This manual is intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information for the equipment and is current as of this publication
date. Changes which may occur after publication are covered
by either Service Bulletins or Manual Revisions, which are
issued as required.
ORDERING REPLACEMENT PARTS
When ordering replacement parts or equipment information, the full part identification number should be included.
This applies to all parts : components, kits, and chassis. If the
part number is not known, include the chassis or kit number
of which it is a part and a sufficient description of the required
component for proper identification.
PERSONAL SAFETY
The following precautions are recommended for personal
safety :
•DONOT transmit if someone is within two feet (0.6
meter) of the antenna.
•DONOT transmit until all RF connectors are secure and
any open connectors are properly terminated.
• SHUT OFF this equipment when near electrical blasting
caps or while in an explosive atmosphere.
• All equipment should be properly grounded before power-
up for safe operation.
• This equipment should be serviced by only qualified tech-
nicians.
PRE-INSTALLATION CONSIDERATIONS
1. UNPACKING
Unpack the radio from its shipping container and check for
accessory items. If any item is missing, please contact
KENWOOD immediately.
2. PRE-INSTALLATION CHECKOUT
2-1. Introduction
Each radio is adjusted and tested before shipment. However, it is recommended that receiver and transmitter operation be checked for proper operation before installation.
2-2. Testing
The radio should be tested complete with all cabling and
accessories as they will be connected in the final installation.
Transmitter frequency, deviation, and power output should
be checked, as should receiver sensitivity, squelch operation,
and audio output. Signalling equipment operation should be
verified.
3. PLANNING THE INSTALLATION
3-1. General
Inspect the vehicle and determine how and where the ra-
dio antenna and accessories will be mounted.
Plan cable runs for protection against pinching or crushing
wiring, and radio installation to prevent overheating.
3-2. Antenna
The favored location for an antenna is in the center of a
large, flat conductive area, usually at the roof center. The
trunk lid is preferred, bond the trunk lid and vehicle chassis
using ground straps to ensure the lid is at chassis ground.
3-3. Radio
The universal mount bracket allows the radio to be
mounted in a variety of ways. Be sure the mounting surface
is adequate to support the radio’s weight. Allow sufficient
space around the radio for air cooling. Position the radio close
enough to the vehicle operator to permit easy access to the
controls when driving.
3-4. DC Power and wiring
1. This radio may be installed in negative ground electrical
systems only. Reverse polarity will cause the cable fuse to
blow. Check the vehicle ground polarity before installation
to prevent wasted time and effort.
2. Connect the positive power lead directly to the vehicle
battery positive terminal. Connecting the Positive lead to
any other positive voltage source in the vehicle is not rec-
ommended.
3. Connect the ground lead directly to the battery negative
terminal.
4. The cable provided with the radio is sufficient to handle
the maximum radio current demand. If the cable must be
extended, be sure the additional wire is sufficient for the
current to be carried and length of the added lead.
4. INSTALLATION PLANNING – CONTROL STATIONS
4-1. Antenna system
Control station. The antenna system selection depends on
many factors and is beyond the scope of this manual. Your
KENWOOD dealer can help you select an antenna system
that will best serve your particular needs.
4-2. Radio location
Select a convenient location for your control station radio
which is as close as practical to the antenna cable entry point.
Secondly, use your system’s power supply (which supplies
the voltage and current required for your system). Make sure
sufficient air can flow around the radio and power supply to
allow adequate cooling.
2
Page 3
TK-8160/8162
GENERAL / SYSTEM SET-UP
SERVICE
This radio is designed for easy servicing. Refer to the
schematic diagrams, printed circuit board views, and alignment procedures contained in this manual.
NOTE
If you do not intend to use the 3.5-mm jack for the external
speaker, fit the supplied speaker-jack cap to stop dust and
sand from getting in.
E,E3
X2
Antenna
connector
Antenna
connector
External
speaker jack
Power input
connector
External
speaker jack
Power input
connector
SYSTEM SET-UP
Merchandise received
Choose the type of transceiver
Transceiver programming
KES-3
External speaker
(Option)(Option)
Modem GPS receiver or
Modem GPS controller
KCT-39
Connection cable
KCT-36
Extension cable
KGP-2A
KGP-2B
Delivery
Frequency range (MHz) RF power
440~47025WE
400~43025WE3
470~51225WX2
See page 6.
A personal computer (IBM PC or compatible),
programming interface (KPG-46),
and programming software (KPG-99D(E))
are required for programming.
(Option)
Ignition sense cable
KDS-100
or
Mobile data
terminal
(Option)(Option)
Type
KCT-18
(Option)
3
Page 4
TK-8160/8162
OPERATING FEATURES
1. Controls and Functions
1-1. Front Panel
q
yuio
1-2. Microphone
q (Power) switch
Press to switch the transceiver ON or OFF.
w / keys
Press to activate their programmable functions (page 5).
e Display
Refer to right or next page.
/ keys
r
Press to activate their programmable functions (page 5).
t Speaker
Internal speaker.
y Microphone jack
Insert the microphone plug into this jack.
u TX/RX Indicator
Lights red while transmitting. Lights green while receiving a signal.
, , , and keys
i
Press to activate their programmable functions (page 5).
o key
Press to activate its programmable function (page 5).
!0 PTT switch
Press this switch, then speak into the microphone to call a
station.
wert
!0
1-3. Display (TK-8160)
IndicatorDescription
Appears when the key programmed as
Monitor or Squelch Off is pressed.
Appears when the DTMF code of a call
matches the code in your transceiver.
Appears while using the Talk Around
function.
The selected zone is added to the
scanning sequence.
Appears while scanning.
Appears when a message is stored in the
transceiver stack memory. Appears and
blinks when a new message has arrived.
Appears when the AUX port has been
activated.
The selected channel is set as a Priority
channel.
Appears when the Horn Alert function
has been activated.
The selected channel is added to the
scanning sequence.
Appears when Scrambler function has
been selected.
This icon is not used on this transceiver.
Displays the currently selected zone and
channel number, or the channel name.
4
Page 5
OPERATING FEATURES
TK-8160/8162
1-4. Display (TK-8162)
IndicatorDescription
Appears when the key programmed as
Monitor or Squelch Off is pressed.
Appears while using the Talk Around
function.
Appears when Scrambler function has
been selected.
The selected channel is set as a Priority
channel.
Appears while scanning.
The selected channel is added to the
scanning sequence.
Displays the currently selected channel
number (max 16 channels).
Appears when the AUX port or
Horn Alert function has been activated.
1-6. Programmable Functions
The , , , , , , , , and keys can be programmed with the functions listed below. Ask your dealer
for details on these functions.
+ Status, Send the GPS data, and Status are available only
on TK-8160 transceivers.
2 Direct CH is available only on TK-8162 transceivers.
3 Direct CH and Direct Zone-Channel can be programmed
only on the
4 Emergency can be programmed only on the
, , , , and keys.
key.
1
1
1-5. Rear Panel
E,E3
Antenna
connector
X2
Antenna
connector
External
speaker jack
Power input
connector
External
speaker jack
Power input
connector
5
Page 6
TK-8160/8162
IBM-PC
KPG-46
TK-8160/TK-8162
KPG-99D(E)
1. Modes
User modePC modePC programming mode
REALIGNMENT
Clone mode
∗ Self programming mode
ModeFunction
User modeFor normal use.
PC modeUsed for communication between the
transceiver and PC (IBM compatible).
PC programmingUsed to read and write frequency data and
modeother features to and from the transceiver.
PC test modeUsed to check the transceiver using the PC.
This feature is included in the FPU.
PC tuning modeUsed to tune the transceiver using the PC.
Clone modeUsed to transfer programming data from
one transceiver to another.
∗
Self programming
mode
∗ : Only TK-8160 transceiver
You can program the frequency, signalling and
other functions using only the transceiver.
PC test mode
PC tuning mode
2. How to Enter Each Mode
ModeOperation
User modePower ON
PC modeReceived commands from PC
Clone mode
* Self programming mode[ ]+Power ON (Two seconds)
∗ : Only TK-8160 transceiver
[]+Power ON (Two seconds)
3. PC Mode
3-1. Preface
This transceiver is programmed using a personal computer, a programming interface (KPG-46) and programming
software (KPG-99D(E)).
The programming software can be used with an IBM PC
or compatible. Figure 1 shows the setup of an IBM PC for
programming.
3-2. Connection Procedure
1. Connect the transceiver to the personal computer with
the interface cable.
2. When the Power is switched on, user mode can be en-
tered immediately. When the PC sends a command, the
transceiver enters PC mode.
When data is transmitted from transceiver, the TX indica-
tor blink.
When data is received by the transceiver, the BUSY indi-
cator blink.
In the PC mode, “PROGRAM” (TK-8160) or “P” (TK-8162)
is displayed on the LCD.
6
Fig. 1
3-3. KPG-46 Description
(PC programming interface cable : Option)
The KPG-46 is required to interface the transceiver to the
computer. It has a circuit in its D-subconnector (25-pin) case
that converts the RS-232C logic level to the TTL level.
The KPG-46 connects the modular microphone jack of the
transceiver to the computers RS-232C serial port.
3-4. Programming Software Description
KPG-99D(E) is the programming software for transceiver
supplied on a CD-ROM. This software runs under Windows
98, ME, Windows 2000 or XP on an IBM-PC or compatible
machine.
The data can be input to or read from transceiver and edited on the screen. The programmed or edited data can be
printed out. It is also possible to tune the transceiver.
4. Clone Mode
Programming data can be transferred from one transceiver to another by connecting them via their modular microphone jacks. The operation is as follows (the transmit transceiver is the master and the receive transceiver is the slave).
Note :
Clone mode should be enabled.
1. Turn the master transceiver power ON with the [
held down (2 seconds), “CLONE” (TK-8160 or “C” (TK-
8162) is displayed on the LCD.
2. Power on the slave transceiver.
3. Connect the cloning cable (No. E30-3382-05) to the modu-
lar microphone jacks on the master and slave.
4. Press the [
the master is sent to the slave. While the master is send-
ing data, red LED blinked. While the slave is receiving the
data, “PROGRAM” (TK-8160) or “P” (TK-8162) is dis-
played and green LED blinked. When cloning of data is
completed, the master displays “END” (TK-8160) or “E”
(TK-8162), and the master red LED turned off, and the
slave automatically operates in the User mode. The slave
can then be operated by the same program as the master.
5. The other slave can be continuously cloned. Carry out the
operation in step 2 to 4.
] key on the master transceiver. The data of
] key
Page 7
REALIGNMENT
TK-8160/8162
4-1. Adding the data password.
If the Read Authorization password is set in the optional
feature menu, you must enter the password (Master transceiver) to activate a clone mode.
You can use 0~9 to configure the password. The maximum length of the password is 6 digits.
]+Power ON.
1. [
2. “CLN LOCK” (TK-8160) or “P” (TK-8162) is displayed on
the LCD.
3. If the [
(TK-8160) or “P” (TK-8162) is displayed, numbers (0 to 9)
are displayed flashing. When you press the [] key, the
currently selected number is determined. If you press the
[
“CLONE” (TK-8160) or “C” (TK-8162) is displayed if the
entered password is correct. If the password is incorrect,
“CLN LOCK” (TK-8160) or “P” (TK-8162) is redisplayed.
] and [] keys is pressed while “CLN LOCK”
] key after entering the password in this procedure,
Clone cable
(E30-3382-05)
Fig, 2
5. Self Programming Mode
Self programming mode operates with only the TK-8160
transceiver.
Write mode for frequency data and signaling, etc. To be
used ONLY by the authorized service person maintaining the
user’s equipment. After programming, reset the FPU to the
“Self- Programming” disabled mode. Radios CANNOT be
delivered to the end-user in the self-programming mode.
5-1. Enter to the Self Programming Mode
Hold down the [] key 2 seconds and turn the power
switch on. When enter the self programming mode, “1- 1”
is displayed 2 seconds after “ SELF ” is displayed.
5-2. Adding the Data Password
If the data password is set in the optional feature menu,
you must enter the password to activate a self programming
mode.
You can use 0~9 to configure the password. The maximum length of the password is 6 digits.
]+Power ON.
1. [
2. “SLF.LOCK.R”* is displayed on the LCD.
3. If the [] and [] keys is pressed while “SLF.LOCK.R”
is displayed, numbers (0 to 9) are displayed flashing.
When you press the [
number is determined. If you press the [
tering the password in this procedure, “SELF” is dis-
played if the entered password is correct. If the password
This mode (self programming mode) cannot be set when
it has been disabled with the FPU.
5-3. Channel Setting Mode
Each channel can be setup in its action mode by using the
panel keys.
The 5-tone functions cannot be programmed in this mode.
• Pressing [] when “1- 1” is displayed, sets channel
setting mode.
• Select an item set using [
with the [
•The data displayed using [
• Pressing [
in the memory.
• Press [] to set the display to “ SELF ” and return to
reset (default) status.
] or [].
] proceeds to the next item without storing it
] then change the selection
] is stored in the memory.
7
Page 8
TK-8160/8162
REALIGNMENT
■ Item Selection Mode■ Item Setting Mode
[ ] + Power on
Self programming mode
Zone / Channel selection
[ ] [ ]
Zone No. /
Channel No. selection
[ ]
[ ]
1. RX frequency
[ ] [ ]
[ ]
2. RX signaling
[ ] [ ]
[ ]
3. TX frequency
[ ] [ ]
[ ]
4. TX signaling
[ ] [ ]
5. Channel name
[ ] [ ]
6.
Wide 5k / Wide 4k
[ ]
/ Narrow : E
Wide/Narrow : E3,X2
[ ] [ ]
[ ]
[ ]
[ ]
[ ]
7. RF power
[ ] [ ]
8. Scan Del/Add
[ ] [ ]
9. Beat shift on/off
[ ] [ ]
10. Compander on/off
Display
SEL F
[ ]
: Down
: Up
[ ]
[ ]
Refer to the
“Item setting mode”.
[ ]
Refer to the
“Item setting mode”.
[ ]
Same operation as the
“RX frequency”.
[ ]
Same operation as the
“RX signaling”.
[ ][ ]
Refer to the
“Item setting mode”.
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
→
[ ] / [ ]
[ ] / [ ]
[ ] / [ ]
[ ] / [ ]
[ ] / [ ]
1-1
Zone Channel
[ ] : Stored
Not stored
[ ] :
[ ] : Stored
Not stored
[ ] :
[ ] : Stored
Not stored
[ ] :
[ ] : Stored
Not stored
[ ] :
[ ] : Stored
Not stored
[ ] :
1. RX frequency
[ ]
[ ]
MHz setting
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ] [ ]
kHz setting
[ ] [ ]
kHz step
[ ] [ ]
Frequency clear
2. RX signaling
[ ]
Signaling setting
[ ] [ ]
[ ] [ ]
QT normal
[ ] [ ]
DQT normal
[ ] [ ]
DQT inverse
Off
Current
setting value
Value is not set
[ ] / [ ]
[ ] / [ ]
[ ] / [ ]
[ ]
: Cleared
[ ]
: Tone off
[ ] / [ ]
[ ] / [ ]
[ ] / [ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
Display
00000
––––––––
*****
*****
STPD500K
––––––––
*: 440 (E)
400 (E3)
470 (X2)
Display
TONEDOF F
QTDD
****
DQTD
***
DQTD
***
*
*
*
N
I
5. Channel name
Display
________
[ ]
Channel name
[ ]
[ ]
setting
[ ] [ ]
1~8 digit
selection
[ ]
: Stored
[ ] / [ ]
Character selection
If the [ ] key held down
(2 seconds), the blinking
character clears.
8
Page 9
9
10
13
15
1
3
REALIGNMENT
TK-8160/8162
6. Accessory Connection Cable (KCT-39)
The KCT-39 is an accessory connection cable for connecting external equipment. The connector has 15 pins and the
necessary signal lines are selected for use.
6-1. Installing the KCT-39 in the Transceiver
1. Lift the DC cord bushing (1) from the chassis. Peel the
pad as shown in Figure 3 (
2. Stick the pad to the DC cord (3) and chassis (4), both
of which are supplied with the KCT-39.
2
1
Fig. 3
).
2
3. Insert the KCT-39 cable (5) into the chassis (6). The
7
wire harness band (
) must be inside the chassis and
face down.
4. Connect the KCT-39 to the TX-RX unit as shown in Figure
8
).
5 (
Chassis
Cushion
Chassis
End view of this area
7
Wire harness
band (Stopper)
KCT-39
sumi tube
Face down
5
PCB
6
CN2
CN3
B
8
A
Fig. 5
3
5. Connect the KCT-39 to the external accessory by inserting
9
the crimp terminal (
) into the square plug (10), both of
which are supplied with the KCT-39.
4
Fig. 4
■ Accessory Port Function
No.ColorInternal Name
connector
1RedCN2-1SB
2PinkCN3-1IGN
3BlackCN2-3GND
4BrownCN3-3DETO
5OrangeCN3-2DATAI
6YellowCN2-8FNC4
7GreenCN2-7FNC3
8BlueCN2-9FNC5
No.ColorInternal Name
connector
9PurpleCN2-12 FNC8
10GreyCN2-10 FNC6
11WhiteCN2-11 FNC7
12NCNC
13NCNC
14
15
Sky blue
Turquoise
CN2-6FNC2
CN2-5FNC1
Fig. 6
1471013
2581114
3691215
9
Page 10
TK-8160/8162
REALIGNMENT / DISASSEMBLY FOR REPAIR
7. Ignition Sense Cable (KCT-18)
The KCT-18 is an optional cable for enabling the ignition
function. The ignition function lets you turn the power to the
transceiver on and off with the car ignition key.
7-2. Connecting the KCT-18 to the Transceiver
1. Install the KCT-39 in the transceiver. (See the KCT-39 section)
2. Insert the KCT-18 lead terminal (
2
).
39 (
13
1
15
3
1
2
Fig. 7
1
) into pin 2 of the KCT-
1. When you remove the panel, turn the transceiver up side
down. Detach the panel by lifting the tabs as shown below.
Tabs
Fig. 1
2. To remove the cabinet, first turn the transceiver up side
down. Detach the cabinet by prying the tabs as shown
below.
7-3. Modifying the Transceiver
Modify the transceiver as follows to turn the power on and
off with the ignition key.
1. Remove the resistor R95 of the TX-RX unit.
■ Setting With the KPG-99D(E)
Select “Function port” from the “Edit” menu and enable
the “Ignition Sense”.
TX-RX UNIT
Component side
CN2
R95
Tabs
Tabs
Fig. 2
3. When mounting the front panel, match the 4 tabs of the
chassis with the panel, being sure they attach securely.
Tabs
10
Fig. 8
Tabs
Fig. 3
Page 11
CIRCUIT DESCRIPTION
TK-8160/8162
Frequency Configuration
The receiver utilizes double conversion. The first IF is
49.95MHz and the second IF is 450kHz. The first local oscillator signal is supplied from the PLL circuit.
The PLL circuit in the transmitter generates the necessary
frequencies. Figure 1 shows the frequencies.
RX
TX
CF 450kHz
IF SYSTEM
50.4MHz
X3
multiply
TCXO
PLL/VCO
AF
PA
16.8MHz
MIC
AMP
SP
MIC
ANT
ANTSWRF
POWER
AMP
AMP
RF
AMP
1st
MIX
MCF
49.95MHz
Fig. 1Frequency configuration
Receiver System
The receiver is double conversion superheterodyne. The
frequency configuration is shown in Figure 1.
■ Front-end RF Amplifier Circuit
An incoming signal from the antenna is applied to an RF
amplifier (Q353) after passing through a transmit/receive
switch circuit (D604 and D605 are off) and a BPF (L359, L358,
L360, L361 and varactor diodes : D353, D354, D355). After
the signal is amplified (Q353), the signal is filtered by a BPF
(L354, L355 and varactor diodes : D351, D352) to eliminate
unwanted signals before it is passed to the first mixer.
The voltage of these diodes are controlled by tracking the
CPU (IC101) center frequency of the band pass filter. (See
Fig. 2)
■ First Mixer Circuit
The signal from the RF amplifier is heterodyned with the
first local oscillator signal from the PLL frequency synthesizer
circuit at the first mixer (Q352) to create a 49.95MHz first
intermediate frequency (1st IF) signal. The first IF signal is
then fed through a monolithic crystal filter (MCF : XF351) to
further remove spurious signals.
■ IF Amplifier Circuit
The first IF signal is amplified by Q351, and the enters
IC321 (FM processing IC). The signal is heterodyned again
with a second local oscillator signal within IC321 to create a
450kHz second IF signal. The second IF signal is then fed
through a 450kHz ceramic filter (Wide : CF331, Narrow :
CF332) to further eliminate unwanted signals before it is amplified and FM detected in IC321.
ItemRating
Nominal center frequency49.95MHz
Pass bandwidth±5.0kHz or more at 3dB
35dB stop bandwidth±20.0kHz or less
Ripple1.0dB or less
Insertion loss5.0dB or less
Guaranteed attenuation80dB or more at fo±1MHz
Spurious : 40dB or more within fo±1MHz
Terminal impedance350Ω / 5.5pF
Table 1Crystal filter (L71-0624-05) : XF351
ItemRating
Nominal center frequency450kHz
6dB bandwidth±6.0kHz or more
50dB bandwidth±12.5kHz or less
Ripple2.0dB or less
Insertion loss6.0dB or less
Guaranteed attenuation35.0dB or more within fo±100kHz
Terminal impedance2.0kΩ
Table 2Ceramic filter (L72-0993-05) : CF331
ItemRating
Nominal center frequency450kHz
6dB bandwidth±4.5kHz or more
50dB bandwidth±10.0kHz or less
Ripple2.0dB or less
Insertion loss6.0dB or less
Guaranteed attenuation60.0dB or more within fo±100kHz
Terminal impedance2.0kΩ
Table 3Ceramic filter (L72-0999-05) : CF332
CF331 (Wide)
ANT
D602
D604
D605
ANT
SW
IC201
D/A
L358~361
D353~355
BPF
TV
CPU
Q353
RF AMP
L354,355
D351,352
Q352
BPF
MIX
1st local
OSC (VCO/PLL)
XF351
MCF
Fig. 2Receiver system
Q351
IF AMP
X401
TCXO
CF332 (Narrow)
IC321
IF system
Q341
X3 multiply
IC201
D/A CONVERTER
W/NO
11
Page 12
TK-8160/8162
CIRCUIT DESCRIPTION
■ Wide/Narrow Switching Circuit
The Wide port (pin 23) and Narrow port (pin 22) of the CPU
is used to switch between ceramic filters. When the Wide
port is high, the ceramic filter SW diodes (D332, D331) cause
CF331 to turn on to receive a Wide signal.
When the Narrow port is high, the ceramic filter SW diodes (D332, D331) cause CF332 to turn on to receive a Narrow signal.
IC321
R334
IF System
R333
R332
Wide
IC101
pin 23
Narrow
IC101 pin 22
IF_INMIX_O
CF331
(Wide)
CF332
D332D331
(Narrow)
R335
Fig. 3Wide/Narrow switching circuit
■ AF Signal System
The detection signal from IF IC (IC321) goes to D/A converter (IC201) to adjust the gain and is output to AQUA IC
(IC241) for characterizing the signal. The AF signal output
from IC241 and the DTMF/MSK signal, BEEP signal are
summed and the resulting signal goes to the D/A converter
(IC201). The AFO output level is adjusted by the D/A converter. The signal output from the D/A converter is input to
the audio power amplifier (IC281). The AF signal from IC281
switches between the internal speaker and speaker jack (J1)
output.
IC321
IF IC
IC201IC241
W/NO
D/A
CONV.
AQUA
IC
IC201
D/A
CONV.
IC281SP
AF PA
Fig. 4AF signal system
■ Squelch Circuit
The detection output from the FM IF IC (IC321) passes
through a noise amplifier (Q301) to detect noise. A voltage is
applied to the CPU (IC101). The CPU controls squelch according to the voltage (SQIN) level. The signal from the RSSI
pin of IC321 is monitored. The electric field strength of the
receive signal can be known before the SQIN voltage is input
to the CPU, and the scan stop speed is improved.
IF
SYSTEM
Q301
NOISE AMP
AFO
RSSI
D301IC321IC101
DET
SQIN
RSSI
CPU
Fig. 5Squelch circuit
PLL Frequency Synthesizer
The PLL circuit generates the first local oscillator signal for
reception and the RF signal for transmission.
■ PLL Circuit
The frequency step of the PLL circuit is 5 or 6.25kHz. A
16.8MHz reference oscillator signal is divided at IC401 by a
fixed counter to produce the 5 or 6.25kHz reference frequency. The voltage controlled oscillator (VCO) output signal
is buffer amplified by Q446, then divided in IC401 by a dualmodule programmable counter. The divided signal is compared in phase with the 5 or 6.25kHz reference signal in the
phase comparator in IC401. The output signal from the
phase comparator is filtered through a low-pass filter and
passed to the VCO to control the oscillator frequency. (See
Fig. 6)
■ VCO Circuit
The operating frequency is generated by Q406 in transmit
mode and Q441 in receive mode. The oscillator frequency is
controlled by applying the VCO control voltage, obtained
from the phase comparator, to the varactor diodes (D443 and
D444 in transmit mode and D441 and D442 in receive mode).
The TX/RX pin is set low in receive mode causing Q443 and
Q442 to turn Q406 off, and turn Q441 on. The TX/RX pin is
set high in transmit mode. The outputs from Q441 and Q406
are amplified by Q446 and sent to the RF amplifiers.
12
PLL
DATA
16.8MHz
IC401 : PLL IC
1/N
REF
OSC
1/M
5kHz/6.25kHz
Phase
comparator
5kHz/6.25kHz
LPF
Charge
pump
Fig. 6PLL circuit
D443,444
D441,442
Q406
TX VCO
Q441
RX VCO
Q431
AMP
Q446
BUFF
AMP
Q442,443
T/R SW
Page 13
CIRCUIT DESCRIPTION
TK-8160/8162
■ Unlock Circuit
During reception, the 8RC signal goes high, the 8TC signal
goes low, and Q44 turns on. Q43 turns on and a voltage is
applied to the collector (8R). During transmission, the 8RC
signal goes low, the 8TC signal goes high and Q46 turns on.
Q45 turns on and a voltage is applied to 8T.
The CPU in the control unit monitors the PLL (IC401) LD
signal directly. When the PLL is unlocked during transmission, the PLL LD signal goes low. The CPU detects this signal and makes the 8TC signal low. When the 8TC signal goes
low, no voltage is applied to 8T, and no signal is transmitted.
8C
8R8T
Q43
SW
Q44
SW
8RC
IC101
CPU
Q45
SW
Q46
SW
LD
8TC
IC401
PLL
PLL lock
: LD “H”
Fig. 7Unlock circuit
Transmitter System
■ Outline
The transmitter circuit produces and amplifies the desired
frequency directly. It FM-modulates the carrier signal by
means of a varicap diode.
■ Power Amplifier Circuit
The transmit output signal from the VCO passes through
the transmission/reception selection diode (D448) and amplified by Q501 and Q502. The amplified signal goes to the fRF
power module (IC502) through a low-pass filter. The lowpass filter removes unwanted high-frequency harmonic components, and the resulting signal is goes the antenna terminal.
■ APC Circuit
The automatic transmission power control (APC) circuit
detects part of a final amplifier output with a diode (D606,
D607, D608 and D609) and applies a voltage to IC651. IC651
compares the APC control voltage (PC) generated by the D/A
converter (IC201) and DC amplifier (IC214) with the detection
output voltage. IC651 generates the voltage to control Q502
and IC502 and stabilizes transmission output.
The APC circuit is configured to protect over current of
Q502 and IC502 due to fluctuations of the load at the antenna
end and to stabilize transmission output at voltage and temperature variations.
IC211MIC
MIC/
IDC
MIC KEY
INPUT
IC201
D/A
CONV.
TCXO
16.8MHz
X401
D448
PC
IC201
pin 3
IC213
SW
CPU
IC101
Q406
TX
VCO
PLL
IC401
Q500
RF
AMP
IC214
DC
AMP
IC241
AQUA
IC
D/A
CONV.
IC201
Q446
BUFF
RF
AMP
Q431
Q447
RF
AMP
Q500
RF
AMP
Fig. 8Transmitter system
Q501
RF
AMP
Q502
PRE
DRIVE
AMP
IC651
IC502
RF POWER
MODULE
APC
CONTROL
Q501
RF
AMP
D602
D604,D605
ANT
SW
D606
D607
D608
Q502
PRE
DRIVE
AMP
POWER
ANT
IC502
RF POWER
MODULE
ANT
LPF
DET
Fig. 9APC circuit
13
Page 14
TK-8160/8162
CIRCUIT DESCRIPTION
Control Circuit
The CPU carries out the following tasks:
1) Controls the WIDE, NARROW, TX/RX outputs.
2) Controls the AQUA IC (IC241).
3) Controls the PLL (IC401).
4) Controls the D/A converter (IC201) and adjusts the volume, modulation and transmission power.
CK
DT
IC101
CPU
LD
PLLE
Fig. 10Control circuit
■ Memory Circuit
The transceiver has an 64k-bit EEPROM (IC81). The
EEPROM contains adjustment data. The CPU (IC101) controls the EEPROM through three serial data lines.
EEPCK
IC101
CPU
EEPDT
EEPWP
Fig. 11Memory circuit
■ Display Circuit
The CPU (IC101) controls the display LCD and LEDs.
When power is on, the CPU will use the MBL line to control
the LCD illumination and key backlight LEDs.
The dimmer function is controlled by the switch Q1*. The
LCD controller (IC1) controls the functions of the LCD
through the DO, CE, CL, DI lines from the CPU.
CE
CL
IC101
CPU
* TK-8160 only
DO
IC1
DI
LCD
driver
BRI
BL
EEPROM
Q4
SW
Q3
SW
IC201
D/A
converter
IC401
PLL
IC81
*
Q1
SW
Q2
SW
(TK-8160)
(TK-8162)
illumination
D1~D6
Key backlit
D7~D18
D7~D12
LCD
■ Key Matrix Circuit
The TK-8160/8162 front panel has function keys. The TK8162 terminal name are parenthese inside. Each of them is
connected to a cross point of a matrix of the KMI1 (KI3) to
KMO3 (KS4) ports of the IC1 LCD driver. The KMO1 (KS2) to
KMO3 (KS4) ports are always high, while the KMI1 (KI3) to
KMI3 (KI1) ports are always low.
The microprocessor monitors the status of the KMI1 (KI3)
to KMO3 (KS4) ports. If the state of one of the ports
changes, the microprocessor assumes that the key at the
matrix point corresponding to that port has been pressed.
CH
UP
CH
DN
A
<B
C>
IC1
LCD
driver
KMI1 (KI3)
KMI2 (KI2)
KMI3 (KI1)
KMO3 (KS4)
KMO2 (KS3)
KMO1 (KS2)
VOL
UP
VOL
DN
S
Fig. 13Key matrix circuit
Signaling Circuit
■ Encode
• Low-speed data (QT, DQT)
Low -speed data is output from pin 1 of the CPU (IC101).
The signal passes through a low-pass CR filter. The signal is
mixed with the audio signal and goes to the VCO and TCXO
(X401) modulation input after passing through the D/A converter (IC201) for BAL adjustment.
• High-speed data (5-tone, DTMF)
High-speed data (HSD) is output from pin 2 of the CPU.
The signal passes through a low-pass CR filter. TX deviation
making an adjustment by microprocessor is passed through
the switch (IC213) and then applied to the audio processor
(IC241). The signal is mixed with the audio signal and goes to
the VCO and TCXO.
The RX tone is passed a summing amplifier (IC241). The
D/A converter (IC201) for audio control, audio power amplifier
and then to the speaker.
• MSK
MSK signal is output from pin 6 of IC241. The signal
passes through the D/A converter (IC201) for the MSK deviation adjustment, and is routed to the VCO. When encoding
MSK, the microphone-input signal is muted.
14
Fig. 12Display circuit
Page 15
IC241
AQUA IC
EXTLIMIN
5
CIRCUIT DESCRIPTION
TK-8160/8162
TCXO
MOD
X401
IC
DI
IC
TCXO
IC201
D/A
VCO
MOD
IC401
PLL
VCO
HT
IC101
CPU
LSDO
QT/DQT
HSDO
DTMF/
5-tone
IC213
SW
IC241
AQUA
IC241
AQUA
MSK
Fig. 14Encode
■ Decode
• Low-speed data (QT, DQT)
The demodulated signal from the FM IC (IC321) is passed
through a low-pass filter (IC211 1/2) to remove frequency of
300Hz or more.
The signal is input to pin 88 of the CPU. The CPU digitizes
this signal, performs processing such as DC restoration, and
decodes the signal.
• High-speed data (DTMF)
The DTMF input signal from the IF IC is amplified by IC241
and goes to the DTMF decoder in the IC241. The CPU then
processes the decoded information.
• High-speed data (5-tone)
The demodulated signal from the IF IC (IC321) is amplified
by IC241 and passes through a high-pass filter to remove frequency of 300Hz or less. The CPU digitizes this signal and
decodes the signal.
• MSK
The MSK input signal from the IF IC goes to pin 5 of IC241.
The signal is demodulated by MSK demodulator in IC241.
The demodulated data goes to the CPU for processing.
Fig. 15Decode
Power Supply Circuit
When the power switch on the display unit is pressed, the
power port on the display unit which is connected port 17
(POWER), goes low, then port 78 (SBC) goes high, Q42 turns
on, SB SW (Q31) turns on and power (SB) is supplied to the
radio.
When the DC power supplied to the radio, the voltage
regulator IC (IC43) supply into the CPU VDD and reset voltage
detect IC (IC44). IC44 will generate signal (RESET) in to the
reset terminal on the CPU (IC101) to carry out a power ON
reset. Also, CPU (IC101) is checking on port 91 (BATT). If DC
power is less than about 9.5V, the radio is unable to power
on.
When the DC power voltage deceases from normal voltage, the INT voltage detector IC (IC45) will set to high on CPU
port 18 (INT). If B line becomes less than about 9.5V, CPU
will send the backup data to EEPROM (IC81) and go into
STOP mode.
This circuit has an overvoltage protection circuit. If a DC
voltage of 16V or higher is applied to the base of Q81, this
voltage turns Q81 on and sets port 18 (INT) to low. As a
result port 78 (SBC) is low, and turns Q42 and Q31 (SB) off.
SBC
5M
Q31
SW
Q42
SW
IC44
RST
5M
Q81
SW
IC43
AVR
IC45
AVR
B
D81
R49R50
SB
IGN
R93R92
POWER
SW
Q84
SW
IGN
IC101
CPU
BATT
POWER
INT
RESET
Fig. 16Power supply circuit
15
Page 16
TK-8160/8162
SEMICONDUCTOR DATA
Microprocessor : TX-RX unit IC101
■ Pin Function
Pin No.NameI/OFunction
1LSDOOQT/DQT output
2HSDOODTMF/5-tone/BEEP output
3PLLEOPLL IC chip select
4,5NCO
6GND-GND
7CNVSS-CNVss for flash
8EVLLDOE-Volume LD
9BSHIFTOBeat shift
10RESET-RESET
11XOUT-X’TAL (12MHz)
12VSS-GND
13XIN-X’TAL (12 MHz)
14VCC-+5V
15GND-GND (Input only)
16NCI
17POWERIPower key input
18INTIµCom stop
19NCI
20TX/RXOTX/RXH : RX, L : TX
21ULIPLL unlock detect
22NARROWOWide/Narrow2H : Narrow
23WIDEOWide/NarrowH : Wide
24HOROHorn alert
25PAOPublic address
26EEPWPOEEPROM write protect
27EEPCKOEEPROM clock (Nch open drain)
28EEPDTI/O EEPROM Data (Nch open drain)
29FNC1I/O Function P1/TxD for flash
30FNC2I/O Function P2/RxD for flash
31CLKFLSISCLK for flash
32BSYFLSOBusy for flash
33TXDOTo FPU
34RXDIFrom FPU
35PTTIPTT KEY
36HOOKIHook
37ABSIAQUA clock beat shift
38NCI
39EMPFLSI/O EPM for flash
40SCRSWOFor Ext. scrambler
H : No Board, L : Mounted
41DETSWOFor DETH : RX, L : TX
42HSDSWOFor High Speed Data
H : HSD send, L : Others
43FNC3I/O Function Port 3
44CEFLSI/O CE for flash
45~49FNC4~FNC8 I/O Function Port 4~8
50AFMOAF MuteH : Mute, L : Unmute
51SPMO
16
Speaker muteH : Mute, L : Unmute
Pin No.NameI/OFunction
52AMPSWO
53DTOCommon data
54CKOCommon clock
55,56NCI
57DST1IDestination 1H : 25W, L : 50W
58DST2IDestination 2
59DST3IDestination 3
60VCC-+5V
61NCI
62VSS-GND
63,64NCI
65MBLOMIC backlight
66DISPIDIDisplay type information
67CMI/OFrom MIC keypad
68CLOClock for LCD
69DOOTransfer data to LCD
70CEOChip enable for LCD
71DIITransfer data from LCD
72IGNIIgnition
73MICMTOMIC 1 mute
74MICEMOMIC 2 mute
75MICMT2I
768RCO8R control
778TCO8T control
78SBCOBattery switch
79LIMSWOFor limiter
80DTRLOADNO
81STDI
82
83
84DI/OI/O
85RDF/FDI
86DIRO
87HSDIIHSD input
88LSDIILSD input
89TEMP2ITemperature 2
90TEMP1ITemperature 1
91BATTIBattery voltage
92RSSIIRSSI input
93SQINISquelch input
94AVSS-GND
95NCI
96VREF-+5V
97AVCC-+5V
98NCO
99RXLEDOFor panel PCB
100TXLEDOFor panel PCB
TCLK/DTRDO
TDATA/DTRCLK
AF AMP SWH : SW off, L : SW on
I
O
Page 17
TK-8160/8162
COMPONENTS DESCRIPTION
Display Unit (X54-3510-10) : TK-8160
Display Unit (X54-3522-70) : TK-8162
Ref. No.Parts nameDescription
IC1ICLCD controller
Q1TransistorDimmer function switch
(TK-8160 only)
Q2TransistorLCD backlit switch
Q3TransistorKEY backlit switch
Q4TransistorDC switch
Q7,8TransistorDC switch
D1~6DiodeKey backlit
D7~18DiodeLCD backlit
(D13~18 : TK-8160 only)
D20DiodeSurge absorption
D21DiodeDC controller
D22DiodeTX/RX LED
TX-RX Unit (X57-711X-XX)
Ref. No.Parts nameDescription
IC41ICVoltage Regulator / 8V
IC42,43ICVoltage Regulator / 5V
IC44ICVoltage detector / Reset
IC45ICVoltage detector / Int
IC81ICEEPROM
IC101ICMicroprocessor
IC201ICDigital potentiometer
IC211ICMIC amplifier
IC213ICQuad analog switch
IC214,215 ICDual ground sense op-amplifier
IC241ICAudio processor
IC281ICAudio amplifier
IC321ICFM IF system
IC401ICPLL system
IC502ICRF power module
IC651ICComparator (APC)
Q31FETDC switch (SB)
Q42TransistorDC switch (SB)
Q43,44TransistorDC switch (8R)
Q45,46TransistorDC switch (8T)
Q81TransistorOver voltage detection
Q82,83TransistorBeat shift
Q84TransistorIgnition
Q201TransistorTX AF (DETO)
Q211TransistorAGC/MIC mute
Ref. No.Parts nameDescription
Q212FETEmergency MIC
Q213FETMIC mute
Q241TransistorW/N switch / TX
Q281Digital transistorAF mute
Q282TransistorAF mute
Q301TransistorSQL amplifier
Q341TransistorBuffer amplifier
Q351TransistorIF amplifier
Q352FETMixer
Q353FETRF amplifier
Q406FETTX VCO
Q421,422TransistorCharge pump
Q431TransistorRF amplifier
Q441FETRX VCO
Q442FETT/R switch
Q443TransistorT/R switch
Q445TransistorRipple filter
Q446TransistorBuffer amplifier
Q447TransistorRF amplifier
Q500,501TransistorRF amplifier
Q502FETPre drive amplifier
D1~11DiodeSurge absorption
D41DiodeReverse connection protection
D42Poly SWCurrent protection
D81,82DiodeOver voltage detection
D211DiodeAGC
D212DiodeOR gate
D301DiodeRectification
D331,332DiodeIF switch (Wide/Narrow)
D351~355
D401DiodeRipple filter
D421DiodeVoltage dropped
D441,442VaricapRX VCO
D443,444VaricapTX VCO
D445DiodeModulation
D446DiodeRipple filter
D447,448DiodeRF switch (TX/RX)
D502DiodeTemperature compensation
D503DiodeVoltage protection
D602DiodeANT switch
D604,605DiodeANT switch
D606~608
D609,910DiodeTemperature compensation
VaricapRF BPF tuning
DiodeAPC voltage detect
17
Page 18
TK-8160/8162
PARTS LIST
✽ New Parts. indicates safety critical components.
Parts without Parts No. are not supplied.
Les articles non mentionnes dans le Parts No. ne sont pas fournis.
Teile ohne Parts No. werden nicht geliefert.
TK-8160/8162 (Y51-507X-XX)
DISPLAY UNIT (X54-3510-10)
222BG02-1825-03EARTH SPRING
233BG02-1826-03EARTH SPRING
242B✽ G02-1827-14EARTH SPRING
252BG10-0792-14FIBROUS SHEET
262AG10-1324-04FIBROUS SHEET (DISPLAY)
332C,1DH12-3178-05PACKING FIXTURE
343DH13-1190-02CARTON BOARD
351CH25-2320-04PROTECTION BAG
361CH25-2341-04PROTECTION BAG
372CH52-2090-02ITEM CARTON CASE
372CH52-2091-02ITEM CARTON CASE62E,62E3
393DJ29-0662-03BRACKETACCESSORY
413AK29-9342-01KEY TOP
A2BN67-3008-48PAN HEAD SEMS SCREW
B2AN80-2008-48PAN HEAD TAPTITE SCREW
C2B,3BN87-2606-48BRAZIER HEAD TAPTITE SCREW
D1B,2BN87-2614-48BRAZIER HEAD TAPTITE SCREW
433DN99-2048-05SCREW SET
C54,55CK73GB1C104KCHIP C0.10UFK
C56C92-0795-05CHIP-TAN22UF10WV
C57CK73GB1H103KCHIP C0.010UF K
C58-60C92-0795-05CHIP-TAN22UF10WV
C63CK73GB1E103KCHIP C0.010UF K
C64,65CK73GB1H103KCHIP C0.010UF K
C66C92-0560-05CHIP-TAN10UF6.3WV
C67,68CK73GB1H102KCHIP C1000PFK
C69,70CK73GB1C104KCHIP C0.10UFK
C71CK73GB1H102KCHIP C1000PFK
C246CK73HB1C223KCHIP C0.022UF K
C247,248CK73HB1H471KCHIP C470PFK
C249,250CC73HCH1H100DCHIP C10PFD
C251CK73HB1A473KCHIP C0.047UF K
C252CK73HB1A104KCHIP C0.10UFK
Address
New
Parts No.Description
parts
PARTS LIST
Destination
Ref. No.
C345CC73GCH1H271JCHIP C270PFJ
C346CK73GB1H103KCHIP C0.010UF K
C349,350CK73GB1E103KCHIP C0.010UF K
C351CC73GCH1H330JCHIP C33PFJ
C353CK73GB1H103KCHIP C0.010UF K
A M3 x 8: N67-3008-48
B M2 x 8: N80-2008-48
C M2.6 x 6 (Br-Tap): N87-2606-48
D M2.6 x 14 (Br-Tap) : N87-2614-48
1
Note :
1. Apply the silicon grease to the power-module
clamp face of the chassis (701) and the base of
the power-module (IC502).
2. When installing the shield cover (15), the tops of
reference Nos. 16, 18, 22, and 23 must be located
in between the chassis (701) and the shield cover.
D
D
D
29
D
13
D
A
17
Q31
A
A
Display unit
B
104x2
2
103
B
24
Part name
label face down
A
15
24
25
IC502
105
30
18
26x2
101
IC281
102
41
3
2
Cx2
C
23
C
C
22
C
C
C
16
8
27
10
28
TX-RX unit
C
C
C
C
7
3
12
45
31
703
Model name plate
701
Chassis
26
Parts with the exploded numbers larger than 700 are not supplied.
Page 27
TK-8160/8162
PACKING
DC
36 Protection bag
(H25-2341-04)
4 Instruction manual
(B62-1863-00)
33 Packing fixture
(H12-3178-05)
1
35 Protection bag
(H25-2320-04)
702
Pamphlet
33 Packing fixture
(H12-3178-05)
2
37 Item carton case
(H52-2090-02) : TK-8160
(H52-2091-02) : TK-8162
3
9 DC cord assy
(E30-3339-05) : X2
20 Fuse (Blade type) 10A
(F52-0023-05) x 2 : E,E3
19 Fuse (6 x 30) 10A
(F51-0016-15) x 2 : X2
43 Screw set
(N99-2048-05)
39 Bracket
(J29-0662-03)
11 DC cord assy
(E30-7523-05) : E,E3
Parts with the exploded numbers larger than 700 are not supplied.
34 Carton board
(H13-1190-02)
27
Page 28
TK-8160/8162
ADJUSTMENT
Test Equipment Required for Alignment
Test EquipmentMajor Specifications
1. Standard Signal GeneratorFrequency Range400 to 520MHz
(SSG)ModulationFrequency modulation and external modulation
Output–127dBm/0.1µV to greater than –7dBm/100mV
2. Power MeterInput Impedance50Ω
Operation Frequency400 to 520MHz or more
Measurement CapabilityVicinity of 100W
3. Deviation MeterFrequency Range400 to 520MHz
4. Digital Volt MeterMeasuring Range1 to 20V DC
(DVM)AccuracyHigh input impedance for minimum circuit loading
5. OscilloscopeDC through 30MHz
6. High SensitivityFrequency Range10Hz to 1000MHz
Frequency CounterFrequency Stability0.2ppm or less
7. Ammeter20A
8. AF Volt MeterFrequency Range50Hz to 10kHz
(AF VTVM)Voltage Range1mV to 3V
9. Audio Generator (AG)Frequency Range20Hz to 20kHz or more
Output0 to 1V
10. Distortion MeterCapability3% or less at 1kHz
Input Level50mV to 10Vrms
11. 4Ω Dummy LoadApprox. 4Ω, 10W or more
12. Regulated Power Supply13.6V, approx. 20A (adjustable from 9 to 17V)
Useful if ammeter requipped
13. Spectrum AnalyzerCenter frequency50KHz to 600MHz
14. Tracking GeneratorOutput Voltage100mV or more
Test cable for microphone input (E30-3360-08)
GREEN
1
RED
2
BLACK
3
BLUE
4
SHIELD
5
WHITE
6
GRAY
7
YELLOW
8
MIC connector
(Front view)
1
8
1 : BLC
2 : PSB
3 : E
4 : PTT
5 : ME
6 : MIC
7 : HOOK
8 : CM
28
PTT
MIC-E
MIC
HK
Tuning cable (E30-3383-05)
1
2
E
3
4
5
6
7
8
Adapter cable (E30-3383-05) is required for
injecting an audio if PC tuning is used.
See “PC Mode” section for the connection.
Lead wire +
Shield wire –
MIC
Page 29
ADJUSTMENT
TK-8160/8162
Adjustment Location
■ Adjustment Points
IC502
+
–
CNVSS
IC281
RESET
POWER
ANT
TX-RX UNIT
Foil side
RXD
L321
TEMP2
5M
TXD
CV
BPF
TC441
TC442
IGN
8T
BPF
TX-RX UNIT
Component side
+
Q502
G
■ Notes
• EEPROM
The tuning data (Deviation, Squelch, etc.) for the EEPROM, is stored in memory. When parts are changed, readjust the transceiver.
• AF PA IC (IC281)
How to mounting the IC281.
Pin 1 marker
IC281
Part name label face down
TX-RX UNIT
Component side
• Fuse (TK-8160 X2 only)
To mount the fuse, the cable terminal direction must be as
follows.
This side upThis side up
Fuse
Cable terminalCable terminal
AFV
–
TEMP1
PC
• Speaker Cable
The speaker cable should be formed before mounting the
11. Single1) CH : TX center
tone(Wide/Wide 4k/Narrow)
deviation2) Transmit
Oscilloscope
If normal power is not obtained, please follow the
step below
Open the shielding cover (upper), and screw 3 locations
around ANT pin.
1. Switch off the transceiver.
Impedance of Power module (IC502) can be measured
easily using DVM Ω mode.
Normal condition
Input : 20kΩ~50kΩ, Output : 1MΩ ~2MΩ
The above impedance values are rough estimations.
2. Check input power level at Drive FET (Q502) gate location.
Connect the wire to [RF] location.
Transmit and check for power to be within the range of
0.3W~0.6W.
If power found is less than 0.3W, check the circuit before
the Drive FET.
32
Page 33
TERMINAL FUNCTION
TK-8160/8162
CN2
No.NameI/OFunction
1SBOBattery voltage DC supply
2NC--
3GNDOGround
4DETOOFM detector output
5FNC1I/O Programable I/O (programmed by FPU)
6FNC2I/O Programable I/O (programmed by FPU)
7FNC3I/O Programable I/O (programmed by FPU)
8FNC4I/O Programable I/O (programmed by FPU)
9FNC5I/O Programable I/O (programmed by FPU)
10FNC6I/OProgramable I/O (programmed by FPU)
11FNC7I/OProgramable I/O (programmed by FPU)
12FNC8I/OProgramable I/O (programmed by FPU)
■ Function Port Assignment
KDS-100, KGP-2A/2B
NameI/O
FNC1--
FNC2--
FNC3Data ChannelI
FNC4PTTI
FNC5Carrier Operated RelayO
FNC6Audio MuteI
FNC7Mic MuteI
FNC8TX RelayO
Scrambler
NameI/O
FNC1--
FNC2--
FNC3TX RelayO
FNC4ScramblerO
FNC5Scrambler Code1 (1)O
FNC6Scrambler Code2 (2)O
FNC7Scrambler Code3 (4)O
FNC8Scrambler Code4 (8)O
Port Function is Low Active. (Exclude : Scrambler Code)
CN3
No.NameI/OFunction
1IGNIIgnition sens input
2DATAIIExternal transmit signal input
3DETOOFM detector output
4TXAFIITX audio input from scrambler board
5TXAFOOTX audio output to scrambler board
6EMGMICIEmergency MIC input (1kHz/3mVrms)
7RXAFOORX audio output to scrambler board
8ALTIIExternal alert tone signal input
9RXAFIIRX audio input from scrambler board
105CO5V DC power supply (50mA MAX)
118CO8V DC power supply (50mA MAX)
ANI Board
NameI/O
FNC1--
FNC2--
FNC3Emergency for ANI BoardO
FNC4PTTI
FNC5Carrier Operated RelayO
FNC6Speaker OnI
FNC7Mic MuteI
FNC8PTTO
GPS (NMEA)
NameI/O
FNC1-O
FNC2GPS (NMEA Input)*I
FNC3-I
FNC4-I
FNC5-I
FNC6-I
FNC7-I
FNC8-I
* GPS (NMEA Input) is TK-8160 only.
33
Page 34
JIHGFEDCBA
SEG6
TK-8160
1
PC BOARD
DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09)
2
POWER
3
D22
4
5
6
HOOK
ME
GND
MBL
CM
MIC
PTT
SB
J1
MIC JACK
VOL UP
D1
VOL DOWN
D18
R31
R29
D12
SEG30
SEG29
SEG28
SEG27
SA B
SEG26
SEG25
SEG24
D2
SEG23
SEG22
D11
D17
SEG21
SEG20
SEG19
SEG18
SEG17
D10
SEG16
SEG15
SEG14
LCD
SEG13
D13D16
D7
SEG12
SEG11
SEG10
SEG9
SEG8
SEG7
7
DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09)
8
C1
10
11
12
13
SB
PTT
MIC
CM
C7
R1
R2
C27
R23
R27
Q8
9
MBL
GND
ME
HOOK
C18
Q7
D20
C9
R22
C6
C10
R7
R6
C20
R8
C17
C16
R26
R24R25
C15
C19
R5
R4
R3
32
33
IC1
48
49
C21
R9
17
16
1
64
C11
CP1
C12
C13
C14
L1
14
34
Page 35
JKLMNOPQRS
C14
SEG9
SEG8
SEG7
D8
D14
SEG6
PC BOARD TK-8160
DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09)
CH UP
R30
D15
D3
R28
D9
CH DOWN
SEG5
SEG4
SEG3
SEG2
SEG1
SEG0
COM3
COM2
COM1
COM0
Ref. No. Address
D14D
D26G
D34N
D46K
D56N
D66O
D74I
D83K
D94L
D104H
D113G
D124F
D133I
D144K
D153L
D163H
D174G
D183F
D224C
1
2
3
4
5
6
BC
D4
D5
DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09)
CN1
BUSY
POWER
HOOK
GND
PTT
MIC
Q4
R21
D21
C23
R18
DO
1
DI
CE
CL
CM
BL
TX
NC
5C
8C
SB
ME
18
R17
R15
R19
C22
Q1
R14
34
R16
C25
C24
1
5
D6
J72-0959-09
Component side
Layer 1
Layer 2
Foil side
7
8
J72-0959-09
Ref. No. Address
IC112H
Q111N
Q211O
9
Q310O
Q3
R10
R11
E
B
C
Q2
R20
Q410M
Q713C
Q813B
D209C
D2110M
10
11
12
L1
C30
Component side
Layer 1
Layer 2
13
Foil side
35
14
Page 36
JKLMNOPQRSIHGFEDCBA
SEG29
SEG28
D18
R31
R29
D12
SEG27
SEG26
SEG25
SEG24
SEG23
D11
D17
SEG22
SEG21
SEG20
SEG19
SEG18
SEG17
D16
D10
SEG16
SEG15
SEG14
LCD
SEG13
SEG12
D13
D7
SEG11
SEG9
SEG10
SEG8
SEG7
D8
D14
SEG6
PC BOARD TK-8160
DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09)
CH UP
R30
D15
D3
R28
D9
CH DOWN
SEG5
SEG4
SEG3
SEG2
SEG1
SEG0
COM3
COM2
COM1
COM0
Ref. No. Address
D14D
D26G
D34N
D46K
D56N
D66O
D74I
D83K
D94L
D104H
D113G
D124F
D133I
D144K
D153L
D163H
D174G
D183F
D224C
1
2
3
4
5
6
R5
R4
R3
D2
D4
D5
D6
J72-0959-09
Component side
Layer 1
Layer 2
Foil side
7
8
J72-0959-09
Ref. No. Address
IC112H
Q111N
Q211O
9
Q310O
Q4
C25
Q3
C24
R10
R21
D21
32
33
IC1
48
49
17
16
1
64
C11
CN1
BUSY
POWER
HOOK
GND
PTT
MIC
DO
1
DI
CE
CL
CM
BL
TX
NC
5C
8C
SB
ME
18
C23
R18
R17
R15
R19
C22
Q1
R14
34
R16
1
5
R11
E
B
C
Q2
R20
C12
C21
R9
CP1
C13
C14
L1
C30
Q410M
Q713C
Q813B
D209C
D2110M
Component side
Layer 1
Layer 2
10
11
12
13
Foil side
14
Page 37
JIHGFEDCBA
TK-8162
1
PC BOARD
DISPLAY UNIT (X54-3522-70) Component side view (J72-0960-09)
2
POWER
3
D22
4
5
6
HOOK
ME
GND
MBL
CM
MIC
PTT
SB
J1
MIC JACK
VOL UP
D1
VOL DOWN
SA B
D2
D10
D7
D8
D11
D12
D9
SEG2SEG3SEG4COM0COM1COM2
7
DISPLAY UNIT (X54-3522-70) Foil side view (J72-0960-09)
8
10
11
12
13
C1
SB
PTT
MIC
CM
C7
R1
R2
C27
R23
R27
9
MBL
GND
ME
HOOK
C18
D20
Q7Q8
C9
R22
C6
C10
R7
R6
C20
R8
C16
C15
R26
R24R25
C19
R5
C21
R9
1
C12
C11
CP1
36
C13
C14
L1
C17
1819
IC1
R3
R4
14
36
Page 38
JKLMNOPQRS
D12
D9
PC BOARD TK-8162
DISPLAY UNIT (X54-3522-70) Component side view (J72-0960-09)
CH UP
R28R29
SEG0SEG1SEG2
D3
CH DOWN
Ref. No. Address
D14D
D26G
D34N
D46K
D56N
D66O
D74I
D83K
D94L
D104H
D113G
D124F
D224C
1
2
3
4
5
6
BC
D4
D5
DISPLAY UNIT (X54-3522-70) Foil side view (J72-0960-09)
C25
C24
D21
C23
R18
R17
CN1
BUSY
GND
POWER
HOOK
GND
PTT
MIC
Q4
R21
DO
1
DI
CE
CL
CM
BL
TX
5C
8C
SB
ME
18
R19
C22
D6
J72-0960-09
Component side
Layer 1
Layer 2
Foil side
7
8
J72-0960-09
Ref. No. Address
IC112H
Q211O
Q310O
9
Q410M
Q3
R10
R11
E
B
C
Q2
R20
Q713C
Q813B
D209C
D2110M
10
11
12
Component side
Layer 1
Layer 2
13
Foil side
37
14
Page 39
JKLMNOPQRSIHGFEDCBA
D10
D7
D8
D11
D12
D9
PC BOARD TK-8162
DISPLAY UNIT (X54-3522-70) Component side view (J72-0960-09)
CH UP
R28R29
SEG0SEG1SEG2SEG3SEG4COM0COM1COM2
D3
CH DOWN
Ref. No. Address
D14D
D26G
D34N
D46K
D56N
D66O
D74I
D83K
D94L
D104H
D113G
D124F
D224C
1
2
3
4
5
6
R5
D2
D4
D5
D6
J72-0960-09
Component side
Layer 1
Layer 2
Foil side
7
8
J72-0960-09
Ref. No. Address
IC112H
Q211O
Q310O
9
Q410M
C25
Q4
R21
C21
R9
1
C12
C11
CP1
36
C13
C14
L1
C17
CN1
BUSY
GND
POWER
HOOK
GND
PTT
MIC
DO
1
DI
CE
CL
CM
BL
TX
5C
8C
SB
ME
18
1819
IC1
R3
R4
C24
D21
C23
R18
R17
R19
C22
Q3
R10
R11
E
B
C
Q2
R20
Q713C
Q813B
D209C
D2110M
Component side
Layer 1
Layer 2
10
11
12
13
Foil side
14
Page 40
JIHGFEDCBA
2
R
TK-8160/8162
1
PC BOARD
TX-RX UNIT (X57-711X-XX) Component side view (J72-0958-09)
2-70 : TK-8160/8162 E 2-71 : TK-8160/8162 E3 0-71 : TK-8160 X2
2
C50
R41
C53
C52
D81
Q42
R86
CN5
E
F41
C48
C51
D42
R105
Q81
C82
C46
SP
C47
C45
R42
D82
–
+
J72-0958-09
3
4
Q31
5
J1
EXT. SP
S
D
G
1
C292
6
CN506
12
CN505
CN504
10
11
C111
C110
C116
C113
R283
R101
R281
R284
D1
C281
C112
Q282
C117
CNVSS
C282
C94
R94
R4
1DI
CE
DOCLMBL
2
C115
RESET
C93
R92
POWER
CM
R93
DISPIO
BSYLED
TXLED5CSB
CN1
8C
GND
DETO
FNC1
FNC2
CN2
FNC3
FNC4
FNC5
FNC6
FNC7
FNC8
POWER
HOOK
NC
PTT
SB
17
GND
1
12
GND
MIC
18
R87
D8
D7
D5
D11
CP1
RXD
D10
R3
R1
TEMP2
5C
R427
RXAFI
R233
+
Q421
C424
R424
C15
R223
D211
ALTI
C16
R218
C422
C17
R217
CN3
RXAFO
Q212
C217
Q211
C423
R423
R421
R425
EMGMIC
TXAFO
G
D
S
C19
C18
C219
R208
C215
C214
R216
D212
R402
R401
C404
C403
D421
R422
TXAFI
C20
R221
R214
R403
DETO
C416
C405
R222
C21
C14
1
4
DATAI
C
C201
R215
1
2
C517
5M
R88
C96
R98
C273
Q213
D
G
C261
C223
S
R97
R96
R278
R95
R232
C427
C426
R108
R99
R279
Q84
R277
R109
TXD
R276
C274
R113
D9
R115
D6
D4
D3
R2
D2
L211
R220
11 8C
C13
C23
R224
C216
R430
CV
+
R429
+
R428
R426
+
Q422
C425
C289
7
IC281
8
10
R286
C288
C284
Q281
R282
C283
9
+
R45
Q46
R125
R46
E
C
Q45
C63
R47
B
C65
C66
C59
C67
+
+
IC43
I
O
G
C64
C60
12
13
14
38
Ref. No. Address
IC4310B
IC2018O
IC2119J
IC2137R
IC2149R
IC21510R
IC2418Q
IC2817B
IC40110J
Ref. No. Address
IC5024K
IC6516R
Q315B
Q425D
Q4510C
Q469C
Q816D
Q848G
Q2018K
Ref. No. Address
Q2119J
Q2128J
Q2139G
Q2419R
Q2818D
Q2827D
Q34111M
Q42110I
Q42210I
Ref. No. Address
D19D
D210F
D310F
D410F
D510F
D69F
D79F
D89F
D99F
Ref. No. Address
D109F
D118F
D424D
D816D
D826D
D2118I
D2129J
D3319P
D33211P
Ref. No. Address
D40110J
D42110J
D6065P
D6074Q
D6085R
D6096S
D6105Q
Page 41
JKLMNOPQRS
R402
C214
TXAFO
4
1
IC502
C545
C547
L506
C546
TX-RX UNIT (X57-711X-XX) Component side view (J72-0958-09)
2-70 : TK-8160/8162 E 2-71 : TK-8160/8162 E3 0-71 : TK-8160 X2
34
C544
C536
C541
C535
R538
C542
C543
PC BOARD
D606
C672
TH672
C571
C572
TK-8160/8162
C619
R602
C608
C606
C607
C618
TEMP1
D607
C611
C610
C573
C616
C609
R601
R539
TH673
R800
C617
C673
D610
C652
R651
R652
C651
R659
R653
8
1
R660
C613
IC651
C614
D608
R603
R655
R654
R661
45
PC
R504
C615
C620
R662
D609
1
2
3
4
5
6
2
9
R208
C215
216
R401
C404
403
21
422
R221
C219
R214
R403
TXAFI
C20
C405
DETO
C21
C14
R222
C416
DATAI
IGN
1
C22
R201
C201
R215
C227
1
IC211
45
R408
C415
IC401
20
R219
C218
8
1011
Q201
C224
D401
1
C213
C410
IGN
R202
L404
+
C212
R407
C202
R212
R213
C413
+
C409
C211
C414
L402
R405
R404
Q341
C406
R409
C411
L342
C345
Scrambler
BPF
C349
TH301
R313
C344
L343
R341
C346
R355
C356
TH351
C310
R312
C343
C402
R324
L341
+
C461
C401
R314
R206
R205
R204
R305
C341
C326
R304
C204
24
IC201
1
AFV
R303
R322
R323
R306
C305
C304
C303
+
C325
C206
R331
C324
C333
R336
C293
1213
D331
R334
R335
C260
C262
R207
C331
D332
R260
R333
R256
R261
R269
R255
R263
R264
R265
C254
R267
C253
C266
C256
C265
R258
R259
C259
R268
C267
R332
R275
C263
C251
R262
C264
R270
R274
C332
R251
R254
C257
26
32
C275
R266
R257
C255
IC241
19
C271
R271
C268
R272
R273
C276
8T
R203
R211
C203
+
C231
+
C412
X401
R406
C407
R342
C222
1
14
IC213
78
C252
R252
1725
16
10
R242
R241
R824
+
+
R253
R247
R248
R245
R244
R243
C242
C226
R230
Q241
114
C270
C230
R246
IC215
C221
C247
C248
C246
C245
C244
C243
R229
R393
558
R392
R226
R227
C233
4
R225
R231
R228
IC214
C391
C228
8
R381
C229
C225
7
8
9
10
11
Component side
Layer 1
12
Layer 2
Layer 3
Layer 4
Foil side
13
39
14
Page 42
JKLMNOPQRSIHGFEDCBA
PC BOARD
TK-8160/8162
1
TX-RX UNIT (X57-711X-XX) Component side view (J72-0958-09)
2-70 : TK-8160/8162 E 2-71 : TK-8160/8162 E3 0-71 : TK-8160 X2
2
3
C611
R800
D607
TEMP1
C610
C573
C616
C609
R601
R539
TH673
C617
C673
D610
C652
R651
C619
CN506
+
12
CN505
CN504
IC502
C545
C547
L506
C546
34
C544
C536
C541
C535
R538
C542
C543
C672
TH672
C571
C572
R602
C608
C606
C607
D606
C618
R652
C651
R659
R653
8
1
C613
IC651
R660
C614
D608
R603
R655
R654
R661
45
PC
R504
4
C615
C620
5
R662
D609
6
5M
R88
R98
R108
R279
R109
CP1
TXD
R113
D9
R115
D6
D4
D3
R2
D2
L211
R1
R220
Ref. No. Address
TEMP2
C96
R99
Q84
R277
R276
R278
C273
C274
C261
C223
Q213
D
S
G
R232
D109F
D118F
D424D
D816D
D826D
D2118I
D2129J
D3319P
D33211P
C517
R97
R96
R95
Ref. No. Address
D40110J
D42110J
D6065P
D6074Q
D6085R
D6096S
D6105Q
C427
C426
R405
R404
Q341
C406
R409
C411
L342
C345
Scrambler
BPF
C349
TH301
R313
C344
L343
R341
C346
R355
C356
TH351
C310
R312
C343
C402
R324
L341
+
R314
C461
C401
R206
R205
R204
R305
C341
C326
R304
C222
1
C204
24
IC201
AFV
C206
R331
C324
C333
R336
1213
D331
R334
R335
1
R303
R322
R323
R306
C305
C304
C303
+
C325
C260
C293
C262
R207
C331
D332
R333
R255
R256
R260
R263
R264
R265
R261
R269
C254
R267
C266
C256
C265
C253
R258
R259
C259
R268
C267
R332
R275
C263
C251
R262
C264
R270
R274
C332
R251
R254
C257
26
32
C275
R266
R257
C255
IC241
19
C271
R271
C268
R272
R273
C276
14
IC213
78
C252
R252
1725
16
10
R242
R241
R824
+
+
R253
R247
R248
R245
R244
C242
C226
R230
Q241
114
C270
C230
R246
R243
IC215
C221
C247
C248
C246
C245
C244
C243
R229
R393
558
R392
R226
4
R228
R227
C233
R225
C391
R231
IC214
C228
8
R381
C229
C225
7
8
9
10
CN3
5C
RXAFI
ALTI
RXAFO
EMGMIC
TXAFO
TXAFI
DETO
DATAI
IGN
11 8C
C13
C23
R224
C216
R430
CV
+
R429
+
R427
R428
R426
+
Q422
C425
R233
+
Q421
C424
C15
D211
R424
C16
R223
C422
R218
R217
C17
C423
R423
R421
Q212
C217
Q211
R425
G
D
S
C19
C18
D212
D421
C214
R216
R401
C404
C403
R422
C219
R208
C215
R402
1
C22
C20
C21
R221
R201
C14
C201
R222
R215
C227
1
IC211
R214
45
R408
C415
C416
R403
C405
IC401
20
Q201
C218
R219
8
C224
D401
1011
1
C213
C410
IGN
+
R202
C212
L404
R407
C202
R212
C413
+
C409
R213
C211
L402
8T
C414
R203
R211
C203
+
C231
+
C412
X401
R406
C407
R342
11
Component side
Layer 1
12
Layer 2
Layer 3
Layer 4
Foil side
13
14
Page 43
JIHGFEDCBA
R443
R447
N
4
TK-8160/8162
1
PC BOARD
TX-RX UNIT (X57-711X-XX) Foil side view (J72-0958-09)
2-70 : TK-8160/8162 E 2-71 : TK-8160/8162 E3 0-71 : TK-8160 X2
2
3
ANT
L605
10
11
4
C601
5
L361
D604
C390
6
D355
D353
L358
C393
R374
R375 or C394
C381
7
8
9
R380
C387
C389
C382
C380
R371
X241
C250
L360
C383
C378
R249
L604
D605
L601
C386
C388
R378
R377 or C395
C379
R373
R372
4
R370
3
Q353
C376
C375
R250
C249
C241
C220
L603
C603
C385
R376
L359
C384
C392
1
C377
R369
2
L357
L356
R367
R240
C272
+
CF331
D602
D354
+
WIDE
C370
C373
C269
D352
C374
C612
L355
R366
R365
C372
D351
C368
C371
CF332
NARROW
L354
C353
C322
C323
L509
C367 C369
R352
R353
R351
1
IC321
1011
L321
C351
R364
Q351
20
R354
C350
CN302CN303
C321
R321
C354
C307
R311
R361
C364
C358
C302
R301
C301
R307
C362
C357
R302
Q301
C363
R362
R358
L351
XF351
+
R309
C306
R310
C528
R363
C359
C355
C308
23
C515
CN301
Q352
4
1
BPF
C309
L461
C360
C489
C486
L352
L460 or R463
C488
R459
D301
R465
C484
CN304
Q447
L456
R359
R360
D447
R462
C366
R460
R457
C481
R461
C540
C480
C482
C483
D448
R464
C477
R458
C539
C361
C470
C538
+
C537
CN503
C501
R501
C434
C502
C464
R445
R432
D446
C504
Q443
C431
Q500
R507
C507
1235
R451
C465
R431
Q445
R506
L452
R433
R509
C505
C451
S
+
L501
R444
G
D
Q431
C509
Q442
C471
C466
R505
C510
R441
L445
R454
R511
R512
C446
C445
C469
R536
C534
C
Q501
B
C
R513
R514
C444
L
G
S
D
Q441
C447
Q446
L454
R452
R453
TH441
12
13
14
40
Ref. No. Address
IC4110R
IC4211Q
IC4411N
IC4510M
IC819M
IC1019O
IC32110E
Q4310Q
Ref. No. Address
Q4410Q
Q827O
Q837P
Q30110F
Q3519E
Q3527G
Q3538B
Q40610K
Ref. No. Address
Q4319I
Q4419J
Q4429I
Q4439I
Q44510I
Q44610J
Q4479H
Q5007I
Ref. No. Address
Q5017J
Q5027L
D414O
D30110G
D3517D
D3527C
D3537A
D3546C
Ref. No. Address
D3556B
D4419L
D4429K
D44310L
D44410L
D4459L
D44610I
D4478G
Ref. No. Address
D4488H
D5028K
D5036K
D6026C
D6045B
D6055B
Page 44
JKLMNOPQRS
C534
R536
R535
R534
D503
C532
R521
C523
R525
L508 or
R526 or
C527
R524 or
C526
PC BOARD
TK-8160/8162
TX-RX UNIT (X57-711X-XX) Foil side view (J72-0958-09)
2-70 : TK-8160/8162 E 2-71 : TK-8160/8162 E3 0-71 : TK-8160 X2
J72-0958-09
C25
C26
C24
C294
C295
C296
C290
C291
D41
C42
C41
C43
+
L1
L2
–
R285
C287
+
C49
+
1
2
3
4
5
6
9
R511
C446
C445
C469
454
R512
S
B
R513
G
C447
Q446
R453
D
L454
Q501
C
R514
C444
L444
Q441
R452
TH441
R443
R447
C467
C460
L450
R446
E
C511
C443
C513
R449
L443
R448
L502
R517
R515
TC441
Q406
C458
R442
L451
R520
R516
C463
C459
S
D
L449
C516
C514
C442
C457
C456
R519
C512
L442
C441
R450
C455
G
R518
C520
G
R510 or C503
D502
D442
L441
C453
C454
TC442
L421
L446L448
Q502
S
L447
R503
D441
D
C452
D445
D444
D443
R825
L504
CN501CN502
C521
L503
C522
R522
1
8
IC81
45
C81
R126
R127
R129
R49
5
IC45
34
1
R50
R128
C71
R5
C70
R82
R81
R111
R51
X86
Q82
C89
S
D
C88
G
C86
R103
R124
C85
R102
C102
C101
IC101
CP7
C10
R104
25
R85
26
R83
R84
R110
R112
CP4
CP2 CP3
50
51
R48
5
IC44
C69
C68
34
1
R90
C114
S
C90
R91
G
D
C91
R100
CP5
CP6
+
C286
Q83
+
1
75
100
76
C106
R130
C285
L101
IC42
Q44
I
C54
IC41
O
Q43
R44
R43
+
C56
I
C55C57
G
O
+
C58
G
7
8
9
10
11
Component side
Layer 1
Layer 2
Layer 3
Layer 4
12
Foil side
13
41
14
Page 45
JKLMNOPQRSIHGFEDCBA
C528
C540
C539
C538
PC BOARD
TK-8160/8162
1
TX-RX UNIT (X57-711X-XX) Foil side view (J72-0958-09)
2-70 : TK-8160/8162 E 2-71 : TK-8160/8162 E3 0-71 : TK-8160 X2
MIC
ME
GND
PTT
HOOK
POWER
SB
8C
5C
NC
TX
BUSY
BL
CM
CL
CE
DI
DO
TX-RX UNIT
PLLE
D/A
CONV
IC201
M62364FP
(1/6)
DT
CK
LD
5C
NJM2100V
MIC/IDC
Q211
2SC4919
IC401
MB15A02
PLL IC
16.8MHz
5C
TCXO
X401
AMP
IC215
BA10358FV
IC211
(1/2)
AGC
MICMT
Q431
2SC4649(N,P)
RF
8C
16.8MHz
TCXOMOD
IC213
BU4066BCFV
(1/2)
BUFFER
AGC
DET
D212
MC2858
D211
1SS372
8C
CHARGE
PUMP
CHARGE
PUMP
8C
AQUA-L (1/2)
PROCESSOR
QT/DQT
Q421
2SA1832(GR)
LOOP
FILTER
Q422
2SC4738(GR)
Q445
2SC2412K
LIPPLE
FILTER
IC241
AUDIO
CV
8CL
SQIN
TCXOMOD
M62364FP
IC201
M62364FP (2/6
D/A
CONV
2SK50
Q442
2SJ347
VC
IC201
D/A
CONV
Q
V
V
DISPLAY UNIT : TK-8162
MBL
MIC
SB
PTT(TXD)
ME
MIC
HOOK(RXD)
CM
LCD
P1/S1
48
CH
UP
VOL
UP
KI3
2SB1132(Q,R)
Q4
KRC102S
SW
A
COM1~3
MC2850
S5~9
D21
Q2
SW
POWER
<B
CH
DN
VOL
DN
KI2
Q3
KRA225S
SW
8C
KS2
C>
KS3
KS4
S
KI1
IC1 LC75893M
LCD DRIVER
DI, P1/S1
LCD BACK LIGHT
KEY
CE, CL, DO
D7~12
B30-2281-05
D1~6
B30-2282-05
MIC
ME
GND
PTT
HOOK
POWER
SB
8C
5C
NC
TX
BUSY
BL
CM
CL
CE
DI
DO
IGN
INT
Q84
KRC414RTK
SW
Q81
RT1N441U
SW
OVER
VOLTAGE
DET
FB
QT/DQT
DTMF/MSK
NARROW
WIDE
DT
CK
CL
CE
DO
BSYLED
TXLED
PA
HOR
DIR
LIMSW
DTRLOADN
TDATA/DTRCLK
PTT (TXD)
HOOK (RXD)
POWER
CM
DI
STD
TCLK/DTRDO
RDF/FD
UL
INT
RESET
S
8
8
A
P
E
B
T
A
S
A
M
M
M
Page 54
BLOCK DIAGRAM
A
TK-8160/8162
D602
MA4PH633
D604,605
XB15A709
ANT SW
BPF
RF BPF
D353,354,355
TUNE
M62364FP
AFM
IC41
KIA7808AF
AVR
8V
SBC
IC42
NJM78L05UA
MA742
IC201
(6/6)
D/A
CONV
D606
*1
BATT
SB
POW.
DET
Vg
DTC363EU
Q31
2SJ650
SW
SW
Q42
2SD1757K
LPF
8T
Q281
SW
SPM
RESET
POW.
D607
MA742
BUFFER
CONTROL
M62364FP
CONV
5M
INT
DET
D608
MA742
IC651
TA75W01FU
(1/2)
IC651
TA75W01FU
(2/2)
APC
IC201
(4/6)
D/A
IC281
LA4600
AF
PA
SW
AMPSW
IC43
NJM78L05UA
AVR
IC45
BD4740G
INT
IC44
BD4740G
RESET
POW.
DET
PC
Q282
KRC102S
5M
ANT
EXT.
SP
+B
E
SP
RD00HVS1
E,E3
MIX
8R
D351,352
AQUA-L (2/2)
PROCESSOR
BUFF
IC211
Q502
(X2 only)
PRE
DRIVE
AMP
Q352
3SK318
IC241
AUDIO
X241
RF BPF
TUNE
MCF
XF351
49.95MHz
NARROW
TEMP1
TEMP2
RSSI
SQIN
IGN
BATT
HSD
LSD
Q501
2SC3357
(RF)
RF
8T8T
HVC350B (E,E3)
HVC376B(X2)
NJM2100V (2/2)
8R
Q341
2SC2412K
TRIPLER
IC321
TK14489V
IF
8C
CF301
(WIDE)
450kHz
CF302
(NARROW)
EEPROM
Q82
2SK1830
SW
8T
T/R
SW
D447,448
HSC277
Q351
2SC5108(Y)
D331
MC2858
SW
IC81
AT24C12810SU18
EEPWP
EEPCK
EEPDT
Q500
2SC5108(Y)
RF
IF
8R
16.8MHz
D332
MC2858
SW
CPU
IC101
X86
12.0MHz
Q447
2SC5108(Y)
RF
8C
50.4MHz
DEMODULATOR
5M
Q441
2SK508NV(K52)
RX
VCO
V
Q442
2SJ347
VCO
VCOMOD
SQIN
MOD
IC201
M62364FP (3/6)
D/A
CONV
IC201
2364FP (2/6)
D/A
CONV
T
SBC
/MSK
8TC
8RC
OW
ABS
PLLE
EVLLD
BSHIFT
TX/RX
AFM
D
SPM
AMPSW
MICEM
MICMT
MBL
ADN
/DTRCLK
)
OULINT
RESET
SW
TX
Q406
2SK508NV(K52)
D301
MA742
DET
VCOMOD
DTMF/MSK
BSHIFT
Q443
KRX102U
SW
TX/RX
Q301
2SC2412K
NOISE
2SC5108(Y)
FNC1
FNC3
FNC5
FNC7
Q83
2SK1830
SW
Q446
BUFF
8CL
IC201
M62364FP
CONV
WIDE
FNC2
FNC4
FNC6
FNC8
(5/6)
D/A
IC502
RA30H4452M-31 (E,X2)
RA30H4047M-31 (E3)
POWER MODULE
B
Vg
Q353
3SK255
BPF
3.6864MHz
2SA1745(6,7)
8C
8T
Q46
KRC102S
8TC
Q43
8R
Q44
KRC102S
8RC
5C
RF
8R
MUTE
SW
Q213
2SK1830
Q45
KTA1664(Y)
SW
SW
SW
SW
AVR
5V
DTMF/MSK
*1
D353
HVC350B (E)
HVC355B (E3)
HVC376B (X2)
D354
HVC350B (E,E3)
HVC376B (X2)
D355
HVC350B (E,E3)
HVC355B (X2)
49
Page 55
TK-8160/8162
n
.
A
m
Receiver Section
LEVEL DIAGRAM
Center Frequency
W: –120.5dBm
N: –120.0dBm
ANT
BPF
Transmitter Section
W: –121.0dBm
N: –121.0dBm
Q353
D
G2
S
G1
W: –108.0dBm
N: –107.0dBm
BPF
49.95MHz
W: –79.0dBm
N: –76.5dBm
W: –111.5dBm
N: –110.5dBm
Q352
D
G2
G1
S
To make measurements in the RF section, connect the RF level meter
In the RF section, use a 0.01µF coupling capacitor.
(The display shows the SSG input value required to obtain 12dB SIN
W: –111.0dBm
N: –110.5dBm
XF351
W: –100.0dBm
N: –98.0dBm
Q351
20
450kHz
CF331
/CF332
IC321
MIC
Display
Unit
X54-351 or
X54-352
TX-RX Unit
W/N
5.0mVrms
W/N
0.18Vrms
IC211
2
1
To make measurements in the AF section, connect the AC level meter.
AG is set so that MIC input becomes 3kHz/1.5kHz (Wide/Narrow) DEV at 1kHz MOD.
W/N
0.20Vrms
IC213
1
W/N
0.30Vrms
IC241
2
2
6
W/N
0.80Vrms
IC241
20
21
W: 0.49Vrms
N: 0.26Vrms
IC201
9
10
TX-RX Unit (VCO)
–2.0dB
Q406
To make measureme
Q446
50
Page 56
LEVEL DIAGRAM
TK-8160/8162
450kHz
CF331
/CF332
IC321
el meter.
2dB SINAD.)
Audio Frequency
W: –93.5dBm
N: –90.0dBm
W: 0.58Vrms
N: 0.49Vrms
13
11
To make measurements in the AF section, connect the AC level meter.
(ANT input : –53dBm, 1kHz FM, 3kHz DEV (Wide)/1.5kHz DEV (Narrow))
The AF output level is adjusted for a 0.45V/4Ω by the front panel AF VOL control.
14
W/N
0.28Vrms
IC241IC201
23
24
W/N
0.28Vrms
IC213
W/N
0.29Vrms
IC241
5
W/N
0.28Vrms
IC241
31
6
2698
W/N
15mVrms
IC201
12
11
W/N
0.55Vrms
IC281
10
1
W/N
0.45Vrms
J1
4Ω
it (VCO)
–2.0dBm
Q446
asurements in the RF section, connect the RF Wattmeter (50Ω).
–1.8dBm
Q447
D448
TX-RX Unit
Q500
–12.2dBm
Q501
5.0dBm
Q502
G
Power Module
19dBm
IC502
D
S
1
4
TX-RX Unit
25W
D602
ANT
51
Page 57
TK-8160/8162
GENERAL (Applicable standards : EN standard, AS-4295)
Frequency range .............................................................. E : 440~470 MHzE3 : 400~430MHzX2 : 470~512MHz
Number of channels
TK-8160 (E,E3,X2) ......................................................... Max. 128 Channels total per radio