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WATERFLUX3000
User Manual
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Operating Manual
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Quick Start Guide
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User Manual
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Data sheet
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Operating Manual
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Data sheet
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KROHNE WATERFLUX3000 User Manual

Handbook
Handbook
WATERFLUX 3000
WATERFLUX 3000
WATERFLUX 3000WATERFLUX 3000
HandbookHandbook
Electromagnetic flow sensor
The documentation is only complete when used in combination with the relevant documentation for the signal converter.
© KROHNE 06/2013 - 400162663 - HB WATERFLUX 3000 R04 en
: IMPRINT :::::::::::::::::::::::::::::::::::::::
Subject to change without notice.
Copyright 2013 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)
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WATERFLUX 3000
CONTENTS
1 Safety instructions 5
1.1 Intended use ..................................................................................................................... 5
1.2 Certification ...................................................................................................................... 5
1.3 Safety instructions from the manufacturer ..................................................................... 6
1.3.1 Copyright and data protection ................................................................................................ 6
1.3.2 Disclaimer ............................................................................................................................... 6
1.3.3 Product liability and warranty ................................................................................................ 7
1.3.4 Information concerning the documentation........................................................................... 7
1.3.5 Warnings and symbols used................................................................................................... 8
1.4 Safety instructions for the operator................................................................................. 8
2 Device description 9
2.1 Scope of delivery............................................................................................................... 9
2.2 Device description .......................................................................................................... 10
2.3 Nameplate ...................................................................................................................... 11
3 Installation 12
3.1 General notes on installation ......................................................................................... 12
3.2 Storage ........................................................................................................................... 12
3.3 Transport ........................................................................................................................ 12
3.4 Pre-installation requirements ....................................................................................... 13
3.5 General requirements .................................................................................................... 13
3.5.1 Vibration ................................................................................................................................ 13
3.5.2 Magnetic field........................................................................................................................ 13
3.6 Installation conditions ....................................................................................................14
3.6.1 Inlet and outlet...................................................................................................................... 14
3.6.2 T-section ............................................................................................................................... 14
3.6.3 Bends .................................................................................................................................... 15
3.7 Open discharge............................................................................................................... 15
3.8 Pump............................................................................................................................... 16
3.9 Control valve................................................................................................................... 16
3.10 Air venting and vacuum forces..................................................................................... 16
3.11 Flange deviation............................................................................................................ 17
3.12 Mounting position .........................................................................................................17
3.13 IP 68 .............................................................................................................................. 18
3.14 Mounting ....................................................................................................................... 18
3.14.1 Torques and pressures....................................................................................................... 18
3.14.2 Temperatures ..................................................................................................................... 20
4 Electrical connections 21
4.1 Safety instructions.......................................................................................................... 21
4.2 Grounding ....................................................................................................................... 21
4.3 Connection diagrams ..................................................................................................... 21
5 Service 22
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CONTENTS
WATERFLUX 3000
5.1 Spare parts availability...................................................................................................22
5.2 Availability of services .................................................................................................... 22
5.3 Returning the device to the manufacturer..................................................................... 22
5.3.1 General information.............................................................................................................. 22
5.3.2 Form (for copying) to accompany a returned device............................................................ 23
5.4 Disposal .......................................................................................................................... 23
6 Technical data 24
6.1 Measuring principle........................................................................................................24
6.2 Technical data................................................................................................................. 25
6.3 Legal metrology.............................................................................................................. 30
6.3.1 MID Annex MI-001................................................................................................................. 30
6.3.2 Verification to MI-001............................................................................................................ 32
6.4 Measurement accuracy.................................................................................................. 33
6.4.1 WATERFLUX 3050, 3100 and 3300 without straight inlet and outlet sections..................... 34
6.5 Dimensions and weights ................................................................................................ 35
6.6 Pressure loss.................................................................................................................. 38
7 Notes 39
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WATERFLUX 3000
1.1 Intended use
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose.
This electromagnetic flowmeter is designed exclusively to measure the flow of drinking water, raw water and irrigation water.
WARNING!
If the device is not used according to the operating conditions (refer to chapter Technical data), the intended protection could be affected.
1.2 Certification
SAFETY INSTRUCTIONS 1
CE marking
The device fulfils the statutory requirements of the following EC directives:
• EMC Directive 2004/108/EC in conjunction with EN 61326-1: 2006
• Low Voltage Directive 2006/95/EC in conjunction with EN 61010-1: 2001
The manufacturer certifies successful testing of the product by applying the CE marking.
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1 SAFETY INSTRUCTIONS
1.3 Safety instructions from the manufacturer
1.3.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.
WATERFLUX 3000
We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.
1.3.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.
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WATERFLUX 3000
1.3.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.
1.3.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.
This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons.
SAFETY INSTRUCTIONS 1
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1 SAFETY INSTRUCTIONS
1.3.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.
WATERFLUX 3000
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
HANDLING
HANDLINGHANDLING
This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.
i RESULT
RESULT
RESULTRESULT This symbol refers to all important consequences of the previous actions.
1.4 Safety instructions for the operator
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.
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WATERFLUX 3000
CAUTION!
The WATERFLUX 3000 can be combined with the mains powered IFC 050, IFC 100 and IFC 300 signal converter and with the battery powered IFC 070 signal converter.
This handbook only describes the combination with the IFC 050, IFC 100 and IFC 300 signal converter. For details on the WATERFLUX 3070 please check the relevant documentation.
2.1 Scope of delivery
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.
INFORMATION!
The remote version will arrive in two cartons. One carton contains the converter and one carton contains the sensor.
DEVICE DESCRIPTION 2
Figure 2-1: Scope of delivery
1 Ordered flowmeter 2 Product documentation 3 Factory calibration report 4 CD-ROM with product documentation in available languages 5 Signal cable (remote versions only)
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives.
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2 DEVICE DESCRIPTION
2.2 Device description
Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications.
The following versions are available:
• Compact version (the signal converter is mounted directly on the measuring sensor)
• Remote version (measuring sensor with connection box and a signal converter in a remote
(field) housing)
WATERFLUX 3000
Figure 2-2: Device versions
1 Remote version 2 Compact version with IFC 300 signal converter 3 Compact version with IFC 100 (0°) signal converter 4 Compact version with IFC 100 (45°) signal converter 5 Compact version with IFC 050 (10°) signal converter
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WATERFLUX 3000
2.3 Nameplate
INFORMATION!
Check the device nameplate to ensure that the device is delivered according to your order. Additional information (a.o correct supply voltage), can be found in the documentation of the signal converter.
Figure 2-3: Example of nameplate
1 Name and address of manufacturer 2 Type designation of the flowmeter and CE sign with number(s) of notified body / bodies 3 Meter constant, diameter, wetted materials, protection class
DEVICE DESCRIPTION 2
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3 INSTALLATION
3.1 General notes on installation
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
3.2 Storage
• Store the device in a dry and dust-free location.
• Avoid lasting direct exposure to the sun.
• Store the device in its original packaging.
• Storage temperature: -50 ...+70°C / -58...+158°F
WATERFLUX 3000
3.3 Transport
Signal converter
• No special requirements.
Compact version
• Do not lift the device by the signal converter housing.
• Do not use lifting chains.
• To transport flange devices, use lifting straps. Wrap these around both process connections.
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Figure 3-1: Transport
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