Page 1
2. FRAME COVERS/EXHAUST MUFFLER
2-0
MX’er 50
2
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FRAME COVERS/EXHAUST MUFFLER
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SERVICE INFORMATION -------------------------------------------- 2- 2
TROUBLESHOOTING ------------------------------------------------- 2- 2
FRAME COVERS ------------------------------------------------------- 2- 3
HEADLIGHT REMOVAL---------------------------------------------- 2- 5
EXHAUST MUFFLER REMOVAL ----------------------------------- 2- 5
2
Page 2
2. FRAME COVERS/EXHAUST MUFFLER
2-1
MX’er 50
Page 3
2. FRAME COVERS/EXHAUST MUFFLER
2-2
MX’er 50
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• When removing frame covers, use special care not to pull them by force because the cover joint
claws may be damaged.
• Make sure to route cables and harnesses according to the Cable & Harness Routing.
TORQUE VALUES
Exhaust muffler lock bolt 3.0_ 3.6kgf-m
Exhaust muffler joint lock nut 1.0_ 1.4kgf-m
TROUBLESHOOTING
Noisy exhaust muffler
• Damaged exhaust muffler
• Exhaust muffler joint air leaks
Lack of power
• Caved exhaust muffler
• Exhaust muffler air leaks
• Clogged exhaust muffler
Page 4
2. FRAME COVERS/EXHAUST MUFFLER
2-3
MX’er 50
FRAME COVERS
SEAT REMOVAL
Pull the lever backward, then pull up the
seat at the rear.
Remove the seat.
LEFT AND RIGHT FENDER REMOVAL
Remove seven screws and two bolts
attaching the left rear fender.
Remove seven screws and two bolts
attaching the right rear fender.
Remove the left rear fender under bolt.
Remove the left rear fender.
Remove right rear fender under bolt.
Remove the right rear fender.
Seat
Screws
Frame Right Cover
Bolt
Bolt
Lever
During removal, do not pull the joint
claws forcedly to avoid damage.
°Ø
Bolt
Bolt
Page 5
2. FRAME COVERS/EXHAUST MUFFLER
2-4
MX’er 50
FRONT COVERS REMOVAL
Remove the two screws on the front cover.
Remove the left and right front fender under
bolt.
Remove the front cover.
FRONT FENDER REMOVAL
Remove screws attaching the left and right
front fender.
Remove the left and right front fender.
Bolts
Screws
Front Cover
Screws
Right Front Cover
Screws
Left Front Cover
During removal, be careful not to damage
the joint claws.
°Ø
Page 6
2. FRAME COVERS/EXHAUST MUFFLER
2-5
MX’er 50
FLOOR BOARD COVER REMOVAL
Remove the four bolts on the floorboard
cover.
Remove the floorboard cover.
HEADLIGHT REMOVAL
Remove the headlight connector wire.
Remove the two bolts on the headlight.
EXHAUST MUFFLER
REMOVAL
Remove the two nuts attaching the exhaust
muffler.
Remove the two nuts attaching the exhaust
pipe.
Bolts
Bolts
Floor Board
Nuts
Nuts
Page 7
2. FRAME COVERS/EXHAUST MUFFLER
2-6
MX’er 50
Remove the exhaust muffler lock bolts.
Remove the exhaust muffler and them
remove exhaust pipe.
When installing, first install the exhaust pipe
onto the engine and then install the exhaust
muffler.
Torque:
Exhaust muffler lock bolt: 3.0_ 3.6kgf-m
Exhaust muffler joint lock nut: 1.0_ 1.4kgf-
m
Bolt
Be sure to install a new exhaust muffler
gasket.
°Ø
Bolt
Muffler
Exhaust Pipe
Gasket
Gasket
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