
20. LIGHTS/METERS/SWITCHES
r
BULB REPLACEMENT
HEADLIGHT
＊
A halogen headlight bulb becomes very
hot while the headlight is ON, and
remain for a while after it is turned OFF.
Be sure to let it cool down before
servicing.
Remove the front cover (page 2-11)
Disconnect the headlight connector from the
headlight bulb and remove the dust cover.
Unhook the retainer and remove the bulb from
the headlight case.
XCITING 500
Headlight Connector Dust Cove
Retainer Bulb
＊
Avoid touching the halogen headlight
bulb. Finger prints can create hot spots
that cause a bulb to break.
Install a new bulb in the headlight case, by
aligning the bulb tab with the case groove.
Hook the retainer.
Install the dust cover properly on to the
headlight and connect the headlight connector
POSITION LIGHT
Remove the front cover (page 2-11).
Remove the bulb socket and position light bulb.
Remove the bulb and replace with a new one.
Installation is in the reverse order of removal.
Socket
Bulb
20-2
20. LIGHTS/METERS/SWITCHES
t
XCITING 500
FRONT TURN SIGNAL
Remove the front cover (page 2-11).
Turn the bulb socket counterclockwise to
remove it.
Remove the bulb and replace with a new one.
Installation is in the reverse order of removal.
TAILLIGHT/BRAKE LIGHT, REAR TURN
SIGNAL
Remove the six screws and lens.
Socket Bulb
Screws
Taillight/Brake light
Remove the two screws and remove the
taillight/brake light.
20-3
Lens
Screws
Taillight/Brake Ligh
20. LIGHTS/METERS/SWITCHES
r
Connectors
Disconnect the taillight/brake light connectors.
Installation is in the reverse order of removal.
Screw
Rear turn signal
Remove the screw and bulb cap.
Remove the bulb and replace with a new one.
XCITING 500
Installation is in the reverse order of removal.
LICENSE LIGHT
Remove two screws.
Disconnect the license light connector and
remove the license light.
Cap Bulb
Screws Connecto
20-4
20. LIGHTS/METERS/SWITCHES
r
r
r
Remove the bulb socket and license light bulb.
Remove the bulb and replace with a new one.
Installation is in the reverse order of removal.
Socket Bulb
Speed Sensor connecto
SPEED SENSOR
REMOVAL/INSTALLATION
Remove the front cover (page 2-11).
XCITING 500
Disconnect the speed sensor connector.
Remove the bolt and speed sensor.
Installation is in the reverse order of removal.
INSPECTION
Measure the speed sensor to speed sensor guide
clearance.
Standard (A): 0.3 – 1.2 mm (0.0012 – 0.048 in)
Bolt Speed Senso
Speed Senso
20-5
Speed Sensor Guide
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