Keating Of Chicago LB-200, LB-65 User Manual

Page 1
1-800-KEATING
www.keatingofchicago.com
Keep this manual for training new personnel.
portableFilter
04/10
Part # 018164
*AS CONTINUOUS PRODUCT IMPROVEMENT OCCURS, SPECIFICATIONS MAY BE CHANGED WITHOUT NOTICE.
Users Manual
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.
IMPORTANT:
Keep a copy of your bill of sale. The date on the bill establishes the warranty period should service be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating commercial filters are not intended for household use.
The Owner’s Guide provides specific operating instructions for your model. Use the Portable Filter only as instructed in this Owner’s Guide.
RECORD THE MODEL AND SERIAL
NUMBERS OF THIS PORTABLE FILTER
IN THE SPACES PROVIDED.
SERIAL NO. ______________________________
MODE L NO. _____________________________
KEEP THESE NUMBERS FOR FUTURE REFERENCE.
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . .1-2
A: PREPARING THE PORTABLE FILTER . . . . . . . . . . . . . . . . . . . . .1
B: FILTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
C: CLEAN-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
D: MELTING SOLID SHORTENING . . . . . . . . . . . . . . . . . . . . . . . . .2
E: FILTER FAILURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
WARRANTY REPAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SELF-HELP GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
A: MELT/PUMP INDICATOR LIGHTS . . . . . . . . . . . . . . . . . . . . . . . .4
B: MELT/PUMP ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . .4
C: MELT CYCLE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
D: HEATER ELEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
E: PUMP AND MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
F: HEAT TAPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
ORDERING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
WARNING AND OPERATING PLATES . . . . . . . . . . . . . . . . . . . . . . .7
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-13
WARRANTY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . .14
CONTENTS:
Page 2
PORTABLE FILTER
OPERATING INSTRUCTIONS
1
Figure 1.3: Assemble filter
Figure 1.1: Remove screen over
elements/ tubes
Figure 1.2: Stir with spoon to
remove water
A. PREPARING THE PORTABLE FILTER
1. Remove screen from over tubes/element with tongs or a Drain Clean Out Rod (See Figure 1.1).
SCREEN OVER TUBES/ ELEMENTS WILL BE VERY HOT AND SHOULD BE MOVED TO A SAFE PLACE.
2. Heat fryers to 325°F. Stir oil thoroughly until all water is removed and
shut fryer off (including pilot light) before filtering. (Figure 1.2)
NOTE: Water settles in the cooler oil in the Cold Zone. If the water is not
removed, the filter paper absorbs the water preventing the oil from passing through it.
OIL IS HOT. USE CARE WHEN FILTERING.
3. Place in clean filter tub (See Figure 1.3):
1st: Filter Screen 2nd: Filter Paper (new sheet for each fryer) 3rd: Hold down ring 4th: Secure hold down ring at each corner with “T” rod handles 5th: Acidox filter powder (new powder for each fryer) 6th: Strainer basket
NOTE: Hold down ring makes a gasket-like seal on filter paper. Filter paper
must be placed edge to edge from front to back, overlapping on sides. Filter Paper must be smooth and flat under hold down ring to get a proper seal. Lock the two tension arms into place by pushing down and rotating 90°.
NOTE: One package of Acidox is needed for every 40 pounds of oil.
B. FILTRATION
1. Place filter under fryer drain. Screw drain extension tube in to drain valve
if desired. Open main drain valve and let oil flow completely into filter (See Figure 2.1).
2. Turn on pump and flush all crumbs from bottom of fryer into filter. Flush
out fryer completely (See Figure 2.2).
3. Close fryer drain valve (See Figure 2.3).
4. Clean fryer vessel with non-abrasive scrub pad & Keating Klenzer.
5. Fill fryer with filtered oil by turning on pump and directing end of wand
into vessel (See Figure 2.4).
NOTE: Filters with two-way pump - do NOT place wand in cold zone
of fryer pot as it may pick up crumbs & other debris and excessively clog filter paper.
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C. CLEAN-UP
FILTER UNIT AND PIPES WILL REMAIN HOT FOLLOWING FILTRATION. ALLOW THE UNIT TO COOL DOWN BEFORE CLEAN UP. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY TO THE OPERATOR.
1. Turn off filter and disconnect from electrical source.
2. Remove strainer basket and hold down ring for cleaning
3. Remove and discard filter paper and any residue.
4. Clean filter tub thoroughly.
5. Coat inside of pump with oil if water has been running through it.
6. Place hose so that remaining oil will drain out.
D. MELTING SOLID SHORTENING
1. Clean filter tub and remove all accessories.
2. Place a cube of shortening in filter tub.
3. Turn fat melter on. (50 lbs takes 1 hr to melt)
4. Once shortening is melted fill fryer with oil by turning on pump and directing end of wand into vessel (See Figure 2.4).
DO NOT ALLOW SHORTENING TO SOLIDIFY IN FILTER AS IT WILL ALSO SOLIDIFY IN PIPES.
DO NOT TURN ON FAT MELTER WITHOUT SHORTENING IN TUB.
E. FILTER FAILURE
If filter will not pump, solidified shortening may have plugged pipes. Turn on fat melter for 20 minutes. This will heat filter tub and pipes to free system of solidified shortening. Reset motor before attempting filtering (reset button is located on rear of pump motor.)
WARRANTY REPAIRS
Keating’s 1 year parts & labor warranty begins with the date of installation. In the event that your filter, under warranty, needs repairs other than routine cleaning, you are requested to contact KEATING OF CHICAGO, INC. (1-800-KEATING) before calling a local service company. r of pump motor).
Figure 2.3: Close drain valve
Figure 2.4: Fill fryer with filtered
oil
2
Figure 2.1: Drain fryer
Figure 2.2: Flush out fryer
HOT FLUID. DO NOT FILL
BEYOND MAXIM UM FILL LINE
LOCATED IN THE FRYER VESSE L.
Page 4
SELF-HELP GUIDE
3
PROBLEM PROBABLE CAUSE SOLUTION (Follow Sequentially)
Motor runs but will not pump oil. A. Solidified shortening may have
plugged pipes.
Turn on fat melter for 20 minutes. This will heat filter tub and pipes to free system of solidified shortening. Reset motor before attempting filtering (reset button is located on rear of pump motor).
B. Tub not set up properly. Place components in tub per the following:
1. Filter screen on the very bottom.
2. Filter paper over filter screen (Lie it flat on the bottom, creasing the sides).
3. Hold down ring (ensure paper is not folded, lock hold down ring into place ensuring a tight seal).
4. Sprinkle Acidox powder evenly over filter paper (1 bag per 40 lbs. of oil).
5. Strainer basket for large debris.
Motor does not operate. A. Not plugged in.
B. Motor has overheated.
C. Motor pump is clogged.
1. Plug filter into a 120 or 220 Vac electrical power source.
2. Turn ON/OFF switch to ‘ON’.
1. Allow motor to cool for approximately 10 minutes.
2. Press the motor overload reset button and try again.
1. Call a qualified service technician to clean your pump. Clogged motor pumps are not covered by warranty.
Preventative maintenance should be performed during & after each use of the filter. Following preventative maintenance procedures will help to keep your filter working efficiently. Proper care & servicing will lead to years of quality performance.
PREVENTIVE MAINTENANCE
Familiarize yourself with the proper filtering procedure prior to attempting to filter:
1. To remove water, stir oil until bubbling stops; water will clog filter paper pores.
2. Use only one sheet of filter paper properly sealed under hold down ring.
3. Do NOT turn on fat melt without oil in filter tub.
4. Use a drain clean out rod if partial or full blockage in fryer drain is suspected.
5. If filter was used for fryer boil out, run oil through filter to lubricate motor/pump.
6. Clean filter and all components after each use. Do not permit oil to remain in filter drawer; it will clog the pump.
7. Verify all lights and controls operate.
8. Adhere to operating instructions in sequence given for proper filtration.
9. Prepare filter for next use by using new filter paper and Acidox Powder for each fryer.
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DISASSEMBLY
You will need:
Adjustable wrench “Stubby” screwdriver Standard pliers Standard screwdriver
Servicing should only be performed by qualified and licensed service companies. Always disconnect the electrical power cable before attempting any service
The filter maybe hot; use care while servicing. As a safety precaution, it is recommended you drain oil from the filter vessel before performing any servicing.
A. MELT AND/OR PUMP INDICATOR LIGHTS
Removal:
1. Disconnect filter from electrical power source.
2. Feel front end panel from bottom to locate rear of defective indicator light. Note two tangs that extend slightly beyond indicator light barrel diameter. Use a standard pliers to squeeze tangs together and pull indicator light free from panel. If indicator light doesn’t release, squeeze tighter and break barrel to release electrical leads. Discard broken pieces.
Replacement:
1. If necessary, clip off electrical leads as close as possible to indicator light. If leads were clipped, trim off insulation 1/8 inch from end.
2. With electrical leads extending through panel front, press them into recesses at rear of replacement indicator light to secure them in place. Press indicator light into panel until tangs engage to secure indicator light to panel.
B. MELT AND/OR PUMP ON/OFF SWITCH
Removal:
1. Disconnect filter from electrical power source.
2. Unscrew nut securing defective switch to panel. Push switch in to release from panel. Remove nameplate from front of panel.
3. Access to rear of switch through bottom hole under front end panel.
4. Disconnect leads from switch. Tag leads as they are disconnected to assure, during replacement, they are reconnected to the proper switch terminals.
Replacement:
1. Connect tagged electrical leads to replacement switch.
2. Insert replacement switch through panel from which defective switch was removed. Insert nameplate over toggle and secure to panel with nut supplied with switch. Orient switch and tighten nut to secure in desired position.
3. Plug in filter power cord and operate switch to verify switch orientation corresponds to nameplate legend. If not, loosen attaching nut and reorient nameplate and/or switch as desired and retighten nut.
C. MELT CYCLE SENSOR
Removal:
1. Disconnect filter from electrical power source.
NOTE: Remove all oil from filter vessel. Filter must
be positioned on its end to access melt cycle sensor.
2. Raise front (power cord) end of filter and rest filter on oil absorbing rags on its back end.
3. Remove bottom cover attaching screws; remove bottom cover.
4. Remove electrical leads from defective melt cycle sensor.
5. Loosen heater element cover attaching nut adjacent to melt cycle sensor sufficiently to release melt cycle sensor and its retaining plate. Disengage melt cycle sensor.
Replacement:
1. Orient replacement melt cycle sensor in its retaining plate such that the metallic sensing surface will be in direct contact with filter vessel. If necessary, reverse orientation of retaining plate.
2. Position retaining plate under heater element and tab on heater element cover with melt cycle sensor sensing surface in direct contact with filter vessel. Tighten loosened heater element attaching nut.
3. Attach removed electrical leads to melt cycle sensor. Verify terminals are not in contact with any metallic parts of filter vessel, heater cover or heater.
4. Secure bottom cover with removed attaching screws.
5. Position filter right-side-up and clean up oil absorbing rags.
SERVICE
4
Page 6
5
SERVICE (continued)
D. HEATER ELEMENT(S)
Removal:
1. Disconnect filter from electrical power source.
NOTE: Remove all oil from filter vessel. Filter must
be positioned on its end to access heater element(s).
2. Raise front (power cord) end of filter and rest filter on oil absorbing rags on its back end.
3. Remove bottom cover attaching screws; remove bottom cover.
4. Remove electrical leads from defective heater element(s). Tag leads as they are disconnected to assure, during replacement, they are reconnected to the proper terminals.
5. Loosen heater element(s) cover attaching nuts sufficiently to release defective heater element(s). Carefully remove heater element(s) being careful not to dislodge cover insulator(s).
Replacement:
1. Carefully position replacement heater element(s) between filter vessel and cover insulator(s).
2. Tighten loosened heater elements cover attaching nuts to secure heater element(s) in position against filter vessel.
3. Connect tagged electrical leads to heater element(s).
4. Secure bottom cover with removed attaching screws.
5. Position filter right-side-up and clean up oil absorbing rags.
E. PUMP AND MOTOR
Removal:
1. Disconnect filter from electrical power source.
NOTE: Remove all oil from filter vessel. Filter must
be positioned on its end to access pump and motor.
2. Disconnect hand hose assembly from quick disconnect on discharge port on defective pump and motor.
3. Raise front (power cord) end of filter and rest filter on oil absorbing rags on its back end. Remove bottom cover.
4. Remove attaching screws securing front panel. Tilt back front panel to expose pump and motor.
5. Remove motor junction box cover and remove electrical leads from motor terminals. Tag leads as they are disconnected to assure, during replacement, they are reconnected to proper terminals.
6. Unscrew coupling nut securing suction tube under filter vessel from plumbing connected to pump and motor suction port. Oil absorbing rags should be available as some oil spillage should be expected.
7. While supporting pump and motor, remove attaching nuts, flat washers and screws; remove pump and motor. Note orientation of plumbing elbows at pump suction port and then unscrew these parts.
8. Remove motor junction box cover and disconnect electrical leads from motor terminals. Tag leads as they are disconnected to assure, during replacement, they are reconnected to the proper terminals.
Replacement:
1. Install removed plumbing parts into replacement pump and motor suction port in same orientation noted at removal using teflon tape or a good food grade pipe joint compound on male threads only of disassembled plumbing parts.
2. Position pump and motor onto its base and secure loosely with removed screws, flat washers and nuts.
3. Connect tagged electrical leads to motor terminals. Install motor junction box cover.
4. Tighten suction tube coupling nut onto mating pump suction port fitting. Then fully tighten pump and motor mounting hardware.
5. Position front panel onto frame and secure in position. Install bottom cover.
6. Position filter right-side-up and clean up oil absorbing rags.
7. Connect hand hose assembly to quick disconnect on discharge port.
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SERVICE (continued)
6
F. HEAT TAPE
Removal:
1. Disconnect filter from electrical power source.
NOTE: Remove all oil from filter vessel. Filter must
be positioned on its end to access heat tape.
2. Raise front (power cord) end of filter and rest filter on oil absorbing rags on its back end.
3. Remove bottom cover attaching screws; remove bottom cover.
4. Sketch course defective heat tape follows to assure oil and various components can be sufficiently heated during filter operation preventing any solidification. Then remove heat resistant mastic tape holding heat tape to filter components.
5. Remove hardware securing heat tape ends to electrical terminals. Unwind heat tape from filter components.
Replacement:
1. Wind replacement heat tape onto and around filter components following same course of removed defective heat tape.
2. Secure heat tape ends to electrical terminals with removed hardware.
3. Use a heat resistant mastic tape to secure heat tape in place on filter components.
4. Secure bottom cover with removed attaching screws.
5. Position filter right-side-up and clean up oil absorbing rags.
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7
PORTABLE FILTER
PAR TS L I ST
Parts - LB100 Model
Caster 3” swivel 000626 Caster 3” rigid 000627 Cover for LB-100 (2000 series) 056273 Cover for LB-100 (optional) (pre 2000 series) 000503 Filter screen LB-100 12 1/4” diameter 000591 Indicating Light - Amber 004158 Indicating Light - Red 000525 Handle for cover 004542 Heat Plate 500W 115V 000596 Heat Wrap Tape 4 ft. for LB and PC filters 012055 Hi-Limit Sensor 000694 Hold down Ring Handle 052817 Hold down Ring LB-100 000576 Hold down Ring LB-100 (after 1/2003) 054803 Hose 4 ft. with fittings and Stiffner Spring for
PC14 (for LB filters prior to 2/3/93) 000569
Hose 5 ft. with fittings and Stiffner Spring
(for LB filters after 2/3/93) 018157 Insulation Board 007694 Nozzle 90° with handle for LB and UFF filters 011816 Power Cord 6 ft. with Plug 033559
**Pump/Motor (after 11/88) 008196 **Pump/Motor (after 2003) 055173
Spring for T Handle 006656 Strainer Basket LB100 old style 000668 Switch (Pump-Off-Melt) 000521 Switch Reversing (2-way pump) 000527 Terminal Board 000639 Terminal Board Insulation 000263
Parts - LB165 Model
Caster 3” swivel 000626 Caster 3” rigid 000627 Cord 055241 Cover for LB165 055676 Handle for cover 004542 Heat Plate 500W 115V 000596 Heat Wrap Wire 4 ft. 100W 120V 012055 Hi-Limit Sensor 000694 Hold Down Ring (pre 2000) 016121 Hold Down Ring (pre 2003) 054654 Hose (new style) 055038 Indicating Light - Amber 004158 Indicating Light - Red 000525 Insulation Board 007694 Power Cord Receptacle 055227
**Pump/Motor (after 2004) 055173 **Pump/Motor (2003) 052982 **Pump/Motor (pre 2003) 008196
Screen 001229 Spring for T Handle 006656
**Call 1-800-KEATING with serial # to determine correct part #.
Supplies
Acidox Powder (30 lb case, 60 individual packages) 037524 Filter paper for LB-100 (60 papers) 058783 Filter paper for LB-165 or LB-200 (60 papers) 058781 Filter paper for PC14 (60 papers) 058779 Paddle Metal Spoon 029152 Sea Powder (for boiling out fryers), 4 jar case 000394 Sea Powder, 4 jar case (6 cases and up) 000395
ORDERING PARTS
Parts may be ordered by part number by calling your local service company or Keating at 1-800-KEATING. You may also order on-line at Keating’s part store, www.keatingofchicago.com.
Refer to the Keating Filter Limited Warranty for warranty service information.
The model/serial plate is located on the side of unit. The serial and model numbers are necessary when ordering.
WARNING AND OPERATING PLATES
All warning and operating plates on the Keating Filter should be in place at all times.
Page 9
8
PORTABLE FILTER
PAR TS L I ST
Parts - LB165 Model (continued)
Strainer Basket LB165 000677 Switch (Pump-off-melt) 000521 Switch Reversing (2-Way Pump) 000527 Terminal Block 002065 Terminal Board 000639 Terminal Board Insulation 000263
Parts - LB200 Model
Caster 3” swivel 000626 Cover for LB200 056258 Handle for cover 004542 Heat Plate 500W 115V 000596 Heat Wrap Wire 4 ft. 100W 120V 012055 Hi-Limit Sensor 000694 Hold Down Ring (after 2004) 053033 Hold Down Ring (pre 2000) 016121 Hold Down Ring (pre 2003) 054654 Hose 5 ft. with fittings 055038 Indicating Light - Amber 004158 Indicating Light - Red 000525 Insulation Board 007694 Power Cord Receptacle 055227
**Pump/Motor (after 2004) 055173 **Pump/Motor (2003) 052982 **Pump/Motor (pre 1993) 008196 **Pump/Motor (1993) 010567
Screen 001229 Strainer Basket LB200 016305 Switch (Pump-off-melt) 000521 Switch Reversing (2-way pump) 000527 Valve (2-way pump) 000611 Terminal Board 000639 Terminal Board Insulation 000263
Parts - PC14 Model
Caster 3” swivel 000626 Caster 3” rigid 000627 Cord Power 6 ft. 033559 Handle ‘T’ 010628 Heat Plate 500W 115V 000596 Heat Wrap Wire 4 ft. 100W 120V 012055 Hi-Limit Sensor 000694 Hold down Ring 011370 Hose 4 ft. with nozzle & fittings 017640 Indicating Light - Red 000525 Insulation Board 007694 Pump/Motor 008196 Screen 005871 Spring for ‘T’ Handle 006656 Strainer Basket PC14 012054 Switch (Pump-off-melt) 000521 Terminal Board 000639 Terminal Board Insulation 000263
**Call 1-800-KEATING with serial # to determine correct part #.
Page 10
LB100, LB165, LB200 1 Way Pump - Part # 008196
LB100, LB165, & LB200 2 Way Pump - Pump Part # 055173 (1988 - 2002)
9
Page 11
T1T1
P1P1
T8T8
T5T5
T4T4
6
5
BUBU
WHWH
BUBU
8
BUBU
BLBL
7
WHWH
1313
4
WHWH
BUBU
9
1111
1
2
HTHT
HTHT
WHWH
WHWH
CONTROL PANEL INSERTCONTROL PANEL INSERT FILTERFILTER
LEGEND:LEGEND: BLBL— BLACKBLACK BUBU— BLUEBLUE WHWH— WHITEWHITE GRGR—GREENGREEN HTHT— HEAT TAPE WRAPHEAT TAPE WRAP
MOTORMOTOR PUMPPUMP
WIRE # 3, GRWIRE # 3, GR
RESET SWITCHRESET SWITCH
IV
10
LB165 & LB200 1 Way Pump (model 2004 series) - Pump Part # 055173
LB165 & LB200 1 Way Pump (after 2005) - Pump Part # 055173
Page 12
11
LB165 & LB200 1 Way Pump (model 2003 series) - Pump Part # 052982
LB165 & LB200 2 Way Pump - Pump (after 2004) - Pump Part # 055173
Page 13
12
LB200 1 Way Pump - Pump Part # 010567 (1993)
LB200 2 Way Pump - Pump Part # 010567 (1993)
Page 14
13
PC14
Page 15
Page 16
KEATING LIMITED WARRANTY CARD
PLEASE COMPLETE AND MAIL AT ONCE–WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED.
WARRANTY CARD IS ALSO AVAILABLE TO COMPLETE ON LINE AT YOUR CONVENIENCE.
COMPANY: ________________________________________________________________________________________________________________________
ADDRESS:__________________________________________________________________________________________________________________________
CITY: ______________________________________________________________________________ STATE: ________________ ZIP:____________________
DEALER: __________________________________________________________________________________________________________________________
DATE OF PURCHASE: ________________________________________________________________ INVOICE NUMBER:____________________________
SERIAL NUMBER:________________________________________  FRYER FILTER SYSTEM GRIDDLE
REMARKS: ______________________________________________ TOP-SIDE COOKER HOT PLATE PASTA PLUS
I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS.
SIGNED: __________________________________________________________________________________ DATE: ________________________________
SERVICE INFORMATION
If you have a service related question call 1-800-KEATING.
Please state the nature of the call; it will ensure speaking with the appropriate person.
Have your serial and model number available when ordering parts.
KEATING OF CHICAGO, INC.
8901 West 50th Street, McCook, Illinois 60525-6001
Phone: (708) 246-3000 FAX: (708) 246-3100
Toll Free 1-800-KEATING (In U.S. and Canada)
www .keatingofchicago.com
*As continuous product improvement occurs, specifications may be changed without notice.
“Serving Those Who Serve The Very Best”
®
portableFilter
02/10
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