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Keating Of Chicago
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LB-65
User Manual
16 pgs525.41 Kb0
Owner's Manual
17 pgs3.4 Mb0

Keating Of Chicago LB-200, LB-65 User Manual

1-800-KEATING
www.keatingofchicago.com
Keep this manual for training new personnel.
portableFilter
04/10
Part # 018164
*AS CONTINUOUS PRODUCT IMPROVEMENT OCCURS, SPECIFICATIONS MAY BE CHANGED WITHOUT NOTICE.
Users Manual
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.
IMPORTANT:
Keep a copy of your bill of sale. The date on the bill establishes the warranty period should service be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating commercial filters are not intended for household use.
The Owner’s Guide provides specific operating instructions for your model. Use the Portable Filter only as instructed in this Owner’s Guide.
RECORD THE MODEL AND SERIAL
NUMBERS OF THIS PORTABLE FILTER
IN THE SPACES PROVIDED.
SERIAL NO. ______________________________
MODE L NO. _____________________________
KEEP THESE NUMBERS FOR FUTURE REFERENCE.
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . .1-2
A: PREPARING THE PORTABLE FILTER . . . . . . . . . . . . . . . . . . . . .1
B: FILTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
C: CLEAN-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
D: MELTING SOLID SHORTENING . . . . . . . . . . . . . . . . . . . . . . . . .2
E: FILTER FAILURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
WARRANTY REPAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SELF-HELP GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
A: MELT/PUMP INDICATOR LIGHTS . . . . . . . . . . . . . . . . . . . . . . . .4
B: MELT/PUMP ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . .4
C: MELT CYCLE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
D: HEATER ELEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
E: PUMP AND MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
F: HEAT TAPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
ORDERING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
WARNING AND OPERATING PLATES . . . . . . . . . . . . . . . . . . . . . . .7
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-13
WARRANTY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . .14
CONTENTS:
PORTABLE FILTER
OPERATING INSTRUCTIONS
1
Figure 1.3: Assemble filter
Figure 1.1: Remove screen over
elements/ tubes
Figure 1.2: Stir with spoon to
remove water
A. PREPARING THE PORTABLE FILTER
1. Remove screen from over tubes/element with tongs or a Drain Clean Out Rod (See Figure 1.1).
SCREEN OVER TUBES/ ELEMENTS WILL BE VERY HOT AND SHOULD BE MOVED TO A SAFE PLACE.
2. Heat fryers to 325°F. Stir oil thoroughly until all water is removed and
shut fryer off (including pilot light) before filtering. (Figure 1.2)
NOTE: Water settles in the cooler oil in the Cold Zone. If the water is not
removed, the filter paper absorbs the water preventing the oil from passing through it.
OIL IS HOT. USE CARE WHEN FILTERING.
3. Place in clean filter tub (See Figure 1.3):
1st: Filter Screen 2nd: Filter Paper (new sheet for each fryer) 3rd: Hold down ring 4th: Secure hold down ring at each corner with “T” rod handles 5th: Acidox filter powder (new powder for each fryer) 6th: Strainer basket
NOTE: Hold down ring makes a gasket-like seal on filter paper. Filter paper
must be placed edge to edge from front to back, overlapping on sides. Filter Paper must be smooth and flat under hold down ring to get a proper seal. Lock the two tension arms into place by pushing down and rotating 90°.
NOTE: One package of Acidox is needed for every 40 pounds of oil.
B. FILTRATION
1. Place filter under fryer drain. Screw drain extension tube in to drain valve
if desired. Open main drain valve and let oil flow completely into filter (See Figure 2.1).
2. Turn on pump and flush all crumbs from bottom of fryer into filter. Flush
out fryer completely (See Figure 2.2).
3. Close fryer drain valve (See Figure 2.3).
4. Clean fryer vessel with non-abrasive scrub pad & Keating Klenzer.
5. Fill fryer with filtered oil by turning on pump and directing end of wand
into vessel (See Figure 2.4).
NOTE: Filters with two-way pump - do NOT place wand in cold zone
of fryer pot as it may pick up crumbs & other debris and excessively clog filter paper.
C. CLEAN-UP
FILTER UNIT AND PIPES WILL REMAIN HOT FOLLOWING FILTRATION. ALLOW THE UNIT TO COOL DOWN BEFORE CLEAN UP. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY TO THE OPERATOR.
1. Turn off filter and disconnect from electrical source.
2. Remove strainer basket and hold down ring for cleaning
3. Remove and discard filter paper and any residue.
4. Clean filter tub thoroughly.
5. Coat inside of pump with oil if water has been running through it.
6. Place hose so that remaining oil will drain out.
D. MELTING SOLID SHORTENING
1. Clean filter tub and remove all accessories.
2. Place a cube of shortening in filter tub.
3. Turn fat melter on. (50 lbs takes 1 hr to melt)
4. Once shortening is melted fill fryer with oil by turning on pump and directing end of wand into vessel (See Figure 2.4).
DO NOT ALLOW SHORTENING TO SOLIDIFY IN FILTER AS IT WILL ALSO SOLIDIFY IN PIPES.
DO NOT TURN ON FAT MELTER WITHOUT SHORTENING IN TUB.
E. FILTER FAILURE
If filter will not pump, solidified shortening may have plugged pipes. Turn on fat melter for 20 minutes. This will heat filter tub and pipes to free system of solidified shortening. Reset motor before attempting filtering (reset button is located on rear of pump motor.)
WARRANTY REPAIRS
Keating’s 1 year parts & labor warranty begins with the date of installation. In the event that your filter, under warranty, needs repairs other than routine cleaning, you are requested to contact KEATING OF CHICAGO, INC. (1-800-KEATING) before calling a local service company. r of pump motor).
Figure 2.3: Close drain valve
Figure 2.4: Fill fryer with filtered
oil
2
Figure 2.1: Drain fryer
Figure 2.2: Flush out fryer
HOT FLUID. DO NOT FILL
BEYOND MAXIM UM FILL LINE
LOCATED IN THE FRYER VESSE L.
SELF-HELP GUIDE
3
PROBLEM PROBABLE CAUSE SOLUTION (Follow Sequentially)
Motor runs but will not pump oil. A. Solidified shortening may have
plugged pipes.
Turn on fat melter for 20 minutes. This will heat filter tub and pipes to free system of solidified shortening. Reset motor before attempting filtering (reset button is located on rear of pump motor).
B. Tub not set up properly. Place components in tub per the following:
1. Filter screen on the very bottom.
2. Filter paper over filter screen (Lie it flat on the bottom, creasing the sides).
3. Hold down ring (ensure paper is not folded, lock hold down ring into place ensuring a tight seal).
4. Sprinkle Acidox powder evenly over filter paper (1 bag per 40 lbs. of oil).
5. Strainer basket for large debris.
Motor does not operate. A. Not plugged in.
B. Motor has overheated.
C. Motor pump is clogged.
1. Plug filter into a 120 or 220 Vac electrical power source.
2. Turn ON/OFF switch to ‘ON’.
1. Allow motor to cool for approximately 10 minutes.
2. Press the motor overload reset button and try again.
1. Call a qualified service technician to clean your pump. Clogged motor pumps are not covered by warranty.
Preventative maintenance should be performed during & after each use of the filter. Following preventative maintenance procedures will help to keep your filter working efficiently. Proper care & servicing will lead to years of quality performance.
PREVENTIVE MAINTENANCE
Familiarize yourself with the proper filtering procedure prior to attempting to filter:
1. To remove water, stir oil until bubbling stops; water will clog filter paper pores.
2. Use only one sheet of filter paper properly sealed under hold down ring.
3. Do NOT turn on fat melt without oil in filter tub.
4. Use a drain clean out rod if partial or full blockage in fryer drain is suspected.
5. If filter was used for fryer boil out, run oil through filter to lubricate motor/pump.
6. Clean filter and all components after each use. Do not permit oil to remain in filter drawer; it will clog the pump.
7. Verify all lights and controls operate.
8. Adhere to operating instructions in sequence given for proper filtration.
9. Prepare filter for next use by using new filter paper and Acidox Powder for each fryer.
DISASSEMBLY
You will need:
Adjustable wrench “Stubby” screwdriver Standard pliers Standard screwdriver
Servicing should only be performed by qualified and licensed service companies. Always disconnect the electrical power cable before attempting any service
The filter maybe hot; use care while servicing. As a safety precaution, it is recommended you drain oil from the filter vessel before performing any servicing.
A. MELT AND/OR PUMP INDICATOR LIGHTS
Removal:
1. Disconnect filter from electrical power source.
2. Feel front end panel from bottom to locate rear of defective indicator light. Note two tangs that extend slightly beyond indicator light barrel diameter. Use a standard pliers to squeeze tangs together and pull indicator light free from panel. If indicator light doesn’t release, squeeze tighter and break barrel to release electrical leads. Discard broken pieces.
Replacement:
1. If necessary, clip off electrical leads as close as possible to indicator light. If leads were clipped, trim off insulation 1/8 inch from end.
2. With electrical leads extending through panel front, press them into recesses at rear of replacement indicator light to secure them in place. Press indicator light into panel until tangs engage to secure indicator light to panel.
B. MELT AND/OR PUMP ON/OFF SWITCH
Removal:
1. Disconnect filter from electrical power source.
2. Unscrew nut securing defective switch to panel. Push switch in to release from panel. Remove nameplate from front of panel.
3. Access to rear of switch through bottom hole under front end panel.
4. Disconnect leads from switch. Tag leads as they are disconnected to assure, during replacement, they are reconnected to the proper switch terminals.
Replacement:
1. Connect tagged electrical leads to replacement switch.
2. Insert replacement switch through panel from which defective switch was removed. Insert nameplate over toggle and secure to panel with nut supplied with switch. Orient switch and tighten nut to secure in desired position.
3. Plug in filter power cord and operate switch to verify switch orientation corresponds to nameplate legend. If not, loosen attaching nut and reorient nameplate and/or switch as desired and retighten nut.
C. MELT CYCLE SENSOR
Removal:
1. Disconnect filter from electrical power source.
NOTE: Remove all oil from filter vessel. Filter must
be positioned on its end to access melt cycle sensor.
2. Raise front (power cord) end of filter and rest filter on oil absorbing rags on its back end.
3. Remove bottom cover attaching screws; remove bottom cover.
4. Remove electrical leads from defective melt cycle sensor.
5. Loosen heater element cover attaching nut adjacent to melt cycle sensor sufficiently to release melt cycle sensor and its retaining plate. Disengage melt cycle sensor.
Replacement:
1. Orient replacement melt cycle sensor in its retaining plate such that the metallic sensing surface will be in direct contact with filter vessel. If necessary, reverse orientation of retaining plate.
2. Position retaining plate under heater element and tab on heater element cover with melt cycle sensor sensing surface in direct contact with filter vessel. Tighten loosened heater element attaching nut.
3. Attach removed electrical leads to melt cycle sensor. Verify terminals are not in contact with any metallic parts of filter vessel, heater cover or heater.
4. Secure bottom cover with removed attaching screws.
5. Position filter right-side-up and clean up oil absorbing rags.
SERVICE
4
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