Knight Equipment Chem-Trak Tunnel Installation Manual
Chem-Trak Tunnel
Programming Manual
0900849 Rev: REL (12/07) Page 1 of 24
TABLE OF CONTENTS
Menu Map............................................................................................................. 3
Keypad Diagram................................................................................................... 4
Keypad Descriptions............................................................................................. 5
User Display Descriptions .................................................................................... 6
Operation.............................................................................................................. 6
Getting Started / Access Codes............................................................................ 7
Memory Functions ................................................................................................ 8
Setup Routines ................................................................................................... 10
Report Setup Routines ....................................................................................... 14
Programming Routines....................................................................................... 18
Pump Test Routines ........................................................................................... 20
Diagnostic Routines............................................................................................ 21
Warranty Information .......................................................................................... 24
Knight Locations ................................................................................................. 24
CAUTION: Wear protective clothing and eyewear when dispensing chemicals or
other materials. Observe safety handling instructions (MSDS) of chemical mfrs.
CAUTION: To avoid severe or fatal shock, always disconnect main power when
servicing the unit.
CAUTION: When installing any equipment, ensure that all national and local
safety, electrical, and plumbing codes are met.
Page 2 of 24 0900849 Rev: REL (12/07)
MENU MAP
*** DISPENSER ***
1
2
3
4
5
6
MEMORY FUNCTIONS
*** DISPENSER ***
SETUP ROUTINES
*** DISPENSER ***
REPORT SETUP ROUTINES
*** DISPENSER ***
PROGRAMMING ROUTINES
*** DISPENSER ***
PUMP TEST ROUTINES
*** DISPENSER ***
DIAGNOSTIC ROUTINES
•
Load defaults
•
Clear sum/cycle report memory
•
Clear load counter
•
Change ID and main access code
•
Set date and time
•
Select unit of measure
•
Setup auto formula select
•
Select load count pump
•
Set flush parameters
•
Change user access code
•
Setup report name
•
Change chemical names and costs
•
Change formula names and weights
•
Set shift times
•
Set washer capacity
•
Set number of modules
•
Calibrate pumps
•
Prime pumps
•
Set pump flow rates
•
Prime pumps
•
Test SIB/LMIB signal inputs
•
Perform SIB noise test
0900849 Rev: REL (12/07) Page 3 of 24
CONTROL PANEL DIAGRAM
FORMULA NUMBER
DISPLAY
PROGRAMMING
DISPLAY
NAVIGATION
KEYPAD
PUMP
PRIME
LOAD
COUNT
ALPHANUMERIC
KEYPAD
Page 4 of 24 0900849 Rev: REL (12/07)
EXIT / ABORT
BUTTON
WATER / FLUSH
BUTTONS
KEYPAD DESCRIPTIONS
The Chem-Trak Tunnel system has been designed “USER FRIENDLY“. The only two (2) keys you need to know are
the MENU DOWN and ENTER. Pressing either key will advance you through the screens. Read the screens and
respond with one of the buttons below.
The UP and DOWN buttons function as MENU select and formula
select navigation buttons during programming and allow you to
⊳⊳⊳⊳
move up and down through menu selections. Operators can use
these buttons to select formulas during normal operation.
The ENTER button (either one of the two) acknowledges input
data and logs it into memory. It also takes you into a menu for
programming.
The YES and NO buttons allow you to pick whether you want to
do something or not in the various menu prompts that you will see
when programming the system.
The SCROLL (LEFT and RIGHT) buttons allow you to move
through a particular menu screen, and pick one of several items to
change, such as characters on the display.
A B C
A B C
A B CA B C
J K L
J K L
J K LJ K L
S T U
S T U
S T US T U
D E F
D E F
D E FD E F
M N O
M N O
M N OM N O
V W X
V W X
V W XV W X
SPACE
SPACE
SPACESPACE
G H I
G H I
G H IG H I
P Q R
P Q R
P Q RP Q R
Y Z
Y Z
Y ZY Z
The alphanumeric keypad allow you to input numbers and letters.
By repeatedly pressing any key, any of the letter characters (as
well as the numeric character) can be entered into the menu
selection you are working on.
NOTE: The PUMP PRIME button (upper-right button on control
panel) can be used to switch units of measure between ounces
and gallons when in U.S. or Imperial units, or between milliliters
and liters when in metric units, when auto-calibrating or manually
setting flow rate (only). Its also used for priming/calibrating
functions.
The EXIT/ABORT key performs a number of functions. From any
main menu selection, pressing EXIT will end out of the
programming mode access and will return the screen to the main
operating display. From any screen within a main menu that
allows you to adjust something (i.e. setting a flow rate), pressing
EXIT/ABORT takes you back to that main menu selection.
Subsequently, EXIT/ABORT can be used to halt pump
operation; as desired or in an emergency situation.
0900849 Rev: REL (12/07) Page 5 of 24
USER DISPLAY DESCRIPTIONS
CHEM-TRAK TUNNEL
DATA MANAGEMENT SYSTEM
FORMULA 01
DATE 02/05 TIME 10:54:20
FORMULA 01
\ PUMP-01
OPERATION
When the system is powered up, the display will initially show the
image at the left. After a few seconds, the display will change to
the example shown below.
The “main display” screen shows the current formula selected (by
name) as well as the date and time.
When there is pump activity, the display will show which pump is
running.
When the pump is finished, the display will return to its previous
appearance.
•
The tunnel washer programming controls all chemical dosages. Each chemical pump will run for as long as its
respective trigger signal is energized by the washer’s controller.
•
An optional flush feature can be used to flush chemicals to the washer. See the setup programming routines menu
for details on how the flush option works.
•
The Chem-Trak Tunnel system monitors the dispensing duration of each chemical pump and records cumulative
totals in the cycle tracking memory. Product usage can then be calculated based on the flow rate for each
individual pump.
•
Load counts are tallied for each formula based on the number of times the load count pump was signaled for each
wash formula chosen during operation.
Page 6 of 24 0900849 Rev: REL (12/07)
GETTING STARTED
Chem-Trak Tunnel programming is done through the use of menu selections. Any menu can be entered by pressing
the ENTER button, or exited by pressing EXIT (or in some cases FORMULA or ). Its that simple! Each of the
main menu headings give an idea of what information can be found, entered, or changed. Within each main menu
selection are several screen “prompts” that walk you through the complete programming process step-by-step.
Below is an example of the main display when you are not in the programming menus. The main display is more
commonly referred to as the default display, and appears when the system is in normal operating mode.
FORMULA 01
DATE 05/11 TIME 14:32:54
The default display shows the formula name on the top line. The
bottom line of the display will show the current date and time.
From the default display, you must enter the main access code
(following) to begin programming.
ACCESS CODES
The Chem-Trak Tunnel system has two access codes for protection:
•
The "main" access code, allows entry into ALL of the menus and functions of the system.
•
The "user" access code allows entry into menus 5 & 6 ONLY, without the ability of changing programmed
information.
•
Systems are shipped from the factory with both access codes set to zero. Only a person with the "main" access
code can change the "user" access code. (changing codes is explained later in this manual). If desired the two
access codes can be the same, however the user will then have access to ALL of the functions of the system,
including the ability of changing programmed information.
TO PROGRAM DISPENSER PRESS “ENTER” ...
ENTER ACCESS CODE
THEN PRESS ENTER
From the default display shown above, press the ENTER button.
The screen at left should appear. If the screen at left does not
appear, wait 2 seconds, press EXIT, then press ENTER.
When you see the screen at left, type in the access code and
press ENTER. Remember, for a new system, the access code will
be zero (until you change it later).
Follow the programming steps for each section, starting on the
next page.
IMPORTANT NOTES:
•
Its recommended to clear memory prior to initial programming. See MEMORY FUNCTIONS [menu 1] for details.
•
If at any time you get lost in the programming and are not sure what to do, press the EXIT button until the section
menu heading appears, then proceed.
0900849 Rev: REL (12/07) Page 7 of 24
*** DISPENSER ***
1
MEMORY FUNCTIONS
•
Load defaults
•
Clear sum/cycle report memory
•
Clear load counter
IMPORTANT: Dispenser memory must be cleared when programming a new dispenser. Press ENTER to enter the
menu or MENU to skip to the next main menu.
NO
NO YES
YES
NONO
YESYES
LOAD DEFAULTS ?
PRESS: YES OR NO
ARE YOU SURE ?
PRESS: YES OR NO
YES
YES NO
NO
YESYES
NONO
LOADING DEFAULTS
This selection allows you to clear pump settings and load default
values in the dispenser. Pressing NO moves you thru this menu
selection. PRESSING “YES” IS RECOMMENDED for all new
installations. to clear:
– Pump Flow Rates
– Costs (per gallon, or liter)
– Formula Names and Load Weights (to defaults)
– Chemical Names (to default names)
– The Report Name (to a blank display)
– Shift Times (set to default of 06:00, 11:00, 17:00)
– Load Capacity (to 000 pounds/kilos)
This selection lets you verify that you REALLY want to
load default settings. Press NO to end this menu
selection.
If you entered YES, all pump information will
then be cleared.
CLEAR SUM/CYCLE REPORT ?
PRESS: YES OR NO
NO
NO YES
YES
NONO
YESYES
This selection allows you to clear summary and cycle report
memory. Pressing NO moves you thru this menu selection.
A MUST WHEN YOU ARE READY TO TRACK WASHER AND
CHEMICAL INFORMATION! Clearing the sum/cycle report clears:
– Production Summary Report
– Wash Cycle Tracking
– Chemical Usage & Formula Totals
It also gives you a correct report by making sure that the usage
data is stored properly in the memory.
CLEARING ALL SUM/CYCLE
INFORMATION
GO TO NEXT PAGE
Page 8 of 24 0900849 Rev: REL (12/07)
This shows that report memory is being cleared.
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