Kent Euroclean Razor 20T Instruction Manual

Razor™ 20 / 20T
INSTRUCTION FOR USE KENT models: 9087200020 - 9087210020
INSTRUCTIONS D’UTILISATION Modèle KENT: 9087200020 - 9087210020
INSTRUCCIONES DE USO Modelo KENT: 9087200020 - 9087210020
INSTRUÇÕES DE USO Modelo KENT: 9087200020 - 9087210020
ENGLISH
FRANÇAIS
ESPAÑOL
PORTUGUÊS
9097063000(2)2009-06
INSTRUCTIONS FOR USE
ENGLISH
TABLE OF CONTENTS
INTRODUCTION .............................................................................................................................................................. 2
MANUAL PURPOSE AND CONTENTS .......................................................................................................................................... 2
TARGET ........................................................................................................................................................................................... 2
HOW TO KEEP THIS MANUAL ....................................................................................................................................................... 2
IDENTIFICATION DATA ................................................................................................................................................................... 2
OTHER REFERENCE MANUALS ................................................................................................................................................... 2
SPARE PARTS AND MAINTENANCE ............................................................................................................................................. 2
CHANGES AND IMPROVEMENTS ................................................................................................................................................ 2
OPERATION CAPABILITIES ........................................................................................................................................................... 2
CONVENTIONS .............................................................................................................................................................................. 2
UNPACKING/DELIVERY ................................................................................................................................................. 3
SAFETY ........................................................................................................................................................................... 3
SYMBOLS ....................................................................................................................................................................................... 3
GENERAL INSTRUCTIONS ............................................................................................................................................................ 3
MACHINE DESCRIPTION ............................................................................................................................................... 5
MACHINE STRUCTURE ................................................................................................................................................................. 5
CONTROL PANEL ........................................................................................................................................................................... 7
BATTERY CHARGER DATA INSPECTION WINDOW .................................................................................................................... 7
ACCESSORIES/OPTIONS .............................................................................................................................................................. 8
TECHNICAL DATA ........................................................................................................................................................................... 8
WIRING DIAGRAM FOR RAZOR™ 20 ........................................................................................................................................... 9
WIRING DIAGRAM FOR RAZOR™ 20T ....................................................................................................................................... 10
USE ................................................................................................................................................................................ 11
BATTERY CHECK/SETTING ON A NEW MACHINE .....................................................................................................................11
BATTERY INSTALLATION AND BATTERY TYPE SETTING (WET OR GEL) .............................................................................. 12
BEFORE MACHINE START-UP .................................................................................................................................................... 13
MACHINE START AND STOP ....................................................................................................................................................... 14
MACHINE OPERATION (SCRUBBING/DRYING) ......................................................................................................................... 15
TANK EMPTYING .......................................................................................................................................................................... 16
AFTER USING THE MACHINE ..................................................................................................................................................... 16
MACHINE LONG INACTIVITY ...................................................................................................................................................... 16
FIRST PERIOD OF USE ............................................................................................................................................................... 16
MAINTENANCE ............................................................................................................................................................. 17
SCHEDULED MAINTENANCE TABLE ......................................................................................................................................... 17
BATTERY CHARGING .................................................................................................................................................................. 18
MACHINE WORKING HOUR CHECK .......................................................................................................................................... 19
SQUEEGEE CLEANING ............................................................................................................................................................... 19
SQUEEGEE BLADE CHECK AND REPLACEMENT .................................................................................................................... 20
BRUSH/PAD CLEANING ............................................................................................................................................................... 20
TANK AND VACUUM GRID WITH FLOAT CLEANING, AND COVER GASKET CHECK ............................................................. 21
VACUUM SYSTEM MOTOR FILTER CLEANING ......................................................................................................................... 22
SOLUTION FILTER CLEANING .................................................................................................................................................... 22
FUSE CHECK/REPLACEMENT .................................................................................................................................................... 23
TROUBLESHOOTING ................................................................................................................................................... 24
SCRAPPING .................................................................................................................................................................. 24
Razor™ 20 / 20T 9097063000(2)2009-06
1
ENGLISH
INSTRUCTIONS FOR USE
INTRODUCTION
NOTE
The numbers in brackets refer to the components shown in Machine Description chapter.
MANUAL PURPOSE AND CONTENTS
The purpose of this Manual is to provide the operator with all necessary information to use the machine properly, in a safe and autonomous way. It contains information about technical data, safety, operation, storage, maintenance, spare parts and disposal. Before performing any procedure on the machine, the operators and qualifi ed technicians must read this Manual carefully. Contact KENT in case of doubts concerning the interpretation of the instructions and for any further information.
TARGET
This Manual is intended for operators and technicians qualifi ed to perform the machine maintenance. The operators must not perform procedures reserved for qualifi ed technicians. KENT will not be answerable for damages coming from the non-observance of this prohibition.
HOW TO KEEP THIS MANUAL
The Instructions for Use Manual must be kept near the machine, inside an adequate case, away from liquids and other substances that can cause damage to it.
IDENTIFICATION DATA
The machine model and serial number are marked on the plate (34). The machine production year is indicated by the fi rst two fi gures of the machine serial number. This information is useful when requiring machine spare parts. Use the following table to write down the machine identifi cation data.
MACHINE model ....................................................................
MACHINE serial number ........................................................
OTHER REFERENCE MANUALS
Electronic battery charger Manual, to be considered as integral part of this Manual
Moreover, the following Manuals are available:
Service Manual (that can be consulted at KENT Service Centers) – Spare Parts List (supplied with the machine)
SPARE PARTS AND MAINTENANCE
All necessary operating, maintenance and repair procedures must be performed by qualifi ed personnel or by KENT Service Centers. Only original spare parts and accessories must be used. Contact KENT for service or to order spare parts and accessories, specifying the machine model and serial number.
CHANGES AND IMPROVEMENTS
KENT constantly improves its products and reserves the right to make changes and improvements at its discretion without being obliged to apply such benefi ts to the machines that were previously sold. Any change and/or addition of accessory must be approved and performed by KENT.
OPERATION CAPABILITIES
These scrubber-dryers are used to clean (scrubbing and drying) smooth and solid fl oors, in civil or industrial environment, under safe operation conditions by a qualifi ed operator. The scrubber-dryers cannot be used for moquette and carpet cleaning.
CONVENTIONS
Forward and backward, front and rear, left and right references are intended with the operator in driving position with the hands on the handlebar (2).
2
9097063000(2)2009-06 Razor™ 20 / 20T
INSTRUCTIONS FOR USE
ENGLISH
UNPACKING/DELIVERY
To unpack the machine, carefully follow the instructions on the packing. When the machine is delivered, check that the packing and the machine were not damaged during transportation. In case of visible damages, keep the packing and have it checked by the carrier that delivered it. Call the carrier immediately to fi ll in a damage claim. Check that the machine is equipped with the following features:
Technical documents:1.
Scrubber-dryer Instructions for Use• Electronic battery charger Manual• Scrubber-dryer Spare Parts List
No. 2 lamellar fuses2.
SAFETY
The following symbols indicate potentially dangerous situations. Always read this information carefully and take all necessary precautions to safeguard people and property. The operator’s cooperation is essential in order to prevent injury. No accident prevention program is effective without the total cooperation of the person responsible for the machine operation. Most of the accidents that may occur in a factory, while working or moving around, are caused by failure to comply with the simplest rules for exercising prudence. A careful and prudent operator is the best guarantee against accidents and is essential for successful completion of any prevention program.
SYMBOLS
DANGER!
It indicates a dangerous situation with risk of death for the operator.
WARNING!
It indicates a potential risk of injury for people or damage to objects.
CAUTION!
It indicates a caution or a remark related to important or useful functions. Pay careful attention to the paragraphs marked by this symbol.
NOTE
It indicates a remark related to important or useful functions.
CONSULTATION
It indicates the necessity to refer to the Instructions for Use before performing any procedure.
GENERAL INSTRUCTIONS
Specifi c warnings and cautions to inform about potential damages to people and machine are shown below.
DANGER!
Before performing any maintenance, repair, cleaning or replacement procedure disconnect the battery – connector and (if equipped) remove the ignition key. This machine must be used by properly trained operators only. Children or disabled people cannot use this – machine. Keep the battery away from sparks, fl ames and incandescent material. During the normal operation explosive gases are released. Do not wear jewelry when working near electrical components. – Do not work under the lifted machine without supporting it with safety stands. – Do not operate the machine near toxic, dangerous, fl ammable and/or explosive powders, liquids or vapors: This machine is not suitable for collecting dangerous powders. Battery charging produces highly explosive hydrogen gas. Keep the tanks open during battery charging and – perform this procedure in well-ventilated areas and away from bare fl ames.
Razor™ 20 / 20T 9097063000(2)2009-06
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WARNING!
Before using the battery charger, ensure that frequency and voltage values, indicated on the machine serial – number plate, match the electrical mains voltage. Do not pull or carry the machine by the battery charger cable and never use the battery charger cable as – a handle. Do not close a door on the battery charger cable, or pull the battery charger cable around sharp edges or corners. Do not run the machine on the battery charger cable. Keep the battery charger cable away from heated surfaces. – Do not use the machine if the battery charger cable or plug is damaged. If the machine is not working as it – should, has been damaged, left outdoors or dropped into water, return it to the Service Center. To reduce the risk of fi re, electric shock, or injury, do not leave the machine unattended when it is plugged in. Before performing any maintenance procedure, disconnect the battery charger cable from the electrical mains. Do not smoke while charging the batteries. – To avoid any unauthorized use of the machine, remove the ignition key (if equipped). – Do not leave the machine unattended without being sure that it cannot move independently. – Always protect the machine against the sun, rain and bad weather, both under operation and inactivity – condition. Store the machine indoors, in a dry place: This machine must be used in dry conditions, it must not be used or kept outdoors in wet conditions. Before using the machine, close all doors and/or covers. – Do not allow to be used as a toy. Close attention is necessary when used near children. – Use only as shown in this Manual. Use only KENT’s recommended accessories. – Take all necessary precautions to prevent hair, jewelry and loose clothes from being caught by the machine – moving parts. Do not use the machine on slopes with a gradient exceeding the specifi cations. Do not use the machine in particularly dusty areas. – While using this machine, take care not to cause damage to people or objects. – Do not bump into shelves or scaffoldings, especially where there is a risk of falling objects. – Do not put any can containing fl uids on the machine. The machine operating temperature must be between +32°F and +104°F (0°C and +40°C). – The machine storage temperature must be between +32°F and +104°F (0°C and +40°C). – The humidity must be between 30% and 95%. – When using fl oor cleaning detergents, follow the instructions on the labels of the detergent bottles. To handle fl oor cleaning detergents, wear suitable gloves and protections. Do not use the machine as a means of transport. – Do not allow the brushes to operate while the machine is stationary to avoid damaging the fl oor. In case of fi re, use a powder fi re extinguisher, not a water one. Do not tamper with the machine safety guards and follow the ordinary maintenance instructions – scrupulously. Do not allow any object to enter into the openings. Do not use the machine if the openings are clogged. – Always keep the openings free from dust, hairs and any other foreign material which could reduce the air ow. Do not remove or modify the plates affi xed to the machine. This machine cannot be used on roads or public streets. – Pay attention during machine transportation when temperature is below freezing point. The water in the – recovery tank or in the hoses could freeze and seriously damage the machine. Use the brushes and pads supplied with the machine and those specifi ed in the Instructions for Use Manual. Using other brushes or pads could reduce safety. In case of machine malfunctions, ensure that these are not due to lack of maintenance. Otherwise, request – assistance from the authorized personnel or from an authorized Service Center. If parts must be replaced, require ORIGINAL spare parts from an Otherwise Dealer or Retailer. – To ensure machine proper and safe operation, the scheduled maintenance shown in the relevant chapter of – this Manual, must be performed by the authorized personnel or by an authorized Service Center. Carefully read all the instructions before performing any maintenance/repair procedure. – Do not wash the machine with direct or pressurized water jets, or with corrosive substances. – The machine must be disposed of properly, because of the presence of toxic-harmful materials (batteries, – etc.), which are subject to standards that require disposal in special centers (see Scrapping chapter).
INSTRUCTIONS FOR USE
4
9097063000(2)2009-06 Razor™ 20 / 20T
MACHINE DESCRIPTION
MACHINE STRUCTURE
INSTRUCTIONS FOR USE
ENGLISH
Control panel1. Handlebar2. Drive paddle (*)3. Speed adjuster (*)4. Battery charger data inspection window5. Battery charger cable6. Battery charger cable holder7. Recovery water drain hose plug8. Ignition key9. Squeegee lifting/lowering lever10. Deck lifting/lowering pedal11. Deck lifting11a. Deck lowering11b. Extra pressure activation (optional)11c. Battery connector (red).12. This connector also works as EMERGENCY switch, to stop immediately all functions. Rear steering wheels13. Front wheels on fi xed axle (**) Driving wheels (*)14. Squeegee vacuum hose15. Recovery water drain hose16. Solution drain and level check hose17. Brush/pad-holder deck18. Brush/pad-holder19. Solution tank20. Recovery tank21. Recovery water tank cover22. Can holder23.
Solution fi lter24. Squeegee25. Squeegee mounting handwheels26. Squeegee balance adjusting handwheel27. Machine straight forward movement adjusting handwheel28. Machine forward speed adjustment handwheel (**)29. Recovery tank cover (completely opened)30. Tank cover gasket31. Cover movable retaining plate32. Cover fi xed retaining plate (do not remove!)33. Serial number plate/technical data/conformity certifi cation34. Squeegee bumper wheels35. Vacuum grid with automatic shut-off fl oat36. Solution fi ller neck37. Grid fi lter38. Brush/pad-holder deck bumper wheel39. Recovery tank (open)40. Solution hose41. Tank safety cable42. Vacuum system motor cover43. Vacuum system motor sound-deadening fi lter44. Solution tap45. Batteries46. Battery caps47. Solenoid valve48. Battery connection diagram49.
Only for RAZOR™ 20T(*) Only for RAZOR™ 20(**)
Razor™ 20 / 20T 9097063000(2)2009-06
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ENGLISH
INSTRUCTIONS FOR USE
921232221
3
18
20
19
14
45
8
16
12
17
13
26 25 15 27 26 35
4
5
6
7
10
11c
11
11b
11a
42 49 40
43
44
32
33
31
37
30 34
36
46
38
47
2839 29 48 24 4541
6
9097063000(2)2009-06 Razor™ 20 / 20T
P100135
CONTROL PANEL
Brush/pad-holder and vacuum system switch71. Brush/pad-holder and vacuum system switch warning light72. Vacuum system switch73. Vacuum system switch warning light74. Brush/pad-holder release switch75. Brush/pad-holder release switch warning light76. Forward/reverse gear drive paddle (*)77. Forward/reverse speed adjuster (*)78. Hour counter (optional)79.
INSTRUCTIONS FOR USE
Ignition key (0 - I) (*)80. Battery charge indicator81. Charged battery warning light (green)81a. Semi-discharged battery warning light (yellow)81b. Discharged battery warning light (red)81c. Washing water fl ow control switches82. Flow increase switch82a. Flow decrease switch82b. Washing water fl ow indicator82c.
Only for RAZOR™ 20T(*)
ENGLISH
72 74 73 79
71
81
81a
82
81b
81c
82b 82c 82a
RAZOR 20
P100136
BATTERY CHARGER DATA INSPECTION WINDOW
Electronic battery charger90. Lead (WET) or gel (GEL) battery selector91. Green warning light (the battery charger is on and batteries 92. are charged)
72 74 73 76 75 79 80 77
71
81
81a
82
81b 81c
82b 82c 82a
RAZOR 20T
Yellow warning light (the battery charger is on and 93. batteries are semi-discharged) Red warning light (the battery charger is on and it is 94. charging the batteries)
78
P100137
92
93
94
91
90
Razor™ 20 / 20T 9097063000(2)2009-06
P100136
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INSTRUCTIONS FOR USE
ACCESSORIES/OPTIONS
In addition to the standard components, the machine can be equipped with the following accessories/options, according to the machine specifi c use:
GEL batteries1. Brushes of different materials2. Pads of different materials3. Extra pressure function4. Polyurethane squeegee blades5. Front and rear wheels of different materials6. Hour counter7.
For further information concerning the optional accessories, contact an authorized Retailer.
TECHNICAL DATA
Model
Machine height 41.7 in (1,058.5 mm) Solution tank capacity 11.1 US gal (42 liters) Recovery tank capacity 11.1 US gal (42 liters) Front wheel diameter 7.9 in (200 mm) Front and rear wheel specifi c pressure on the fl oor 174 psi - 435.1 psi (1.2 N/mm Rear wheel diameter 3.9 in (100 mm) Vacuum system motor power 0.44 hp (330 W) Drive system motor power 0.27 hp (200 W) Drive speed (variable) 0 to 2.8 mph (0 to 4.5 km/h) Gradeability 2 % Sound pressure level at workstation (ISO 11201, ISO 4871) (LpA) 65.8 dB(A) ± 3 dB(A) Machine sound pressure level (ISO 3744, ISO 4871) (LwA) 84 dB(A) Vibration level at the operator’s arms (ISO 5349-1) < 2.5 m/s Standard batteries (2 x 12 V) 95 - 165 Ah@20h Battery compartment size (width x length x height) 13.8 x 13.8 x 11.8 in (350 x 350 x 300 mm) Vacuum system circuit capacity 41.5 in H Cleaning width 20.9 in (530 mm) Squeegee width 29.9 in (760 mm) Machine maximum length 48.3 in (1,228 mm) Machine width without squeegee 21.3 in (540.8 mm) Brush diameter 20.9 in (530 mm) Weight without batteries and with empty tanks 178.6 lbs (81 kg) 211.6 lbs (96 kg) Maximum weight with batteries and full tanks 469.6 lbs (213 kg) 504.5 lbs (229 kg) Brush motor power 0.64 hp (480 W) Brush speed 153 rpm Brush/pad-holder pressure with extra-pressure function turned off 45.2 lbs (20.5 kg) Brush/pad-holder pressure with extra-pressure function turned on
(optional)
(1 brush/pad-holder, without drive
RAZOR™ 20
system)
O (1,055 mm H2O)
2
61.3 lbs (27.8 kg)
RAZOR™ 20T
(1 brush/pad-holder, with drive
2
system)
2
- 3 N/mm2)
8
9097063000(2)2009-06 Razor™ 20 / 20T
WIRING DIAGRAM FOR RAZOR™ 20
Key
BAT 24 V battery C1 Battery connector C2 Battery charger connector CH Battery charger CS Deck connector EB1 Function electronic board ES1 Brush motor electromagnetic switches ES2 Vacuum system relay EV1 Water solenoid valve F1 Deck fuse F2 Vacuum system fuse F4 Signal circuit fuse HM Hour counter (optional) M1 Brush/pad-holder motor M2 Vacuum system motor
INSTRUCTIONS FOR USE
Color codes
BK Black BU Blue BN Brown GN Green GY Grey OG Orange PK Pink RD Red VT Violet WH White YE Yellow
ENGLISH
RD RD
+
-
BAT
+
-
C1
C2.1
C2.2
CH
Without charger versions
Versioni senza caricabatterie
C2.3
C2.4
1
85YE86
HM
ES1
ES2
EV1
2
C2.3
C2.4
RD
BN-BK
BU
BN
BN
BU
J1.2
J1.4
J1.11
J1.12 J1.13
J2.1
J2.2
J1.1
EB1
F4
J1.8
RD
RD
J1.3
J1.15
J1.9
J1.10
GN-BK
BU-BK
OG-BK
M1
RD
BU
ES1
BK
F1
RD
F2
BN
M2
WH
30
ES2
87
BK
C1
BK
BK
Razor™ 20 / 20T 9097063000(2)2009-06
BK
BK
P100140
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ENGLISH
INSTRUCTIONS FOR USE
WIRING DIAGRAM FOR RAZOR™ 20T
Key
BAT 24 V battery C1 Battery connector C2 Battery charger connector CH Battery charger EB1 Function electronic board EB2 Drive system electronic board ES1 Brush motor electromagnetic switches ES2 Vacuum system relay EV1 Solenoid valve F1 Deck fuse F2 Vacuum system fuse F3 Drive system fuse F4 Signal circuit fuse F5 Brush/pad-holder release fuse F6 Pump fuse HM Hour counter (optional) K1 Ignition key M1 Brush/pad-holder motor M2 Vacuum system motor M3 Drive system motor M4 Water pump (optional) M5 Detergent pump (optional) RV1 Speed potentiometer SW1 Brush/drive system enabling microswitch SW2 Reverse gear microswitch
Color codes
BK Black BU Blue BN Brown GN Green GY Grey OG Orange PK Pink RD Red VT Violet WH White YE Yellow
Only for machines without on-board battery charger(*)
C1
RD
RD
RD RD
RD RD
(*)
C2.3
C2.3
C2.4
C2.4
M1
SW2
SW1
(1)
GN-BK
GY
BN
RD-BK
BU-BK
OG-BK
(3)
(2)
CSC1
CSC2
BU
BU
ES1
BK
F1
C2.1
RD
J1.2
OG
2
BN-BK
BU
BN
BU
BN
BU
WH
BU
J1.6J1.6
J1.4
J1.11
J1.12
J1.13
J3.1
J3.2
J2.1
J2.2
J3.3
J3.4
K1
OG
HM
+
-
BAT
+
-
CH
1
ES1
ES2
85BN86
YE
M4
EV1
C2.2
M5
RD
J1.1
EB1
F4
F5
F6
J4
J1.8
J1.3
VT
J1.5
J1.15
J1.14
J3.6
J3.5
J1.9
J1.10
YE-BK
GN-BK
VT-BK
(6)
RV2
With cilindrical decks versions
Versioni con testata a spazz. cilindriche
CSC1
CSC2
(5)
(4)
RD BU
WH
J1.2
J1.12 J1.15
J1.1
J1.3
J1.4
F3
RD
RD GY
+B
M1 M2
EB2
-B
M3
F2
BN
M2
WH
30
ES2
87
BK
BK
C1
BK BK
BK BK
P100141
10
9097063000(2)2009-06 Razor™ 20 / 20T
INSTRUCTIONS FOR USE
USE
WARNING!
On some points of the machine there are some adhesive plates indicating:
DANGER – WARNING – CAUTION – CONSULTATION
While reading this Manual, the operator must pay particular attention to the symbols shown on the plates. Do not cover these plates for any reason and immediately replace them if damaged.
BATTERY CHECK/SETTING ON A NEW MACHINE
WARNING!
The electric components of the machine can be seriously damaged if the batteries are either improperly installed or connected. The batteries must be installed by qualifi ed personnel only. Set the function electronic board and the built-in battery charger according to the type of batteries used (WET or GEL). Check the batteries for damage before installation. Disconnect the battery connector and the battery charger plug. Handle the batteries with great care. Install the battery terminal protection caps supplied with the machine.
The machine requires two 12 V batteries, connected according to the diagram (49).
The machine can be supplied in one of the following modes:
Batteries (WET or GEL) already installed and ready to be useda)
Check that the batteries are connected to the machine with the connector (12).1. (Only for 2. RAZOR™ 20T): Insert the ignition key (80) and turn it to “I”. (Only for RAZOR™ 20): Turn on the machine by pressing the switch (71) and/or (73). If the green warning light (81a) turns on, the batteries are ready to be used. If the yellow or red warning light (81b) or (81c) turns on, the batteries must be charged (see the procedure in Maintenance chapter).
Batteries (WET) installed on the machine, but without electrolyteb)
Open the cover (22) and check that the recovery tank (21) is empty, otherwise empty it with the drain hose (16).1. Carefully lift the tank (40).2. Remove the caps (47) of the batteries (46).3.
WARNING!
Pay attention when using sulphuric acid, as it is corrosive. If it comes in contact with skin or eyes, rinse thoroughly with water and consult a physician. Batteries have to be fi lled in a well-ventilated area. Wear protective gloves.
Fill up the battery elements with sulphuric acid for batteries [density 2.79 to 2.84 lb at 77°F (1.27 to 1.29 kg at 25°C)] as 4. shown in the Battery Manual. The correct quantity of sulphuric acid is shown in the Battery Manual. To avoid damaging the fl oor, dry with a cloth both acid and water on the top of the batteries after charging.5. Let the batteries rest and fi ll in with sulphuric acid as shown in the Battery Manual.6. Charge the batteries (see the procedure in Maintenance chapter).7.
Without batteriesc)
Buy appropriate batteries (see the Technical Data paragraph).1. For battery choice and installation, apply to qualifi ed battery Retailers.2. Set the machine and the battery charger (if equipped) according to the type of batteries (WET or GEL).3.
ENGLISH
Razor™ 20 / 20T 9097063000(2)2009-06
11
ENGLISH
INSTRUCTIONS FOR USE
BATTERY INSTALLATION AND BATTERY TYPE SETTING (WET OR GEL)
According to the type of batteries (WET or GEL), set the electronic board of the machine and of the battery charger, according to the following procedure:
Machine setting (Only for RAZOR™ 20)
Press the switch (71) or (73) and pay attention to the following in the very fi rst seconds of machine operation:1.
If the green warning light (81a) is fl ashing, the machine is set to GEL.
If the red warning light (81c) is fl ashing, the machine is set to WET. If the setting is to be changed, perform the following procedure.2. Press the switch (71) and/or (73) to turn the machine off.3. Press and hold the switches (71) and (73) at the same time.4. Release the switches (71) and (73) at least 8 seconds after starting the machine.5. Within 3 seconds, press the switch (73) again for a few seconds and check that the warning light for the required setting is 6. ashing (as shown in step 1).
Machine setting (Only for RAZOR™ 20T)
Turn the ignition key (80) to “I” and pay attention to the following in the very fi rst seconds of machine operation:1.
If the green warning light (81a) is fl ashing, the machine is set to GEL.
If the red warning light (81c) is fl ashing, the machine is set to WET. If the setting is to be changed, perform the following procedure.2. Turn off the machine by turning the ignition key (80) to “0”.3. Press and hold the switches (71) and (73) at the same time, then turn the ignition key (80) to “I”.4. Release the switches (71) and (73) at least 8 seconds after starting the machine.5. Within 3 seconds, press the switch (73) again for a few seconds and check that the warning light for the required setting is 6. ashing (as shown in step 1).
Battery charger setting
Remove the battery charger data inspection window screws (A, Fig. 1).7. Remove the window (B).8. Turn the battery charger selector (C) to WET position for lead batteries, or to GEL position for gel batteries.9. Install the window (B) and tighten the screws (A).10.
Battery installation
Open the cover (22) and check that the recovery tank (21) is empty, otherwise empty it with the drain hose (16).11. Carefully lift the tank (40).12. Install the batteries.13.
Battery charging
Charge the batteries (see the procedure in Maintenance chapter).14.
A
C
B
12
A
P100139
Figure 1
9097063000(2)2009-06 Razor™ 20 / 20T
INSTRUCTIONS FOR USE
ENGLISH
BEFORE MACHINE START-UP
Brush/pad-holder installation/removal
According to the kind of cleaning to be performed, the machine can be equipped either with the brush (A, Fig. 2) or the pad-1.
holder (B) with pad (C) together with the appropriate deck.
(Only for 2. RAZOR™ 20T): Insert the ignition key (80) and turn it to “0”.
(Only for RAZOR™ 20): Turn off the machine by pressing the switch (71) and/or (73).
If equipped, turn the speed adjuster (84) to idle by turning it counter-clockwise.3.
Place the brush (A) or the pad-holder (B) under the deck (18).4.
Lower the deck on the brush/pad-holder by pressing the pedal (11).5.
(Only for 6. RAZOR™ 20T): Insert the ignition key (80) and turn it to “I”.
Press the brush/pad-holder and vacuum system switch (71).7.
Slightly press the paddle (77) forward to engage the brush/pad-holder, then release it. If necessary, repeat the procedure until 8.
the brush/pad-holder is engaged.
WARNING!
(Only for RAZOR™ 20T): Do not press the paddle (77) completely, otherwise the machine will start moving. A light pressure on the paddle is enough to engage the brush/pad-holder and activate the brush/pad-holder motor.
To remove the brush/pad-holder, the deck must be lifted by pressing the pedal (11), then press the switch (75) (if equipped) 9.
and wait for the brush/pad-holder to fall on the fl oor.
(Only for RAZOR™ 20T): Insert the ignition key (80) and turn it to “0”.
(Only for RAZOR™ 20): Press the switch (71).
If the machine is not equipped with the switch (75), manually remove the brush/pad-holder from the hub, by turning it in the
opposite direction to the normal rotation direction.
Types of brushes available
20.9 in (530 mm) models
PROLENE MIDLITE GRIT 180 MIDGRIT 240 PROLITE UNION MIX
S311334
Figure 2
Razor™ 20 / 20T 9097063000(2)2009-06
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INSTRUCTIONS FOR USE
Brush/pad application guide (suggestions only)
Models MIDLITE GRIT 180 MIDGRIT 240 PROLENE PROLITE UNION MIX General cleaning:
Concrete Terrazzo fl oor Ceramic tiles/quarrystones Marble Vinyl tiles Rubber tiles
Polishing:
Rubber tiles Marble Vinyl tiles
Squeegee installation
Install the squeegee (25) and fasten it with the handwheels (26), then connect the vacuum hose (15) to the squeegee.1. With the handwheel (27), adjust the squeegee so that the rear blade touches the fl oor in all its length.2.
Solution tank fi lling
Use the fi ller neck (37) to fi ll the tank (20) with a solution suitable for the work to be performed.1. Do not fi ll the solution tank completely, leave few inches from the edge. Always follow the dilution instructions on the label of the chemical product used to prepare the solution. The solution temperature must not exceed +104°F (40°C).
WARNING!
Use only low-foam and non-fl ammable detergents, intended for automatic scrubber applications.
MACHINE START AND STOP
Starting the machine
Prepare the machine as shown in the previous paragraph.1. (Only for 2. RAZOR™ 20T): Insert the ignition key (80) and turn it to “I”. (Only for RAZOR™ 20): Turn on the machine by pressing the switch (71) and/or (73). Check that the green warning light (81a) turns on (charged batteries). If the yellow or red warning light (81b or 81c) turns on, turn the ignition switch back to “0” and charge the batteries (see the procedure in Maintenance chapter). Drive the machine to the working area:3.
By pushing it with the hands on the handlebar (2) (only for RAZOR™ 20).
By keeping the hands on the handlebar (2) and pressing the paddle (77) forward to move forward, and backwards to move
in reverse (only for RAZOR™ 20T). The maximum forward speed can be adjusted with the adjuster (78). Lower the squeegee (25) with the lever (10).4. Lower the brush/pad-holder deck by pressing the pedal (11).5. Press the brush/pad-holder and vacuum system switch (71).6. Press the washing water fl ow control switches (82) as necessary, depending on the type of cleaning to be carried out.7. Start cleaning, by moving the machine as shown in step 3. If necessary, adjust the maximum speed with the adjuster (78).8.
Stopping the machine
Stop the machine with the handlebar (2) (only for 9. RAZOR™ 20). Stop the machine by releasing the paddle (77) (only for RAZOR™ 20T). Turn off the brush/pad-holder and the vacuum system by pressing the switches (71 and 73).10. Lift the brush/pad-holder deck by pressing the pedal (11).11. Lift the squeegee (25) with the lever (10).12. Make sure that the machine cannot move independently.13.
14
9097063000(2)2009-06 Razor™ 20 / 20T
INSTRUCTIONS FOR USE
ENGLISH
MACHINE OPERATION (SCRUBBING/DRYING)
Start the machine as shown in the previous paragraph.1.
If necessary, press the washing water fl ow control switches (82) as necessary, depending on the type of cleaning to be carried 2.
out.
If necessary, stop the machine and turn the squeegee adjusting handwheel (27) and adjust the squeegee so that the rear 3.
blade (25) touches the fl oor in all its length.
If necessary, stop the machine and turn the adjusting handwheel (28); when turning it clockwise or counter-clockwise the 4.
machine forward speed can be adjusted.
If necessary, stop the machine and turn the forward speed adjusting handwheel (29) as shown below (only for 5. RAZOR™ 20):
Turn it counter-clockwise to increase the forward speed;• Turn it clockwise to decrease the forward speed.
NOTE
For correct scrubbing/drying of fl oors at the sides of the walls, KENT suggests to go near the walls with the right side of the machine as shown in fi gure 3.
A
B
Figure 3
CAUTION!
To avoid any damage to the fl oor surface, turn off the brush/pad-holder when the machine stops in one place, especially when the extra pressure function (optional) is on.
Working with brush/pad-holder extra pressure function activated
If the fl oor proves to be particularly diffi cult to clean, it is possible to turn on the brush/pad-holder extra pressure function by pressing the pedal (11) to position (11c).
CAUTION!
In case of brush/pad-holder motor overload, due to foreign bodies which prevent them from turning, or to excessively aggressive fl oors/brushes, the safety system stops the motor after about one minute of continuous overload. The overload is shown by the three warning lights (81a, 81b, 81c) fl ashing simultaneously. If the overload takes place when the extra pressure function is on (11c), press the pedal to position (11b). If the overload persists, the brush/pad-holder stops. To start scrubbing again after a brush/pad-holder stop due to overload, stop the machine by turning the ignition key (80) to “0”. Turn on the machine by turning the ignition key (80) to “I”.
P100106A
Razor™ 20 / 20T 9097063000(2)2009-06
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INSTRUCTIONS FOR USE
Battery discharge during operation
Until the green warning light (81a) stays on, the batteries allow the machine to work normally. When the green warning light (81a) turns off, and the yellow warning light (81b) turns on, it is advisable to charge the batteries, because the residual autonomy will last for a few minutes (depending on battery characteristics and work to be performed). When the red warning light (81c) turns on, the autonomy is over. After a few seconds, the brushes/pad-holder is automatically tuned off, while the vacuum system and (only for RAZOR™ 20T) the drive system stay on, to fi nish drying the fl oor and drive the machine to the appointed recharging area.
CAUTION!
Do not use the machine with discharged batteries, to avoid damaging the batteries and reducing the battery life.
TANK EMPTYING
An automatic fl oat shut-off system (36) turns off the vacuum system when the recovery tank (21) is full. The vacuum system deactivation is signaled by a sudden increase in the vacuum system motor noise frequency, also the fl oor has not dried.
CAUTION!
If the vacuum system turns off accidentally (for example, when the fl oat is activated because of a sudden machine movement), to resume the operation: turn off the vacuum system by pressing the switch (73), then open the cover (22) and check that the fl oat inside the grid (36) has gone down to the water level. Then close the cover (22) and turn on the vacuum system by pressing the switch (73).
When the recovery tank (21) is full, empty it according to the following procedure.
Recovery tank emptying
Stop the machine.1. Lift the brush/pad-holder deck by pressing the pedal (11).2. Lift the squeegee (25) with the lever (10).3. Drive the machine to the appointed disposal area.4. Empty the recovery tank by means of the hose (16). Then, rinse the tank with clean water.5.
Solution tank emptying
Perform steps 1 to 4.6. Empty the solution tank with the hose (17). Then, rinse the tank with clean water.7.
AFTER USING THE MACHINE
After working, before leaving the machine:
Remove the brush/pad-holder according to the procedure shown in the relevant paragraph.1. Empty the tanks (20 and 21) according to the procedure shown in the relevant paragraphs.2. Perform the daily maintenance procedures (see the Maintenance chapter).3. Store the machine in a clean and dry place, with the brush/pad-holder and the squeegee lifted or removed.4.
MACHINE LONG INACTIVITY
If the machine is not going to be used for more than 30 days, proceed as follows:
Perform the procedures shown in After Machine Use paragraph.1. Disconnect the battery connector (12).2.
FIRST PERIOD OF USE
After the fi rst 8 hours, check the machine fastening and connecting parts for proper tightening and check the visible parts for integrity and leakage.
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9097063000(2)2009-06 Razor™ 20 / 20T
INSTRUCTIONS FOR USE
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MAINTENANCE
The lifespan of the machine and its maximum operating safety are ensured by correct and regular maintenance. The following table provides the scheduled maintenance. The intervals shown may vary according to particular working conditions, which are to be defi ned by the person in charge of the maintenance.
WARNING!
The procedures must be performed with the machine off and the battery disconnected. Moreover, read carefully the instructions in the Safety chapter before performing any maintenance procedure.
All scheduled or extraordinary maintenance procedures must be performed by qualifi ed personnel, or by an authorized Service Center. This Manual describes only the easiest and most common maintenance procedures. For other maintenance procedures shown in the Scheduled Maintenance Table, refer to the Service Manual that can be consulted at any Service Center.
SCHEDULED MAINTENANCE TABLE
Procedure
Battery charging
Squeegee cleaning
Brush/pad cleaning
Tank and vacuum grid with fl oat cleaning, and cover gasket check
Squeegee blade check and replacement Solution fi lter cleaning Vacuum system motor fi lter cleaning WET battery fl uid level check Screw and nut tightening check (1) Brush/pad-holder motor carbon brush check or replacement (2) Vacuum system motor carbon brush check or replacement (2) Drive system motor carbon brush check or replacement (only for
RAZOR™ 20T)
Daily, after using
the machine
Weekly
Every six
months
Yearly
(2)
And after the fi rst 8 working hours.(1)
This maintenance procedure must be performed by a KENT authorized Service Center.(2)
Razor™ 20 / 20T 9097063000(2)2009-06
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INSTRUCTIONS FOR USE
BATTERY CHARGING
NOTE
Charge the batteries when the yellow or red warning light (81b or 81c) turns on, or at the end of every working cycle.
CAUTION!
Keeping the batteries charged make them last longer.
CAUTION!
When the batteries are discharged, charge them as soon as possible, as that condition makes their life shorter. Check for battery charge at least once a week.
WARNING!
WET battery charging produces highly explosive hydrogen gas. Charge the batteries in well-ventilated areas and away from naked fl ames. Do not smoke while charging the batteries. Keep the tank assembly open while charging the batteries.
WARNING!
Pay careful attention when charging the batteries as there may be battery fl uid leakages. The battery fl uid is corrosive. If it comes in contact with skin or eyes, rinse thoroughly with water and consult a physician.
Preliminary procedures
Open the cover (22) and check that the recovery tank (21) is empty, otherwise empty it with the drain hose (16).1. Drive the machine to the appointed recharging area.2. (Only for 3. RAZOR™ 20T): Turn the ignition key (80) to “0”. (Only for RAZOR™ 20): Turn off the machine by pressing the switch (71) and/or (73). Carefully lift the tank (40).4. For WET batteries only:5.
Check the level of electrolyte inside the batteries (46); if necessary, top up through the caps (47).
Then leave all the caps (47) open for battery charging.
If necessary, clean the upper surface of the batteries.• Connect the battery charger cable (6) to the electrical mains (the electrical mains voltage and frequency must be compatible 6. with the battery charger values shown on the machine serial number plate (34)). When the battery charger is connected to the electrical mains, all machine functions are automatically cut off. If the red warning light (94) on the battery charger control panel stays on, the battery charger is charging the batteries. When the green warning light (92) turns on, the battery charging is completed.7. When the battery charging is completed, disconnect the battery charger cable (6) from the electrical mains and wind it round 8. its housing (7). Carefully lower the tank (40).9.
NOTE
For further information about the operation of the battery charger (90), see the relevant Manual.
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9097063000(2)2009-06 Razor™ 20 / 20T
INSTRUCTIONS FOR USE
ENGLISH
MACHINE WORKING HOUR CHECK
(Only if the machine is equipped with hour counter)
(Only for 1. RAZOR™ 20T): Turn the ignition key (80) to “I”.
Press the switch (73) and read on the hour counter (79) the total number of working hours (scrubbing/drying) performed by the 2.
machine.
Press the switch (73) again.3.
Turn the ignition key (80) to “0”.4.
SQUEEGEE CLEANING
NOTE
The squeegee must be clean and its blades must be in good conditions in order to get a good drying.
CAUTION!
It is advisable to wear protective gloves when cleaning the squeegee because there may be sharp debris.
Drive the machine on a level fl oor.1.
(Only for 2. RAZOR™ 20T): Turn the ignition key (80) to “0”.
(Only for RAZOR™ 20): Turn off the machine by pressing the switch (71) and/or (73).
Lower the squeegee (25) with the lever (10).3.
Loosen the handwheels (26) and remove the squeegee (25).4.
Disconnect the vacuum hose (15) from the squeegee.5.
Wash and clean the squeegee (Fig. 4). In particular, clean the compartments (A, Fig. 4) and the vacuum hole (B) from dirt 6.
and debris. Check the front blade (C) and the rear blade (D) for integrity, cuts and tears; if necessary replace them (see the
procedure in the following paragraph).
Assemble the squeegee in the reverse order of disassembly.7.
Razor™ 20 / 20T 9097063000(2)2009-06
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INSTRUCTIONS FOR USE
SQUEEGEE BLADE CHECK AND REPLACEMENT
Clean the squeegee (Fig. 4) as shown in the previous paragraph.1. Check that the edge (E, Fig. 4) of the front blade (C) and the edge (F) of the rear blade (D) lay down on the same level, along 2. their length; if necessary adjust their height according to the following procedure:
Remove the tie rod (G), disengage the fasteners (M) and adjust the rear blade (D), then engage the fastener and install the
tie rod.
Loosen the handwheels (I) and adjust the front blade (C), then tighten the handwheels.• Check the front blade (C) and rear blade (D) for integrity, cuts and tears; otherwise replace them according to the following 3. procedure. Check the front corner (J) of the rear blade for wear; if necessary, overturn the blade to replace the worn corner with an integral one. If the other corners are worn too, replace the blade according to the following procedure:
Remove the tie rod (G), disengage the fasteners (M) and remove the retaining strip (K), then replace/overturn the rear
blade (D). Install the blade in the reverse order of removal.
Unscrew the handwheels (I) and remove the retaining strip (L), then replace the front blade (C). Install the blade in the
reverse order of removal. After the blade replacement (or overturning), adjust the height as shown in the previous step. Connect the vacuum hose (15) to the squeegee.4. Install the squeegee (25) and screw down the handwheels (26).5. If necessary, adjust the squeegee adjusting handwheel (27).6.
I
C
L
I
J
E
BRUSH/PAD CLEANING
CAUTION!
It is advisable to wear protective gloves when cleaning the brush/pad because there may be sharp debris.
Remove the brush/pad from the machine, as shown in the Use chapter.1. Clean and wash the brush/pad with water and detergent.2. Check the brush bristles for integrity and wear; if necessary, replace the brush.3. Check the pad for wear; if necessary, replace the pad.4.
D
K
A
M
B
I
C
F
D
A
G
M
S311336
Figure 4
20
9097063000(2)2009-06 Razor™ 20 / 20T
INSTRUCTIONS FOR USE
ENGLISH
TANK AND VACUUM GRID WITH FLOAT CLEANING, AND COVER GASKET CHECK
Drive the machine to the appointed disposal area.1.
(Only for 2. RAZOR™ 20T): Turn the ignition key (80) to “0”.
(Only for RAZOR™ 20): Turn off the machine by pressing the switch (71) and/or (73).
Open the cover (A, Fig. 5) to washing position (L).3.
Wash with clean water the cover (A), the tanks (B and C) and the vacuum grid with automatic shut-off fl oat (D).4.
Drain the water from the tanks with the hoses (16 and 17).
If necessary, release the retainers (E) and open the grid (D), recover the fl oat (F), clean all the components and then reinstall 5.
them.
Check the tank cover gasket (G) for integrity.6.
NOTE
The gasket (G) creates vacuum in the tank that is necessary for vacuuming the recovery water.
If necessary replace the gasket (G) by removing it from its housing (H). When assembling the new gasket, install the joint (I) in
the rear central area, as shown in the fi gure.
Check that the bearing surface (J) of the gasket (G) is integral and adequate for the gasket itself.7.
NOTE
The hole (K), allowing to compensate the air in the cover interspaces, contributes to create vacuum in the tank.
Close the cover (A).8.
C
B
A
G
L
G
I
K
H
J
D
E
E
F
P100142
Figure 5
Razor™ 20 / 20T 9097063000(2)2009-06
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ENGLISH
INSTRUCTIONS FOR USE
VACUUM SYSTEM MOTOR FILTER CLEANING
Drive the machine on a level fl oor.1. (Only for 2. RAZOR™ 20T): Turn the ignition key (80) to “0”. (Only for RAZOR™ 20): Turn off the machine by pressing the switch (71) and/or (73). Open the recovery tank.3. If necessary, drain the water from the tank in order to make the fi lter visible.4. Check that the pre-fi lter is clean. If necessary clean it with water and compressed air, then install it.5. Perform steps 1, 2 and 3 in the reverse order.6.
SOLUTION FILTER CLEANING
Drive the machine on a level fl oor.1. (Only for 2. RAZOR™ 20T): Turn the ignition key (80) to “0”. (Only for RAZOR™ 20): Turn off the machine by pressing the switch (71) and/or (73). Close the solution tap (A, Fig. 6) under the machine, behind the right rear wheel. The tap (A) is closed when it is on the 3. position (B) and it is open when it is on the position (C). Remove the transparent cover (D), then remove the fi lter strainer (E). Clean and install them on the support (F).4.
NOTE
The fi lter strainer (E) must be correctly positioned on the housing (G) of the support (F).
Open the tap (A).5.
A
G
E
B
F
C
E
D
P100143
Figure 6
22
9097063000(2)2009-06 Razor™ 20 / 20T
FUSE CHECK/REPLACEMENT
Disconnect the battery connector (12).1.
Move aside the recovery water drain hose (16).2.
If equipped, remove the battery charger cable (I, Fig. 7) from the holder (J).3.
Remove the screws (A) and carefully move aside the panel (B) by disengaging the grommet (K) from its housing on the panel 4.
(B).
Check/replace the following fuses:5.
Brush deck fuse F1: (40 A)C) F2 fuse, vacuum system: (30 A)D) F3 fuse, drive system: (30 A) (*)E) F4 fuse, signal circuits: (3 A)F) Brush/pad-holder release fuse F5: (20 A)G) F6 fuse, pump: (3 A)H)
Only for RAZOR™ 20T(*)
Perform steps 1 to 4 in the reverse order.6.
INSTRUCTIONS FOR USE
ENGLISH
A
B
A
D
F
G
H
E
C
A
J
A
I
K
P100144
Figure 7
Razor™ 20 / 20T 9097063000(2)2009-06
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INSTRUCTIONS FOR USE
TROUBLESHOOTING
Trouble Possible Cause Remedy
The motors do not work; no warning light turns on.
The machine does not move. (Only for RAZOR™ 20T)
The warning lights (81) fl ash simultaneously. The deck motor is overloaded.
The brush does not work, the red warning light is on.
The recovery water vacuuming is insuffi cient.
The solution fl ow is insuffi cient.
The squeegee leaves marks on the fl oor.
The battery connector is disconnected. Connect. The batteries are completely discharged. Charge the batteries. The machine has been turned on by using the
ignition key (80) and by keeping the paddle (77) pressed.
The batteries are discharged. Charge the batteries.
The recovery tank is full. Empty the tank. The hose is disconnected from the squeegee. Connect. The vacuum grid is clogged or the fl oat is
closing. The squeegee is dirty, or the squeegee blades
are worn or damaged. The tank cover is not properly closed, or the
gasket is damaged. Dirty solution fi lter Clean the fi lter. The recovery tank is dirty (the drain hole is
clogged). There are debris under the squeegee blades. Remove the debris. The squeegee blades are worn, chipped or
torn. The squeegee is not balanced with the
handwheel.
Turn the ignition key (80) to “0”, then try to start the machine without pressing the paddle (77).
Use less aggressive brushes suitable for the oor to be cleaned or avoid working with extra pressure function turned on.
Clean the grid or check the fl oat.
Clean and check the squeegee.
Close the cover properly or replace the gasket.
Clean.
Replace the blades.
Adjust.
NOTE
In case of battery charger malfunction, contact an authorized Service Center.
For further information refer to the Service Manual, available at any KENT Service Center.
SCRAPPING
Have the machine scrapped by a qualifi ed scrapper. Before scrapping the machine, remove and separate the following materials, which must be disposed of properly according to the Law in force:
Batteries – Brushes/pads – Plastic hoses and components – Electrical and electronic components (*)
Refer to the nearest KENT Center especially when scrapping electrical and electronic components.(*)
24
9097063000(2)2009-06 Razor™ 20 / 20T
INSTRUCTIONS D’UTILISATION
FRANÇAIS
TABLE DES MATIERES
INTRODUCTION .............................................................................................................................................................. 2
BUT ET CONTENU DU MANUEL ................................................................................................................................................... 2
DESTINATAIRES ............................................................................................................................................................................. 2
CONSERVATION DU MANUEL ....................................................................................................................................................... 2
DONNEES D’IDENTIFICATION ...................................................................................................................................................... 2
AUTRES MANUELS DE REFERENCE ........................................................................................................................................... 2
PIECES DE RECHANGE ET ENTRETIEN ..................................................................................................................................... 2
MODIFICATIONS ET AMELIORATIONS ......................................................................................................................................... 2
CAPACITES OPERATIONNELLES ................................................................................................................................................. 2
CONVENTIONS .............................................................................................................................................................................. 2
DEBALLAGE / LIVRAISON ............................................................................................................................................. 3
SECURITE ....................................................................................................................................................................... 3
SYMBOLES UTILISES .................................................................................................................................................................... 3
INSTRUCTIONS GENERALES ....................................................................................................................................................... 3
DESCRIPTION DE LA MACHINE ................................................................................................................................... 5
STRUCTURE DE LA MACHINE ...................................................................................................................................................... 5
TABLEAU DE BORD ....................................................................................................................................................................... 7
HUBLOT DE LECTURE DONNEES CHARGEUR DE BATTERIE .................................................................................................. 7
ACCESSOIRES / OPTIONS ............................................................................................................................................................ 8
CARACTERISTIQUES TECHNIQUES ............................................................................................................................................ 8
SCHEMA ELECTRIQUE POUR RAZOR™ 20 ................................................................................................................................ 9
SCHEMA ELECTRIQUE POUR RAZOR™ 20T ............................................................................................................................ 10
UTILISATION ................................................................................................................................................................. 11
CONTROLE / PREPARATION DES BATTERIES SUR UNE MACHINE NEUVE ..........................................................................11
INSTALLATION DES BATTERIES ET CONFIGURATION DU TYPE DE BATTERIES (WET OU GEL) ....................................... 12
AVANT LA MISE EN MARCHE DE LA MACHINE ......................................................................................................................... 13
MISE EN MARCHE ET ARRET DE LA MACHINE ........................................................................................................................ 14
MACHINE AU TRAVAIL (LAVAGE / SECHAGE) ........................................................................................................................... 15
VIDANGE DES RESERVOIRS ...................................................................................................................................................... 16
APRES L’UTILISATION DE LA MACHINE .................................................................................................................................... 16
INACTIVITE PROLONGEE DE LA MACHINE .............................................................................................................................. 16
PREMIERE PERIODE D’UTILISATION ......................................................................................................................................... 16
ENTRETIEN ................................................................................................................................................................... 17
PLAN D’ENTRETIEN PROGRAMME ............................................................................................................................................ 17
CHARGEMENT DES BATTERIES ................................................................................................................................................ 18
CONTROLE DES HEURES DE TRAVAIL DE LA MACHINE ........................................................................................................ 19
NETTOYAGE DE L’EMBOUCHURE ............................................................................................................................................. 19
CONTROLE ET REMPLACEMENT DES LAMELLES EN CAOUTCHOUC DE L’EMBOUCHURE .............................................. 20
NETTOYAGE DES BROSSES / DISQUES ................................................................................................................................... 20
NETTOYAGE DES RESERVOIRS, DE LA GRILLE D’ASPIRATION AVEC FLOTTEUR ET CONTROLE DU JOINT
D’ETANCHEITE DU COUVERCLE ............................................................................................................................................... 21
NETTOYAGE DU FILTRE DU MOTEUR DU SYSTEME D’ASPIRATION ..................................................................................... 22
NETTOYAGE DU FILTRE DE LA SOLUTION ............................................................................................................................... 22
CONTROLE / REMPLACEMENT DES FUSIBLES ....................................................................................................................... 23
DEPISTAGE DES PANNES ........................................................................................................................................... 24
MISE A LA FERRAILLE ................................................................................................................................................. 24
Razor™ 20 / 20T 9097063000(2)2009-06
1
FRANÇAIS
INSTRUCTIONS D’UTILISATION
INTRODUCTION
REMARQUE
Les nombres entre parenthèses se réfèrent aux composants indiqués au chapitre Description de la machine.
BUT ET CONTENU DU MANUEL
Ce manuel se propose de fournir à l’opérateur toutes les informations nécessaires afi n qu’il puisse utiliser la machine correctement et la gérer de la manière la plus autonome et sûre. Il comprend des informations concernant l’aspect technique, la sécurité, le fonctionnement, l’arrêt de la machine, l’entretien, les pièces de rechange et la mise à la ferraille. Avant d’effectuer toute opération sur la machine, les opérateurs et les techniciens qualifi és doivent lire attentivement les instructions contenues dans ce manuel. En cas de doutes sur la correcte interprétation des instructions, contacter Kent pour avoir plus de renseignements.
DESTINATAIRES
Ce manuel s’adresse à l’opérateur aussi bien qu’aux techniciens préposés à l’entretien de la machine. Les opérateurs ne doivent pas exécuter les opérations réservées aux techniciens qualifi és. Kent ne répond pas des dommages dus à l’inobservance de cette interdiction.
CONSERVATION DU MANUEL
Les Instructions d’utilisation doivent être gardées près de la machine, dans une enveloppe spéciale et, surtout, loin de liquides et de tout ce qui pourrait en compromettre l’état de lisibilité.
DONNEES D’IDENTIFICATION
Le numéro de série et le modèle de la machine sont indiqués sur la plaque (34). L’année de fabrication de la machine est indiquée par les deux premiers chiffres du numéro de série de la machine. Ces informations sont nécessaires lors de la commande des pièces de rechange de la machine. Utiliser l’espace suivant pour noter les données d’identifi cation de la machine.
Modèle de la MACHINE .........................................................
Numéro de série de la MACHINE ...........................................
AUTRES MANUELS DE REFERENCE
Manuel du chargeur de batterie électronique, qui constitue une partie intégrante de ce manuel
Les manuels suivants sont aussi disponibles :
Manuel d’entretien (consultable auprès des Services après-vente Kent) – Catalogue de pièces de rechange (livré avec la machine)
PIECES DE RECHANGE ET ENTRETIEN
Pour toute nécessité concernant l’emploi, l’entretien et la réparation, s’adresser au personnel qualifi é ou directement aux Services après-vente Kent. N’utiliser que des pièces de rechange et accessoires d’origine. Pour l’assistance ou la commande de pièces de rechange et accessoires, contacter KENT en spécifi ant toujours le modèle et le numéro de série de la machine.
MODIFICATIONS ET AMELIORATIONS
Kent vise à un constant perfectionnement de ses produits et se réserve le droit d’effectuer des modifi cations et des améliorations lorsqu’elle le considère nécessaire sans l’obligation de modifi er les machines précédemment vendues. Il est entendu que toute modifi cation et / ou addition d’accessoires doit toujours être approuvée et réalisée par Kent.
CAPACITES OPERATIONNELLES
Les laveuses sont conçues et fabriquées pour le nettoyage (lavage et séchage) de sols lisses et solides, en milieux civils et industriels, en conditions de complète sécurité, par un opérateur qualifi é. Les autolaveuses ne sont pas adaptées au lavage de tapis ou de moquettes.
CONVENTIONS
Toutes les références à en avant, en arrière, avant, arrière, droite ou gauche indiquées dans ce manuel doivent être considérées comme référées à l’opérateur en position de conduite, les mains sur le guidon (2).
2
9097063000(2)2009-06 Razor™ 20 / 20T
INSTRUCTIONS D’UTILISATION
FRANÇAIS
DEBALLAGE / LIVRAISON
Pour déballer la machine, suivre attentivement les instructions sur l’emballage. Lors de la livraison de la machine, contrôler attentivement que l’emballage et la machine n’ont pas été endommagés pendant le transport. Si les dommages sont évidents, garder l’emballage de façon qu’il puisse être examiné par le transporteur qui l’a livré. Contacter immédiatement le transporteur pour remplir une demande de dommages-intérêts. Contrôler que le matériel livré avec la machine correspond à la liste suivante :
Documentation technique :1.
Manuel d’utilisation de la laveuse• Manuel du chargeur de batterie électronique• Catalogue de pièces de rechange de l’autolaveuse
N° 2 fusibles lamellaires2.
SECURITE
On utilise les symboles suivants pour signaler les conditions de danger potentielles. Lire attentivement ces informations et prendre les précautions nécessaires pour protéger les personnes et les choses. Pour éviter tout accident la collaboration de l’opérateur est essentielle. Aucun programme de prévention des accidents du travail ne peut résulter effi cace sans la totale collaboration de la personne directement responsable du fonctionnement de la machine. La plupart des accidents qui peuvent survenir dans une entreprise, pendant le travail ou les déplacements, sont dus à l’inobservance des plus simples règles de prudence. Un opérateur attentif et prudent est la meilleure garantie contre les accidents du travail et se révèle indispensable pour compléter n’importe quel programme de prévention.
SYMBOLES UTILISES
DANGER !
Indique un danger qui comporte des risques, ou même la mort, pour l’opérateur.
ATTENTION !
Indique un risque potentiel d’accident pour les personnes ou de dommage matériel.
AVERTISSEMENT !
Indique un avertissement ou une remarque sur des fonctions clé ou utiles. Prêter la plus grande attention aux segments de texte marqués par ce symbole.
REMARQUE
Indique une remarque sur des fonctions clé ou utiles.
CONSULTATION
Indique la nécessité de consulter le manuel d’utilisation avant toute opération.
INSTRUCTIONS GENERALES
Les avertissements et précautions spécifi ques suivants informent sur les potentiels dangers de dommages matériels ou blessures.
DANGER !
Avant d’effectuer toute opération de nettoyage, d’entretien et de remplacement des composants, débrancher – le connecteur de la batterie et enlever la clé de contact. Cette machine doit être utilisée uniquement par le personnel adéquatement formé. L’utilisation de la machine – est interdite aux enfants et aux personnes handicapées. Tenir les étincelles, les fl ammes et les matériaux incandescents éloignés des batteries. Les batteries produisent des gaz potentiellement explosifs pendant l’utilisation ordinaire. Ne pas porter de bijoux quand on travaille près de composants électriques. – Ne pas travailler sous la machine soulevée, sans des supports fi xes de sécurité convenables. Ne pas opérer avec cette machine en présence de poudres, liquides ou vapeurs nuisibles, dangereux, – infl ammables et / ou explosifs : la machine ne doit pas être utilisée pour ramasser des matériaux dangereux. Le chargement de batteries produit un gaz hydrogène très explosif. Garder le groupe réservoirs en position – ouverte pendant le cycle de rechargement des batteries et effectuer l’opération exclusivement en milieux bien aérés et loin de fl ammes libres.
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FRANÇAIS
ATTENTION !
Avant d’utiliser le chargeur de batterie, s’assurer que la fréquence et la tension indiquées sur la plaque avec – numéro de série coïncident avec la tension du réseau. Ne pas utiliser le câble du chargeur de batterie pour tirer ou transporter la machine et ne pas utiliser le câble – comme poignée. Ne pas fermer de porte sur le câble du chargeur de batterie, ne pas tirer le câble sur des surfaces ou coins tranchants. Ne pas faire passer la machine sur le câble du chargeur de batterie. Tenir le câble du chargeur de batterie loin des surfaces chaudes. – Ne pas utiliser la machine si le câble du chargeur de batterie ou la fi che sont endommagés. Si la machine ne fonctionne pas correctement, si elle est endommagée, laissée à l’extérieur ou tombée dans l’eau, la porter auprès d’un Service après-vente agréé. Pour réduire le risque d’incendie, chocs électriques ou blessures, ne pas laisser la machine sans – surveillance lorsqu’elle est branchée au réseau électrique. Débrancher le câble du chargeur de batterie du réseau électrique avant d’effectuer toute opération d’entretien. Ne pas fumer pendant le chargement des batteries. – Pour éviter l’utilisation non autorisée de la machine, enlever la clé de contact. – Avant de laisser la machine sans surveillance, veiller à ce que celle-ci ne puisse pas bouger de façon – autonome. Protéger toujours la machine du soleil, de la pluie et d’autres intempéries, pendant le fonctionnement et en – état d’arrêt. Garder la machine dans un endroit couvert et sec : elle a été conçue pour l’utilisation à sec, par conséquent elle ne doit pas être utilisée ou gardée dehors, dans des conditions d’humidité. Avant d’utiliser la machine, fermer tous les portillons et / ou couvercles. – Ne pas laisser que la machine est utilisée comme jouet. Faire attention lorsque la machine est utilisée à – proximité des enfants. Ne pas utiliser à des fi ns autres que celles prévues dans ce manuel. Utiliser seulement les accessoires recommandés par KENT. Prendre les précautions convenables afi n que les cheveux, les bijoux et les parties non adhérentes des vêtements ne soient pas capturés par les parties en mouvement de la machine. Ne pas utiliser la machine sur des surfaces ayant une pente supérieure à la valeur indiquée sur la machine – même. Ne pas utiliser la machine dans des endroits très poussiéreux. – Pendant l’utilisation de la machine, faire attention à sauvegarder l’intégrité des personnes et des choses. – Ne pas heurter contre des étagères ou des échafaudages, en particulier en cas de danger de chute d’objets. – Ne pas poser de conteneurs de liquides sur la machine. – La température de travail de la machine doit être comprise entre +32°F et +104°F (0°C et +40°C). – La température de stockage de la machine doit être comprise entre +32°F et +104°F (0°C et +40°C). – L’humidité doit être comprise entre 30 % et 95 %. – Pendant l’utilisation de détergents pour le nettoyage des sols, suivre toujours les instructions et les – avertissements indiqués sur les étiquettes des fl acons. Avant la manipulation de détergents pour le nettoyage des sols, mettre les gants et les vêtements de – protection adéquats. Ne pas utiliser la machine comme moyen de transport. – Ne pas faire travailler les brosses lorsque la machine est arrêtée pour ne pas endommager le sol. – En cas d’incendie, il est préférable d’utiliser un extincteur à poudre, plutôt qu’un extincteur à eau. – Ne pas altérer pour aucune raison les protections prévues pour la machine, respecter scrupuleusement les – instructions prévues pour l’entretien ordinaire. Ne pas laisser entrer d’objets dans les ouvertures. Ne pas utiliser la machine si les ouvertures sont – obstruées. Garder les ouvertures de la machine libres de poussière, fi lasse, poils et tout autre corps étranger à même de réduire le fl ux d’air. Ne pas enlever ou altérer les plaques apposées sur la machine.
La machine n’est pas approuvée pour l’utilisation sur la voie publique. – Faire attention pendant les déplacements de la machine en conditions de températures inférieures au point – de congélation. L’eau présente dans le réservoir de l’eau de récupération ou dans les tuyaux pourrait se congeler et endommager sérieusement la machine. Utiliser les brosses et les disques livrés avec la machine et ceux spécifi és dans les Instructions d’utilisation. L’utilisation d’autres brosses ou disques peut compromettre la sécurité. S’assurer que les éventuelles anomalies de fonctionnement de la machine ne dépendent pas du manque – d’entretien. En cas contraire, demander l’intervention du personnel autorisé ou d’un Service après-vente agréé. En cas de remplacement de pièces, demander les pièces de rechange D’ORIGINE à un Concessionnaire ou – Revendeur agréé. Afi n de garantir la sécurité et le bon fonctionnement de la machine, faire effectuer l’entretien programmé prévu au chapitre spécifi que de ces Instructions par du personnel autorisé ou par un Service après-vente agréé. Avant d’effectuer toute opération d’entretien / réparation, lire attentivement toutes les instructions qui – concernent l’entretien / réparation. Ne pas laver la machine avec des jets d’eau directs ou sous pression ou avec des substances corrosives. – Lors de la mise à la ferraille, la machine ne doit pas être abandonnée par la présence de matériaux toxiques – (batteries, etc.), sujets à des lois qui prévoient l’élimination auprès de centres spéciaux (voir le chapitre Mise à la ferraille).
INSTRUCTIONS D’UTILISATION
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9097063000(2)2009-06 Razor™ 20 / 20T
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