Page 1
16. STARTING SYSTEM
16-0
MX’er 50
16
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STARTING SYSTEM
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SERVICE INFORMATION -------------------------------------------- 16- 2
TROUBLESHOOTING ------------------------------------------------- 16- 2
STARTER RELAY------------------------------------------------------ 16- 3
STARTER MOTOR ----------------------------------------------------- 16- 3
16
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16. STARTING SYSTEM
16-1
MX’er 50
STARTING CIRCUIT
Fuse/Battery/Starter Relay
Starter Button
Starter Motor
Stop Switches
Ignition Switch
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16. STARTING SYSTEM
16-2
MX’er 50
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• The removal of starter motor can be accomplished with the engine installed.
• For the starter clutch removal, refer to Section 4.
TROUBLESHOOTING
Starter motor won‘t turn Lack of power
• Fuse burned out • Weak battery
• Weak battery • Loose wire or connection
• Faulty ignition switch • Foreign matter stuck in starter motor
• Faulty starter clutch
or gear
• Faulty front or rear stop switch
• Faulty starter relay Starter motor rotates but engine does
• Poorly connected, broken or shorted wire
not start
• Faulty starter motor • Faulty starter clutch
• Starter motor rotates reversely
• Weak battery
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16. STARTING SYSTEM
16-3
MX’er 50
STARTER RELAY INSPECTION
Remove the seat and battery cover.
Disconnect the starter relay coupler and
then remove the starter relay.
Connect the starter relay green/yellow terminal
to the 12V battery positive (+) terminal and the
relay yellow/red terminal to the battery
negative (-) terminal. Check for continuity
between the starter relay red and red/white
terminals. The relay is normal if there is
continuity.
STARTER MOTOR REMOVAL
Disconnect the starter motor cable.
Remove the two bolts attaching the starter
motor and remove the starter motor.
The installation sequence is the reverse of
removal.
Starter Relay
Green/Yellow
Starter Motor
Red/White
Bolts
Yellow/Red
Red
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