Karcher HD4-5-32-4S User Manual [en, es, fr]

HD 4.5/32-4S Eb HD 4.5/32-4S Ec
English 3
Français 15
Español 28
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www.kaercher.com
59658610 04/13
2
IMPORTANT SAFETY IN-
STRUCTIONS
WARNING
When using this product basic precau­tions should always be followed, in­cluding the following:
1 Read all the instructions before us-
ing the product.
2 High pressure jets can be danger-
ous if misused. The jet must not be directed at persons, animals, elec­trical devices, or the unit itself.
3 To reduce the risk of injury, close
supervision is necessary when a product is used near children.
4 Know how to stop the product and
bleed pressures quickly. Be thor­oughly familiar with the controls.
5 Stay alert – watch what you are do-
ing. 6 Wear safety goggles. 7 Do not use acids, alkaline, solvents,
or any flammable material in this
product. These products can cause
physical injuries to the operator and
irreversible damage to the ma-
chine. 8 Do not operate the product when fa-
tigued or under the influence of al-
cohol or drugs. 9 Do not overreach or stand on unsta-
ble support. Keep good footing and
balance at all times. 10 To reduce the risk of electrocution,
keep all connections dry and off the
ground. Do not touch plug with wet
hands. 11 The Trigger Gun Safety Lock pre-
vents the trigger from accidentally
being engaged. This safety feature
DOES NOT lock trigger in the ON
position. 12 Keep operating area clear of all per-
sons.
13 Follow the maintenance instruc-
tions specified in the manual.
14
Risk of Injection or Injury – Do Not Di­rect Discharge Stream At Persons.
15 Do not use extension cord with this
product.
16 This Product Shall Only Be Con-
nected To A Power Supply Recep­tacle Protected By A Ground Fault Circuit Interrupter."
Warning
Risk of Injection or Injury – Do Not Di­rect Discharge Stream At Persons.
GROUNDING INSTRUCTIONS
This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least re­sistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and or­dinances.
DANGER
Improper connection of the equipment­grounding conductor can result in a risk of electrocution. Check with a qual­ified electrician or service personnel if you are in doubt as to whether the out­let is properly grounded. Do not modify the plug provided with the product - if it will not fit the outlet, have a proper out­let installed by a qualified electrician. Do not use any type of adapter with this product.
3EN
GROUND FAULT CIRCUIT IN-
TERRUPTER PROTECTION
To comply with the National Electrical Code (NFPA 70) and to provide addi­tional protection from the risk of electric shock, this pressure washer should only be connected to a receptacle that is protected by a ground fault circuit in­terrupter (GFCI).
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole cord connectors that accept the plug from the product. Use only ex­tension cords that are intended for out­door use. These extension cords are identified by a marking "Acceptable for use with out-door appliances: store in­doors while not in use." Use only ex­tension cords having an electrical rating not less than the rating of the product. Do not use damaged exten­sion cords. Examine extension cord before using and replace if damaged. Do not abuse extension cord and do not yank on any cord to disconnect. Keep cord away from heat and sharp edges. Always disconnect the exten­sion cord from the receptacle before disconnecting the product from the ex­tension cord.
Warning
To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch plug with wet hands.
Warning
To reduce the risk of fire, electric shock, or injury:
Injection hazard: equipment can cause serious injury if the spray penetrates the
skin. Do not point the gun at anyone or any part of the body. In case of penetra­tion seek medical aid immediately. This system is capable of producing 25000 kPa. To avoid rupture and inju­ry, do not operate this pump with com­ponents rated less than 25000 kPa working pressure (including but not limited to spray guns, hose and hose connections). Before servicing, cleaning, or removal of any part, shut off power and relieve pressure. High Pressure. Keep clear of nozzle. Close cover before operating the ma­chine. This appliance is intended for commer­cial use. Do not spray electrical apparatus and wiring. This machine has been designed for use with cleaning chemicals supplied or recommended by the manufacturer. The use of other cleaning chemicals may affect the operation of the ma­chine and void the warranty.
SAVE THESE INSTRUCTIONS
WATER SUPPLY
(Cold Water Only)
CAUTION
When connecting the water inlet to the water supply mains, local regulations of your water company must be ob­served. In some areas the unit must not be connected directly to the public drinking water supply. This is to ensure that there is no feedback of chemicals into the water supply. Direct connec­tion via a receiver tank or backflow pre­venter, for example, is permitted.
4 EN
Dirt in the feed water will damage the unit. To avoid this risk, we recommend fitting a water filter.
Never use the pressure washer to
draw in water contaminated with
solvents, e.g. paint thinners, gaso-
line, oil, etc.
Always prevent debris from being
drawn into the unit by using a clean
water source. Use additional water
filter.
Please read and comply with
these original instructions prior to the initial operation of your ap­pliance and store them for later use or subsequent owners.
Contents
Device elements . . . . . . . . . EN . . 3
Safety instructions . . . . . . . . EN . . 4
Proper use. . . . . . . . . . . . . . EN . . 4
Safety Devices . . . . . . . . . . EN . . 4
Environmental protection. . . EN . . 5
Before Startup . . . . . . . . . . . EN . . 5
Start up . . . . . . . . . . . . . . . . EN . . 5
Operation. . . . . . . . . . . . . . . EN . . 6
Transport . . . . . . . . . . . . . . . EN . . 8
Storage . . . . . . . . . . . . . . . . EN . . 8
Maintenance and care. . . . . EN . . 9
Troubleshooting. . . . . . . . . . EN . 10
Accessories and Spare Parts EN . 11
Warranty . . . . . . . . . . . . . . . EN . 11
Technical specifications. . . . EN . 12
Device elements
Please unfold the front picture side 1 Hand blowing gun
2 Lever for hand spray gun 3 High pressure hose 4 Storage for hand spray gun 5 Dosage valve for detergent 6 Detergent tank lid 7 Detergent Tank 8 Detergent suction hose with deter-
gent filter and lid 9 Fastening screw for device hood 10 Power switch 11 Cover 12 Manometer 13 High pressure connection 14 Nozzle holder 15 Water connection 16 Fine filter 17 Oil level indicator
5EN
18 Oil tank 19 Indicator lamp 20 Storage compartment for hoses 21 Deaerating the detergent tank 22 Accessory compartment 23 Cable clamp 24 Handle 25 Nozzle 26 Marking of the nozzle 27 Spray lance 28 Pressure and volume regulation 29 Safety lever
Colour coding
The operating elements for the
cleaning process are yellow.
The controls for the maintenance
and service are light gray.
Safety instructions
Before first start-up it is definitely
necessary to read the operating in­structions and safety indications Nr.
5.951-949.0!
Please follow the national rules and
regulations for fuel spray jets of the respective country.
Please follow the national rules and
regulations for accident prevention of the respective country. Fuel spray jets must be tested regularly and the results of these tests must be documented in writing.
Symbols in the operating in-
structions
Caution
Possible hazardous situation that could lead to mild injury to persons or damage to property.
Symbols on the machine
High-pressure jets can be dangerous if improperly
used. The jet may not be di­rected at persons, animals, live electri­cal equipment or at the appliance itself.
According to the applicable regulations, the appliance
must never be used on the drinking water net without a system separator. Use a suitable system sep­arator manufactured by Kärcher; or, as an alternative, a system separator as per EN 12729 Type BA. Water flowing through a system sepa­rator is considered non-drinkable.
Proper use
Use this high pressure cleaner exclu­sively for
Cleaning using low pressure jet and
detergent (for e.g. for cleaning ma­chines, cars, buildings, tools),
For cleaning using high pressure jet
without detergent (for e.g. for clean­ing facades, terraces, garden appli­ances).
For stubborn dirt, we recommend the use of the dirt blaster as a special ac­cessory.
Safety Devices
Danger
Immediate danger that can cause se­vere injury or even death.
Warning
Possible hazardous situation that could lead to severe injury or even death.
6 EN
Safety devices serve for the protection of the user and must not be put out of operation or bypassed with respect to their function.
Overflow valve with pressure
switch
While reducing the water supply/quantity regulation at the pump head, the over­flow valve opens and part of the water flows back to the pump suck side. If the lever on the trigger gun is re­leased the pressure switch turns off the pump, the high pressure jet is stopped. If the lever is pulled the pump is turned on again. The overflow valve and pressure switch are set and sealed at the facto­ry. Setting only by customer service.
Environmental protection
The packaging material can be recycled. Please do not throw the packaging materi­al into household waste; please send it for recycling.
Old appliances contain valuable materials that can be recycled; these should be sent for recycling. Batter­ies, oil, and similar sub­stances must not enter the environment. Please dis­pose of your old appliances using appropriate collection systems.
Before Startup
Unpacking
Check the contents of the pack be-
fore unpacking.
In case of transport damage inform
vendor immediately
Check oil level
Read the oil level display when the
device is not running. The oil level must be above the two pointers.
Activate deaeration of oil container
Unscrew the fastening screws of the device hood; remove the device hood.
Cut off tip of oil container coverFasten the device hood.
Attaching the Accessories
Mount the nozzle on the spray pipe
(markings on the adjustment ring at the top).
Install spray pipe on the hand-spray
gun with pressure and volume reg­ulation.
Lock in the cable hook in the side-
hole on the handle.
Fasten the high pressure hose to
the high pressure connection.
Start up
Electrical connection
Please do not release engine oil, fuel oil, diesel and petrol into the environ­ment Protect the ground and dispose of used oil in an environmentally­clean manner.
Notes about the ingredients (REACH)
You will find current information about the ingredients at:
www.kaercher.com/REACH
Danger
Danger of injury by electric shock. The appliance may only be connected to an electrical supply which has been in­stalled in accordance with IEC 60364. The voltage indicated on the type plate must correspond to the voltage of the electrical source. The minimum fuse rating required at the socket outlet is (see technical specifications).
7EN
The appliance should always be con­nected to the electrical mains using a plug. It is forbidden to permanently con­nect the appliance to the power supply. The plug is only for mains separation. Check the power cord with mains plug for damage before every use. If the power cord is damaged, please ar­range immediately for the exchange by an authorized customer service or a skilled electrician. The plug and coupling of the extension cable used must be watertight. Use the extension cord that has an ad­equate cross-section (see "Technical Data") and unwind it fully from the ca­ble drum. Unsuitable extension cables can be hazardous. Only use extension cables outdoors which have been approved for this purpose and labelled with a suf­ficient cable cross section:
For connection values, see type plate/ technical data.
Water connection
Connect the supply hose (minimum
length 7.5 m, minimum diameter 3/ 4“) to the water connection point of the machine and at the water sup­ply point (for e.g. a tap).
Note
The supply hose is not included.
Open the water supply.
Drawing in water from open reservoirs
Screw the suction hose with filter
(order no. 4.440-238.0) to the water connection.
Deaerate the appliance:
Unscrew the nozzle. Switch on the appliance and let it run
until the water exiting is bubble-free. At the end let the appliance run for
approx. 10 seconds - then switch off. Repeat the procedure for a cou­ple of times.
Switch off the appliance and fit the
nozzle again.
Operation
Connection to the water supply
Warning
Observe regulations of water supplier. According to the applicable regulations, the appliance must never be used on the drinking water supply without a system separator. Use a suitable system sep­arator manufactured by KÄRCHER; or, as an alternative, a system separator as per EN 12729 Type BA. Water flow­ing through a system separator is con­sidered non-drinkable.
Caution
Always connect the system separator to the water supply, never directly to the appliance!
For connection values refer to techni­cal specifications
8 EN
Danger
Risk of explosion! Do not spray flammable liquids. If the appliance is used in hazardous areas (e.g. filling stations) all of the safety provisions and operating in­structions detailed in this manual must be observed.
Caution
Clean engines only at places with cor­responding oil separators (environ­mental safety).
High pressure operation
Note
The appliance is equipped with a pres­sure switch. The motor starts up only when the lever of the pistol is pulled.
Set the appliance switch to "I".
The indicator lamp glows green.
Unlock the hand-spray gun and pull
the lever of the gun.
Set working pressure and water quantity by turning (rungless) at the pressure and quantity regulation (+/-).
For transporting small quantities, the engine heat ensures that water is heat­ed up to approx. 15 °C.
Select spray type
Close the hand spray gun. Turn the casing of the nozzle till the
desired symbol matches the mark­ing.
Select round or flat spray using
touch-less switching: Turn the spray-pipe that is inclined
about 45° downward to the left or the right.
Meaning of the symbols
High pressure flat spray (25°) for large dirt areas
High pressure circular spray (0°) for specially stubborn dirt
Follow the safety instructions for using detergents.
Kärcher detergents ensure smooth functioning. Please consult us or ask for our catalogue or our detergent in­formation sheets.
Fill detergent tank.Set nozzle to "CHEM". Set dosing value for detergent to
the desired concentration.
Position of the dosing
1357
valve Detergent concentra-
0,5 2,5 5,0 7,0 tion [%] (for max. flow quantity)
Recommended cleaning method
Spray the detergent sparingly on
the dry surface and allow it to react, but not to dry.
Spray off loosened dirt with the
high-pressure ray.
Set dosing value for detergent to "0"
after operation with cleaners. Start the appliance and rinse for one min­ute with clear water with an open hand spray gun.
Flat low pressure spray (CHEM) for operating us­ing detergents or clean­ing at low pressure.
Operation with detergent
Warning
Unsuitable detergents can cause dam­age to the appliance and to the object to be cleaned. Use only those deter­gents that have been approved by Kärcher. Observe the dosage and oth­er instructions provided with these de­tergents. For considerate treatment of the environment use detergent eco­nomically.
Interrupting operation
Release the lever of the hand-spray
gun; the device will switch off.
Release again the lever of the
hand-spray gun; the device will switch on again.
Operational readiness period
On opening the hand-spray gun, the device starts within the readiness peri­od. The indicator lamp glows green. The readiness period is over if the hand-spray gun remains closed for 30 minutes. The indicator lamp blinks green.
9EN
Reset readiness period
Set the appliance switch to "0".
Wait for a while.Set the appliance switch to "I".
Customer Service can switch the de­vice to continuous operations.
Turn off the appliance
Set the appliance switch to "0".Disconnect the mains plug from the
socket.
Shut off water supply.Activate hand spray gun until de-
vice is pressure-less.
Press the safety lever of the hand-
spray gun to secure the lever of the pistol against being released acci­dentally.
Danger
Danger of scalding by means of hot wa­ter. The water remaining in the switched off device can get heated up. When you remove the hose from the water inlet, the heated water can spray out and cause scalding. Remove the hose only when the device has cooled down.
Storing the Appliance
Insert the hand-spray gun in the
holder.
Wind up the high-pressure hose
and hang it over the hose storage.
Wind the connection cable around
the cable holder.
Fasten the plug with the mounted
clip.
Frost protection
Warning
Frost will destroy the not completely water drained device.
Store the appliance in a frost free area.
If you cannot store it in a frost-free place:
Emptying the detergent tank (see
"Care and Maintenance/ as re­quired").
Drain water. Pump in conventional frost protec-
tion agents through the appliance.
Note
Use normal glycol-based anti-freezing agents for automobiles. Observe handling instructions of the anti-freeze agent manufacturer.
Operate device for max. 1 minute
until the pump and conduits are empty.
Transport
Caution
Risk of injury and damage! Observe the weight of the appliance when you transport it.
Pull the device behind you at the
handle for transporting it over lon­ger distances.
Hold the device at the handles for
carrying, not at the push handle.
Empty the detergent tank before
transporting in horizontal position.
When transporting in vehicles, se-
cure the appliance according to the guidelines from slipping and tipping over.
Storage
Caution
Risk of injury and damage! Note the weight of the appliance in case of stor­age.
This appliance must only be stored in interior rooms.
10 EN
Maintenance and care
Danger
Risk of injury by inadvertent startup of appliance and electrical shock. First pull out the plug from the mains before carrying out any tasks on the machine.
Note
Please dispose off used oil only in the collection points provided for them. Please hand over old oil, if any, only at such places. Polluting the environment with used oil is a punishable offence.
Safety inspection/ maintenance
contract
You can sign with your dealer a con­tract for regular safety inspection or even sign a maintenance contract. Please take advice on this matter.
Before each use
Check connection cable for damag-
es (risk of electrical shock); get the damaged connection cable re­placed immediately by an autho­rised customer service person/ electrician.
Check the high pressure hose for
damages (risk of bursting). Please arrange for the immediate
exchange of a damaged high-pres­sure hose.
Check appliance (pump) for leaks.
3 drops per minute are permitted and can come out from the lower side of the appliance. Call Custom­er Service if there is heavy leakage.
Weekly
Clean the fine filter.
Unpressurize the appliance. Unscrew the fastening screws of
the device hood; remove the device hood.
Unscrew lid with filter. Clean the filter with clean water or
compressed air. Reinstall in reverse sequence.
Clean filter at the detergent suck
hose.
monthly or after 500 operating
hours
Oil change.
Oil change
Note
See "Technical Details" for details of oil quantity and type.
Unscrew the fastening screws of
the device hood; remove the device hood.
Loosen the oil drain screw at the
rear on the motor casing.
Drain the oil in a collection basin. Screw in the oil drain screw. Fill in new oil slowly; air bubbles
should go out.
Attach the lid of the oil container.Fasten the device hood.
If required
Empty and clean the detergent tank. Pull out the locking cap for the de-
tergent tank along with the suction hose.
Lay the device on the reverse. Empty and clean the detergent tank.
Check oil level Please contact Cus-
tomer Service immediately if the oil is milky (water in oil).
11EN
Troubleshooting
Danger
Risk of injury by inadvertent startup of appliance and electrical shock. First pull out the plug from the mains before carrying out any tasks on the machine. Get the electrical components checked and repaired only by authorised cus­tomer service persons. Contact an authorised customer ser­vice person in case of problems not mentioned in this chapter or if you are in doubt or when you have been explic­itly asked to do so.
Indicator lamp
The indicator lamps display the operat­ing states (green) and interruptions (red).
Reset:
Set the appliance switch to "0".Wait for a while.Set the appliance switch to "I".
Operating status display
Continuous green:
The appliance is now ready for op­eration.
blinks green once:
Operational readiness has expired after 30 minutes.
The appliance has switched off af­ter 30 minutes of continuous opera­tion (safety if the high pressure hose bursts).
Fault indication
blinks red once:
High-pressure side is leaky. Check high pressure hose, hose
connections and hand spray gun for leaks.
blinks red twice:
Engine is too hot. Set the appliance switch to "0". Allow device to cool down. Set the appliance switch to "I".
blinks red thrice:
Fault in the voltage supply. Check main connections and mains
fuse.
blinks red four times:
Excessive power consumption. Call Customer Service.
Appliance is not running
Operational readiness period has
expired. Indicator lamp is blinking green. Switch on/off the device switch again.
Check connection cable for damag-
es.
Call Customer Service in case of
electrical defects.
Pressure does not build up in the
appliance
Set nozzle to "High pressure". Clean/ replace nozzle. Clean the fine filter; replace it, if
necessary.
Deaerate the appliance (see "Start-
up")
Check water supply level (refer to
technical data).
Check all inlet pipes to the pump. Contact Customer Service if need-
ed.
Pump leaky
3 drops per minute are permitted and can come out from the lower side of the appliance. Call Customer Service if there is heavy leakage.
With stronger leak, have device
checked by customer service.
12 EN
– 10
Pump is vibrating
Check suction pipes for water and detergent and ensure that they are leak-proof.
Deaerate the appliance (see "Start-
up")
Clean the fine filter. Contact Customer Service if need-
ed.
Detergent is not getting sucked
in
Set nozzle to "CHEM". Check/ clean detergent suction
hose with filter.
Clean/ replace backflow valve in
the connection of the detergent suction hose.
Open or check/clean detergent
dosing valve.
Clean the deaerating hole of the de-
tergent tank in the casing.
Contact Customer Service if need-
ed.
Warranty
The warranty terms published by the relevant sales company are applicable in each country. We will repair potential failures of your appliance within the warranty period free of charge, provid­ed that such failure is caused by faulty material or defects in manufacturing. In the event of a warranty claim please contact your dealer or the nearest au­thorized Customer Service centre. Please submit the proof of purchase.
Accessories and Spare Parts
Only use accessories and spare
parts which have been approved by the manufacturer. The exclusive use of original accessories and original spare parts ensures that the appliance can be operated safely and trouble free.
At the end of the operating instruc-
tions you will find a selected list of spare parts that are often required.
For additional information about
spare parts, please go to the Ser­vice section at www.kaercher.com.
– 11
13EN
Technical specifications
HD 4.5/
32-4S Eb
HD 4.5/
32-4S Eb
Main Supply
Voltage V 220...240 440...460 Current type Hz 3~ 60 Power Input hp 10 Power consumption A 25 14 Protection (slow, char. C) A 30 16 Type of protection IPX5
Water connection
Max. feed temperature °F 140 Min. feed volume gpm 5.3 Suck height from open container (20 °C) ft/m 1.6/0.5 Max. feed pressure PSI 145
Performance data
Working pressure PSI 435...3200 Max. operating over-pressure PSI 3600 Nozzle size 055 Flow rate gpm 2.2...4.5 Detergent suck in gpm 0...0.3 Max. recoil force of hand spray gun
N62
Values determined as per EN 60355-2-79
Hand-arm vibration value Hand spray gun m/s Spray lance m/s Uncertainty K m/s Sound pressure level L Uncertainty K
pA
Sound power level LWA + Uncertainty K
pA
WA
2 2 2
<2.5 <2.5
0.3 dB(A) 72 dB(A) 2 dB(A) 87
Fuel
Amount of oil l 1.2 Oil grade -- SAE 90
Dimensions and weights
Length mm 560 Width mm 500 Height mm 1090 Volume detergent tank l 6 Typical operating weight kg 62
14 EN
– 12
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