Page 1
6. ENGINE REMOVAL/INSTALLATION
6-0
MX’er SYSTEM
6
__________________________________________________________________________________
__ __ __ _ __ __ __ __ ___ __ __ __ __ _ __ __ __ __ __ _ __ __ __ __ ___ __ __ __ __ _ __ __ __ __ __ _ __ __ __ __ ___ __
__ __ __ _ __ __ __ __ ___ __ __ __ __ _ __ __ __ __ __ _ __ __ __ __ ___ __ __ __ __ _ __ __ __ __ __ _ __ __ __ __ ___ __
__ __ __ _ __ __ __ __ ___ __ __ __ __ _ __ __ __ __ __ _ __ __ __ __ ___ __ __ __ __ _ __ __ __ __ __ _ __ __ __ __ ___ __
__ __ __ _ __ __ __ __ ___ __ __ __ __ _ __ __ __ __ __ _ __ __ __ __ ___ __ __ __ __ _ __ __ __ __ __ _ __ __ __ __ ___ __
ENGINE REMOVAL/INSTALLATION
__ __ __ _ __ __ __ __ ___ __ __ __ __ _ __ __ __ __ __ _ __ __ __ __ ___ __ __ __ __ _ __ __ __ __ __ _ __ __ __ __ ___ __
SERVICE INFORMATION -------------------------------------------- 6- 1
ENGINE REMOVAL --------------------------------------------------- 6- 2
ENGINE INSTALLATION -------------------------------------------- 6- 4
6
Page 2
6. ENGINE REMOVAL/INSTALLATION
6-1
MX’er SYSTEM
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• A floor jack or other adjustable support is required to support and maneuver the engine. Be
careful not to damage the machine body, cables and wires during engine removal.
• Use shop towels to protect the motorcycle body during engine removal.
• Parts requiring engine removal for servicing:
æ Crankcase
æ Crankshaft
Page 3
6. ENGINE REMOVAL/INSTALLATION
6-2
MX’er SYSTEM
ENGINE REMOVAL
Drain engine oil and transmission oil.
Remove seat, front cover, center cover, front
fender and rear fender.
Remove the carburetor.
Disconnect the battery negative cable.
Remove the frame body cover.
Disconnect the engine negative cable.
Disconnect the A.C.G. wire connector.
Disconnect the starter motor cable from the
starter relay.
Disconnect the oil recycle tube at the engine
body.
Disconnect the oil recycle tube at the
cylinder head cover.
Loosen the drive belt air cleaner connecting
tube band screw and remove the connecting
tube.
Starter Relay
A.C.G. Wire Connector
Connecting Tube
Oil Recycle Tube
Starter Motor Cable
Screw
Oil Recycle Tube
Page 4
6. ENGINE REMOVAL/INSTALLATION
6-3
MX’er SYSTEM
Disconnect the spark plug high-tension
wire.
Remove the spark plug cap and disconnect
the ignition coil wire from the set plate.
Remove the rear drive chain gear on the
bolts.
Remove the drive chain gear.
Remove the two bolts and two joint lock
nuts attaching the exhaust muffler.
Remove the exhaust muffler.
ENGINE REMOVAL
Remove the engine any connector thing.
Remove the engine back bracket tow bolts.
Exhaust Muffler
Drive Chain Gear
Bolts
Ignition Coil Wire
Bolts
Page 5
6. ENGINE REMOVAL/INSTALLATION
6-4
MX’er SYSTEM
Remove the engine front bracket bolt.
ENGINE HANGER BRACKET REMOVE
Remove the two bolts on the left engine
hanger bracket.
Remove the left engine hanger bracket.
Remove the engine.
ENGINE INSTALLATION
Install the engine and tighten the engine
mounting bolts.
Torque: 3.5_ 4.5kgf-m
Install the removed parts in the reverse
order of removal.
Bolt
Engine Hanger Bracket
Bolts
Route the wires and cables properly.
＊
Loading...