How it Works
Kymco
Loading...
MO P50

Kymco MO P50 Service Manual - chap 02 (info generali)

2. GENERAL INFORMATION
2-0
2
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
GENERAL INFORMATION
__________________________________________________________________________________
ENGINE SERIAL NUMBER/IDENTIFICATION ........................ 2- 1
SERVICE PRECAUTIONS ........................................................ 2- 2
2
2. GENERAL INFORMATION
2-1
ENGINE SERIAL NUMBER/IDENTIFICATION
Location of Engine Serial Number
2. GENERAL INFORMATION
2-2
SERVICE PRECAUTIONS
n Make sure to install new gaskets, O-rings,
circlips, cotter pins, etc. when reassembling.
n When tightening bolts or nuts, begin with
larger-diameter to smaller ones at several times, and tighten to the specified torque diagonally.
n Use genuine parts and lubricants.
n When servicing the motorcycle, be sure to
use special tools for removal and installation.
n After disassembly, clean removed parts.
Lubricate sliding surfaces with engine oil before reassembly.
2. GENERAL INFORMATION
2-3
n Apply or add designated greases and
lubricants to the specified lubrication points.
n After reassembly, check all parts for
proper tightening and operation.
n When two persons work together, pay
attention to the mutual working safety.
n Disconnect the battery negative (-) terminal
before operation.
n When using a spanner or other tools, make
sure not to damage the motorcycle surface.
n After operation, check all connecting
points, fasteners, and lines for proper connection and installation.
n When connecting the battery, the positive
(+) terminal must be connected first.
n After connection, apply grease to the
battery terminals.
n Terminal caps shall be installed securely.
2. GENERAL INFORMATION
2-4
n If the fuse is burned out, find the cause and
repair it. Replace it with a new one according to the specified capacity.
n After operation, terminal caps shall be
installed securely.
n When taking out the connector, the lock on
the connector shall be released before operation.
n Hold the connector body when connecting
or disconnecting it.
n Do not pull the connector wire.
n Check if any connector terminal is bending,
protruding or loose.
Confirm Capacity
2. GENERAL INFORMATION
2-5
n The connector shall be inserted
completely.
n If the double connector has a lock, lock
it at the correct position.
n Check if there is any loose wire.
n Before connecting a terminal, check for
damaged terminal cover or loose negative terminal.
n Check the double connector cover for
proper coverage and installation.
n Insert the terminal completely. n Check the terminal cover for proper
coverage.
n Do not make the terminal cover opening
face up.
n Secure wire harnesses to the frame with
their respective wire bands at the designated locations. Tighten the bands so that only the insulated surfaces contact the wire harnesses.
Snapping!
2. GENERAL INFORMATION
2-6
n After clamping, check each wire to make
sure it is secure.
n Do not squeeze wires against the weld or
its clamp.
n After clamping, check each harness to make
sure that it is not interfering with any moving or sliding parts.
n When fixing the wire harnesses, do not
make it contact the parts which will generate high heat.
n Route wire harnesses to avoid sharp edges
or corners. Avoid the projected ends of bolts and screws.
n Route wire harnesses passing through the
side of bolts and screws. Avoid the projected ends of bolts and screws.
No Contact !
2. GENERAL INFORMATION
2-7
n Route harnesses so they are neither
pulled tight nor have excessive slack.
n Protect wires and harnesses with electrical
tape or tube if they contact a sharp edge or corner.
n When rubber protecting cover is used to
protect the wire harnesses, it shall be installed securely.
n Do not break the sheath of wire. n If a wire or harness is with a broken sheath,
repair by wrapping it with protective tape or replace it.
n When installing other parts, do not press or
squeeze the wires.
Do not pull too tight!
Do not press or squeeze the wire.
2. GENERAL INFORMATION
2-8
n After routing, check that the wire harnesses
are not twisted or kinked.
n Wire harnesses routed along with handlebar
should not be pulled tight, have excessive slack or interfere with adjacent or surrounding parts in all steering positions.
n When a testing device is used, make sure to
understand the operating methods thoroughly and operate according to the operating instructions.
n Be careful not to drop any parts.
n When rust is found on a terminal, remove
the rust with sand paper or equivalent before connecting.
Do you understand the instrument? Is the instrument set correctly?
Remove Rust !
2. GENERAL INFORMATION
2-9
n Symbols:
The following symbols represent the servicing methods and cautions included in this service manual.
: Apply engine oil to the
specified points. (Use designated engine oil for lubrication.)
: Apply grease for lubrication.
: Use special tool.
: Caution
: Warning
Engine Oil
Grease
Special
＊
Loading...
+ 22 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use