Page 1
2. FRAME COVERS/EXHAUST MUFFLER
2-0
MX’er SYSTEM
2
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FRAME COVERS/EXHAUST MUFFLER
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SERVICE INFORMATION -------------------------------------------- 2- 2
TROUBLESHOOTING ------------------------------------------------- 2- 2
FRAME COVERS ------------------------------------------------------- 2- 3
HEADLIGHT REMOVAL---------------------------------------------- 2- 5
EXHAUST MUFFLER REMOVAL ----------------------------------- 2- 5
2
Page 2
2. FRAME COVERS/EXHAUST MUFFLER
2-1
MX’er SYSTEM
Page 3
2. FRAME COVERS/EXHAUST MUFFLER
2-2
MX’er SYSTEM
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• When removing frame covers, use special care not to pull them by force because the cover joint
claws may be damaged.
• Make sure to route cables and harnesses according to the Cable & Harness Routing.
TORQUE VALUES
Exhaust muffler lock bolt 3.2_ 3.8kgf-m
Exhaust muffler joint lock nut 0.8_ 1.2kgf-m
TROUBLESHOOTING
Noisy exhaust muffler
• Damaged exhaust muffler
• Exhaust muffler joint air leaks
Lack of power
• Caved exhaust muffler
• Exhaust muffler air leaks
• Clogged exhaust muffler
Page 4
2. FRAME COVERS/EXHAUST MUFFLER
2-3
MX’er SYSTEM
FRAME COVERS
SEAT REMOVAL
Pull the lever backward, then pull up the
seat at the rear.
Remove the seat.
LEFT REAR FENDER REMOVAL
Remove seven screws and two bolts
attaching the left rear fender.
Remove the left rear fender under bolt.
Remove the left rear fender.
RIGHT REAR FENDER REMOVAL
Remove seven screws and two bolts
attaching the right rear fender.
Seat
Screws
Frame Left Cover
Bolt
Bolt
Frame Right
During removal, do not pull the joint
claws forcedly to avoid damage.
＊
Bolt
During removal, do not pull the joint
claws forcedly to avoid damage.
＊
Page 5
2. FRAME COVERS/EXHAUST MUFFLER
2-4
MX’er SYSTEM
Remove right rear fender under bolt.
Remove the right rear fender.
FLOOR BOARD COVER REMOVAL
Remove the four bolts on the floorboard
cover.
Remove the floorboard cover.
FRONT COVERS REMOVAL
Remove the two screws on the front cover.
Remove the left and right front fender under
bolt.
Remove the front cover.
FRONT FENDER REMOVAL
Remove the left and right front fender under
bolt.
Remove screws attaching the left and right
front fender.
Remove the left and right front fender.
Bolt
Bolts
Bolt
Screws
During removal, be careful not to damage
the joint claws.
＊
Floor Board Cover
Front Cover
Page 6
2. FRAME COVERS/EXHAUST MUFFLER
2-5
MX’er SYSTEM
HEADLIGHT REMOVAL
Remove the headlight connector wire.
Remove the two bolts on the headlight.
EXHAUST MUFFLER
REMOVAL
Remove the two bolts attaching the exhaust
muffler.
Remove the two exhaust muffler joint lock
nuts.
Remove the exhaust muffler joint packing
collar.
When installing, first install the exhaust
muffler packing collar onto the engine and
then install the exhaust muffler.
Torque:
Exhaust muffler lock bolt: 3.2_ 3.8kgf-m
Exhaust muffler joint lock nut:
0.8_ 1.2kgf-m
Bolts
Joint Lock
Be sure to install a new exhaust muffler
packing collar.
＊
Bolts
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