Copyright 2006 by Kenwood Corporation. All rights reserved.
No part of this manual may be reproduced, translated, distributed, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording, or otherwise, for
any purpose without the prior written permission of Kenwood.
Disclaimer
While every precaution has been taken in the preparation of this manual, Kenwood
assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained herein. Kenwood reserves
the right to make changes to any products herein at any time for improvement purposes.
VHF FM TRANSCEIVER
TK -7 90/(B
TK-790H(B
SERVICE MANUAL
This service manual applies to products with 30300001 or subsequent serial numbers. (KCH-10 and KCH-11 are applicable to
the productions June 2001 and after.)
In terms of the products with the serial numbers earier than 30300001, refer to the TK-790/(B)/H(B) service manual as per
part No. B51-8438-00 and the TK-790(B) service manual as per part No. B51-8456-00.
This manual is intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information for the equipment and is current as of this publication date. Changes which may occur after publication are
covered by either Service Bulletins or Manual Revisions,
which are issued as required.
ORDERING REPLACEMENT PARTS
When ordering replacement parts or equipment information, the full part identification number should be included.
This applies to all parts : components, kits, and chassis. If
the part number is not known, include the chassis or kit
number of which it is a part and a sufficient description of
the required component, for proper identification.
2
PERSONNEL SAFETY
The following precautions are recommended for person-
nel safety :
• DO NOT transmit if someone is within two feet (0.6
meter) of the antenna.
• DO NOT transmit until all RF connectors are secure and
any open connectors are properly terminated.
• SHUT OFF this equipment when near electrical blasting
caps or while in an explosive atmosphere.
• All equipment should be properly grounded before
power-up for safe operation.
• This equipment should be serviced by only qualified technicians.
GENERAL
TK-790/(B)/H(B
)
PRE-INSTALLATION CONSIDERATIONS
1. UNPACKING
Unpack the radio from its shipping container and check
for accessory items. If any item is missing, please contact
KENWOOD immediately.
2. LICENSING REQUIREMENTS
Federal regulations require a station license for each radio installation (mobile or base) be obtained by the equipment owner. The licensee is responsible for ensuring transmitter power, frequency, and deviation are within the limits
permitted by the station license.
Transmitter adjustments may be performed only by a licensed technician holding an FCC first, second or general
class commercial radiotelephone operator’s license. There
is no license required to install or operate the radio.
3. PRE-INSTALLATION CHECKOUT
3-1. Introduction
Each radio is adjusted and tested before shipment. However, it is recommended that receiver and transmitter operation be checked for proper operation before installation.
3-2. Testing
The radio should be tested complete with all cabling and
accessories as they will be connected in the final installation. Transmitter frequency, deviation, and power output
should be checked, as should receiver sensitivity, squelch
operation, and audio output. QT equipment operation
should be verified.
4. PLANNING THE INSTALLATION
4-1. General
Inspect the vehicle and determine how and where the
radio antenna and accessories will be mounted.
Plan cable runs for protection against pinching or crushing wiring, and radio installation to prevent overheating.
4-2. Antenna
The favored location for an antenna is in the center of a
large, flat conductive area, usually at the roof center. The
trunk lid is preferred, bond the trunk lid and vehicle chassis
using ground straps to ensure the lid is at chassis ground.
4-3. Radio
The universal mount bracket allows the radio to be
mounted in a variety of ways. Be sure the mounting surface
is adequate to support the radio’s weight. Allow sufficient
space around the radio for air cooling. Position the radio
close enough to the vehicle operator to permit easy access
to the controls when driving.
4-4. DC Power and wiring
1. This radio may be installed in negative ground electrical
systems only. Reverse polarity will cause the cable fuse
to blow. Check the vehicle ground polarity before installa-
tion to prevent wasted time and effort.
2. Connect the positive power lead directly to the vehicle
battery positive terminal. Connecting the Positive lead to
any other positive voltage source in the vehicle is not rec-
ommended.
3. The cable provided with the radio is sufficient to handle
the maximum radio current demand. If the cable must be
extended, be sure the additional wire is sufficient for the
current to be carried and length of the added lead.
5. INSTALLATION PLANNING – CONTROL STATIONS
5-1. Antenna system
Control station. The antenna system selection depends
on many factors and is beyond the scope of this manual.
Your KENWOOD dealer can help you select an antenna system that will best serve your particular needs.
5-2. Radio location
Select a convenient location for your control station radio
which is as close as practical to the antenna cable entry
point. Secondly, use your system’s power supply (which
supplies the voltage and current required for your system).
Make sure sufficient air can flow around the radio and
power supply to allow adequate cooling.
SERVICE
This radio is designed for easy servicing. Refer to the
schematic diagrams, printed circuit board views, and alignment procedures contained in this manual.
3
TK-790/(B)/H(B
)
Before Reading About System Set-up
The TK-790(B)/H(B) is a transceiver main unit (without a
panel or speaker) that you complete by adding options.
The options are classified into three types according to
operation and function.
1. Install the front panel kit (controller) directly on a radio to
operate it. (Form : Radio + KCH-10/11)
2. Remotely control one radio with one controller. (Form
: Radio + KRK-5 + KCH-10/11 + KCT-22M/M2/M3)
SYSTEM SET-UP
3. Remotely control one radio with two controllers. (Form
: Radio + KRK-6DH + KCH-10/11 (two) + KCT-22M/M2/
M3 (two))
4. Remotely control two radios with one controller. (Form
: Radios (two) + KRK-7DB + KCH-10/11 + KCT-22M/M2/
M3)
5. Remotely control two radios with two controllers. (Form
: Radio (two) + KRK-8DBH + KCH-10/11 (two) + KCT22M/M2/M3 (two))
Merchandise received
License and frequency allocated by FCC
Choose the type of transceiver
TK-790/(B), TK-790H(B) (Radio 1)
TK-790(B) or TK-790H(B) is complete by combining
options with only the transceiver body (without panel)
See page 13
A personal computer (IBM PC or compatible), programming interface (KPG-43),
and programming software (KPG-44D) are required for programming.
(The frequency and signalling data are programmed for the transceiver.)
Type
TK-790/(B) F1
TK-790H(B) F1
Are you using two radios with two controllers?
YES
KRK-6DH
Dual control head kit
or
KCH-10
KCH-10
KES-4 (EXT. SP)
+
KCT-18
KCH-10
+
KCH-11
*See Remote kit
service manual
See page 17
KCH-11
+
KCH-11
See page 18
See page 18
YES
KRK-7DB
Dual band remote kit
or
KCH-10KCH-11
YES
KRK-8DBH
Dual band dual control head kit
oror
KCH-10
KCH-10
KCH-10
+
KCH-11
KCH-11
+
+
KCH-11
Delivery
*Service manual parts No. list
ModelParts No.
KRK-5/6DHB51-8445-00
KRK-7DB/8DBHB51-8452-00
4
TK-790/(B)/H(B
OPERATING FEATURES
)
1. Controls and Functions
1-1. Basic Function Panel
(20)
CALL
(19)(7)
CH
(24)
(25)
(32)(30)
SCANOPTOSTA B CMON
SP
CH
SCANOPTOSTA B CMON
SP
(32)
(26)
(27)
MON
SCN
(28)
(26)
(27) (28) (30)
(6)
(1)
POWER
GRP
BUSY
TX
VOL
(2)
(3)
(4)(5)(10) (11) (12)(13) (14)
(29)
(31)(21) (22)(23)
1-2. Full Function Panel
(1)
(6) (7)(19)(9)(8)(17) (15) (16) (18)
POWER
GRP
BUSY
TX
VOL
(2) (3)(4)(5)(10) (11) (12)(13) (14)
(29) (31)(20)(21)(22) (23) (24) (25)
CALL
(1) POWER Switch
Press to turn the power ON and OFF.
(2) TX/BUSY Indicator
The TX Indicator (Red LED) shows that you are transmitting.
The BUSY Indicator (Green LED) shows that the channel
is in use.
(3) Microphone Connector
(4) Volume Knob
To increase the volume level, turn clockwise (CW).
To decrease the volume level, turn counterclockwise
(CCW).
(5) UP/DOWN Knob
The function of this Knob can be programmed by the
FPU.
FunctionDescriptionNote
ChannelChannel selector.Default
UP/DOWN To increase the channel, turn CW.setting.
To decrease the channel, turn CCW.
GroupGroup selector.
UP/DOWN To increase the group, turn CW.
To decrease the group, turn CCW.
(6) GR UP Key, (7) GR DW Key, (8) MON Key, (9) SCN Key,
(10)~(18) PF1-9 Key
The function of these Keys can be programmed by the
FPU.
FunctionDescriptionNote
[ ] : Key top name
NoNo function.
Functionof PF1~9.
MonitorIf [MON] is pressed once while
[MON]
ScanStart and stop the scanning
[SCN]sequence.of SCN. (Full
PublicThe RADIO works as a PUBLIC
Address [PA]
Horn AlertWhen the RADIO receives a
[HA]the optional signalling calls that
Talk Around
[TA]with other operators directry,
Intercom
[IC]
the RADIO is waiting for reception,
all signalling* squelch is canceled.
If [MON] is held down for 2 seconds,
noise squelch is canceled and the
audio is unmuted.
ADDRESS amplifier.
are assigned to the channel, the
HA relay turns on.
Use this function to communicate
without using a repeater.
Use this function to communicate
between the HEAD1 and HEAD2
operator without transmitting.only.
Default setting
Default setting
of MON. (Full
function panel)
all singalling;
QT/DQT &
2 TONE/DTMF
Default setting
function panel)
Dual HEAD
configuration
5
TK-790/(B)/H(B
OPERATING FEATURES
)
FunctionDescriptionNote
[ ] : Key top name
ChannelSwitches the display between
Name [AN] Group-Channel No. and Group
channel name.
Speaker
Internal/Internal speaker and PA speaker.
External [SP]
Delete/Changes the Scan DELETE/ADD
Add [D/A]setting of each channel or group.
Squelch
LevelMode. The Squelch level can be
[SQL]
OperatorSelect signalling from the pre-
Selectableprogrammed QT/DQT list.
Tone [OST]
ScramblerThe optional board on and off.Install the
[OPT]
AUX A [AUXA]
AUX B [AUXB]
AUX C [AUXC]
Home Channel
(Fixed) [HC]
Home Channel
(Toggle) [HC]
CH1 Direct
[CH1]
CH2 Direct
[CH2]
CH3 Direct
[CH3]
CH4 Direct
[CH4]
CH5 Direct
[CH5]
Channel
Recall [RCL]
Dimmer
[DIM]
Switch the audio output between
Press and hold
[D/A] for more
than 2 seconds
to toggle a
Group DEL
and ADD.
Press to enter Squelch Level Adjust
adjusted by using the UP/DOWN
Knob, or the preprogrammed
channel Up/Down key or Group
Up/Down key.
Scrambler board.
Turns AUX A port on and off.
Turns AUX B port on and off.
Turns AUX C port on and off.
Switches to the pre-programmed
Home Channel.
When pressed once, switches to
the Home Channel. Press again
to returns to the previous channel.
Switches to the GR1-CH1 directry.
Switches to the GR1-CH2 directry.
Switches to the GR1-CH3 directry
Switches to the GR1-CH4 directry.
Switches to the GR1-CH5 directry.
When pressed once, switches toThe [RCL] Key
the last called channel. Press again
to return to the previous channel.
Use this function to adjust the LCD
backlight brightness, Key backlight,
TX/BUSY LED, and DTMF Mic Key
backlight ON/OFF.
.
works in Scan
Mode only.
FunctionDescriptionNote
[ ] : Key top name
Speaker 1-2
Mute [SPM]
Channel UP
[ ]increases by one step.
>
Channel
DOWN
Group UP
[ ]increases by one step.
>
Group
DOWN
Mobile Relay
Station [RPT]
Emergency To start an Emergency Call,This function
Call [EMG] press [EMG].
Each speaker audio can beDual HEAD
manually disabled from theconfiguration
other control head.only.
If [ ] is pressed once, the channel
>
If [ ] is held down for 1 second,
>
the channel increases continuously.
If [ ] is pressed once, the channel
<
[ ] decreases by one step.
<
If [ ] is held down for 1 second,
<
the channel decreases continuously.
If [ ] is pressed once, the group
>>
If [ ] is held down for 1 second,
the group increases continuously.
If [ ] is pressed once, the group
<
[ ] decreases by one step.
<
If [ ] is held down for 1 second,
<
the group decreases continuously.
The RADIO works as a repeater. Dual BAND
configuration
only.
needs the ANI
board.
(19) LCD Display
DescriptionNote
(20) CALL
(21) MONLights when [MON] is pressed.
(22) SCNIndicates when scan mode is
(23) SPLights when “PA speaker” is
(24) OPTLights when the optional board*, Optional
(25) ALights when [AUXA] is pressed.
(26) BLights when [AUXB] is pressed.
Flashes when the RADIO is called
by proper Optional Signallinghas been set
(DTMF or 2Tone).
Signalling squelch is disabled.
enabled.
selected for audio output.
that is installed inside the RADIO,
is enabled.· Scrambler
The PF Port that is programmed
with “AUX A” is ON.
The PF Port that is programmed
with “AUX B” is ON.
If Signalling
“AND”, CALL
lights after
transmitting.
Board :
6
TK-790/(B)/H(B
OPERATING FEATURES
)
DescriptionNote
(27) CLights when [AUXC] is pressed.
The PF Port that is programmed
with “AUX C” is ON.
(28) OSTLights when [OST] is pressed,
Operator Selectable Tone is
enabled.
(29) ▼If the selected group is in the
(Groupmulti group scan sequence,
Add Status) the indicator appears at the
group.
(30) ▼If the selected channel is in the
(Channelscan sequence, the indicator
Add Status) appears at the channel.
(31)Displays the channel status.
• BASICP1 : Lights when a PRIORITY 1
FUNCTION
PANEL 7 P2 : Lights when a PRIORITY 2
SEGMENT
displayPP : Lights when a PRIORITY 1
• FULL
FUNCTION
PANELChannel is selected by [HC] key.
DOTTA : Lights when the RADIO is
MATRIX (S)
displayRCL : Lights when recall
(32)Displays the operating Group-
• BASIC
FUNCTION
PANEL 13
SEGMENT
displayfeatures.
• FULL
FUNCTION
PANEL DOT
MATRIX (L)
display
channel is shown on the display.
channel is shown on the display.
& 2 channel is shown on the display.
HC : Lights when a Home
in Talk Around mode.
channel is selected by [RCL] key.
R1-R15 : Lights when remote
channel is selected by PF port.
Channel number (Channel display),
or name (Alphanumeric display)
programmed by the FPU. Also
displays the status of some
1-3. Microphone
Press PTT (Push To Talk) to transmit, then speak into the
microphone.
2. Receive
(1) To turn on the RADIO:
Press the Power Switch. The display and graphics illumi-
nate to indicate the RADIO is ON.
(2) To adjust the volume level:
Turn the Volume Knob CW to increase the volume level.
Turn the Volume Knob CCW to decrease the volume
level.
(3) To select a Group:
Select a Group by rotating the UP/DOWN Knob which
has been programmed with “Group UP/DOWN” or by
pressing the Keys which have been programmed with
“Group UP” and “Group DOWN”.
If the “Channel Tracking Function” is enabled, the chan-
nel number will not change.
(4) To Select a Channel:
Select a Channel by rotaing the UP/DOWN Knob which
has been programmed with “Channel UP/DOWN” or by
pressing the keys which have been programmed with
“Channel UP” and “Channel DOWN”.
(5) To enter carrier squelch mode:
If you want to monitor a channel, press [MON] Key. If the
“OFF HOOK Decode” function has been disabled, you
can also enter monitor mode by taking the microphone
off HOOK.
3. Transmit
(1) Normal ON HOOK Scan Mode
First, lift the microphone from the HOOK. The scanning
stops temporarily and the OFF HOOK revert channel is
displayed. Listen for a few seconds to make certain the
channel is not being used.
OFF HOOK Scan MODE
If scanning, pressing the PTT switch will stop the RADIO
on the OFF HOOK revert channel and begin transmis-
sion immediately.
Not Scan Mode
Pressing PTT starts transmission at the selected channel.
(2) Press PTT and start speaking. For best results, hold the
microphone 1 to 1.5 inches from your mouth. Release
PTT when your message is complete. Listen for a re-
sponse.
(3) When your conversation is finished, replace the micro-
phone on its hook.
4. Scan Operation
4-1. General
There are two “Mic HOOK” scan modes in which the
RADIO can be programmed to operate.
• ON HOOK Scan
Normal method of scanning that requires the microphone
to be ON HOOK (hanged on the Mic Hanger) to initiate
scan.
• OFF HOOK Scan
The microphone does not have to be ON HOOK to initiate
scan or to scan channels.
7
TK-790/(B)/H(B
OPERATING FEATURES
)
(1) The scan feature is initiated by pressing the [SCN] Key.
(2) A single confirmation tone sounds, and scanning starts. If
there is only one or no added channels, an error tone will
sound and scanning will not start.
(3) The display shows “SCN” icon, and “SCAN” or the OFF
HOOK Revert Channel Number (FPU setting).
(4) If the RADIO receives a proper signal while scanning,
scanning stops temporarily, audio is unmuted, and the
channel number or name is displayed.
If either “Priority1” or “Priority2” is programmed and
scanning stops at a Normal Channel by receiving a signal,
the RADIO watches for a signal on the Priority Channel
periodically. When a signal exists on the Priority Channel,
the channel will change from the Normal Channel to Priority Channel.
If both “Priority1” and “Priority2” are programmed and
scanning stops at the Priority2 Channel by receiving a signal, the RADIO watches a signal on the Priority1 Channel
periodically. When a signal exists on the Priority1 Channel, the channel will change from the Priority2 Channel to
the Priority1 Channel.
If there is no Priority Channel programmed, the scanning
stops at a channel and receives only that channel.
(5) If the [SCN] Key pressed again, Scan Mode ends at the
revert channel, and two confirmation tones sound.
4-2. To Delete Undesired Channels
To temporarily delete undesirable channels, press [D/A]
Key while the channel is displayed, and scanning resumes.
(To temporarily delete Priority Channel 1 or 2, set the “Priority Temporary D/A” function to “YES”.)
You can’t delete a channel in Scan Mode under the following conditions:
• Priority Scan
There is only channel beside the Priority Channel in the
scan sequence.
• Non-priority Scan
There are only 2 channels in the scan sequence. To re-
store the original scan sequence, either turn scan off and
on or turn the RADIO off and on.
6. Deleting Channels and Groups from the
Scan Sequence
(1) Channels
To delete a channel from the scan sequence press [D/A]
Key. The CH ADD indicator (▼) goes off, and the channel
is deleted from the scan sequence.
(2) Groups
To delete the currently displayed group of channels from
the scan sequence, hold down [D/A] Key for 2 seconds.
The GR ADD indicator (▼) goes off, and all the channels
in the group are deleted from the multi group scan sequence.
7. Operator Selectable Priority
(1) Operator Selectable Priority1
If Priority1 has been set to “Operator Selectable”, you
can set the currently displayed channel as Priority1.
To set the currently displayed channel as Priority1, hold
down the [SCN] Key and press the [MON] Key three
times.
(2) Operator Selectable Priority2
If Priority2 has been set to “Operator Selectable” you
can set the currently displayed channel as Priority2.
To set the currently displayed channel as Priority2, hold
down the [SCN] Key and press the [MON] Key twice.
8. Talk Around (TA)
Talk Around is useful when you are close to other mo-
biles you want to talk to, or are outside the range of your
repeater system.
Press the [TA] Key. A confirmation tone sounds, and
“TA” (BASIC Panel : 7 segment, FULL Panel : DOT MATRIX
(S)) is displayed. You can communicate without using a repeater.
To use a repeater, press [TA] again. A confirmation tone
sounds, and “TA” goes off.
4-3. To Enter Carrier Squelch Scan While Scan is On
If you have pressed the [MON] Key, the MON indicator is
turned on and the RADIO operates in carrier squelch scan.
5. Adding Channels and Groups to the
Scan Sequence
(1) Channels
To add the currently displayed channel to the scan se-
quence, press [D/A] Key. The CH ADD indicator (▼)
lights, and the channel is added to the scan sequence.
(2) Groups
To add the currently displayed group of channels to the
scan sequence, hold down the [D/A] Key for 2 seconds.
The GR ADD indicator (▼) lights, and the group is added
to the scan sequence.
8
9. Horn Alert (HA)
If you are called from the base station using 2Tone/DTMF
while you are away from your transceiver, you will be
alerted by the vehicle horn or some other type of external
alert. To turn the horn alert function on, press the [HA] Key.
A confirmation tone sounds, and the display shows HORN
ALERT (or HA).
If [HA] is pressed again, the horn alert function is turned
off.
TK-790/(B)/H(B
OPERATING FEATURES
)
10. Public Address (PA)
Public Address amplifies the microphone audio, and outputs it through a PA speaker. PA is activated by pressing the
[PA] Key. A confirmation tone sounds, and the display
shows PUBLIC ADDRESS (or PA). PA can be activated at
anytime (scanning or non-scanning).
The RADIO continues to scan & receive calls while in PA
mode. Pressing PTT activates PA, and will override an incoming call at anytime ; however, no RADIO transmission
takes place. If [PA] is pressed again, a confirmation tone will
sound, the display will return to the normal channel or
SCAN display, and the PA function will turn off.
11. Speaker Internal/External (SP)
SP amplifies the received audio from the RADIO and outputs it through a PA speaker. SP is activated by pressing the
[SP] Key. A confirmation tone sounds and the SP icon is displayed. SP can be activated at anytime (scanning or nonscanning).
The RADIO transmits and operates normally while SP is
activated, but all received calls will be output through the PA
speaker. If [SP] is pressed again, a confirmation tone
sounds, the SP icon goes off and the SP function will turn
off.
12. Channel Name (AN)
This function switches the 13-segment display (BASIC
Panel) or DOT MATRIX (L) display (FULL Panel) between alphanumeric and Group-Channel number.
If you want to change from alphanumeric display to channel display, press [AN] Key. A confirmation tone sounds, and
the alphanumeric display changes to the channel display.
If [AN] is pressed again, a confirmation tone sounds, and
the channel display changes back to the alphanumeric display.
CASE1 : HC has been set as “HC (Fixed)”
Non-ScanScanningScan
Modetemporary
stopping
press [HC] onceChange to Home Channel
press [HC] againNo effect
CASE2 : HC has been set as “HC (Toggle)”
Non-ScanScanningScan
Modetemporary
stopping
press [HC] onceChange to Home Channel
press [HC] againReturn toChange toReturn to
current channelRevert Channelcurrent channel
15. Squelch Level (SQL)
This function allows the radio operator to manually adjust
the squelch threshold in 16 steps (Level 0~15) via the front
panel controls. To adjust the squelch level:
(1) Press the [SQL] Key. A confirmation tone sounds, and
the RADIO enters Squelch Level Adjust Mode. In this
mode, all signallings are canceled and audio is unmuted.
The display shows SQUELCH XX (or SQL XX). (XX=
squelch level)
(2) Change the squelch level by pressing [ ] and [ ] Keys,
or rotating the UP/DOWN Knob.
(3) Press [SQL] again. A confirmation tone sounds, the dis-
play returns to the normal channel, the level setting is
memorized, and Squelch Level Adjust Mode will turn off.
* This feature can be initiated when the RADIO is not in
scanning mode.
>
<
13. Intercom (IC) ; Dual Head Configuration only
Intercom (IC) allows one control head operator to talk to
the another control head operator. IC mode is activated by
pressing the [IC] Key. A confirmation tone sounds and
the display shows INTERCOM. IC can be activated at anytime (scanning or non-scanning).
The RADIO continues to scan & receive calls while in IC
mode. Pressing PTT activates IC and will override an incoming call at anytime ; however, no RADIO transmission takes
place. If [IC] is pressed again, a confirmation tone sounds,
the display returns to the normal channel or SCAN display,
and the IC function will turn off.
14. Home Channel (HC)
This feature allows the radio operator to immediately select a pre-determined “Home Channel” by pressing the [HC]
Key. HC can be activated as follows.
16. Operator Selectable Tone (OST)
This function allows the radio operator to change the preset decode QT/DQT, encode QT/DQT. You can select Dec/
Enc OFF or from up to 16 decode/encode pairs (Pair No.
1~16) programmed by the FPU. To select the Dec/Enc pairs:
(1) Press the [OST] Key. A confirmation tone sounds, and
the display shows the OST Name which is memorized in
the channel for 2 seconds. The “OST” icon lights, and
OST is enabled.
Press [OST] again, and the OST icon goes off and OST is
disabled.
(2) When the [OST] Key is held down, a confirmation tone
sounds and the RADIO enters OST Select Mode.
(3)Select the Dec/Enc pair by pressing the [ ] and [ ]
Keys, or rotating the UP/DOWN Knob. The display shows
TONE XX (XX=Dec/Enc pair number) or the OST Name.
(4) Press [OST] again, a confirmation tone sounds, the dis-
play returns to the normal channel, the pair is memorized
and OST Mode will turn off.
* You can select a Dec/Enc pair on each channel.
>
<
9
TK-790/(B)/H(B
OPERATING FEATURES
)
17. Option Board (OPT)
If an optional Scrambler board has been installed in the
RADIO, Scrambler is activated by pressing the [OPT] Key. A
confirmation tone sounds, and the OPT icon is displayed. If
[OPT] is pressed again, a confirmation tone sounds, the OPT
icon goes off and the Scrambler will turn off.
If [OPT] is held down, the RADIO enters SCR Code Set
Mode. A confirmation tone sounds, and the display shows
CODE XX (XX=SCR Code). Change the SCR Code by pressing the [ ] and [ ] Keys, or rotating the UP/DOWN Knob.
play returns to channel (SCR is ON), the SCR Code setting is
memorized, then SCR Code Set Mode will turn off.
>
Press [OPT] again, a confirmation tone sounds, the dis-
<
18. AUX A, AUX B, AUX C
This function switches the accessory PF Output ports
which have been programmed with AUX A, AUX B and AUX
C.
Press [AUXA] Key. A confirmation tone sounds, the A
icon is displayed, and the AUX A Port is switched on (Low
level). If [AUXA] is pressed again, a confirmation tone
sounds, the A icon goes off and the AUX A Port is switched
off (open collector).
In the same way, [AUXB] Key controls the AUX B Port,
and [AUXC] Key controls the AUX C Port.
19. Direct Channel Access
This feature allows the radio operator to immediately select CHANNELs 1~5 which are contained in GROUP 1. To
select GR1-CH1, press [CH1]. To select GR1-CH2~5, press
[CH2] ~ [CH5],
20. Channel Recall (RCL)
This feature is enabled in scan mode.
This feature allows the radio operator to immediately access the last called (Unmuted) channel by pressing [RCL].
The 3-digit display shows “RCL”. Press [RCL] again, and the
radio returns to the previous channel.
21. Dimmer (DIM)
To adjust the brightness of the display backlight, TX/
BUSY LED, panel Keys backlight and microphone keys backlight, press the [DIM] Key.
[DIM] controls the brightness at the same time as follows.
DisplayTX/BUSYPanel Keys Microphone
backlightLEDbacklight
DefaultHighHighHighHigh
Press [DIM]
once
Press again
Press again
Press again
* The brightness setting is memorized.
Medium↓↓↓
Low↓↓↓
OFFOFFOFFOFF
return toreturn toreturn toreturn to
HighHighHighHigh
Keys backlight
22. Speaker 1-2 Mute (SPM)
; Dual Head Configuration only
This feature allows the radio operator to manually disable
the speaker audio of another control head.
Press the [SPM] Key, a confirmation tone sounds, and
the other head speaker is muted. Both head displays shows
X MUTE (X=Muted HEAD number).
This muted condition is canceled by both head keys without PTT and Mic HOOK which is connected to Un-muted
head.
23. Mobile Relay Station (RPT)
; Dual Band Configuration only
This function allows the radio operator to use the RADIO
as a repeater.
(1) Both “Repeater Channel 1” and “Repeater Channel 2”
must be pre-programmed by the FPU. Each channels
must be on diferent bands.
(2) Press the [RPT] Key, then both the VHF and UHF units
move to the repeater channel, and enter Repeater mode.
Displays of both heads show “REPEATER”.
(3) If one unit receives a proper signal, the other unit will
start transmitting (repeating).
(4) If the signal stops, the repeat action will stop. If one of
the units detects another signal, the repeat action will re-
start.
(5) Press [RPT] again, both units return to their previous
channels, and exit the Repeater mode. However, during
the repeating mode, pressing [RPT] has no effect.
24. Emargency Call (EMG)
If the [EMG] Key is held down, the RADIO enters the
Emergency Mode. In the Emergency Mode, the channel
changes to the “Emergency Channel (set by the FPU)” internally. The display depends on “Emergency Channel Display” setting, and the Emergency Call (None, DTMF, MSK or
ANI board) is transmitted.
If “ANI Board” is selected for the Emergency Type, turn
the transceiver off, then turn it on again to recover “Normal
Mode”.
If “ANI Board” is not selected for the Emergency Type,
press and hold [EMG] key to recover “Normal Mode”.
10
TK-790/(B)/H(B
OPERATING FEATURES
)
25. Busy Channel Lockout (BCL), BCL Override
The Busy Channel Lockout function prevents
interferance with other stations that may be using the same
channel.
While the selected channel is in use, pressing PTT
causes the RADIO to sound a warning tone, and transmission is inhibited. To stop the warning tone, release PTT.
If BCL Override has been enabled, pressing PTT within
500msec again will cancel BCL, and transmission is enabled.
26. 2Tone Signalling
2Tone signalling opens the squelch only when the RADIO receives a proper 2Tone code that is the same as the
pre-programmed 2Tone for the channel. When the RADIO
receives a 2Tone code, the CALL icon flashes.
If Transpond has been programmed, the RADIO will return an acknowledgment signal automatically after receiving
the 2Tone code.
If Call Alert has been programmed, an Alert Tone sounds
after receiving a 2Tone code. You can configure “Normal”
(an alert tone beeps once) or “Continuous” (an alert tone
beeps every 5 seconds) for the Call Alert. Unmute condition
is canceled and the CALL icon goes off when ; (1) pressing
the [MON] Key, (2) hanging the microphone on its hook, (3)
muting continues for 10 seconds. (If “Auto Reset” has been
programmed)
27. DTMF Signalling
DTMF Signalling opens the squelch only when the RADIO receives a proper DTMF code that is the same as the
pre-programmed “Primary Code (Individual ; 1~7digits)” or
“Secondary Code (Group ; 1~7digits)”. When the RADIO receives a correct code, the CALL icon flashes.
If Transpond has been programmed, the RADIO will return an acknowledgment signal automatically after receiving
the DTMF code.
If Call Alert has been programmed, an Alert Tone sounds
after receiving a DTMF code. You can configure “Normal”
(an alert tone beeps once) or “Continuous” (an alert tone
beeps every 5 seconds) for the Call Alert. Unmute condition
is canceled and the CALL icon goes off when ; (1) pressing
the [MON] Key, (2) hanging the microphone on its hook, (3)
muting continues for 10 seconds (If “Auto Reset” has been
programmed), and (4) receiving reset code. (Primary code +
“#” or secondary code + “#”)
28. Time Out Timer
(Possible to configure to each group)
The Time Out Timer function interrupts continuous transmission after a specified time elapses.
Holding down PTT for longer than the programmed time
causes the RADIO to stop transmitting and sound a warning
tone. To stop the warning tone, release PTT.
29. Signalling AND/OR
(Possible to configure to each group)
The RADIO will be unmuted with a combination of QT/
DQT and 2Tone/DTMF. The AND/OR setting works as follows.
29-1. AND
The audio is unmuted when the RADIO receives the correct QT/DQT and 2Tone/DTMF. After transmitting, 2Tone/
DTMF will be canceled.
29-2. OR
The audio is unmuted when the RADIO receives the correct QT/DQT. 2Tone/DTMF is used just as an individual call
or group call.
30. Off Hook Decode
If the OFF HOOK Decode function has been enabled, removing and replacing the microphone on the HOOK has no
effect for decoding QT/DQT and 2Tone/DTMF.
31. TX Audio Monitor
; Dual Head Configuration only
This function allows the radio operator to hear another
operator’s voice which is transmitted through another control head.
If the TX Audio Monitor function is set to “w/Talk Interrupt” and one operator is transmitting, the other operator’s
control head displays “INTERCOM” and he/she can speak
to the transmitting control head by pressing PTT.
32. Roll Over/Dead End
32-1. Roll Over
When [ ] (CH UP) is pressed, or the CH UP/DOWN Knob
is turned CW from the Maximum channel, the channel
changes to the Minimum channel.
When [ ] (CH DOWN) is pressed, or the CH UP/DOWN
Knob is turned CCW from the Minimum channel, the channel changes to the Maximum channel.
32-2. Dead End
When [ ] (GR UP) is pressed, or the GR UP/DOWN Knob
is turned CW from the Maximum group, the group doesn’t
change.
When [ ] (CH UP) is pressed, or the CH UP/DOWN Knob
is turned CW from the Maximum channel, the channel
doesn’t change.
When [ ] (GR DOWN) is pressed, or the GR UP/DOWN
Knob is turned CCW from the Minimum group, the group
doesn’t change.
When [ ] (CH DOWN) is pressed, or the CH UP/DOWN
Knob is turned CCW from the Minimum channel, the channel doesn’t change.
>
<
>
>
<
<
11
TK-790/(B)/H(B
OPERATING FEATURES
)
33. Minimum Volume
When the Volume Knob is adjusted fully counterclockwise, the audio level is set to the Minimum Volume level
which is programmed by the FPU.
34. Dead Beat Disable (DBD)
If the RADIO receives a DBD Code (1~7digits), the RADIO returns an acknowledgment signal automatically, and
transmission is disabled. This TX INHIBIT condition is
memorized.
If the RADIO receives a DBD Reset Code (DBD Code +
#), the RADIO returns an acknowledgment signal automatically, and transmission is Enabled.
35. ANI Board
The ANI board contains functions which you can use. To
use the function, you select that function on the ANI board.
36. Accessory Programmable Function
Port (PF Port)
The RADIO has 13 PF Ports.
HEAD (12 pin) : PF Input Port 2, PF Output Port 2
DECK (Dsub 25 pin) : PF Input Port 5, PF Output Port 4
Each Port can be programmed with a function from next
Table.
36-1. PF Input Port
External HOOKOpen → OFF HOOK, Low → ON HOOK
CH Select AThe Channel changes to Remote Channel
CH Select B
CH Select Cthe channel is selected by using the [ ]/[ ]
CH Select Dkeys or UP/DOWN Knob. (User Channel)
External PTTOpen → PTT OFF, Low → PTT ON
ScanOpen → Scan OFF, Low → Scan ON
Home Channel
Light Sense
Repeater SW
External MonitorOpen → Monitor OFF, Low → Monitor ON
1~15. If CH Select A~D are set “H” or “Open”,
>
<
Open → Current Channel, Low → Home Channel
Open → LCD Backlight is controlled by [DIM],
Low → LCD Backlight is set “Low”
Open → Repeater inactive, Low → Repeater Active
* Dual BAND configuration only
36-2. PF Output Port
AUX APressing [AUXA] once → Low, Pressing [A]
[AUXA] again → OPEN-COLLECTOR
AUX BPressing [AUXB] once → Low, Pressing [B]
[AUXB] again → OPEN-COLLECTOR
AUX CPressing [AUXC] once → Low, Pressing [C]
[AUXC] again → OPEN-COLLECTOR
TOR
COR
Receiving correct QT/DQT →
ing correct QT/DQT →
BUSY → Low, Not BUSY → OPEN-COLLECTOR
Low
, Not receiv-
OPEN-COLLECTOR
37. Timed Power Off
This function works as “Automatic Power Switch Off”.
Timed Power Off timer starts from the ignition-off. After
the timer expires, the RADIO will automatically turn off. The
timer will be reset if the ignition is turned on and off.
This function requires ignition-sense. Connect the ignition-line to the 9-pin connector which is located at the rear of
the RADIO.
After the timer expires, you can turn the transceiver on
again with 2 methods below.
1) Timed power off function (Default)
Press the power switch.
2) Ignition function & Timed power off function
Turn the ignition on.
38. Emergency
• Active tome
Automatic transmission period in the emergency mode.
• Interval Time
Interval time between the automatic tansmissions.
• Duration of Locator Tone 1
Duration of an alert tone before the automatic transmis-
sion is performed.
• Duration of Locator Tone 2
Duration of an alert tone after the automatic transmission
is performed.
• Emergency Channel Display
Setting for the display in the emergency mode.
The transceiver can be programmed to display “EMER-
GENCY” channel name when it is in emergency mode.
If you set to “off” by KPG-44D the transceiver shows
selected group/channel/status before entering to the emergency mode however the transceiver is in an emergency
mode.
12
TK-790/(B)/H(B
User mode
PC mode
PC programming mode
*
PC test mode
*
PC tuning mode
Panel test mode
Panel tune mode
Clone modeAll clone mode
Group clone mode
Firmware programming mode
19200 bps
38400 bps
57600 bps
115200 bps
[PF4]
OPERATING FEATURES
)
• Emergency Mode Type
Speaker mute on or off in the emergency mode.
• Emergency Type
Select an Emergency code format from DTMF, MSK, ANI
board or OFF (Disabled).
• Emergency DTMF ID
The emergency DTMF ID code when you select DTMF in
the emergency type.
• Emergency Call Fleet
The emergency fleet number when you select MSK in
the emergency type.
• Emergency Call ID
The ID number when you select MSK in the above emer-
gency type.
39. MSK PTT ID
• Side Tone
A tone to notify the voice transmission is allowed after
sending the MSK PTT ID (Connect ID).
• Fleet (Own)
• ID (Own)
Configure the Fleet/ID of the MSK PTT ID (Fleet Sync
Format).
41-2.
Programming Interface Cable KPG-43 Description
The KPG-43 is required to interface TK-790 to the computer. It has a circuit in its D-sub 25 pin connector case that
converts RS-232C logic level to TTL level.
KPG-43 is used to connect between TK-790 microphone
connector and RS-232C serial port of computer.
41-3. Programming Software KPG-44D Description
KPG-44D is the programming software for TK-790 supplied on a 3.5" floppy disk. This software runs under MSDOS version 3.1 or later on an IBM-PC/XT, AT, or PS2 or
compatible machine.
The data can be input to or read from TK-790 and edited
on the screen. The programmed or edited data can be
printed out. It is also possible to tune the transceiver.
We recommend that install KPG-44D for example to
harddisk first then use it.
KPG-44D instruction manual part No. : B62-1011-XX.
IBM-PC
KPG-43
• Data TX Mod. Delay
Delay time of transmitting the MSK ID after the trans-
ceiver enters the transmission mode.
40. Power On Text
To display the Power on text for approximately 2 seconds
when the transceiver is turned on.
41. Data Programming (PC Mode)
41-1. Preparation and Connection
TK-790 transceiver is programmed by using a personal
computer, programming interface cable KPG-43, and programming software KPG-44D.
The programming software can be used with an IBM-PC
or compatible machine. Figure 1 shows the setup for programming.
KPG-44D
Fig. 1
42. Mode
: Single band only
*
13
TK-790/(B)/H(B
MIC
ME
C7
C5
C4
Q1
IC1
++
+
SB
GND
TRD
MAXIM
MAX232C
OPERATING FEATURES
)
ModeFunction
User modeCustomer use this mode
PC modeCommunication between the radio and
PC (IBM compatiible). It requires the
KPG-44D.
Panel test modeDealer uses to check the fundamental
(Refer to ADJUSTMENT)
Panel tune modeDealer uses to tune the radio.
(Refer to ADJUSTMENT)
Clone modeProgrammed data is transferred from
Firmware program-Re-write the firmware of the flash ROM.
ming modeNote : When programming the firmware,
characteristics.
one transceiver to another by using a
cloning cable.
it is best to copy the data from the
floppy disk to your hard disk, then from
the hard disk to the CPU.
Directly copying from the floppy disk to
the CPU may not work because the
access speed is too slow.
43. PC Tuning Mode
When making adjustment while in PC tuning mode,
modify the KPG-43 programming interface cable as described below.
1. Remove the two screws from the plug cover, then lift the
cover from the plug.
2. Solder the lead wire onto the MIC tab on the PCB, and
the ground wire onto the ME tab.
42-1. How to Enter Each Mode
ModeOperation
User modePower on
PC modeConnect the PC and turn the power on.
Then the radio can be controlled by the FPU.
Panel test modeHold down the [PF1] key, turn the radio
power on.
Panel tune mode Press the [GR ] key from the panel test
mode.
Clone modeHold down the [PF5] key, turn the radio
power on.
FirmwareHold down the [PF2] key, turn the radio
programming mode
power on.
>
3. Create a hole in the casing (as shown in the illustration)
then fit the cable into the hole. Replace the cover and
secure it using the two screws.
Create a hole
MIC
Cable
ME
14
OPERATING FEATURES
A CLONE / ALL CLONE
Master side display
TX LED on
TX LED off
END
Slave side display
– PC –
Busy LED on
Busy LED off
User mode
Data cloning
[PF5]
Master side display
TX LED on
TX LED off
END
Slave side display
– PC –
G CLONE / GROUP CLONE
GRP 1M / GROUP 1M
GRP 160M / GROUP 160M
GRP 1S / GROUP 1S
GRP 100S / GROUP 100S
User mode
Busy LED on
Busy LED off
User mode
Data cloning
[PF5]
[Up/Down]
[Up/Down]
[PF5]
[PF5]
TK-790/(B)/H(B
)
44. Clone Modes
There are two clone modes : "All Clone Mode", in which
all data programmed in one transceiver with the "FPU" is
copied to another transceiver, and "Group Clone Mode", in
which group data in one transceiver is copied to a group in
another transceiver.
The cloning operation is performed from the master side
transceiver.
[PF5] + Power on
All clone/Group clone selection
All clone mode
[PF5]
[Up/Down]
Cloning
END
Power off
Group clone mode
[PF5]
Master group selection
[PF5]
[Up/Down]
Slave group selection
[UP/Down]
[PF5][PF5]
44-3. Group Clone
1. Enter the group clone mode from the clone mode with
[Up/Down] knob.
2. Press the [PF5] key to enter the master group select
mode. Select the master group with [Up/Down] knob.
3. Press the [PF5] key to enter the slave group select mode.
Select the slave group with [Up/Down] knob.
4. Press the [PF5] key to start cloning.
Note : The transceiver does not enter the clone mode if it is
disabled with the FPU. To clone the transceiver both transceivers must be same. If the panels, frequency ranges, optional board are different, they cannot be cloned.
44-1. To Enter the Clone Mode and Connect
Transceivers
(1) Hold down the [PF5] key and turn on the power switch on
the master side transceiver.
Turn on the power switch on the slave side transceiver as
usual.
(2) Connect the master and slave side transceivers with a
cloning cable.
44-2. All Clone
1. Enter the All Clone Mode from the clone mode with the
[Up/down] knob.
2. Press the [PF5] key to start cloning.
Cloning cable
(Part No. E30-3370-05)
Fig. 2
15
TK-790/(B)/H(B
GRP
VOL
CH
POWER
TX
BUSY
PF1 PF2 PF3PF4 PF5
GRP
POWER
TX
VOL
CH
BUSY
SCANOPTOSTA B CMON
CALL
SP
MON
SCN
PF1 PF2 PF3PF4 PF5
PF8 PF9
PF6 PF7
)
INSTALLATION
1. Contents
• Front panel kit (KCH-10, KCH-11)
Description and use of the knob supplied with the KCH10/11
• Optional voice scrambler function
Voice scrambler use and connection
• Optional ANI function
ANI board connection
• Ignition sense cable (KCT-18)
Description of the ignition function and timed power off
function and connection
• External speaker (KES-4)
KES-4 connection method and modification for increasing the speaker output of the control head
• Horn alert function
Modification for changing the function of the ACC terminal for horn alert
• Accessory terminal function
Description and use of D-SUB 25-pin ACC terminals, “MI/
DI” and “SB”
• Connection with remote kit
Modification of the radio to use KRK-5, KRK-6DH, KRK7DB, or KRK-8DBH
2. Front Panel Kit (KCH-10, KCH-11)
2-2. Connection with TK-790(B)/H(B)
1. Remove the upper and lower halves of the case of the
TK-790(B)/H(B).
2. Connect the lead (W501) with a connector of the control
unit (X57-561 B/3) to CN1 of the KCH-10 or KCH-11.
3. Install the KCH-10 or KCH-11 on the radio using the
screws (N32-3006-46) (
kit. Take care not to get the lead between the KCH-10 or
KCH-11 and an edge of the case. (You can install the
panel upside down if necessary to install the radio.)
4. Reinstall the upper and lower halves of the case.
5. Connection the short plug for the accessory connector
(9-pins) on the rear of the radio.
) supplied with the front panel
1
2-3. Install the accessory knobs
When a function is set by the programming software
(KPG-44D), the key legend can be changed by inserting the
accessory knobs into PF1 to PF9 of the KCH-11 (PF1 to PF5
: KCH-10). The accessory contains a set of 30 knobs : AN, D/
A, DIM, HA, HC, IC, MON, OPT, OST, PA, RCL, RPT, SCN,
<
SP, SPM, SQ, TA, , , CH1, CH2, CH3, CH4, CH5, AUX A,
1. Remove the upper half of the case of the TK-790.
2. Remove R515 and R604 on the control unit (X57-561 B/
3) (Refer to page 21).
• Connection
The functions of pins of CN508 on the control unit (X57-
561 B/3) are shown in the figure.
Join the CN508 connector to the voice scrambler board
via the E37-0808-05 connector cable.
TK-790/(B)/H(B
)
3. Optional Voice Scrambler Function
The optional voice scrambler function can be used by two
methods.
1. Assign this function to the OPT key by using the programming software (KPG-44D).
When the OPT key is pressed, the
on, and the optional (scrambler) function is enabled.
When the key is pressed again, the
off and the function is disabled.
2. Assign the optional scrambler function to each channel
by using the programming software (KPG-44D). The optional scrambler function can be used without pressing
the OPT key.
3-1. Code setting
The code can be set by two methods.
1. Hold down the OPT key to enter the code setting mode.
Codes 1 to 16 will be displayed. Set a code by turning the
[Up/Down] knob. When the OPT key is pressed again,
the code setting mode terminates.
2. Set a code for each channel by using the programming
software (KPG-44D).
Fig. 4-2 Knob removal
Fig. 5
4. Optional ANI Function
• Connection
Join the CN507 connector to the ANI board via the E370809-05 connector cable, and the CN508 connector to the
ANI board via the E37-0808-05 connector cable.
OPT indicator comes
OPT indicator goes
Fig. 6
17
TK-790/(B)/H(B
1
3
10
12
Rubber cap
Tie wrap
KCT-18
Cut
Accessory
connector (12P)
)
INSTALLATION
5. Ignition Sense Cable (KCT-18)
The KCT-18 is an optional cable to use the following func-
tions:
5-1. Ignition function
The ignition function allows you to turn the transceiver's
power on and off with the ignition key of your car. When
you are driving with the ignition key on, the horn alert function is disabled.
5-2. Timed power off function
The timed power off function turns the transceiver's
power off the time specified with the programming software (KPG-44D) after the ignition key is turned off. When
you are driving with the ignition key on, the horn alert function is disabled.
The ignition sense function and the timed power off function can be used at the same time.
5-3. Modification
• If the TK-790 and KCH-10 or KCH-11 are used
1. Remove the short plug from the accessory connector (9
pins) on the back of the transceiver.
2. Insert the KCT-18 into pin 1 (IGN).
3. Remove the upper half of the case of the TK-790.
4. Set jumper resistors (0 ohm), R504, R506, R742 and
R743, on the control unit (X57-561 B/3) as shown in
Table 1 (Refer to page 21).
5. Reinstall the upper half of the case.
• When the remote kit is used
If the accessory connector (9 pins) on the rear of the
transceiver is available, use the method described above. (If
the KRK-7DB or KRK-8DBH is used, use the accessory connector (9 pins) on the back of radio 1.)
If the accessory connector (12 pins) on the back of the
control head is used:
1. Remove the plug from the accessory connector (12 pins)
on the back of the control head.
2. Cut off the end of the rubber cap (accessory), insert the
KCT-18 into the cap, and insert it into pin 1 (IGN) of the
short plug.
3. Install the short plug and rubber cap on the connector on
the rear of the control head, then clamp the bottom of the
rubber cap with the supplied tie wrap.
4. Remove the upper half of the case of the TK-790.
5. Set jumper resistors (0 ohm), R504, R506, R742 and
R743, on the control unit (X57-561 B/3) as shown in
Table 1 (Refer to page 21).
6. Reinstall the upper half of the case.
Available function when KCT-18 is
connected
Horn alert function OFF during
driving, Timed power off function
(Default)
Horn alert function OFF during
driving, Ignition function
None (The transceiver cannot be
turned on.)
HA function OFF during driving,
Ignition function & Timed power
off function
R504 R506 R742 R743
Present Absent Present Absent
Absent Present Present Absent
Absent Absent Present Absent
Present Absent Absent Present
Table 1R504, R506, R742 and R743 setup chart
(Refer to page 21)
Accessory
connector (9P)
1
7
3
KCT-18
9
Fig. 7
6. External Speaker (KES-4)
The speaker output from the TK-790 is as follows:
1. The KCH-10 has a built-in speaker (3W/8 ohms).
2. The KCH-11 does not have a built-in speaker.
3. The external speaker output from the accessory connector (9 pins) on the back of the transceiver is 13W/4 ohms.
Use the KES-4.
4. The speaker output from the accessory connector (12
pins) on the back of the control head is 2W/4 ohms. If the
remote kit (KRK-5, KRK-6DH, KRK-7DB or KRK-8DBH) is
used, use the KSP-1A or KES-4. If the KSP-1A is used, do
not attempt to modify the transceiver to increase the audio output.
Note : If the KCT-18 is used for the KRK-8DBH, use the 9-pin
plug on the back of radio 1 or the 12-pin plug on the back of
head 1. The plugs on radio 2 and head 2 cannot be used.
If the KCT-18 is used for the KRK-7DB, use the 9-pin plug on
the back of radio 1 or the 12-pin plug on the back of the
head. The plug on radio 2 cannot be used.
18
Note : Since the TK-790 uses a BTL audio amplifier, do not
ground the speaker output pin.
INSTALLATION
TK-790/(B)/H(B
)
6-1. Connection for the KES-4 with the TK-790
• When taking the AF output from the accessory
connector (9-pin) on the rear of the radio
The following tools are required for changing the connec-
tor.
Extracting tool
the following extracting tool is recommended :
Molex Inc. Order No. : 11-03-0002
1. Remove the connector with jumper from the external
speaker connector on the rear panel of the radio (Fig. 8-
1).
Note : Save the jumper, which is required when the radio
is used without the external speaker.
2. Remove the terminals with the jumper from the connector housing holes number 3 and 6 using the extracting
tool.
Removing the jumper lead (Fig. 8-2)
1) Insert the extracting tool (11-03-0002) into the connector while pushing the jumper lead in the direction
of (a).
2) Push the extracting tool into collapse the barbs of the
crimp terminal.
3) Pull out the lead while continuing to push the extracting tool in the direction (b).
3. Reinsert the terminal with the black and white stripe lead
into hole number 2, and the terminal with the black lead
into hole number 6 (Fig. 8-3).
4. Attach the connector to the external speaker connector
on the radio.
(a)
(b)
Square-type plug
(E37-0733-05)
Extracting tool
(11-03-0002)
Jumper lead
6-2. Connection for the KES-4 with the remote kit
(KRK-5, KRK-6DH, KRK-7DB, KRK-8DBH)
(When output is from the 12-pin accessory connector on the rear of the control head : remote
operation)
• Modification of plug (12-pin)
1. Remove the plug from the accessory connector (12-pins)
on the rear of the control head.
2. Cut off the end of the rubber cap, insert the KES-4
speaker cable into the cap, and insert it into pins 10 and
11.
3. Install the plug and rubber cap on the accessory connector on the rear of the control head, then clamp the bottom
of the rubber cap with the supplied tie wrap.
Plug (12P)
Rubber cap
11
10
Tie wrap
Cut
Speaker cable
(To KES-4)
Fig. 9
• If the KCH-10 is used
If the KSP-1A or KES-4 is connected to the 12-pin acces-
sory connector, cut the internal speaker wire at the base of
the speaker.
If the internal speaker is used, cut the wire connected to
pins 10 and 11 of the 12-pins accessory connector at the
base of the connector (Fig. 10).
Fig. 8-1Fig. 8-2
1
7
9
2
6
Black lead
Black/White lead
Fig. 8-3
Barbs
Crimp terminal
KCH-10
SP
Rear of the control head
Fig. 10
CN3
CN1
CN2
19
TK-790/(B)/H(B
)
INSTALLATION
6-3. Modification to increase the audio output of
the control head
The speaker output can be increased to 13W by moving
jumper resistor (0 ohm) R628 on the control unit (X57-561
B/3) to R627. In this case, the KCH-10 internal speaker cannot be used because the maximum input (3W) of the internal speaker is exceeded. Therefore, use the KES-4.
Note : Even if the KRK-6DH is modified in this way, the audio output of head 2 cannot be increased.
To increase the audio output of head 2 of the KRK-8DBH,
modify radio 2 in the same manner.
6-4. Use as public address speaker
1. Remove the short plug from the 9-pin accessory connec-
tor on the rear of the radio. (Remove the jumpers as de-
scribed in Section 5-1.)
2. Insert the KES-4 speaker leads into pins 7 and 8.
3. If you remove jumper shorting pins 3 and 6, the 20W PA
(public address) voice signal is output from pins 7 and 8.
(Only when the PA or SP switch is on.)
4. If you use the radio with pins 3 and 6 shorted, the internal
speaker is available (when the KCH-10 is used). The KCH-
11 does not contain a speaker.
Note : Relation ship between accessory connector (9-pins)
connection and speaker output.
When pins 3 and 6 are shorted ; The 3W internal speaker is
used (KCH-10 only).
When pins 3 and 6 are open and output is from pins 7 and 8
; The 20W external speaker is used.
Plug (9P)
7
8
Crimp terminal
(E23-0613-05)
To KES-4
Black lead
Black/White lead
Fig. 11
DefaultModification 1Modification 2
R690PresentPresentAbsent
R691PresentAbsentAbsent
R692AbsentPresentPresent
State
HR1
HR2
HR1
HR2
Table 2 (Refer to page 21)
8. Accessory Terminal Function
8-1. 25-pin accessory terminal
• Pin 13
MI/DI (MIC Signal Input/Output or Data Audio Input)
This pin has one of the two functions listed in Table 3 by
setting jumper resistors (0 ohm) R640 and R641 on the
control unit (X57-561 B/3) (Refer to page 21).
1) MIC signal input/output
This pin is directly connected to the MIC input pin of the
transceiver, so it has the same function as the MIC input
pin. When the input is 5mV/3 kHz, DEV (600 ohms)
modulation is obtained. The MIC input is output from the
transceiver panel as it is.
2) Data audio input
The signal from this pin passes through the LPF (fc: about
10kHz), is summed with the MIC AMP output, and goes
to the modulator. Therefore, it is not preemphasized.
• Pin 14
SB (DC Power Output After Power Switch)
The maximum output (13.6V : TK-790/(B), 13.4V : TK790H(B) / 0.5A) can be obtained by modifying the control
unit as follows:
Short the land of the print pattern near CN505 of the control unit (X57-561 B/3).
R640R641Function
PresentAbsentMIC signal input/output
AbsentPresentDATA audio input : Default
Table3 (Refer to page 21)
HR1
HR2
7. Horn Alert Function
The HR1 pin of the accessory connector (9-pin) on the
rear of the transceiver is an open collector and the maximum current is 100mA. The maximum available current can
be increased to 1A by installing a relay.
1. Remove the upper half of the case of the TK-790.
2. Move jumper resistor (0 ohm) R691 on the control unit
(X57-561 B/3) to R692. To make the HR2 pin, remove
R692 (Refer to page 21).
3. Remove screws and erect the PC board. Install and sol-
der relay K501 (Part No. : S76-0407-05).
4. Reinstall the PC board and the upper half of the case.
20
9. Connection with the Remote Kit
When the KRK-5, KRK-6DH, KRK-7DB or KRK-8DBH is
used, set chip resistors and transistors as shown in the table
below.
KRK-5KRK-6DHKRK-7DBKRK-8DBH
Radio 1Unnecessary
Radio 2–Remove R546 and R661
Move R602 to R705.
Table 4 (Refer to page 21)
TK-790/(B)/H(B
)
INSTALLATION
2
3
1
1
CONTROL UNIT (X57 B/3)
Component side view
5
3
Accessory terminal
function (Page 20)
5
R604
SB
4
2
R705
R602
Connection with
the remote kit
(Page 20)
4
R640
R515
R641
Horn alert (Page 20)
R690
R691
R692
Connection with
the remote kit
(Page 20)
Ignition sense
cable (KCT-18)
(Page 18)
R627
R628
K501
R661
R504
R506
R546
Connection with
the remote kit
(Page 20)
External speaker
(Page 18)
R743
Ignition sense
cable (KCT-18)
(Page 18)
R742
Voice Scrambler
(Page 17)
R515 : Voice Scrambler
(Page 17)
R640,641 : Accessory terminal
function (Page 20)
21
TK-790/(B)/H(B
7
DISASSEMBLY FOR REPAIR (TK-790/(B))
)
1. Removing the Case and Shield Cover
1. Remove the 9 screws ( 1 ), and remove the upper and
lower halves of the case. (Remove the 4 screws holding
the upper half and the 5 screws holding the lower half.)
2. Remove the shield cover (
).
2
2. Removing the TX-RX Unit (X57-561 A/3)
1. Remove the 7 screws ( 3 ), and remove the PLL shield
case.
2. Remove the connector (CN201) and coaxial plugs
(CN104, CN203) from the final unit, and remove the flat
cable (CN202) upwards from the control unit (CN502).
3. Remove the 5 screws (
).
4
1
2
CN203
3
3
3
3
3
3
4
3
4
4
4
4
1
CN201
TX-RX
unit
3. Removing the Final Unit (X57-561 C/3)
1. Remove the 2 screws ( 5 ) holding the power module to
the frame.
2. With a screwdriver, remove the leaf spring (
the Q2 to the frame.
3. Desolder the power module.
4. Remove the 2 screws holding the lead terminal from DC
connector (2P) on the rear.
5. Remove the 8 screws (
6. Desolder CN4 on the antenna connector.
1
1
7
7
7
6
CN104
7
5
7
5
Final
unit
7
7
) holding the PC board.
) holding
6
Control
unit
1
1
1
1
1
22
TK-790/(B)/H(B
DISASSEMBLY FOR REPAIR (TK-790H(B))
)
1. Removing the Case and Shield Cover
1. Remove the 12 screws ( 1 ), and remove the upper and
lower halves of the case. (Remove the 6 screws holding
the upper half and the 6 screws holding the lower half.)
2. Remove the 2 screws (
), and remove the shield cover.
2
2. Removing the TX-RX Unit (X57-561 A/3)
1. Remove the 7 screws ( 3 ), and remove the PLL shield
case.
2. Remove the connector (CN201) and coaxial plugs
(CN104, CN203) from the final unit, and remove the flat
cable (CN202) upwards from the control unit (CN502).
3. Remove the 5 screws (
).
4
1
1
1
9
6
6
CN203
3
3
3
3
3
3
4
3
4
4
4
TX-RX
4
unit
3. Removing the Final Unit (X45-356)
1. Remove the 2 hexagonal bosses ( 5 ).
2. Remove the 3 screws (
and transistor to the frame.
3. Desolder the power module.
4. Remove the 1 screw (
5. Remove the 4 screws (
6. Remove the 2 screws (
from DC connector (4P) on the rear.
7. Remove the 13 screws (
8. Desolder W3 on the antenna connector.
1
1
2
9
9
CN104
9
7
CN201
8
5
9
9
9
9
6
9
Final
unit
8
) holding the power module
6
) holding TH1.
7
) holding the final transistor.
7
) holding the lead terminal
8
) holding the PC board.
9
Control
unit
1
1
1
1
23
TK-790/(B)/H(B
DISASSEMBLY FOR REPAIR
)
4. Removing the Control Unit (X57-561 B/3)
1. Remove the 8 screws ( 1 ).
2. With a screwdriver, remove the 2 leaf springs holding the
ICs to the frame (
3. Remove the flat cable (CN502).
4. Remove the 2 connectors CN501 and CN506.
5. Remove the connector (CN505) from D-sub connector
(25P) on the rear.
3
3
3
).
2
1
CN505
CN502
5. Removing the Accessory Connector on
the Rear
1. Confirm that the screw holding +DC cable (red) and the
screw holding –DC cable (black) of the final unit are removed, and that CN506 of the control unit (X57-561 B/3)
is disconnected. Remove the 4 screws on the rear (
2. Pull out the connector. (Take the connector terminals out
through the opening in the frame.)
1
CN501
CN506
Leaf spring
Screw-
driver
2
).
3
IC
24
TK-790/(B)/H(B
DISASSEMBLY FOR REPAIR
)
6. Disassembly of the Display Unit
(X54-3190) : KCH-10
1. Pull out the VOL and UP/DOWN knobs ( 1 ).
2. Remove the 2 hexagnal nuts (
3. Disconnect the 2 connectors (CN2 and CN4) of the display unit (X54-3190 A/3). You can remove the UP/
DOWN encoder (
).
3
4. Remove the waterproof seal (
5. Remove the 4 screws (
5
board fitting.
6. Remove the 3 screws (
6
units (X54-3190 A/3 and C/3) (
7. Remove the 3 screws (
(
) and keytop ( 11 ).
10
6
7
CN2
CN4
A/3
9
9
9
C/3
).
2
).
4
) holding the speaker and PC
). You can remove the display
and 8 ).
7
), and remove the sub-panel
B/3
3
5
8
7. Disassembly of the Display Unit
(X54-3200) : KCH-11
1. Pull out the VOL and UP/DOWN knobs ( 1 ).
2. Remove the 2 hexagnal nuts (
3. Remove the waterproof seal (
4. Disconnect the connector (CN4) of the display unit (X543200 A/2), and remove the 5 screws (
remove the up/down encoder (
5. Remove the 4 screws (
(
) and keytop ( 8 ).
7
4
A/2
6
6
CN4
6
).
2
).
3
). you can
4
) and display unit.
5
), and remove the sub-panel
B/2
5
4
6
7
9
8
10
3
11
2
4
1
2
2
1
2
25
TK-790/(B)/H(B
POWER
MODULE
AMP
FWD
DET
REF
DET
LPF
ANT
SW
CM
coupler
APC
DRIVE
DC
AMP
DC
AMP
Differential
AMP
B
DB
Q3
Q4
Q6
D1
D2
VR1
Q5
Q2
PC
+B
FINAL UNIT (X45)
AMP
Q7
Rectified
Diode
K1
DC
SW
DC
SW
DC
SW
Q1
TH1
D3
Q9Q8
8R
8T
IC1
DO
CIRCUIT DESCRIPTION
)
26
1. Transmitter Circuit
1-1. Microphone amplifier section (X57 B/3)
The audio input from the microphone is attenuated by
VR501 and passes through the active high-pass filter (preemphasis circuit) in IC505, the compressor circuit in IC504,
the IDC (limiter circuit) in IC505, the summing amplifier circuit in IC510, the active low-pass filter in IC510, the summing amplifier circuit in IC513, and the D/A converter in
IC512, and is output from the CN502 to the CN202. Q504 is
used as a microphone mute switch.
to TX VCO
MO
IC512
DAC
IC513 IC510 IC510
SUM
AMP
CONTROL UNIT X57 B/3
1-2. Modulation section (X57 A/3)
The signal from the MO terminal of the CN202 goes to
D305 in the VCO, and the VCO is directly modulated. The
transmit signal output from the VCO passes through switch
D306, is amplified by Q201 and Q204, and is output from
the CN203 to the CN1.
1-3. Final amplifier section (X57 C/3) : TK-790/(B)
The signal from the DO terminal of the CN1 is applied to
drive the power module and the output is fed through transmit/receive switching diode ; D3,D4, low-pass filter, and CM
coupler to the antenna connector.
CM coupler is a line for detecting traveling and reflected
waves. Traveling waves are detected by D5 and fed through
the APC control to differential amplifiers Q5, which compare
the signal level with the reference voltage of PC tuned.
The output is amplified by DC amplifier Q1 to control APC
DC amplifier Q2. Q1 controls the power supply voltage for
the power module, keeping the transmitter output constant.
To protect the transmitter power amplifier stages, there is
protection circuit, against abnormal antenna loading.
If an abnormal antenna load is connected the reflected
wave level increases. Reflected waves are detected by D6
and the output level is fed to the differential amplifier, leading to the transmitter output power being reduced in the
way already described.
LPF
PC
SUM
AMP
TX-RX UNIT X57 A/3
Q201Q204
AMP
SW
TX-VCO
MO
IC505IC504
IDC
COMP
Fig. 1
D306
Fig. 2
AMP
8T
IC505
HPF
DO
APC
Q504
MUTE
SW
VR501
MIC
FINAL UNIT (X57 C/3)
D3,4
ANT
LPFLPF
SW
B
8T
+B
Q5
Differential
AMP
D5
VR1
FWD
DET
CM
coupler
REF
DET
Q6
DC
AMP
D6
PC
DO
DB
POWER
MODULE
Q1
APC
DRIVE
Q3
DC
AMP
Fig. 3
1-4. Final amplifier section (X45) : TK-790H(B)
The signal from the DO terminal of the CN1 is applied to
drive the power module, and the output is divided into two
signals which are amplified by Q6 and Q7. The signals are
mixed and the resulting signal is fed through CM coupler,
transmit/receive switching relay ; K1, and the low-pass filter
to the antenna connector.
CM coupler is a line for detecting traveling and reflected
waves. Traveling waves are detected by D1, D3 and fed
through the APC control to differential amplifiers Q5, which
compare the signal level with the reference voltage of PC
tuned.
The output is amplified by DC amplifier Q4 to control APC
DC amplifier Q3. Q4 controls the power supply voltage for
the power module, keeping the transmitter output constant.
To protect the transmitter power amplifier stages, there are
two protection circuits which one is against abnormal antenna loading and the other is against overheating.
If an abnormal antenna load is connected, the reflected
wave level increases. Reflected waves are detected by D2,
D3 and the output level is fed to the differential amplifier Q5,
leading to the transmitter output power being reduced in the
way already described. If an abnormal high temperature is
detected by the thermistor TH1, DC SW Q1 is made to reduce the reference voltage of the PC tuned. This also leads
to the transmitter output power being reduced. Antenna
switching is done by a relay K1 with 8R.
FIg. 4
TK-790/(B)/H(B
ANT
SW
LPF
L7,5,4
LPF
L9,8,7
D3,4
ANT
BPF
IC101
IC504IC515
AMPHPFBEF
RF AMP
Q101
RF AMP
Q104
BPF
L110~112
1st MIX
A101LPF
TV
D306
ANT
T/R
SW
RA
K1
CF103 CF101
Ceramic
filter
WIDE
CF104 CF102
Ceramic
filter
NARROW
X101
45.305
MHz
FM SYSTEM IC
NOISE
AMP
NOISE
DET
RSSI
DET
RSSI
DET
Q109D103
SQ
455kHz
1st IF AMP2
Q107
1st IF AMP1
Q102
MCF
XF101
MCF
XF102
WIDE
NARROW
44.85MHz
VCO
RX VCO
fRX+44.85MHz
IC518
(2/2)
IC524
(1/2)
IC524
(2/2)
DE-EMP
EXP
IC512
IC518
(1/2)
IC522
VOL
BUFF
AF PA
VOL
IC516
CPU
27
26
RSSI
ASQ
SP
FINAL UNIT : TK-790H(B)
TX-RX UNIT
CONTROL UNITDISPLAY UNIT
FINAL UNIT : TK-790/(B)
CIRCUIT DESCRIPTION
)
2. Receiver Circuit
Incoming signals from the antenna pass through a lowpass filter in the final unit of the transmitter system, and are
switched to the front-end of the receiver system via a receive/transmit switch (switching diode D3 and D4 : TK-790/
(B), switching relay K1 : TK-790H(B)).
The signal is then passed through an antenna matching
coil. After passing through the BPF (L.C filter), it is amplified
by the RF amplifier (Q101). The tuned varactor BPF
(L110~112) is then passed, and it enters the 1st mixer.
The 1st mixer use a double balanced mixer (A101). The
DBM is an excellent IM (intermodulation distortion) and image. The 1st mixer mixes the signal with the 1st local oscillator frequency and converts it to the 1st IF (44.85MHz).
The signal is amplified by the 1st IF amplifier 1 (Q102).
The signal then passes through two monolithic crystal filters (XF101 : Wide, XF102 : Narrow) to remove unnecessary
nearby frequency components. The signal from the XF101
or XF102 is used as the 1st IF signal.
The 1st IF signal is amplified by 1st IF amplifier 2 (Q107)
and fed into IC101 in the FM IF IC. The IF signal is then
mixed with the 2nd local oscillator frequency of 45.305MHz
to generate the 2nd IF of 455kHz. The 455kHz signal is then
passed through a ceramic filter (CF101, CF103 : Wide,
CF102, CF104 : Narrow) and fed back into IC101 for additional amplification.
The AF signal output from IC101 then passes through
the control unit's HPF and D/A converter IC. After entering
the AF power amplifier (IC522), the signal is output from the
speaker.
ItemRating
Nominal center frequency44.85MHz
Pass bandwidth±5.5~7.5kHz or more at 3dB
Attenuation bandwidth±25kHz or less at 40dB
Ripple1.0dB or less
Insertion loss3.0dB or less
Guaranteed attenuation
85dB or more at fo+400~+1000kHz
fo–200~–1000kHz
Terminating impedance3.2kΩ / –1.0pF
Table 1Crystal filter (L71-0512-05) : Wide
(TX-RX unit XF101)
ItemRating
Nominal center frequency44.85MHz
Pass bandwidth±3.5kHz or more at 3dB
Attenuation bandwidth±15kHz or less at 40dB
Ripple1.0dB or less
Insertion loss4.0dB or less
Guaranteed attenuation
85dB or more at fo+400~+1000kHz
fo–200~–1000kHz
Terminating impedance3.0kΩ / –0.5pF
Table 2Crystal filter (L71-0513-05) : Narrow
(TX-RX unit XF102)
GND
LO
GNDGND
21
Fig. 6 Double balanced mixer
3
456
RF
IF
Fig. 5 Receiver circuit
27
TK-790/(B)/H(B
8CL
TX VCO
PLL-IC
IC516
µ-com
RX VCO
BUFF
AMP
AMP
AMP
SW
SW
SW
LPF
MO
8CL
STR
Q306
Q307
SW
Q308
Q309
Q305
IC301
DT
CP
UL
Q311
5C
X301
MB MO
8R
Q310
Q312
D306
TX
RX
EP
TX-RX UNIT
CONTROL UNIT
8C8T
8CL
VCXO
5C
5C9CL
Q303,304
CIRCUIT DESCRIPTION
)
3. Squelch Circuit
The output from IC101 enters FM IC again, then passed
through a band-pass filter. The noise component output
from IC101 is amplified by Q109 and rectified by D103 to
produce a DC voltage corresponding to the nose level.
The DC voltage is sent to the analog port of the CPU
(IC516/pin 27). And IC101 output a DC voltage (RSSI) corresponding to the input of the IF amplifier. The CPU reads the
RSSI signal via pin 26. IC101 determines whether to output
sounds from the speaker by comparing the input voltage of
pin 27 with the present value.
Only during scan, the RSSI DC voltage is used together
with the noise wave detection pin's DC voltage (pin 27).
SQ voltage
SQ close
Preset
value
SQ open
ANT input level
RSSI voltage
Preset value
ANT input level
Fig. 7Squelch and RSSI voltage vs ANT input level
4. RX BPF (L110~112)
The signals are then fed into band-pass filter that uses
varactor diode tuning to reject unwanted signal components, and is fed to the 1st mixer.
5. VCO/PLL Circuit
The VCO of TK-790 consists of two VCO circuits which
one oscillates the transmit signal with Q306 and the other
does the first local receive signal with Q305.
Each oscillators are switched by turning the source line
for Q307, Q308 and Q309 on and off. The signal output of
the VCO is amplified by the buffer amplifier Q310 and divided into two signals which one is amplified by Q312 and
the other is done by Q311. The signal from Q312 passes
through D306 which is transmit/receive switch, is amplified
by Q201 and Q204, and is output from the CN203.
The signal from Q311 passes through the low-pass filter
and is applied to IC301 which is PLL frequency synthesizer
with VCXO ; X301. The VCXO of which the frequency stabil-
ity is within 2.0ppm (temperature range of –30 to +60°C)
generates 16.8MHz. The PLL-IC consists of three modulus
prescaler, fractional divider, reference divider, digital phase
comparator with charge pump output.
This PLL-IC is Fractional-N type synthesizer and performs
is 40 or 50 or 60kHz reference signal which is eighth of the
channel step (5 or 6.25 or 7.5kHz). The input signal from the
pins 5 and 8 of the PLL-IC is divided down to the 40 or 50 or
60kHz and compared at digital phase comparator.
The pulsed output signal of the digital phase comparator
is applied to the charge pump and transformed into DC signal. The DC signal from the pin 14 of the PLL-IC passes
through the active low-pass filter (loop filter), is applied to
the VCO and controls to keep the frequency of the VCO.
The serial data (DT, CP, EP) from the microprocessor
IC516 is input to the PLL-IC. And PLL lock condition is always monitored by the pin 28 (UL) of IC516.
28
Fig. 8
Fig. 9 VCO/PLL circuit
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