This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense.
Note: Good quality, shielded (braided shielded) cables must be used for the RS-232-C and Centronics interfaces.
Canadian EMI Compliance Statement
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la classe A
prescrites dans le Règlement sur le brouillage radioélectrique édicté par le ministère des Communications du Canada.
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.
EMI-CISPR 22/EN 55 022/CE Marking
Warning: This is a Class A product. In a domestic environment, this product may cause radio interference in which case the user may be
required to take adequate measures.
Versamark DP5000 Series Printers Printing Systems Installation Guide
Part NumberMediaRevisionDateDescriptionECN
0114348-603PDF00105/2008Revision for DH5122 Printhead and the K4KBK8287
This document contains proprietary information of Eastman Kodak Company or its licensors and is their exclusive property. It may not be
reproduced without a written agreement from Eastman Kodak Company. No patent or other license is granted to this information.
The software described in this document is furnished under a license agreement. The software may not be used or copied except as provided in
the license agreement.
Eastman Kodak Company makes no warranty of any kind with regard to the contents of this document, including, but not limited to, the implied
warranties of merchantability and fitness for a particular purpose. Eastman Kodak Company shall not be liable for any errors or for
compensatory, incidental or consequential damages in connection with the furnishing, performance, or use of this document or the examples
contained herein. Information concerning products not manufactured by Eastman Kodak Company. is provided without warranty or
representation of any kind, and Eastman Kodak Company will not be liable for any damages resulting from the use of such information.
Kodak and Versamark are trademarks of Eastman Kodak Company.
0114348-60305/2008
Scope
This guide describes installation procedures for the following products:
•K
ODAK VERSAMARK DP5120 Printer (5120)
•K
ODAK VERSAMARK DP5240 printer (5240)
These printers have 1" printheads
•K
ODAK VERSAMARK DP5122 printer (5122)
This printer has a 2" printhead
•K
ODAK VERSAMARK CS150 System Controller.
The controller and up to three DP5000 series printers comprise a
printing system.
In this guide, Printing System refers specifically to a Kodak Versamark
CS150 system Controller (CS150), one or more DP5000 series printers,
and the standard enclosure (cabinet) supplied by Kodak.
This guide does not describe the Kodak Versamark 5000 Printer, Kodak
Versamark 5100 Printing System, Kodak Versamark 5242 Printing
System, or Kodak Versamark 5300 Printing System. Jetscape software
and Mailscape Version 3.96 (including the Read & Image option) are
described only as shipped in the dual controller configuration. See below.
Important: Availability of the Jetscape products described in this guide is limited.
Contact technical support before ordering or planning to purchase any
Jetscape product.
The procedures in this guide should be performed only by a Kodak Versamark field engineer, or a service technician trained by Kodak Versamark,
Inc.
Installation Guide3
Scope
!
WARNING
!
DANGER
Text Notations
Safety Notations
Note: Information that needs to be brought to the reader’s attention.
Caution: A situation where a mistake could result in the destruction of data or
This manual uses the following typographical conventions.
This styleRefers to
Ready
go
ENTER
[NEXT]Buttons and lights on the printer operator panel.
SaveSoftware command buttons and sections of dialog boxes,
File → Open
ALT+F1
ALT, TAB
xx,yyVariable in error messages and text.
jobfile.datFile names.
Text displayed by the software.
Anything you type, exactly as it appears, whether referenced
in text or at a prompt.
Special keys on the keyboard, such as enter, alt, and
spacebar.
such as group boxes, text boxes, and text fields.
A menu and a specific menu command.
Pressing more than one key at the same time.
Pressing more than one key in sequence.
The following definitions indicate safety precautions to the operator.
system-type damage.
A potential hazard that could result in serious injury or death.
An imminent hazard that will result in serious injury or death.
4DP5000 Series Printers
Scope
Service and Support
Technical equipment support is available 24 hours a day, 7 days a week.
Software and applications support is available 8:00 a.m. to 5:00 p.m.
EST/EDT, Monday through Friday.
Call for telephone or on-site technical support; to order parts or supplies;
to request documentation or product information.
•Use proper voltage levels, and observe proper grounding techniques.
•Observe all precautions for working around electrical devices that
remain charged after input power is cut off.
Installation Guide1-1
Chapter 1. Preparation
Required Tools
Required Tools
Fluidic Safety
Apply the following guidelines when handling ink, replenisher, or purge
fluid.
•Read the Material Safety Data Sheet (MSDS) for a fluid before
handling it, and follow all instructions in the documentation shipped
with the fluid.
•Clean up any spill immediately.
•Wear approved protective equipment (see OSHA standards).
•Dispose of hazardous material properly (see OSHA standards and all
local, state, and Federal regulations that apply).
Before starting the installation, check that you have the following required
tools and equipment.
•Standard FE took kit (0177490).
•ESD protection kit (0110094).
The following kits are recommended, but not required.
•DTR test kit (0178399)
•DP5120/DP5240 flush kit (0177491).
1-2DP5000 Series Printers
Printer
Chapter 2.Unpacking
This chapter describes how to unpack the following components:
•Printer
•Printing system
•Printheads.
To ensure that you complete all steps of these procedures use the
checklists in “Appendix A”.
The printer components are shrink-wrapped to a shipping pallet (see
Figure 2.1). Depending on the contents of the product order, other boxes
may be shipped on the same pallet.
Installation Guide2-1
Chapter 2. Unpacking
Printer
Removing Packaging
Use the following procedure to remove the pallet packaging.
1. Use a forklift or hand truck to move the pallet as close as possible to
the final location intended for the printer.
2. Position the pallet where there is 3 ft. (1 m) of clear working space on
all four sides.
3. Cut the shrink-wrap and remove it from the pallet.
Caution: Do not cut into the boxes. Use a box knife or other short-bladed tool and
cut where pallet contents do not touch the shrink wrap.
4. Remove the smaller boxes from the pallet and set them aside for later
unpacking.
Note: A typical printer shipment includes three extra boxes (see “Printer
Inventory”). Figure 2.1 shows the pallet with the shrink wrap and smaller
boxes removed.
Figure 2.1Printer on shipping pallet
Note: Set the accessories box aside for later unpacking.
Note: Leave the packaging on the printhead housing at the end of the umbilical.
2-2DP5000 Series Printers
5. Cut the bands on the printer box.
6. Remove the box lid.
7. Remove the printer accessories box from inside the printer box.
8. Cut open the end (short side) of the box at the back of the printer.
a. Access the back of the printer where the handle is located.
9. Fold down or tear off the cut side of the box.
10. Remove all the packaging from the pallet and the area around the
printer.
11. Continue with the shipment inventory.
Chapter 2. Unpacking
Printer Inventory
Before starting to unpack the shipment, use the following procedure to
inventory its contents.
1. Check the type of printer identified by the number on the printer box
0170176KODAK VERSAMARK DP5240 DK GREY PRINTER, 12' UMBILICAL, HI MEMORY
Printer
2. Check the pallet contents against the packing slip (or copy of the
order acknowledgement form). Note any short or over shipments.
Table 2.2 lists the contents of a typical printer shipment. The printer,
printheads, base cabinet, and printhead mount are individually boxed.
All other items are shipped together in one accessories box. A
shipment can include additional components, most commonly ink and
extra printheads.
1.A domestic (US), European or Japanese power cord is shipped depending on the shipment destination.
2.Two printheads are shipped with a DP5240 or DP5122 printer; only one printhead is shipped with a DP5120 printer.
3.Labeled with the printer model part number or the printer serial number.
4.Shipped on a separate pallet if necessary. An alternate is the LABEL BASE 2" PRINTHEAD MOUNT (0187734).
Installation Guide2-3
Chapter 2. Unpacking
Printer
Moving the Printer
Use the following procedure to move the printer off of the shipping pallet:
1. Cut the straps securing the printing system box to the pallet.
2. Remove the box lid.
3. Remove any loose packing material from inside the printer box.
Note: Manuals, cables, software and other small items are packed inside the
installation kit box. If only a printer and printheads were shipped, these
items will be shipped inside a separate box.
4. Cut open the end of the box next to the umbilical connection.
5. Fold down the cut box wall.
6. Uncoil the umbilical and lay it on top of the printer, or to one side.
7. Make sure the umbilical does not obstruct moving the printer.
Caution: The following steps require two persons.
8. If two persons are available, work together to lift the printer out of its
packing base and set it on a level surface.
9. If only one person is available, pull the printer slowly out of the box
and off the pallet.
Caution: Do not let the printer drop or tip over.
10. Coil the umbilical around the umbilical hanger on the printer rear
panel and nest the printhead housing in the coils.
11. Continue with “System Unpacking”.
2-4DP5000 Series Printers
Printing System
Ramps
Controller,
installation kit,
and printhead boxes
Chapter 2. Unpacking
Printing System
A printing system is shipped strapped to a shipping pallet (see Figure
2.2). Unpacking a system consists of the following procedures:
•Removing system packaging
•System inventory
•System unpacking
•Accessories.
Removing System Packaging
The components of a standard printing system components are shipped
in four or more boxes packed on one pallet. The number of pallets and
their contents can vary depending on the type of system ordered. Use the
following procedure to unpack the system.
1. Move the shipping pallet as close as possible to the final location
intended for the printing system.
Note: Use a forklift or hand truck to move the pallet.
2. Position the pallet where there is 3 ft. (1 m) of clear, working space on
all four sides.
3. Cut the shrink-wrap and remove it from the pallet (see Figure 2.2).
Caution: Do not cut into the boxes. Use a box knife or other short-bladed tool and
cut where pallet contents do not touch the shrink wrap.
Figure 2.2Printing system pallet, shrink wrap removed
4. Remove the two wooden ramps from the shipping pallet and set them
aside for later use.
5. Remove all boxes except the printing system box from the pallet. Set
these boxes aside for later unpacking.
6. Cut the bands securing the printing system box lid (see Figure 2.3).
Installation Guide2-5
Chapter 2. Unpacking
Ramp diagram
Box lid
Bands
Cutouts
for ramps
Plastic cover
Printing System
Figure 2.3Printing system box, ready for unpacking
7. Remove the box lid.
8. Remove and discard the cut bands.
9. Remove the side walls of the box (see Figure 2.4).
Figure 2.4Printing system box, side walls removed
2-6DP5000 Series Printers
10. Remove the plastic cover from the printing system.
11. Remove the packing material from around the base of the printing
system enclosure on the short side of the box next to the two cutouts
in the pallet rim for the ramps.
12. Remove the screws taped to the ramps.
13. Secure the ramps to the pallet with the screws supplied. Use the predrilled holes on the pallet frame at each cutout.
Chapter 2. Unpacking
Printing System
14. Unlock the printing system enclosure (cabinet) caster locks.
Caution: The following steps should be done by two persons. If you are alone,
exercise additional caution.
15. If two persons are available, tilt the cabinet slightly toward either of its
long sides, and then pull any packing material under it out. If you are
alone, cut away any packing material underneath the cabinet that
blocks the casters
16. Roll the cabinet down the ramp and onto the floor.
17. Stop the cabinet when it is level with all four casters on the floor and
lock the casters.
Hint: It is easier and safer to pull the cabinet down the ramp rather than to push
it down. The printer weighs approximately 100 lbs (45 kg), and pulling the
cabinet down allows you to guide and slow it as it moves down the ramps.
Caution: Do not let the cabinet roll free or tip more than 20 degrees as it moves
down the ramps.
18. Remove any packaging material from inside the cabinet.
19. Remove the umbilical and printhead housing from inside the cabinet
and coil the umbilical on top of the cabinet and nest the printhead
housing within the coils.
Note: Leave the protective packaging on the printhead housing. This packaging
should not be removed until you perform the printhead installation (see
“Printheads”).
20. Roll the cabinet to where the printing system is to be installed.
21. Continue with the printing system installation procedure (see “System
Inventory”).
Installation Guide2-7
Chapter 2. Unpacking
Printing System
System Inventory
Before starting to unpack the printing system enclosure, use the following
procedure to inventory its contents.
1. Check the type of printing system identified by the number on the
printer box (see Table 2.3).
Table 2.3Printing system models and shipping numbers
2. Check the pallet contents against the packing slip (or copy of the
order acknowledgement form). Note any short or over shipments.
Table 2.4 lists the contents of a typical system shipment. The system
cabinet, printheads, printhead mount, and are individually boxed. All
other items are shipped together in one accessories box labeled with
the shipment part number or the printer serial number. A shipment
can include additional components, most commonly ink and extra
printheads.
Table 2.4Components, typical printing system shipment
Chapter 2. Unpacking
Printing System
Part
Number
Description
0170165KODAK VERSAMARK DP5122 DK GREY SYSTEM, NO MTU, DUAL
CONTROLLER, 24' UMBILICAL
0100238-
CORD-PWR 16AWG 13A 125V 7.5FT1
026
0185072
DUAL CONTROLLER PC KIT
2
Quantity
1
Location
1
On pallet
Accessories box
1Separate box
-MONITOR1Separate box
0188200
PH-2"/120 DPI PKD
3
2Separate box
0177489INSTALLATION KIT1
0188399MANUALS KIT-DP5122 PRINTING SYSTEM1
0187412CATCH PAN-SERVICE (1"/2")1
Accessories box
0177184TACH KIT-BELT DRIVEN TRANSPORT1
0175780CUE ASSY (6 FT) W/PKG1
0187887BASE CABINET ASSEMBLY DK GREY1Separate box
0187734LABEL BASE 2" PRINTHEAD MOUNT1
-
1.Quantity if shipped on the printer pallet, or location if shipped separately.
2.This kit is the Pioneer PC (chassis and documentation).
3.Two printheads are shipped with a DP5240 or DP5122 printer, one with a DP5120 printer.
4.Shipped on a separate pallet. An alternate is the PRINTHEAD MOUNT - STAND ASSY (0187733).
5.The two wooden ramps are taped together with the screws taped to them.
RAMPS (W/ SCREWS)
5
1On top of boxes
Separate box
4
Installation Guide2-9
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