Kenwood TK-790 Service Manual

Document Copyrights
Copyright 2006 by Kenwood Corporation. All rights reserved. No part of this manual may be reproduced, translated, distributed, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording, or otherwise, for any purpose without the prior written permission of Kenwood.
Disclaimer
While every precaution has been taken in the preparation of this manual, Kenwood assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Kenwood reserves the right to make changes to any products herein at any time for improvement purposes.
VHF FM TRANSCEIVER
TK -7 90/(B TK-790H(B
SERVICE MANUAL
This service manual applies to products with 30300001 or subsequent serial numbers. (KCH-10 and KCH-11 are applicable to the productions June 2001 and after.) In terms of the products with the serial numbers earier than 30300001, refer to the TK-790/(B)/H(B) service manual as per part No. B51-8438-00 and the TK-790(B) service manual as per part No. B51-8456-00.
TK-790 or TK-790(B) with KCH-10
Cabinet (Upper) (A01-2161-02)
)
)
REVISED
© 2001-6 PRINTED IN JAPAN B51-8438-10 (N) 1234
Panel assy (A62-0606-13)
KCH-11
TK-790H(B)
Cabinet (Lower) (A01-2162-02)
Knob (K29-4664-04) x 2
Knob (K29-4664-04) x 2
Panel assy (A62-0607-13)
Cabinet (Upper) (A01-2163-01)
Cabinet (Lower) (A01-2164-01)
TK-790/(B)/H(B
CONTENTS / GENERAL
GENERAL ......................................................................................................................... 2
SYSTEM SET-UP ............................................................................................................. 4
OPERATING FEATURES ................................................................................................. 5
INSTALLATION.............................................................................................................. 16
DISASSEMBLY FOR REPAIR ......................................................................................... 22
CIRCUIT DESCRIPTION ................................................................................................. 26
SEMICONDUCTOR DATA ............................................................................................. 32
DESCRIPTION OF COMPONENTS ............................................................................... 36
PARTS LIST .................................................................................................................... 39
EXPLODED VIEW .......................................................................................................... 57
PACKING ........................................................................................................................ 61
ADJUSTMENT ............................................................................................................... 65
TERMINAL FUNCTION ................................................................................................. 74
WIRING .......................................................................................................................... 77
PC BOARD VIEWS / CIRCUIT DIAGRAMS
DISPLAY UNIT (X54-3190-20) : KCH-10 .................................................................. 79
DISPLAY UNIT (X54-3200-20) : KCH-11 .................................................................. 81
CONTROL UNIT (X57-5610-XX) (B/3) ..................................................................... 87
FINAL UNIT (X57-5610-XX) (C/3) : TK-790/(B) ....................................................... 97
TX-RX UNIT (X57-5610-XX) (A/3) ......................................................................... 101
FINAL UNIT (X45-3560-10) : TK-790H(B) .............................................................. 113
BLOCK DIAGRAM ........................................................................................................ 117
SPECIFICATIONS ......................................................................................................... 119
)

GENERAL

INTRODUCTION

SCOPE OF THIS MANUAL
This manual is intended for use by experienced techni­cians familiar with similar types of commercial grade com­munications equipment. It contains all required service in­formation for the equipment and is current as of this publica­tion date. Changes which may occur after publication are covered by either Service Bulletins or Manual Revisions, which are issued as required.

ORDERING REPLACEMENT PARTS

When ordering replacement parts or equipment informa­tion, the full part identification number should be included. This applies to all parts : components, kits, and chassis. If the part number is not known, include the chassis or kit number of which it is a part and a sufficient description of the required component, for proper identification.
2

PERSONNEL SAFETY

The following precautions are recommended for person-
nel safety :
• DO NOT transmit if someone is within two feet (0.6 meter) of the antenna.
• DO NOT transmit until all RF connectors are secure and any open connectors are properly terminated.
• SHUT OFF this equipment when near electrical blasting caps or while in an explosive atmosphere.
• All equipment should be properly grounded before power-up for safe operation.
• This equipment should be serviced by only qualified tech­nicians.
GENERAL
TK-790/(B)/H(B
)

PRE-INSTALLATION CONSIDERATIONS

1. UNPACKING
Unpack the radio from its shipping container and check for accessory items. If any item is missing, please contact KENWOOD immediately.
2. LICENSING REQUIREMENTS
Federal regulations require a station license for each ra­dio installation (mobile or base) be obtained by the equip­ment owner. The licensee is responsible for ensuring trans­mitter power, frequency, and deviation are within the limits permitted by the station license.
Transmitter adjustments may be performed only by a li­censed technician holding an FCC first, second or general class commercial radiotelephone operator’s license. There is no license required to install or operate the radio.
3. PRE-INSTALLATION CHECKOUT 3-1. Introduction
Each radio is adjusted and tested before shipment. How­ever, it is recommended that receiver and transmitter opera­tion be checked for proper operation before installation.
3-2. Testing
The radio should be tested complete with all cabling and accessories as they will be connected in the final installa­tion. Transmitter frequency, deviation, and power output should be checked, as should receiver sensitivity, squelch operation, and audio output. QT equipment operation should be verified.
4. PLANNING THE INSTALLATION 4-1. General
Inspect the vehicle and determine how and where the radio antenna and accessories will be mounted.
Plan cable runs for protection against pinching or crush­ing wiring, and radio installation to prevent overheating.
4-2. Antenna
The favored location for an antenna is in the center of a large, flat conductive area, usually at the roof center. The trunk lid is preferred, bond the trunk lid and vehicle chassis using ground straps to ensure the lid is at chassis ground.
4-3. Radio
The universal mount bracket allows the radio to be mounted in a variety of ways. Be sure the mounting surface is adequate to support the radio’s weight. Allow sufficient space around the radio for air cooling. Position the radio close enough to the vehicle operator to permit easy access to the controls when driving.
4-4. DC Power and wiring
1. This radio may be installed in negative ground electrical
systems only. Reverse polarity will cause the cable fuse
to blow. Check the vehicle ground polarity before installa-
tion to prevent wasted time and effort.
2. Connect the positive power lead directly to the vehicle
battery positive terminal. Connecting the Positive lead to
any other positive voltage source in the vehicle is not rec-
ommended.
3. The cable provided with the radio is sufficient to handle
the maximum radio current demand. If the cable must be
extended, be sure the additional wire is sufficient for the
current to be carried and length of the added lead.
5. INSTALLATION PLANNING – CONTROL STATIONS 5-1. Antenna system
Control station. The antenna system selection depends on many factors and is beyond the scope of this manual. Your KENWOOD dealer can help you select an antenna sys­tem that will best serve your particular needs.
5-2. Radio location
Select a convenient location for your control station radio which is as close as practical to the antenna cable entry point. Secondly, use your system’s power supply (which supplies the voltage and current required for your system). Make sure sufficient air can flow around the radio and power supply to allow adequate cooling.

SERVICE

This radio is designed for easy servicing. Refer to the schematic diagrams, printed circuit board views, and align­ment procedures contained in this manual.
3
TK-790/(B)/H(B
)
Before Reading About System Set-up
The TK-790(B)/H(B) is a transceiver main unit (without a
panel or speaker) that you complete by adding options.
The options are classified into three types according to
operation and function.
1. Install the front panel kit (controller) directly on a radio to operate it. (Form : Radio + KCH-10/11)
2. Remotely control one radio with one controller. (Form : Radio + KRK-5 + KCH-10/11 + KCT-22M/M2/M3)

SYSTEM SET-UP

3. Remotely control one radio with two controllers. (Form : Radio + KRK-6DH + KCH-10/11 (two) + KCT-22M/M2/ M3 (two))
4. Remotely control two radios with one controller. (Form : Radios (two) + KRK-7DB + KCH-10/11 + KCT-22M/M2/ M3)
5. Remotely control two radios with two controllers. (Form : Radio (two) + KRK-8DBH + KCH-10/11 (two) + KCT­22M/M2/M3 (two))
Merchandise received
License and frequency allocated by FCC
Choose the type of transceiver
TK-790/(B), TK-790H(B) (Radio 1)
TK-790(B) or TK-790H(B) is complete by combining
options with only the transceiver body (without panel)
TK-790 : Contain (KCH-10)
Are you using the remote kit?
See page 16
KCH-10 (Basic model)
Front panel kit
Are you using the printed keytops?
See page 16
Supplied accessory knob
NO
See page 16
KCH-11 (Full featured
model) Front panel kit
YES
Are you using the ignition sense cable?
YES *See Remote
kit service manual
NO
Are you using the voice scrambler?
NO
Transceiver programming (option)
Are you using the external speaker?
NO
KCT-23 (DC cable)
NO
Frequency range
148~174MHz 136~156MHz 45W TK-790(B) F2 148~174MHz
Are you using one radio with two controllers?
Are you using one radio
with one controller?
Single control head kit
KCH-10 KCH-11
RF power
45W
110W
Are you using two radios with one controller?
YES
KRK-5
or or
KCT-22M/M2/M3
Control cable
YES
YES
See Installation manual KCT-23 M,M3 : TK-790/(B), KCT-23 M2,M4 : TK-790H(B)
YES
Modified of control unit
See page 13 A personal computer (IBM PC or compatible), programming interface (KPG-43), and programming software (KPG-44D) are required for programming. (The frequency and signalling data are programmed for the transceiver.)
Type
TK-790/(B) F1
TK-790H(B) F1
Are you using two radios with two controllers?
YES
KRK-6DH
Dual control head kit
or
KCH-10
KCH-10
KES-4 (EXT. SP)
+
KCT-18
KCH-10
+
KCH-11
*See Remote kit service manual
See page 17
KCH-11
+
KCH-11
See page 18
See page 18
YES
KRK-7DB
Dual band remote kit
or
KCH-10 KCH-11
YES
KRK-8DBH
Dual band dual control head kit
or or
KCH-10
KCH-10
KCH-10
+
KCH-11
KCH-11
+
+
KCH-11
Delivery
*Service manual parts No. list
Model Parts No.
KRK-5/6DH B51-8445-00
KRK-7DB/8DBH B51-8452-00
4
TK-790/(B)/H(B

OPERATING FEATURES

)

1. Controls and Functions

1-1. Basic Function Panel
(20)
CALL
(19)(7)
CH
(24)
(25)
(32) (30)
SCAN OPT OSTA B CMON
SP
CH
SCAN OPT OSTA B CMON
SP
(32)
(26)
(27)
MON
SCN
(28)
(26)
(27) (28) (30)
(6)
(1)
POWER
GRP
BUSY
TX
VOL
(2)
(3)
(4) (5) (10) (11) (12) (13) (14)
(29)
(31) (21) (22)(23)
1-2. Full Function Panel
(1)
(6) (7) (19) (9)(8)(17) (15) (16) (18)
POWER
GRP
BUSY
TX
VOL
(2) (3) (4) (5) (10) (11) (12) (13) (14)
(29) (31) (20) (21) (22) (23) (24) (25)
CALL
(1) POWER Switch
Press to turn the power ON and OFF.
(2) TX/BUSY Indicator
The TX Indicator (Red LED) shows that you are transmit­ting. The BUSY Indicator (Green LED) shows that the channel
is in use. (3) Microphone Connector (4) Volume Knob
To increase the volume level, turn clockwise (CW).
To decrease the volume level, turn counterclockwise
(CCW). (5) UP/DOWN Knob
The function of this Knob can be programmed by the
FPU.
Function Description Note
Channel Channel selector. Default
UP/DOWN To increase the channel, turn CW. setting.
To decrease the channel, turn CCW.
Group Group selector.
UP/DOWN To increase the group, turn CW.
To decrease the group, turn CCW.
(6) GR UP Key, (7) GR DW Key, (8) MON Key, (9) SCN Key, (10)~(18) PF1-9 Key
The function of these Keys can be programmed by the
FPU.
Function Description Note
[ ] : Key top name
No No function.
Function of PF1~9.
Monitor If [MON] is pressed once while
[MON]
Scan Start and stop the scanning
[SCN] sequence. of SCN. (Full
Public The RADIO works as a PUBLIC
Address [PA]
Horn Alert When the RADIO receives a
[HA] the optional signalling calls that
Talk Around
[TA] with other operators directry,
Intercom
[IC]
the RADIO is waiting for reception,
all signalling* squelch is canceled.
If [MON] is held down for 2 seconds,
noise squelch is canceled and the
audio is unmuted.
ADDRESS amplifier.
are assigned to the channel, the
HA relay turns on.
Use this function to communicate
without using a repeater.
Use this function to communicate
between the HEAD1 and HEAD2
operator without transmitting. only.
Default setting
Default setting
of MON. (Full
function panel)
all singalling;
QT/DQT &
2 TONE/DTMF
Default setting
function panel)
Dual HEAD
configuration
5
TK-790/(B)/H(B
OPERATING FEATURES
)
Function Description Note
[ ] : Key top name
Channel Switches the display between
Name [AN] Group-Channel No. and Group
channel name.
Speaker
Internal/ Internal speaker and PA speaker.
External [SP]
Delete/ Changes the Scan DELETE/ADD
Add [D/A] setting of each channel or group.
Squelch
Level Mode. The Squelch level can be
[SQL]
Operator Select signalling from the pre-
Selectable programmed QT/DQT list.
Tone [OST]
Scrambler The optional board on and off. Install the
[OPT]
AUX A [AUXA]
AUX B [AUXB]
AUX C [AUXC]
Home Channel
(Fixed) [HC]
Home Channel
(Toggle) [HC]
CH1 Direct
[CH1]
CH2 Direct
[CH2]
CH3 Direct
[CH3]
CH4 Direct
[CH4]
CH5 Direct
[CH5]
Channel
Recall [RCL]
Dimmer
[DIM]
Switch the audio output between
Press and hold
[D/A] for more
than 2 seconds
to toggle a
Group DEL
and ADD.
Press to enter Squelch Level Adjust
adjusted by using the UP/DOWN
Knob, or the preprogrammed
channel Up/Down key or Group
Up/Down key.
Scrambler board.
Turns AUX A port on and off.
Turns AUX B port on and off.
Turns AUX C port on and off.
Switches to the pre-programmed
Home Channel.
When pressed once, switches to
the Home Channel. Press again
to returns to the previous channel.
Switches to the GR1-CH1 directry.
Switches to the GR1-CH2 directry.
Switches to the GR1-CH3 directry
Switches to the GR1-CH4 directry.
Switches to the GR1-CH5 directry.
When pressed once, switches to The [RCL] Key
the last called channel. Press again
to return to the previous channel.
Use this function to adjust the LCD
backlight brightness, Key backlight,
TX/BUSY LED, and DTMF Mic Key
backlight ON/OFF.
.
works in Scan
Mode only.
Function Description Note
[ ] : Key top name
Speaker 1-2
Mute [SPM]
Channel UP
[ ] increases by one step.
>
Channel
DOWN
Group UP
[ ] increases by one step.
>
Group
DOWN
Mobile Relay
Station [RPT]
Emergency To start an Emergency Call, This function
Call [EMG] press [EMG].
Each speaker audio can be Dual HEAD
manually disabled from the configuration
other control head. only.
If [ ] is pressed once, the channel
>
If [ ] is held down for 1 second,
>
the channel increases continuously.
If [ ] is pressed once, the channel
<
[ ] decreases by one step.
<
If [ ] is held down for 1 second,
<
the channel decreases continuously.
If [ ] is pressed once, the group
>>
If [ ] is held down for 1 second,
the group increases continuously.
If [ ] is pressed once, the group
<
[ ] decreases by one step.
<
If [ ] is held down for 1 second,
<
the group decreases continuously.
The RADIO works as a repeater. Dual BAND
configuration
only.
needs the ANI
board.
(19) LCD Display
Description Note
(20) CALL
(21) MON Lights when [MON] is pressed.
(22) SCN Indicates when scan mode is
(23) SP Lights when “PA speaker” is
(24) OPT Lights when the optional board*, Optional
(25) A Lights when [AUXA] is pressed.
(26) B Lights when [AUXB] is pressed.
Flashes when the RADIO is called
by proper Optional Signalling has been set
(DTMF or 2Tone).
Signalling squelch is disabled.
enabled.
selected for audio output.
that is installed inside the RADIO,
is enabled. · Scrambler
The PF Port that is programmed
with “AUX A” is ON.
The PF Port that is programmed
with “AUX B” is ON.
If Signalling
“AND”, CALL
lights after
transmitting.
Board :
6
TK-790/(B)/H(B
OPERATING FEATURES
)
Description Note
(27) C Lights when [AUXC] is pressed.
The PF Port that is programmed
with “AUX C” is ON.
(28) OST Lights when [OST] is pressed,
Operator Selectable Tone is
enabled.
(29) If the selected group is in the
(Group multi group scan sequence,
Add Status) the indicator appears at the
group.
(30) If the selected channel is in the
(Channel scan sequence, the indicator
Add Status) appears at the channel.
(31) Displays the channel status.
• BASIC P1 : Lights when a PRIORITY 1
FUNCTION
PANEL 7 P2 : Lights when a PRIORITY 2
SEGMENT
display PP : Lights when a PRIORITY 1
• FULL
FUNCTION
PANEL Channel is selected by [HC] key.
DOT TA : Lights when the RADIO is
MATRIX (S)
display RCL : Lights when recall
(32) Displays the operating Group-
• BASIC
FUNCTION
PANEL 13
SEGMENT
display features.
• FULL
FUNCTION
PANEL DOT
MATRIX (L)
display
channel is shown on the display.
channel is shown on the display.
& 2 channel is shown on the display.
HC : Lights when a Home
in Talk Around mode.
channel is selected by [RCL] key.
R1-R15 : Lights when remote
channel is selected by PF port.
Channel number (Channel display),
or name (Alphanumeric display)
programmed by the FPU. Also
displays the status of some
1-3. Microphone
Press PTT (Push To Talk) to transmit, then speak into the microphone.

2. Receive

(1) To turn on the RADIO:
Press the Power Switch. The display and graphics illumi-
nate to indicate the RADIO is ON. (2) To adjust the volume level:
Turn the Volume Knob CW to increase the volume level.
Turn the Volume Knob CCW to decrease the volume
level. (3) To select a Group:
Select a Group by rotating the UP/DOWN Knob which
has been programmed with “Group UP/DOWN” or by
pressing the Keys which have been programmed with
“Group UP” and “Group DOWN”.
If the “Channel Tracking Function” is enabled, the chan-
nel number will not change. (4) To Select a Channel:
Select a Channel by rotaing the UP/DOWN Knob which
has been programmed with “Channel UP/DOWN” or by
pressing the keys which have been programmed with
“Channel UP” and “Channel DOWN”. (5) To enter carrier squelch mode:
If you want to monitor a channel, press [MON] Key. If the
“OFF HOOK Decode” function has been disabled, you
can also enter monitor mode by taking the microphone
off HOOK.

3. Transmit

(1) Normal ON HOOK Scan Mode
First, lift the microphone from the HOOK. The scanning
stops temporarily and the OFF HOOK revert channel is
displayed. Listen for a few seconds to make certain the
channel is not being used.
OFF HOOK Scan MODE
If scanning, pressing the PTT switch will stop the RADIO
on the OFF HOOK revert channel and begin transmis-
sion immediately.
Not Scan Mode
Pressing PTT starts transmission at the selected channel. (2) Press PTT and start speaking. For best results, hold the
microphone 1 to 1.5 inches from your mouth. Release
PTT when your message is complete. Listen for a re-
sponse. (3) When your conversation is finished, replace the micro-
phone on its hook.

4. Scan Operation

4-1. General
There are two “Mic HOOK” scan modes in which the RADIO can be programmed to operate.
• ON HOOK Scan
Normal method of scanning that requires the microphone
to be ON HOOK (hanged on the Mic Hanger) to initiate
scan.
• OFF HOOK Scan
The microphone does not have to be ON HOOK to initiate
scan or to scan channels.
7
TK-790/(B)/H(B
OPERATING FEATURES
)
(1) The scan feature is initiated by pressing the [SCN] Key. (2) A single confirmation tone sounds, and scanning starts. If
there is only one or no added channels, an error tone will sound and scanning will not start.
(3) The display shows “SCN” icon, and “SCAN” or the OFF
HOOK Revert Channel Number (FPU setting).
(4) If the RADIO receives a proper signal while scanning,
scanning stops temporarily, audio is unmuted, and the channel number or name is displayed. If either “Priority1” or “Priority2” is programmed and scanning stops at a Normal Channel by receiving a signal, the RADIO watches for a signal on the Priority Channel periodically. When a signal exists on the Priority Channel, the channel will change from the Normal Channel to Pri­ority Channel. If both “Priority1” and “Priority2” are programmed and scanning stops at the Priority2 Channel by receiving a sig­nal, the RADIO watches a signal on the Priority1 Channel periodically. When a signal exists on the Priority1 Chan­nel, the channel will change from the Priority2 Channel to the Priority1 Channel. If there is no Priority Channel programmed, the scanning stops at a channel and receives only that channel.
(5) If the [SCN] Key pressed again, Scan Mode ends at the
revert channel, and two confirmation tones sound.
4-2. To Delete Undesired Channels
To temporarily delete undesirable channels, press [D/A] Key while the channel is displayed, and scanning resumes. (To temporarily delete Priority Channel 1 or 2, set the “Prior­ity Temporary D/A” function to “YES”.)
You can’t delete a channel in Scan Mode under the fol­lowing conditions:
• Priority Scan
There is only channel beside the Priority Channel in the
scan sequence.
• Non-priority Scan
There are only 2 channels in the scan sequence. To re-
store the original scan sequence, either turn scan off and
on or turn the RADIO off and on.

6. Deleting Channels and Groups from the Scan Sequence

(1) Channels
To delete a channel from the scan sequence press [D/A]
Key. The CH ADD indicator () goes off, and the channel
is deleted from the scan sequence.
(2) Groups
To delete the currently displayed group of channels from the scan sequence, hold down [D/A] Key for 2 seconds.
The GR ADD indicator () goes off, and all the channels
in the group are deleted from the multi group scan se­quence.

7. Operator Selectable Priority

(1) Operator Selectable Priority1
If Priority1 has been set to “Operator Selectable”, you can set the currently displayed channel as Priority1. To set the currently displayed channel as Priority1, hold down the [SCN] Key and press the [MON] Key three times.
(2) Operator Selectable Priority2
If Priority2 has been set to “Operator Selectable” you can set the currently displayed channel as Priority2. To set the currently displayed channel as Priority2, hold down the [SCN] Key and press the [MON] Key twice.

8. Talk Around (TA)

Talk Around is useful when you are close to other mo-
biles you want to talk to, or are outside the range of your repeater system.
Press the [TA] Key. A confirmation tone sounds, and
“TA” (BASIC Panel : 7 segment, FULL Panel : DOT MATRIX (S)) is displayed. You can communicate without using a re­peater.
To use a repeater, press [TA] again. A confirmation tone
sounds, and “TA” goes off.
4-3. To Enter Carrier Squelch Scan While Scan is On
If you have pressed the [MON] Key, the MON indicator is
turned on and the RADIO operates in carrier squelch scan.

5. Adding Channels and Groups to the Scan Sequence

(1) Channels
To add the currently displayed channel to the scan se-
quence, press [D/A] Key. The CH ADD indicator (▼)
lights, and the channel is added to the scan sequence.
(2) Groups
To add the currently displayed group of channels to the scan sequence, hold down the [D/A] Key for 2 seconds.
The GR ADD indicator () lights, and the group is added
to the scan sequence.
8

9. Horn Alert (HA)

If you are called from the base station using 2Tone/DTMF while you are away from your transceiver, you will be alerted by the vehicle horn or some other type of external alert. To turn the horn alert function on, press the [HA] Key. A confirmation tone sounds, and the display shows HORN ALERT (or HA).
If [HA] is pressed again, the horn alert function is turned off.
TK-790/(B)/H(B
OPERATING FEATURES
)

10. Public Address (PA)

Public Address amplifies the microphone audio, and out­puts it through a PA speaker. PA is activated by pressing the [PA] Key. A confirmation tone sounds, and the display shows PUBLIC ADDRESS (or PA). PA can be activated at anytime (scanning or non-scanning).
The RADIO continues to scan & receive calls while in PA mode. Pressing PTT activates PA, and will override an in­coming call at anytime ; however, no RADIO transmission takes place. If [PA] is pressed again, a confirmation tone will sound, the display will return to the normal channel or SCAN display, and the PA function will turn off.

11. Speaker Internal/External (SP)

SP amplifies the received audio from the RADIO and out­puts it through a PA speaker. SP is activated by pressing the [SP] Key. A confirmation tone sounds and the SP icon is dis­played. SP can be activated at anytime (scanning or non­scanning).
The RADIO transmits and operates normally while SP is activated, but all received calls will be output through the PA speaker. If [SP] is pressed again, a confirmation tone sounds, the SP icon goes off and the SP function will turn off.

12. Channel Name (AN)

This function switches the 13-segment display (BASIC Panel) or DOT MATRIX (L) display (FULL Panel) between al­phanumeric and Group-Channel number.
If you want to change from alphanumeric display to chan­nel display, press [AN] Key. A confirmation tone sounds, and the alphanumeric display changes to the channel display.
If [AN] is pressed again, a confirmation tone sounds, and the channel display changes back to the alphanumeric dis­play.
CASE1 : HC has been set as “HC (Fixed)”
Non-Scan Scanning Scan
Mode temporary
stopping
press [HC] once Change to Home Channel
press [HC] again No effect
CASE2 : HC has been set as “HC (Toggle)”
Non-Scan Scanning Scan
Mode temporary
stopping
press [HC] once Change to Home Channel
press [HC] again Return to Change to Return to
current channelRevert Channel current channel

15. Squelch Level (SQL)

This function allows the radio operator to manually adjust the squelch threshold in 16 steps (Level 0~15) via the front panel controls. To adjust the squelch level:
(1) Press the [SQL] Key. A confirmation tone sounds, and
the RADIO enters Squelch Level Adjust Mode. In this
mode, all signallings are canceled and audio is unmuted.
The display shows SQUELCH XX (or SQL XX). (XX=
squelch level) (2) Change the squelch level by pressing [ ] and [ ] Keys,
or rotating the UP/DOWN Knob. (3) Press [SQL] again. A confirmation tone sounds, the dis-
play returns to the normal channel, the level setting is
memorized, and Squelch Level Adjust Mode will turn off.
* This feature can be initiated when the RADIO is not in
scanning mode.
>
<

13. Intercom (IC) ; Dual Head Configuration only

Intercom (IC) allows one control head operator to talk to the another control head operator. IC mode is activated by pressing the [IC] Key. A confirmation tone sounds and the display shows INTERCOM. IC can be activated at any­time (scanning or non-scanning).
The RADIO continues to scan & receive calls while in IC mode. Pressing PTT activates IC and will override an incom­ing call at anytime ; however, no RADIO transmission takes place. If [IC] is pressed again, a confirmation tone sounds, the display returns to the normal channel or SCAN display, and the IC function will turn off.

14. Home Channel (HC)

This feature allows the radio operator to immediately se­lect a pre-determined “Home Channel” by pressing the [HC] Key. HC can be activated as follows.

16. Operator Selectable Tone (OST)

This function allows the radio operator to change the pre­set decode QT/DQT, encode QT/DQT. You can select Dec/ Enc OFF or from up to 16 decode/encode pairs (Pair No. 1~16) programmed by the FPU. To select the Dec/Enc pairs:
(1) Press the [OST] Key. A confirmation tone sounds, and
the display shows the OST Name which is memorized in
the channel for 2 seconds. The “OST” icon lights, and
OST is enabled.
Press [OST] again, and the OST icon goes off and OST is
disabled. (2) When the [OST] Key is held down, a confirmation tone
sounds and the RADIO enters OST Select Mode. (3)Select the Dec/Enc pair by pressing the [ ] and [ ]
Keys, or rotating the UP/DOWN Knob. The display shows
TONE XX (XX=Dec/Enc pair number) or the OST Name. (4) Press [OST] again, a confirmation tone sounds, the dis-
play returns to the normal channel, the pair is memorized
and OST Mode will turn off.
* You can select a Dec/Enc pair on each channel.
>
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9
TK-790/(B)/H(B
OPERATING FEATURES
)

17. Option Board (OPT)

If an optional Scrambler board has been installed in the RADIO, Scrambler is activated by pressing the [OPT] Key. A confirmation tone sounds, and the OPT icon is displayed. If [OPT] is pressed again, a confirmation tone sounds, the OPT icon goes off and the Scrambler will turn off.
If [OPT] is held down, the RADIO enters SCR Code Set Mode. A confirmation tone sounds, and the display shows CODE XX (XX=SCR Code). Change the SCR Code by press­ing the [ ] and [ ] Keys, or rotating the UP/DOWN Knob.
play returns to channel (SCR is ON), the SCR Code setting is memorized, then SCR Code Set Mode will turn off.
>
Press [OPT] again, a confirmation tone sounds, the dis-
<

18. AUX A, AUX B, AUX C

This function switches the accessory PF Output ports which have been programmed with AUX A, AUX B and AUX C.
Press [AUXA] Key. A confirmation tone sounds, the A icon is displayed, and the AUX A Port is switched on (Low level). If [AUXA] is pressed again, a confirmation tone sounds, the A icon goes off and the AUX A Port is switched off (open collector).
In the same way, [AUXB] Key controls the AUX B Port, and [AUXC] Key controls the AUX C Port.

19. Direct Channel Access

This feature allows the radio operator to immediately se­lect CHANNELs 1~5 which are contained in GROUP 1. To select GR1-CH1, press [CH1]. To select GR1-CH2~5, press [CH2] ~ [CH5],

20. Channel Recall (RCL)

This feature is enabled in scan mode.
This feature allows the radio operator to immediately ac­cess the last called (Unmuted) channel by pressing [RCL]. The 3-digit display shows “RCL”. Press [RCL] again, and the radio returns to the previous channel.

21. Dimmer (DIM)

To adjust the brightness of the display backlight, TX/ BUSY LED, panel Keys backlight and microphone keys back­light, press the [DIM] Key.
[DIM] controls the brightness at the same time as fol­lows.
Display TX/BUSY Panel Keys Microphone
backlight LED backlight
Default High High High High
Press [DIM]
once
Press again
Press again
Press again
* The brightness setting is memorized.
Medium ↓↓↓
Low ↓↓↓
OFF OFF OFF OFF
return to return to return to return to
High High High High
Keys backlight
22. Speaker 1-2 Mute (SPM)
; Dual Head Configuration only
This feature allows the radio operator to manually disable
the speaker audio of another control head.
Press the [SPM] Key, a confirmation tone sounds, and the other head speaker is muted. Both head displays shows X MUTE (X=Muted HEAD number).
This muted condition is canceled by both head keys with­out PTT and Mic HOOK which is connected to Un-muted head.
23. Mobile Relay Station (RPT)
; Dual Band Configuration only
This function allows the radio operator to use the RADIO as a repeater.
(1) Both “Repeater Channel 1” and “Repeater Channel 2”
must be pre-programmed by the FPU. Each channels
must be on diferent bands. (2) Press the [RPT] Key, then both the VHF and UHF units
move to the repeater channel, and enter Repeater mode.
Displays of both heads show “REPEATER”. (3) If one unit receives a proper signal, the other unit will
start transmitting (repeating). (4) If the signal stops, the repeat action will stop. If one of
the units detects another signal, the repeat action will re-
start. (5) Press [RPT] again, both units return to their previous
channels, and exit the Repeater mode. However, during
the repeating mode, pressing [RPT] has no effect.
24. Emargency Call (EMG)
If the [EMG] Key is held down, the RADIO enters the Emergency Mode. In the Emergency Mode, the channel changes to the “Emergency Channel (set by the FPU)” in­ternally. The display depends on “Emergency Channel Dis­play” setting, and the Emergency Call (None, DTMF, MSK or ANI board) is transmitted.
If “ANI Board” is selected for the Emergency Type, turn the transceiver off, then turn it on again to recover “Normal Mode”.
If “ANI Board” is not selected for the Emergency Type, press and hold [EMG] key to recover “Normal Mode”.
10
TK-790/(B)/H(B
OPERATING FEATURES
)

25. Busy Channel Lockout (BCL), BCL Override

The Busy Channel Lockout function prevents interferance with other stations that may be using the same channel.
While the selected channel is in use, pressing PTT causes the RADIO to sound a warning tone, and transmis­sion is inhibited. To stop the warning tone, release PTT.
If BCL Override has been enabled, pressing PTT within 500msec again will cancel BCL, and transmission is en­abled.

26. 2Tone Signalling

2Tone signalling opens the squelch only when the RA­DIO receives a proper 2Tone code that is the same as the pre-programmed 2Tone for the channel. When the RADIO receives a 2Tone code, the CALL icon flashes.
If Transpond has been programmed, the RADIO will re­turn an acknowledgment signal automatically after receiving the 2Tone code.
If Call Alert has been programmed, an Alert Tone sounds after receiving a 2Tone code. You can configure “Normal” (an alert tone beeps once) or “Continuous” (an alert tone beeps every 5 seconds) for the Call Alert. Unmute condition is canceled and the CALL icon goes off when ; (1) pressing the [MON] Key, (2) hanging the microphone on its hook, (3) muting continues for 10 seconds. (If “Auto Reset” has been programmed)

27. DTMF Signalling

DTMF Signalling opens the squelch only when the RA­DIO receives a proper DTMF code that is the same as the pre-programmed “Primary Code (Individual ; 1~7digits)” or “Secondary Code (Group ; 1~7digits)”. When the RADIO re­ceives a correct code, the CALL icon flashes.
If Transpond has been programmed, the RADIO will re­turn an acknowledgment signal automatically after receiving the DTMF code.
If Call Alert has been programmed, an Alert Tone sounds after receiving a DTMF code. You can configure “Normal” (an alert tone beeps once) or “Continuous” (an alert tone beeps every 5 seconds) for the Call Alert. Unmute condition is canceled and the CALL icon goes off when ; (1) pressing the [MON] Key, (2) hanging the microphone on its hook, (3) muting continues for 10 seconds (If “Auto Reset” has been programmed), and (4) receiving reset code. (Primary code + “#” or secondary code + “#”)
28. Time Out Timer
(Possible to configure to each group)
The Time Out Timer function interrupts continuous trans­mission after a specified time elapses.
Holding down PTT for longer than the programmed time causes the RADIO to stop transmitting and sound a warning tone. To stop the warning tone, release PTT.
29. Signalling AND/OR
(Possible to configure to each group)
The RADIO will be unmuted with a combination of QT/ DQT and 2Tone/DTMF. The AND/OR setting works as fol­lows.
29-1. AND
The audio is unmuted when the RADIO receives the cor­rect QT/DQT and 2Tone/DTMF. After transmitting, 2Tone/ DTMF will be canceled.
29-2. OR
The audio is unmuted when the RADIO receives the cor­rect QT/DQT. 2Tone/DTMF is used just as an individual call or group call.

30. Off Hook Decode

If the OFF HOOK Decode function has been enabled, re­moving and replacing the microphone on the HOOK has no effect for decoding QT/DQT and 2Tone/DTMF.
31. TX Audio Monitor
; Dual Head Configuration only
This function allows the radio operator to hear another operator’s voice which is transmitted through another con­trol head.
If the TX Audio Monitor function is set to “w/Talk Inter­rupt” and one operator is transmitting, the other operator’s control head displays “INTERCOM” and he/she can speak to the transmitting control head by pressing PTT.

32. Roll Over/Dead End

32-1. Roll Over
When [ ] (CH UP) is pressed, or the CH UP/DOWN Knob is turned CW from the Maximum channel, the channel changes to the Minimum channel.
When [ ] (CH DOWN) is pressed, or the CH UP/DOWN Knob is turned CCW from the Minimum channel, the chan­nel changes to the Maximum channel.
32-2. Dead End
When [ ] (GR UP) is pressed, or the GR UP/DOWN Knob is turned CW from the Maximum group, the group doesn’t change.
When [ ] (CH UP) is pressed, or the CH UP/DOWN Knob is turned CW from the Maximum channel, the channel doesn’t change.
When [ ] (GR DOWN) is pressed, or the GR UP/DOWN Knob is turned CCW from the Minimum group, the group doesn’t change.
When [ ] (CH DOWN) is pressed, or the CH UP/DOWN Knob is turned CCW from the Minimum channel, the chan­nel doesn’t change.
>
<
>
>
<
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11
TK-790/(B)/H(B
OPERATING FEATURES
)

33. Minimum Volume

When the Volume Knob is adjusted fully counterclock­wise, the audio level is set to the Minimum Volume level which is programmed by the FPU.

34. Dead Beat Disable (DBD)

If the RADIO receives a DBD Code (1~7digits), the RA­DIO returns an acknowledgment signal automatically, and transmission is disabled. This TX INHIBIT condition is memorized.
If the RADIO receives a DBD Reset Code (DBD Code + #), the RADIO returns an acknowledgment signal automati­cally, and transmission is Enabled.

35. ANI Board

The ANI board contains functions which you can use. To use the function, you select that function on the ANI board.
36. Accessory Programmable Function
Port (PF Port)
The RADIO has 13 PF Ports.
HEAD (12 pin) : PF Input Port 2, PF Output Port 2
DECK (Dsub 25 pin) : PF Input Port 5, PF Output Port 4
Each Port can be programmed with a function from next Table.
36-1. PF Input Port
External HOOK Open → OFF HOOK, Low → ON HOOK
CH Select A The Channel changes to Remote Channel
CH Select B
CH Select C the channel is selected by using the [ ]/[ ]
CH Select D keys or UP/DOWN Knob. (User Channel) External PTT Open PTT OFF, Low PTT ON Scan Open → Scan OFF, Low → Scan ON
Home Channel
Light Sense
Repeater SW
External Monitor Open → Monitor OFF, Low → Monitor ON
1~15. If CH Select A~D are set “H” or “Open”,
>
<
Open Current Channel, Low Home Channel Open LCD Backlight is controlled by [DIM], Low LCD Backlight is set “Low” Open Repeater inactive, Low Repeater Active
* Dual BAND configuration only
36-2. PF Output Port
AUX A Pressing [AUXA] once Low, Pressing [A]
[AUXA] again OPEN-COLLECTOR
AUX B Pressing [AUXB] once Low, Pressing [B]
[AUXB] again OPEN-COLLECTOR
AUX C Pressing [AUXC] once Low, Pressing [C]
[AUXC] again OPEN-COLLECTOR
TOR
COR
Receiving correct QT/DQT ing correct QT/DQT BUSY Low, Not BUSY OPEN-COLLECTOR
Low
, Not receiv-
OPEN-COLLECTOR

37. Timed Power Off

This function works as “Automatic Power Switch Off”.
Timed Power Off timer starts from the ignition-off. After the timer expires, the RADIO will automatically turn off. The timer will be reset if the ignition is turned on and off.
This function requires ignition-sense. Connect the igni­tion-line to the 9-pin connector which is located at the rear of the RADIO.
After the timer expires, you can turn the transceiver on again with 2 methods below.
1) Timed power off function (Default) Press the power switch.
2) Ignition function & Timed power off function Turn the ignition on.

38. Emergency

Active tome
Automatic transmission period in the emergency mode.
Interval Time
Interval time between the automatic tansmissions.
Duration of Locator Tone 1
Duration of an alert tone before the automatic transmis-
sion is performed.
Duration of Locator Tone 2
Duration of an alert tone after the automatic transmission
is performed.
Emergency Channel Display
Setting for the display in the emergency mode. The transceiver can be programmed to display “EMER-
GENCY” channel name when it is in emergency mode.
If you set to “off” by KPG-44D the transceiver shows selected group/channel/status before entering to the emer­gency mode however the transceiver is in an emergency mode.
12
TK-790/(B)/H(B
User mode
PC mode
PC programming mode
*
PC test mode
*
PC tuning mode
Panel test mode
Panel tune mode
Clone mode All clone mode
Group clone mode
Firmware programming mode
19200 bps
38400 bps
57600 bps
115200 bps
[PF4]
OPERATING FEATURES
)
Emergency Mode Type
Speaker mute on or off in the emergency mode.
Emergency Type
Select an Emergency code format from DTMF, MSK, ANI
board or OFF (Disabled).
Emergency DTMF ID
The emergency DTMF ID code when you select DTMF in
the emergency type.
Emergency Call Fleet
The emergency fleet number when you select MSK in
the emergency type.
Emergency Call ID
The ID number when you select MSK in the above emer-
gency type.

39. MSK PTT ID

Side Tone
A tone to notify the voice transmission is allowed after
sending the MSK PTT ID (Connect ID).
Fleet (Own)
ID (Own)
Configure the Fleet/ID of the MSK PTT ID (Fleet Sync
Format).
41-2.
Programming Interface Cable KPG-43 Description
The KPG-43 is required to interface TK-790 to the com­puter. It has a circuit in its D-sub 25 pin connector case that converts RS-232C logic level to TTL level.
KPG-43 is used to connect between TK-790 microphone connector and RS-232C serial port of computer.
41-3. Programming Software KPG-44D Description
KPG-44D is the programming software for TK-790 sup­plied on a 3.5" floppy disk. This software runs under MS­DOS version 3.1 or later on an IBM-PC/XT, AT, or PS2 or compatible machine.
The data can be input to or read from TK-790 and edited on the screen. The programmed or edited data can be printed out. It is also possible to tune the transceiver.
We recommend that install KPG-44D for example to harddisk first then use it.
KPG-44D instruction manual part No. : B62-1011-XX.
IBM-PC
KPG-43
Data TX Mod. Delay
Delay time of transmitting the MSK ID after the trans-
ceiver enters the transmission mode.

40. Power On Text

To display the Power on text for approximately 2 seconds
when the transceiver is turned on.

41. Data Programming (PC Mode)

41-1. Preparation and Connection
TK-790 transceiver is programmed by using a personal computer, programming interface cable KPG-43, and pro­gramming software KPG-44D.
The programming software can be used with an IBM-PC or compatible machine. Figure 1 shows the setup for pro­gramming.
KPG-44D
Fig. 1

42. Mode

: Single band only
*
13
TK-790/(B)/H(B
MIC
ME
C7
C5
C4
Q1
IC1
++
+
SB
GND
TRD
MAXIM
MAX232C
OPERATING FEATURES
)
Mode Function
User mode Customer use this mode
PC mode Communication between the radio and
PC (IBM compatiible). It requires the
KPG-44D.
Panel test mode Dealer uses to check the fundamental
(Refer to ADJUSTMENT)
Panel tune mode Dealer uses to tune the radio.
(Refer to ADJUSTMENT)
Clone mode Programmed data is transferred from
Firmware program- Re-write the firmware of the flash ROM.
ming mode Note : When programming the firmware,
characteristics.
one transceiver to another by using a
cloning cable.
it is best to copy the data from the
floppy disk to your hard disk, then from
the hard disk to the CPU.
Directly copying from the floppy disk to
the CPU may not work because the
access speed is too slow.

43. PC Tuning Mode

When making adjustment while in PC tuning mode, modify the KPG-43 programming interface cable as de­scribed below.
1. Remove the two screws from the plug cover, then lift the
cover from the plug.
2. Solder the lead wire onto the MIC tab on the PCB, and
the ground wire onto the ME tab.
42-1. How to Enter Each Mode
Mode Operation
User mode Power on
PC mode Connect the PC and turn the power on.
Then the radio can be controlled by the FPU.
Panel test mode Hold down the [PF1] key, turn the radio
power on.
Panel tune mode Press the [GR ] key from the panel test
mode.
Clone mode Hold down the [PF5] key, turn the radio
power on.
Firmware Hold down the [PF2] key, turn the radio
programming mode
power on.
>
3. Create a hole in the casing (as shown in the illustration)
then fit the cable into the hole. Replace the cover and
secure it using the two screws.
Create a hole
MIC
Cable
ME
14
OPERATING FEATURES
A CLONE / ALL CLONE
Master side display
TX LED on
TX LED off
END
Slave side display
– PC –
Busy LED on
Busy LED off
User mode
Data cloning
[PF5]
Master side display
TX LED on
TX LED off
END
Slave side display
– PC –
G CLONE / GROUP CLONE
GRP 1M / GROUP 1M
GRP 160M / GROUP 160M
GRP 1S / GROUP 1S
GRP 100S / GROUP 100S
User mode
Busy LED on
Busy LED off
User mode
Data cloning
[PF5]
[Up/Down]
[Up/Down]
[PF5]
[PF5]
TK-790/(B)/H(B
)

44. Clone Modes

There are two clone modes : "All Clone Mode", in which all data programmed in one transceiver with the "FPU" is copied to another transceiver, and "Group Clone Mode", in which group data in one transceiver is copied to a group in another transceiver.
The cloning operation is performed from the master side transceiver.
[PF5] + Power on
All clone/Group clone selection
All clone mode
[PF5]
[Up/Down]
Cloning
END
Power off
Group clone mode
[PF5]
Master group selection
[PF5] [Up/Down]
Slave group selection
[UP/Down]
[PF5][PF5]
44-3. Group Clone
1. Enter the group clone mode from the clone mode with [Up/Down] knob.
2. Press the [PF5] key to enter the master group select mode. Select the master group with [Up/Down] knob.
3. Press the [PF5] key to enter the slave group select mode. Select the slave group with [Up/Down] knob.
4. Press the [PF5] key to start cloning.
Note : The transceiver does not enter the clone mode if it is disabled with the FPU. To clone the transceiver both trans­ceivers must be same. If the panels, frequency ranges, op­tional board are different, they cannot be cloned.
44-1. To Enter the Clone Mode and Connect
Transceivers
(1) Hold down the [PF5] key and turn on the power switch on
the master side transceiver. Turn on the power switch on the slave side transceiver as usual.
(2) Connect the master and slave side transceivers with a
cloning cable.
44-2. All Clone
1. Enter the All Clone Mode from the clone mode with the [Up/down] knob.
2. Press the [PF5] key to start cloning.
Cloning cable (Part No. E30-3370-05)
Fig. 2
15
TK-790/(B)/H(B
GRP
VOL
CH
POWER
TX
BUSY
PF1 PF2 PF3 PF4 PF5
GRP
POWER
TX
VOL
CH
BUSY
SCAN OPT OSTA B CMON
CALL
SP
MON
SCN
PF1 PF2 PF3 PF4 PF5
PF8 PF9
PF6 PF7
)

INSTALLATION

1. Contents

• Front panel kit (KCH-10, KCH-11) Description and use of the knob supplied with the KCH­10/11
• Optional voice scrambler function Voice scrambler use and connection
• Optional ANI function ANI board connection
• Ignition sense cable (KCT-18) Description of the ignition function and timed power off function and connection
• External speaker (KES-4) KES-4 connection method and modification for increas­ing the speaker output of the control head
• Horn alert function Modification for changing the function of the ACC termi­nal for horn alert
• Accessory terminal function Description and use of D-SUB 25-pin ACC terminals, “MI/ DI” and “SB”
• Connection with remote kit Modification of the radio to use KRK-5, KRK-6DH, KRK­7DB, or KRK-8DBH

2. Front Panel Kit (KCH-10, KCH-11)

2-2. Connection with TK-790(B)/H(B)
1. Remove the upper and lower halves of the case of the TK-790(B)/H(B).
2. Connect the lead (W501) with a connector of the control unit (X57-561 B/3) to CN1 of the KCH-10 or KCH-11.
3. Install the KCH-10 or KCH-11 on the radio using the screws (N32-3006-46) ( kit. Take care not to get the lead between the KCH-10 or KCH-11 and an edge of the case. (You can install the panel upside down if necessary to install the radio.)
4. Reinstall the upper and lower halves of the case.
5. Connection the short plug for the accessory connector (9-pins) on the rear of the radio.
) supplied with the front panel
1
2-3. Install the accessory knobs
When a function is set by the programming software (KPG-44D), the key legend can be changed by inserting the accessory knobs into PF1 to PF9 of the KCH-11 (PF1 to PF5 : KCH-10). The accessory contains a set of 30 knobs : AN, D/ A, DIM, HA, HC, IC, MON, OPT, OST, PA, RCL, RPT, SCN,
<
SP, SPM, SQ, TA, , , CH1, CH2, CH3, CH4, CH5, AUX A,
>
AUX B, AUX C, EMG, and blank.
1
2
3
4
5
6
7
8
9
10
Fig. 2
No. K29-5276-*3 K29-5277-*3 K29-5305-*3
1 AN RCL CH1
2 D/A RPT CH2
3 DIM SCN CH3
4 HA SP CH4
5 HC SPM CH5
6 IC SQ AUX A
7 MON TA AUX B
8 OPT AUX C
9 OST EMG
10 PA No printing
>
<
KCH-10
16
KCH-11
1
KCH-10 or KCH-11
Fig. 1
1
Fig. 3
Fig. 4-1 Knob insertion
CN508
Voice
scrambler
1
14
MCI (MIC signal input)
MCO (MIC signal output)
DEI (Detection signal input)
AC (Audio control signal output)
BC1 (Scramble code output 1) BC2 (Scramble code output 2) BC3 (Scramble code output 3) BC4 (Scramble code output 4)
TXD2 RXD2
DEO (Detection signal output)
PTO (PTT signal output)
8C (8V output)
E (Earth)
CN507
ANI board
1
10 14
11
SQ (Squelch signal output)
EMG (Emergency signal output)
EPT (External PTT signal input)
I/O (Auxiliary input/output)
SEL (Non connection)
AS2 (Audio mute input)
MCM (MIC mute input)
TON (Side tone input)
TCN (Speaker mute input)
DTI (Data input)
E (Earth)
8C (Common 8V output)
PTO (PTT signal output)
DEO (Detection signal output)
CN508
INSTALLATION
3-2. Voice scrambler board connection
Modification
1. Remove the upper half of the case of the TK-790.
2. Remove R515 and R604 on the control unit (X57-561 B/
3) (Refer to page 21).
Connection
The functions of pins of CN508 on the control unit (X57-
561 B/3) are shown in the figure.
Join the CN508 connector to the voice scrambler board
via the E37-0808-05 connector cable.
TK-790/(B)/H(B
)

3. Optional Voice Scrambler Function

The optional voice scrambler function can be used by two
methods.
1. Assign this function to the OPT key by using the pro­gramming software (KPG-44D). When the OPT key is pressed, the on, and the optional (scrambler) function is enabled. When the key is pressed again, the off and the function is disabled.
2. Assign the optional scrambler function to each channel by using the programming software (KPG-44D). The op­tional scrambler function can be used without pressing the OPT key.
3-1. Code setting
The code can be set by two methods.
1. Hold down the OPT key to enter the code setting mode. Codes 1 to 16 will be displayed. Set a code by turning the [Up/Down] knob. When the OPT key is pressed again, the code setting mode terminates.
2. Set a code for each channel by using the programming software (KPG-44D).
Fig. 4-2 Knob removal
Fig. 5

4. Optional ANI Function

Connection
Join the CN507 connector to the ANI board via the E37­0809-05 connector cable, and the CN508 connector to the ANI board via the E37-0808-05 connector cable.
OPT indicator comes
OPT indicator goes
Fig. 6
17
TK-790/(B)/H(B
1
3
10
12
Rubber cap
Tie wrap
KCT-18
Cut
Accessory connector (12P)
)
INSTALLATION

5. Ignition Sense Cable (KCT-18)

The KCT-18 is an optional cable to use the following func-
tions:
5-1. Ignition function
The ignition function allows you to turn the transceiver's power on and off with the ignition key of your car. When you are driving with the ignition key on, the horn alert func­tion is disabled.
5-2. Timed power off function
The timed power off function turns the transceiver's power off the time specified with the programming soft­ware (KPG-44D) after the ignition key is turned off. When you are driving with the ignition key on, the horn alert func­tion is disabled.
The ignition sense function and the timed power off func­tion can be used at the same time.
5-3. Modification
If the TK-790 and KCH-10 or KCH-11 are used
1. Remove the short plug from the accessory connector (9
pins) on the back of the transceiver.
2. Insert the KCT-18 into pin 1 (IGN).
3. Remove the upper half of the case of the TK-790.
4. Set jumper resistors (0 ohm), R504, R506, R742 and
R743, on the control unit (X57-561 B/3) as shown in
Table 1 (Refer to page 21).
5. Reinstall the upper half of the case.
When the remote kit is used
If the accessory connector (9 pins) on the rear of the transceiver is available, use the method described above. (If the KRK-7DB or KRK-8DBH is used, use the accessory con­nector (9 pins) on the back of radio 1.)
If the accessory connector (12 pins) on the back of the control head is used:
1. Remove the plug from the accessory connector (12 pins)
on the back of the control head.
2. Cut off the end of the rubber cap (accessory), insert the
KCT-18 into the cap, and insert it into pin 1 (IGN) of the
short plug.
3. Install the short plug and rubber cap on the connector on
the rear of the control head, then clamp the bottom of the
rubber cap with the supplied tie wrap.
4. Remove the upper half of the case of the TK-790.
5. Set jumper resistors (0 ohm), R504, R506, R742 and
R743, on the control unit (X57-561 B/3) as shown in
Table 1 (Refer to page 21).
6. Reinstall the upper half of the case.
Available function when KCT-18 is
connected
Horn alert function OFF during
driving, Timed power off function
(Default)
Horn alert function OFF during
driving, Ignition function
None (The transceiver cannot be
turned on.)
HA function OFF during driving,
Ignition function & Timed power
off function
R504 R506 R742 R743
Present Absent Present Absent
Absent Present Present Absent
Absent Absent Present Absent
Present Absent Absent Present
Table 1 R504, R506, R742 and R743 setup chart
(Refer to page 21)
Accessory connector (9P)
1
7
3
KCT-18
9
Fig. 7

6. External Speaker (KES-4)

The speaker output from the TK-790 is as follows:
1. The KCH-10 has a built-in speaker (3W/8 ohms).
2. The KCH-11 does not have a built-in speaker.
3. The external speaker output from the accessory connec­tor (9 pins) on the back of the transceiver is 13W/4 ohms. Use the KES-4.
4. The speaker output from the accessory connector (12 pins) on the back of the control head is 2W/4 ohms. If the remote kit (KRK-5, KRK-6DH, KRK-7DB or KRK-8DBH) is used, use the KSP-1A or KES-4. If the KSP-1A is used, do not attempt to modify the transceiver to increase the au­dio output.
Note : If the KCT-18 is used for the KRK-8DBH, use the 9-pin plug on the back of radio 1 or the 12-pin plug on the back of head 1. The plugs on radio 2 and head 2 cannot be used. If the KCT-18 is used for the KRK-7DB, use the 9-pin plug on the back of radio 1 or the 12-pin plug on the back of the head. The plug on radio 2 cannot be used.
18
Note : Since the TK-790 uses a BTL audio amplifier, do not
ground the speaker output pin.
INSTALLATION
TK-790/(B)/H(B
)
6-1. Connection for the KES-4 with the TK-790
When taking the AF output from the accessory connector (9-pin) on the rear of the radio
The following tools are required for changing the connec-
tor.
Extracting tool
the following extracting tool is recommended : Molex Inc. Order No. : 11-03-0002
1. Remove the connector with jumper from the external speaker connector on the rear panel of the radio (Fig. 8-
1). Note : Save the jumper, which is required when the radio is used without the external speaker.
2. Remove the terminals with the jumper from the connec­tor housing holes number 3 and 6 using the extracting tool.
Removing the jumper lead (Fig. 8-2)
1) Insert the extracting tool (11-03-0002) into the con­nector while pushing the jumper lead in the direction of (a).
2) Push the extracting tool into collapse the barbs of the crimp terminal.
3) Pull out the lead while continuing to push the extract­ing tool in the direction (b).
3. Reinsert the terminal with the black and white stripe lead into hole number 2, and the terminal with the black lead into hole number 6 (Fig. 8-3).
4. Attach the connector to the external speaker connector on the radio.
(a)
(b)
Square-type plug (E37-0733-05)
Extracting tool (11-03-0002)
Jumper lead
6-2. Connection for the KES-4 with the remote kit
(KRK-5, KRK-6DH, KRK-7DB, KRK-8DBH) (When output is from the 12-pin accessory con­nector on the rear of the control head : remote operation)
Modification of plug (12-pin)
1. Remove the plug from the accessory connector (12-pins) on the rear of the control head.
2. Cut off the end of the rubber cap, insert the KES-4 speaker cable into the cap, and insert it into pins 10 and
11.
3. Install the plug and rubber cap on the accessory connec­tor on the rear of the control head, then clamp the bottom of the rubber cap with the supplied tie wrap.
Plug (12P)
Rubber cap
11
10
Tie wrap
Cut
Speaker cable (To KES-4)
Fig. 9
If the KCH-10 is used
If the KSP-1A or KES-4 is connected to the 12-pin acces-
sory connector, cut the internal speaker wire at the base of the speaker.
If the internal speaker is used, cut the wire connected to
pins 10 and 11 of the 12-pins accessory connector at the base of the connector (Fig. 10).
Fig. 8-1 Fig. 8-2
1
7
9
2
6
Black lead
Black/White lead
Fig. 8-3
Barbs
Crimp terminal
KCH-10
SP
Rear of the control head
Fig. 10
CN3
CN1
CN2
19
TK-790/(B)/H(B
)
INSTALLATION
6-3. Modification to increase the audio output of
the control head
The speaker output can be increased to 13W by moving jumper resistor (0 ohm) R628 on the control unit (X57-561 B/3) to R627. In this case, the KCH-10 internal speaker can­not be used because the maximum input (3W) of the inter­nal speaker is exceeded. Therefore, use the KES-4.
Note : Even if the KRK-6DH is modified in this way, the au­dio output of head 2 cannot be increased. To increase the audio output of head 2 of the KRK-8DBH, modify radio 2 in the same manner.
6-4. Use as public address speaker
1. Remove the short plug from the 9-pin accessory connec-
tor on the rear of the radio. (Remove the jumpers as de-
scribed in Section 5-1.)
2. Insert the KES-4 speaker leads into pins 7 and 8.
3. If you remove jumper shorting pins 3 and 6, the 20W PA
(public address) voice signal is output from pins 7 and 8.
(Only when the PA or SP switch is on.)
4. If you use the radio with pins 3 and 6 shorted, the internal
speaker is available (when the KCH-10 is used). The KCH-
11 does not contain a speaker.
Note : Relation ship between accessory connector (9-pins) connection and speaker output. When pins 3 and 6 are shorted ; The 3W internal speaker is used (KCH-10 only). When pins 3 and 6 are open and output is from pins 7 and 8 ; The 20W external speaker is used.
Plug (9P)
7
8
Crimp terminal (E23-0613-05)
To KES-4
Black lead
Black/White lead
Fig. 11
Default Modification 1 Modification 2
R690 Present Present Absent
R691 Present Absent Absent
R692 Absent Present Present
State
HR1
HR2
HR1
HR2
Table 2 (Refer to page 21)

8. Accessory Terminal Function

8-1. 25-pin accessory terminal
Pin 13
MI/DI (MIC Signal Input/Output or Data Audio Input) This pin has one of the two functions listed in Table 3 by setting jumper resistors (0 ohm) R640 and R641 on the control unit (X57-561 B/3) (Refer to page 21).
1) MIC signal input/output
This pin is directly connected to the MIC input pin of the transceiver, so it has the same function as the MIC input pin. When the input is 5mV/3 kHz, DEV (600 ohms) modulation is obtained. The MIC input is output from the transceiver panel as it is.
2) Data audio input
The signal from this pin passes through the LPF (fc: about 10kHz), is summed with the MIC AMP output, and goes to the modulator. Therefore, it is not preemphasized.
Pin 14
SB (DC Power Output After Power Switch) The maximum output (13.6V : TK-790/(B), 13.4V : TK­790H(B) / 0.5A) can be obtained by modifying the control unit as follows: Short the land of the print pattern near CN505 of the con­trol unit (X57-561 B/3).
R640 R641 Function
Present Absent MIC signal input/output
Absent Present DATA audio input : Default
Table3 (Refer to page 21)
HR1
HR2

7. Horn Alert Function

The HR1 pin of the accessory connector (9-pin) on the rear of the transceiver is an open collector and the maxi­mum current is 100mA. The maximum available current can be increased to 1A by installing a relay.
1. Remove the upper half of the case of the TK-790.
2. Move jumper resistor (0 ohm) R691 on the control unit
(X57-561 B/3) to R692. To make the HR2 pin, remove
R692 (Refer to page 21).
3. Remove screws and erect the PC board. Install and sol-
der relay K501 (Part No. : S76-0407-05).
4. Reinstall the PC board and the upper half of the case.
20

9. Connection with the Remote Kit

When the KRK-5, KRK-6DH, KRK-7DB or KRK-8DBH is used, set chip resistors and transistors as shown in the table below.
KRK-5 KRK-6DH KRK-7DB KRK-8DBH
Radio 1 Unnecessary
Radio 2 Remove R546 and R661
Move R602 to R705.
Table 4 (Refer to page 21)
TK-790/(B)/H(B
)
INSTALLATION
2
3
1
1
CONTROL UNIT (X57 B/3)
Component side view
5
3
Accessory terminal function (Page 20)
5
R604
SB
4
2
R705
R602
Connection with the remote kit (Page 20)
4
R640
R515
R641
Horn alert (Page 20)
R690
R691
R692
Connection with the remote kit (Page 20)
Ignition sense cable (KCT-18) (Page 18)
R627
R628
K501
R661
R504
R506
R546
Connection with the remote kit (Page 20)
External speaker (Page 18)
R743
Ignition sense cable (KCT-18) (Page 18)
R742
Voice Scrambler (Page 17)
R515 : Voice Scrambler (Page 17)
R640,641 : Accessory terminal function (Page 20)
21
TK-790/(B)/H(B
7
DISASSEMBLY FOR REPAIR (TK-790/(B))
)

1. Removing the Case and Shield Cover

1. Remove the 9 screws ( 1 ), and remove the upper and lower halves of the case. (Remove the 4 screws holding the upper half and the 5 screws holding the lower half.)
2. Remove the shield cover (
).
2

2. Removing the TX-RX Unit (X57-561 A/3)

1. Remove the 7 screws ( 3 ), and remove the PLL shield case.
2. Remove the connector (CN201) and coaxial plugs (CN104, CN203) from the final unit, and remove the flat cable (CN202) upwards from the control unit (CN502).
3. Remove the 5 screws (
).
4
1
2
CN203
3
3
3
3
3
3
4
3
4
4
4
4
1
CN201
TX-RX unit

3. Removing the Final Unit (X57-561 C/3)

1. Remove the 2 screws ( 5 ) holding the power module to the frame.
2. With a screwdriver, remove the leaf spring ( the Q2 to the frame.
3. Desolder the power module.
4. Remove the 2 screws holding the lead terminal from DC connector (2P) on the rear.
5. Remove the 8 screws (
6. Desolder CN4 on the antenna connector.
1
1
7
7
7
6
CN104
7
5
7
5
Final unit
7
7
) holding the PC board.
) holding
6
Control unit
1
1
1
1
1
22
TK-790/(B)/H(B
DISASSEMBLY FOR REPAIR (TK-790H(B))
)

1. Removing the Case and Shield Cover

1. Remove the 12 screws ( 1 ), and remove the upper and lower halves of the case. (Remove the 6 screws holding the upper half and the 6 screws holding the lower half.)
2. Remove the 2 screws (
), and remove the shield cover.
2

2. Removing the TX-RX Unit (X57-561 A/3)

1. Remove the 7 screws ( 3 ), and remove the PLL shield case.
2. Remove the connector (CN201) and coaxial plugs (CN104, CN203) from the final unit, and remove the flat cable (CN202) upwards from the control unit (CN502).
3. Remove the 5 screws (
).
4
1
1
1
9
6
6
CN203
3
3
3
3
3
3
4
3
4
4
4
TX-RX
4
unit

3. Removing the Final Unit (X45-356)

1. Remove the 2 hexagonal bosses ( 5 ).
2. Remove the 3 screws ( and transistor to the frame.
3. Desolder the power module.
4. Remove the 1 screw (
5. Remove the 4 screws (
6. Remove the 2 screws ( from DC connector (4P) on the rear.
7. Remove the 13 screws (
8. Desolder W3 on the antenna connector.
1
1
2
9
9
CN104
9
7
CN201
8
5
9
9
9
9
6
9
Final unit
8
) holding the power module
6
) holding TH1.
7
) holding the final transistor.
7
) holding the lead terminal
8
) holding the PC board.
9
Control unit
1
1
1
1
23
TK-790/(B)/H(B
DISASSEMBLY FOR REPAIR
)

4. Removing the Control Unit (X57-561 B/3)

1. Remove the 8 screws ( 1 ).
2. With a screwdriver, remove the 2 leaf springs holding the ICs to the frame (
3. Remove the flat cable (CN502).
4. Remove the 2 connectors CN501 and CN506.
5. Remove the connector (CN505) from D-sub connector (25P) on the rear.
3
3
3
).
2
1
CN505
CN502
5. Removing the Accessory Connector on
the Rear
1. Confirm that the screw holding +DC cable (red) and the screw holding –DC cable (black) of the final unit are re­moved, and that CN506 of the control unit (X57-561 B/3) is disconnected. Remove the 4 screws on the rear (
2. Pull out the connector. (Take the connector terminals out through the opening in the frame.)
1
CN501
CN506
Leaf spring
Screw-
driver
2
).
3
IC
24
TK-790/(B)/H(B
DISASSEMBLY FOR REPAIR
)

6. Disassembly of the Display Unit (X54-3190) : KCH-10

1. Pull out the VOL and UP/DOWN knobs ( 1 ).
2. Remove the 2 hexagnal nuts (
3. Disconnect the 2 connectors (CN2 and CN4) of the dis­play unit (X54-3190 A/3). You can remove the UP/ DOWN encoder (
).
3
4. Remove the waterproof seal (
5. Remove the 4 screws (
5
board fitting.
6. Remove the 3 screws (
6
units (X54-3190 A/3 and C/3) (
7. Remove the 3 screws ( (
) and keytop ( 11 ).
10
6
7
CN2
CN4
A/3
9
9
9
C/3
).
2
).
4
) holding the speaker and PC
). You can remove the display
and 8 ).
7
), and remove the sub-panel
B/3
3
5
8

7. Disassembly of the Display Unit (X54-3200) : KCH-11

1. Pull out the VOL and UP/DOWN knobs ( 1 ).
2. Remove the 2 hexagnal nuts (
3. Remove the waterproof seal (
4. Disconnect the connector (CN4) of the display unit (X54­3200 A/2), and remove the 5 screws ( remove the up/down encoder (
5. Remove the 4 screws ( (
) and keytop ( 8 ).
7
4
A/2
6
6
CN4
6
).
2
).
3
). you can
4
) and display unit.
5
), and remove the sub-panel
B/2
5
4
6
7
9
8
10
3
11
2
4
1
2
2
1
2
25
TK-790/(B)/H(B
POWER MODULE
AMP
FWD DET
REF DET
LPF
ANT SW
CM coupler
APC DRIVE
DC AMP
DC AMP
Differential
AMP
B
DB
Q3
Q4
Q6
D1
D2
VR1
Q5
Q2
PC
+B
FINAL UNIT (X45)
AMP
Q7
Rectified
Diode
K1
DC SW
DC SW
DC SW
Q1
TH1
D3
Q9 Q8
8R
8T
IC1
DO

CIRCUIT DESCRIPTION

)
26

1. Transmitter Circuit

1-1. Microphone amplifier section (X57 B/3)
The audio input from the microphone is attenuated by VR501 and passes through the active high-pass filter (pre­emphasis circuit) in IC505, the compressor circuit in IC504, the IDC (limiter circuit) in IC505, the summing amplifier cir­cuit in IC510, the active low-pass filter in IC510, the sum­ming amplifier circuit in IC513, and the D/A converter in IC512, and is output from the CN502 to the CN202. Q504 is used as a microphone mute switch.
to TX VCO
MO
IC512
DAC
IC513 IC510 IC510
SUM AMP
CONTROL UNIT X57 B/3
1-2. Modulation section (X57 A/3)
The signal from the MO terminal of the CN202 goes to D305 in the VCO, and the VCO is directly modulated. The transmit signal output from the VCO passes through switch D306, is amplified by Q201 and Q204, and is output from the CN203 to the CN1.
1-3. Final amplifier section (X57 C/3) : TK-790/(B)
The signal from the DO terminal of the CN1 is applied to drive the power module and the output is fed through trans­mit/receive switching diode ; D3,D4, low-pass filter, and CM coupler to the antenna connector.
CM coupler is a line for detecting traveling and reflected waves. Traveling waves are detected by D5 and fed through the APC control to differential amplifiers Q5, which compare the signal level with the reference voltage of PC tuned.
The output is amplified by DC amplifier Q1 to control APC DC amplifier Q2. Q1 controls the power supply voltage for the power module, keeping the transmitter output constant. To protect the transmitter power amplifier stages, there is protection circuit, against abnormal antenna loading.
If an abnormal antenna load is connected the reflected wave level increases. Reflected waves are detected by D6 and the output level is fed to the differential amplifier, lead­ing to the transmitter output power being reduced in the way already described.
LPF
PC
SUM AMP
TX-RX UNIT X57 A/3
Q201 Q204
AMP
SW
TX-VCO
MO
IC505 IC504
IDC
COMP
Fig. 1
D306
Fig. 2
AMP
8T
IC505
HPF
DO
APC
Q504
MUTE SW
VR501
MIC
FINAL UNIT (X57 C/3)
D3,4
ANT
LPF LPF
SW
B
8T
+B
Q5
Differential
AMP
D5
VR1
FWD DET
CM coupler
REF DET
Q6
DC AMP
D6
PC
DO
DB
POWER MODULE
Q1
APC DRIVE
Q3
DC AMP
Fig. 3
1-4. Final amplifier section (X45) : TK-790H(B)
The signal from the DO terminal of the CN1 is applied to drive the power module, and the output is divided into two signals which are amplified by Q6 and Q7. The signals are mixed and the resulting signal is fed through CM coupler, transmit/receive switching relay ; K1, and the low-pass filter to the antenna connector.
CM coupler is a line for detecting traveling and reflected waves. Traveling waves are detected by D1, D3 and fed through the APC control to differential amplifiers Q5, which compare the signal level with the reference voltage of PC tuned.
The output is amplified by DC amplifier Q4 to control APC DC amplifier Q3. Q4 controls the power supply voltage for the power module, keeping the transmitter output constant. To protect the transmitter power amplifier stages, there are two protection circuits which one is against abnormal an­tenna loading and the other is against overheating.
If an abnormal antenna load is connected, the reflected wave level increases. Reflected waves are detected by D2, D3 and the output level is fed to the differential amplifier Q5, leading to the transmitter output power being reduced in the way already described. If an abnormal high temperature is detected by the thermistor TH1, DC SW Q1 is made to re­duce the reference voltage of the PC tuned. This also leads to the transmitter output power being reduced. Antenna switching is done by a relay K1 with 8R.
FIg. 4
TK-790/(B)/H(B
ANT
SW
LPF
L7,5,4
LPF
L9,8,7
D3,4
ANT
BPF
IC101
IC504 IC515
AMP HPF BEF
RF AMP
Q101
RF AMP
Q104
BPF
L110~112
1st MIX
A101 LPF
TV
D306
ANT
T/R
SW
RA
K1
CF103 CF101
Ceramic
filter
WIDE
CF104 CF102
Ceramic
filter
NARROW
X101
45.305 MHz
FM SYSTEM IC
NOISE
AMP
NOISE
DET
RSSI
DET
RSSI
DET
Q109D103
SQ
455kHz
1st IF AMP2
Q107
1st IF AMP1
Q102
MCF
XF101
MCF
XF102
WIDE
NARROW
44.85MHz
VCO
RX VCO
fRX+44.85MHz
IC518
(2/2)
IC524
(1/2)
IC524
(2/2)
DE-EMP
EXP
IC512
IC518
(1/2)
IC522
VOL
BUFF
AF PA
VOL
IC516
CPU
27 26
RSSI
ASQ
SP
FINAL UNIT : TK-790H(B)
TX-RX UNIT
CONTROL UNIT DISPLAY UNIT
FINAL UNIT : TK-790/(B)
CIRCUIT DESCRIPTION
)

2. Receiver Circuit

Incoming signals from the antenna pass through a low­pass filter in the final unit of the transmitter system, and are switched to the front-end of the receiver system via a re­ceive/transmit switch (switching diode D3 and D4 : TK-790/ (B), switching relay K1 : TK-790H(B)).
The signal is then passed through an antenna matching coil. After passing through the BPF (L.C filter), it is amplified by the RF amplifier (Q101). The tuned varactor BPF (L110~112) is then passed, and it enters the 1st mixer.
The 1st mixer use a double balanced mixer (A101). The DBM is an excellent IM (intermodulation distortion) and im­age. The 1st mixer mixes the signal with the 1st local oscil­lator frequency and converts it to the 1st IF (44.85MHz). The signal is amplified by the 1st IF amplifier 1 (Q102).
The signal then passes through two monolithic crystal fil­ters (XF101 : Wide, XF102 : Narrow) to remove unnecessary nearby frequency components. The signal from the XF101 or XF102 is used as the 1st IF signal.
The 1st IF signal is amplified by 1st IF amplifier 2 (Q107) and fed into IC101 in the FM IF IC. The IF signal is then mixed with the 2nd local oscillator frequency of 45.305MHz to generate the 2nd IF of 455kHz. The 455kHz signal is then passed through a ceramic filter (CF101, CF103 : Wide, CF102, CF104 : Narrow) and fed back into IC101 for addi­tional amplification.
The AF signal output from IC101 then passes through the control unit's HPF and D/A converter IC. After entering the AF power amplifier (IC522), the signal is output from the speaker.
Item Rating
Nominal center frequency 44.85MHz Pass bandwidth ±5.5~7.5kHz or more at 3dB Attenuation bandwidth ±25kHz or less at 40dB
Ripple 1.0dB or less
Insertion loss 3.0dB or less
Guaranteed attenuation
85dB or more at fo+400~+1000kHz
fo–200~–1000kHz
Terminating impedance 3.2k / –1.0pF
Table 1 Crystal filter (L71-0512-05) : Wide
(TX-RX unit XF101)
Item Rating
Nominal center frequency 44.85MHz Pass bandwidth ±3.5kHz or more at 3dB Attenuation bandwidth ±15kHz or less at 40dB
Ripple 1.0dB or less
Insertion loss 4.0dB or less
Guaranteed attenuation
85dB or more at fo+400~+1000kHz
fo–200~–1000kHz
Terminating impedance 3.0k / –0.5pF
Table 2 Crystal filter (L71-0513-05) : Narrow
(TX-RX unit XF102)
GND
LO
GND GND
21
Fig. 6 Double balanced mixer
3
456
RF
IF
Fig. 5 Receiver circuit
27
TK-790/(B)/H(B
8CL
TX VCO
PLL-IC
IC516
µ-com
RX VCO
BUFF AMP
AMP
AMP
SW
SW
SW
LPF
MO
8CL
STR
Q306
Q307
SW
Q308
Q309
Q305
IC301
DT
CP
UL
Q311
5C
X301
MB MO
8R
Q310
Q312
D306
TX RX
EP
TX-RX UNIT
CONTROL UNIT
8C 8T
8CL
VCXO
5C
5C9CL
Q303,304
CIRCUIT DESCRIPTION
)

3. Squelch Circuit

The output from IC101 enters FM IC again, then passed
through a band-pass filter. The noise component output from IC101 is amplified by Q109 and rectified by D103 to produce a DC voltage corresponding to the nose level.
The DC voltage is sent to the analog port of the CPU
(IC516/pin 27). And IC101 output a DC voltage (RSSI) corre­sponding to the input of the IF amplifier. The CPU reads the RSSI signal via pin 26. IC101 determines whether to output sounds from the speaker by comparing the input voltage of pin 27 with the present value.
Only during scan, the RSSI DC voltage is used together
with the noise wave detection pin's DC voltage (pin 27).
SQ voltage
SQ close
Preset value
SQ open
ANT input level
RSSI voltage
Preset value
ANT input level
Fig. 7 Squelch and RSSI voltage vs ANT input level

4. RX BPF (L110~112)

The signals are then fed into band-pass filter that uses
varactor diode tuning to reject unwanted signal compo­nents, and is fed to the 1st mixer.

5. VCO/PLL Circuit

The VCO of TK-790 consists of two VCO circuits which one oscillates the transmit signal with Q306 and the other does the first local receive signal with Q305.
Each oscillators are switched by turning the source line for Q307, Q308 and Q309 on and off. The signal output of the VCO is amplified by the buffer amplifier Q310 and di­vided into two signals which one is amplified by Q312 and the other is done by Q311. The signal from Q312 passes through D306 which is transmit/receive switch, is amplified by Q201 and Q204, and is output from the CN203.
The signal from Q311 passes through the low-pass filter and is applied to IC301 which is PLL frequency synthesizer with VCXO ; X301. The VCXO of which the frequency stabil-
ity is within 2.0ppm (temperature range of –30 to +60°C)
generates 16.8MHz. The PLL-IC consists of three modulus prescaler, fractional divider, reference divider, digital phase comparator with charge pump output.
This PLL-IC is Fractional-N type synthesizer and performs is 40 or 50 or 60kHz reference signal which is eighth of the channel step (5 or 6.25 or 7.5kHz). The input signal from the pins 5 and 8 of the PLL-IC is divided down to the 40 or 50 or 60kHz and compared at digital phase comparator.
The pulsed output signal of the digital phase comparator is applied to the charge pump and transformed into DC sig­nal. The DC signal from the pin 14 of the PLL-IC passes through the active low-pass filter (loop filter), is applied to the VCO and controls to keep the frequency of the VCO.
The serial data (DT, CP, EP) from the microprocessor IC516 is input to the PLL-IC. And PLL lock condition is al­ways monitored by the pin 28 (UL) of IC516.
28
Fig. 8
Fig. 9 VCO/PLL circuit
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