KROHNE WATERFLUX 3000 Quick Start Guide
Quick Start
Quick Start
WATERFLUX 3070
WATERFLUX 3070
WATERFLUX 3070WATERFLUX 3070
Quick Start Quick Start
Battery powered electromagnetic water meter
Electronic Revision ER 4.3.0_ up to ER 4.3.4_
(SW.REV 4.2.2_ up to 4.2.5_)
© KROHNE 06/2013 - 4002400602 - QS WATERFLUX 3070 R05 en
CONTENTS
WATERFLUX 3070
1 Safety instructions 4
1.1 Instruction for transportation and handling of batteries................................................. 5
2 Installation 6
2.1 Scope of delivery............................................................................................................... 6
2.2 Device description ............................................................................................................ 7
2.3 Nameplate ........................................................................................................................ 8
2.4 Storage ............................................................................................................................. 9
2.5 Transport .......................................................................................................................... 9
2.6 Pre-installation requirements ......................................................................................... 9
2.7 General requirements .................................................................................................... 10
2.7.1 Vibration ................................................................................................................................ 10
2.7.2 Magnetic field........................................................................................................................ 10
2.8 Installation conditions ....................................................................................................11
2.8.1 Inlet and outlet...................................................................................................................... 11
2.8.2 T-section ............................................................................................................................... 11
2.8.3 Bends .................................................................................................................................... 12
2.8.4 Open discharge .....................................................................................................................13
2.8.5 Pump ..................................................................................................................................... 13
2.8.6 Control valve ......................................................................................................................... 13
2.8.7 Air venting and vacuum forces ............................................................................................. 14
2.8.8 Mounting position and flange deviation................................................................................ 15
2.8.9 IP68........................................................................................................................................ 16
2.9 Mounting......................................................................................................................... 17
2.9.1 Torques and pressures......................................................................................................... 17
2.10 Mounting of the signal converter ................................................................................. 20
2.10.1 IP67 housing, remote version............................................................................................. 20
2.10.2 IP68 housing, compact version...........................................................................................20
3 Electrical connections 21
3.1 Safety instructions.......................................................................................................... 21
3.2 Grounding ....................................................................................................................... 21
3.3 Connection of the signal cable ....................................................................................... 22
3.3.1 IP 67 housing (field version).................................................................................................. 22
3.4 Connection of the output cable ...................................................................................... 24
3.4.1 IP67 housing (compact and field version)............................................................................. 24
3.4.2 IP68 housing (compact version)............................................................................................ 25
4 Start-up 26
4.1 Connecting the internal battery ..................................................................................... 26
4.2 Connecting the external battery..................................................................................... 27
4.2.1 IP67 housing (compact and field version)............................................................................. 27
4.2.2 IP68 housing (compact version)............................................................................................ 27
4.2.3 Battery................................................................................................................................... 28
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WATERFLUX 3070
CONTENTS
5 Technical data 29
5.1 Dimensions and weights ................................................................................................ 29
6 Notes 31
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1 SAFETY INSTRUCTIONS
Warnings and symbols used
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
WATERFLUX 3070
HANDLING
• This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
Safety instructions for the operator
CAUTION!
Installation, assembly, start-up and maintenance may only be performed by appropriately
trained personnel. The regional occupational health and safety directives must always be
observed.
LEGAL NOTICE!
The responsibility as to the suitability and intended use of this device rests solely with the user.
The supplier assumes no responsibility in the event of improper use by the customer. Improper
installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of
Sale" apply which form the basis of the purchase contract.
INFORMATION!
•
Further information can be found on the supplied CD-ROM in the manual, on the data sheet,
in special manuals, certificates and on the manufacturer's website.
•
If you need to return the device to the manufacturer or supplier, please fill out the form
contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer
cannot repair or inspect the device without the completed form.
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WATERFLUX 3070
SAFETY INSTRUCTIONS 1
1.1 Instruction for transportation and handling of batteries
WARNING!
Lithium batteries are primary power sources with high energy content. If mistreated, they may
present a potential risk.
INFORMATION!
The manufacturer assumes no liability for customer failure.
Please observe the following instructions:
• Transport only in special packaging with special labels and transportation documents.
• Do not short-circuit, recharge, overcharge or connect with false polarity.
• Do not expose to temperature beyond the specified temperature range or incinerate the
battery.
• Do not crush, puncture or open cells or disassemble battery packs.
• Do not weld or solder to the body of the battery.
• Do not expose contents of battery to water.
• Remove the battery from device before returning to the manufacturer for service or warranty
reasons.
• Dispose battery packs in accordance with local regulations; where possible, recycle used
batteries.
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2 INSTALLATION
2.1 Scope of delivery
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
The remote version will arrive in two cartons. One carton contains the converter and one carton
contains the sensor.
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WATERFLUX 3070
Figure 2-1: Scope of delivery
1 Ordered water meter
2 Product documentation
3 Factory calibration report
4 CD-ROM with product documentation in available languages
5 Signal cable (remote versions only)
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
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WATERFLUX 3070
2.2 Device description
Your measuring device is supplied ready for operation. The factory settings for the operating
data have been made in accordance with your order specifications.
The following versions are available:
• Compact version (the signal converter is mounted directly on the measuring sensor) in
aluminium (IP67) or polycarbonate (IP68) housing
• Remote version (measuring sensor with connection box and a signal converter in a remote
(field) housing)
INSTALLATION 2
Figure 2-2: Device versions
1 Compact version in aluminium (IP67) housing
2 Compact version in polycarbonate (IP68) housing
3 Remote version
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2 INSTALLATION
2.3 Nameplate
INFORMATION!
Check the device nameplate to ensure that the device is delivered according to your order.
WATERFLUX 3070
Figure 2-3: Example of nameplate
1 Name and address of the manufacturer
2 CE sign with number(s) of notified body / bodies
3 Battery voltage and Electronic Revision number
4 Optional (MI-001): Additional information including approval number, Q3, ratio
5 Meter constant, diameter, wetted materials, protection class
6 Type designation of the flowmeter, serial number, date of manufacturing
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WATERFLUX 3070
2.4 Storage
• Store the device in a dry and dust-free location.
• Avoid lasting direct exposure to the sun.
• Store the device in its original packaging.
• Storage temperature: -50 ...+70°C / -58...+158°F
2.5 Transport
Signal converter
• No special requirements.
Compact version
• Do not lift the device by the signal converter housing.
• Do not use lifting chains.
• To transport flange devices, use lifting straps. Wrap these around both process connections.
INSTALLATION 2
Figure 2-4: Transport
2.6 Pre-installation requirements
Make sure that you have all necessary tools available:
• Allen key (4 mm)
• Small screwdriver
• Wrench for cable glands
• Wrench for wall mounting bracket (remote version only)
• Torque wrench for installing flowmeter in pipeline
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2 INSTALLATION
2.7 General requirements
INFORMATION!
The following precautions must be taken to ensure reliable installation.
•
Make sure that there is adequate space to the sides.
•
Protect the signal converter from direct sunlight and install a sun shade if necessary.
•
Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat
exchanger.
•
Do not expose the signal converter to intense vibration. The flowmeters are tested for a
vibration level in accordance with IEC 68-2-64.
2.7.1 Vibration
WATERFLUX 3070
Figure 2-5: Avoid vibrations
2.7.2 Magnetic field
Figure 2-6: Avoid magnetic fields
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