12
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CARBURETOR
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SERVICE INFORMATION........................................................ 12- 1
TROUBLESHOOTING.............................................................. 12- 1
THROTTLE VALVE DISASSEMBLY ....................................... 12- 2
THROTTLE VALVE INSTALLATION...................................... 12- 3
CARBURETOR REMOVAL....................................................... 12- 4
AUTO BYSTARTER................................................................. 12- 5
FLOAT CHAMBER................................................................... 12- 7
FLOAT LEVEL INSPECTION .................................................. 12- 9
CARBURETOR INSTALLATION.............................................. 12-10
AIR SCREW ADJUSTMENT ..................................................... 12-10
REED VALVE.......................................................................... 12-11
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• When working with gasoline, keep away from sparks and flames..
• Note the locations of O-rings when disassembling and replace them with new ones during
assembly.
• All cables, fuel lines and wires must be routed and secured at correct locations.
• Bleed air from the oil lines whenever they are disconnected.
Main jet(Unlimited/limited speed)
SPECIAL TOOL
Float level gauge
TROUBLESHOOTING
Engine does not start Lean mixture
• No fuel in tank • Clogged fuel jets • Faulty float valve
• Too much fuel getting to cylinder • Clogged fuel cap vent • Float level too low
• Clogged fuel filter • Clogged fuel filter • Clogged air cleaner
• Clogged air cleaner • Bent, kinked or restricted fuel line
Engine idles roughly, stalls or runs poorly Rich mixture
• Incorrect idle speed • Clogged air cleaner • Faulty float valve
• Ignition malfunction • Intake air leaks • Float level too high
• Compression too low • Fuel contaminated • Clogged air jets
• Incorrectly adjusted air screw • Faulty reed valve
• Incorrect float level • Clogged fuel jets
THROTTLE VALVE DISASSEMBLY
Remove the rear carrier. (!2-3)
Remove the met-in box. (!2-4)
Loosen the carburetor cap and remove the
throttle valve.
Disconnect the throttle cable from the
throttle valve.
Remove the throttle valve spring, carburetor
cap and rubber seal.
Throttle Valve
Rubber Seal
Remove the jet needle by removing the
needle clip.
Check the jet needle and throttle valve for
wear or damage.
THROTTLE VALVE INSTALLATION
Install the jet needle on the throttle valve
and secure with the needle clip.
Install the rubber seal on the throttle cable
and then install the carburetor cap and
throttle valve spring.
Connect the throttle cable to the throttle
valve.
Throttle Valve
Rubber Seal