Jvc UX-GD7 Service Manual

SERVICE MANUAL
MICRO COMPONENT SYSYTEM
MB42220058
Area suffix
B ------------------------------ U.K. E ---------- Continental Europe EN ----------- Northern Europe EV ------------- Eastern Europe EE -------- Russian Federation
CA-UXGD7 SP-UXGD7SP-UXGD7
Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)
TABLE OF CONTENTS
1 PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
COPYRIGHT © 2005 Victor Company of Japan, Limited
No.MB422
2005/8
SPECIFICATION
Amplifier section Output power 140 W (70 W + 70 W) at 6(10% THD)
Analog input AUX Sensitivity/Impedance (at 1 kHz): 400 mV/47 k
USB input USB Ver.1.1
Digital output OPTICAL DIGITAL OUT -21 dBm to -15 dBm (660 nm ±30 nm)
VIDEO OUT Color system PAL
Video (composite) 1 V(p-p)/75 S-video Y (luminance): 1 V(p-p)/75
C (chrominance, burst): 0.3 V(p-p)/75 RGB 0.7 V(p-p)/75 COMPONENT (Y): 1 V(p-p)/75
(PB/PR): 0.7 V(p-p)/75
Speaker terminals Impedance 6- 16
Tuner section FM tuning range 87.50 MHz - 108.00 MHz
AM tuning range 522 kHz - 1 629 kHz
Disc player section Playable disc DVD Video/DVD Audio
CD/VCD/SVCD
CD-R/CD-RW (recorded in Audio CD/
Video CD/Super Video CD/MP3/JPEG/DivX format)
DVD-R (recorded in video/MP3/JPEG/DivX format)
DVD-RW/DVD-RAM (recorded in video/DVD-VR/MP3/JPEG/DivX
format)
Horizontal resolution 500 lines
Wow and flutter Immeasurable
General Power requirement AC 230 V , 50 Hz
Power consumption 150 W (at operation)
1.3 W (on standby)
Dimensions (approx.) 189 mm × 224 mm × 406 mm(W/H/D)
Mass (approx.) 6.5 kg
Speakers Type 2-way Bass-reflex type, Magnetically shielded
Speaker systems Woofer 12 cm cone × 1
Tweeter 4 cm cone × 1
Power handling capacity 70 W
Impedance 6
Frequency range 45 Hz - 20 000 Hz
Sound pressure level 84 dB/W·m
Dimensions (approx.) 165 mm × 286 mm × 237 mm(W/H/D)
Mass (approx.) 2.8 kg each
Design and specifications are subject to change without notice.
1-2 (No.MB422)
SECTION 1
PRECAUTIONS
1.1 Safety Precautions
(1) This design of this product contains special hardware and
many circuits and components specially for safety purpos­es. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be per­formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris­tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by us­ing replacement components rated for higher voltage, watt­age, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Ser­vice Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety charac­teristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassem­bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola­tion check on the exposed metal parts of the product (an­tenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particular­ly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage cur­rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 in the following manner. Connect a 1,500 paralleled by a 0.15 exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC
per volt or more sensitivity
10W resistor
µF AC-type capacitor between an
voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
0.15 F AC TYPE
Place this probe on
1500 10W
Good earth ground
1.2 Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.
1.3 Caution
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of pre­forming repair of this system.
1.4 Critical parts for safety
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)
each exposed metal part.
(No.MB422)1-3
1.5 Safety Precautions (U.K only)
(1) This design of this product contains special hardware and many circuits and components specially for safety purposes. For con-
tinued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replace­ment parts must be identical to those used in the original circuits.
(2) Any unauthorised design alterations or additions will void the manufacturer's guarantee; furthermore the manufacturer cannot
accept responsibility for personal injury or property damage resulting therefrom.
(3) Essential safety critical components are identified by ( ) on the Parts List and by shading on the schematics, and must never
be replaced by parts other than those listed in the manual. Please note however that many electrical and mechanical parts in the product have special safety related characteristics. These characteristics are often not evident from visual inspection. Parts other than specified by the manufacturer may not have the same safety characteristics as the recommended replacement parts shown in the Parts List of the Service Manual and may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts,
high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.
1.5.1 Warning
(1) Service should be performed by qualified personnel only. (2) This equipment has been designed and manufactured to meet international safety standards. (3) It is the legal responsibility of the repairer to ensure that these safety standards are maintained. (4) Repairs must be made in accordance with the relevant safety standards. (5) It is essential that safety critical components are replaced by approved parts. (6) If mains voltage selector is provided, check setting for local voltage.
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.
1-4 (No.MB422)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
(No.MB422)1-5
SECTION 3
DISASSEMBLY
3.1 Disassembly of the main blocks of the set
Replacement of the fuses and the power IC.
3.1.1 Replacing the fuses (See Fig. C)
• Prior to performing the following procedure, remove the rear
cover. (1) Replace the fuses inside.
Caution:
Be sure to use fuses with the specified ratings.
FUSE
(Location:F901)
Value: T1.25AL 250V
3.1.2 Replacing the power IC (See Fig. D)
• Prior to performing the following procedure, remove the rear
cover. (1) Remove the two screws H from the heat sink between the
power IC.
(2) Remove the solder fixing the power IC.
Fig.C
H
Fig.D
1-6 (No.MB422)
3.2 MAIN BODY
A
A
A
3.2.1 Removing the Metal Side Left and the Metal Side Right
(See Fig. 1-1, Fig. 1-2 and Fig. 1-3)
(1) Unscrew the 10 screws A from the Rear Panel, the Top
Cover and the Chassis Main.
(2) Remove the Metal Side Left and the Metal Side Right.
Fig.1-1
Fig.1-2
Fig.1-3
(No.MB422)1-7
3.2.2 Removing the Top Cover (See Fig. 2-1, Fig. 2-2 and Fig. 2-3)
(1) Unscrew the 2 Screws B and 2 Screws C. (2) Removing the Top Cover.
B
Fig.2-1
B
C
Fig.2-2
Fig.2-3
1-8 (No.MB422)
3.2.3 Removing the Cabinet Front
r
(See Fig. 3-1, Fig. 3-2, Fig. 3-3 and Fig. 3-4)
(1) Unscrew the 3 Screws D from the Chassis Main. (2) Pulling out the 3 cable connectors from the Main Board unit
and the AMP Board unit then removing the Cabinet Front.
D
Fig.3-1
D
Fig.3-3
Connector
Fig.3-2
Connector
Connecto
Fig.3-4
D
(No.MB422)1-9
3.2.4 Removing the Cover Heat Sink and the Fan (See Fig.4-1, Fig.4-2 and Fig.4-3)
(1) Unscrew the 5 Screws E from the Chassis Main and the
Rear Panel.
(2) Pulling out the cable connector from the AMP Board then
removing the Cover Heat Sink and the Fan. (3) Unscrew the 4 Screws M from the Fan. (4) Removing the Fan.
E
E
E
E
E
Fig.4-1
CONNECTOR
1-10 (No.MB422)
Fig.4-2
M
Fig.4-3
3.2.5 Removing the Rear Panel the Tuner and the Speaker Board (See Fig.5-1, Fig.5-2 and Fig.5-3)
(1) Unscrew the 15 screws C from the Main Board unit, the
Tuner, the Heat Sink, the Chassis Main and the scart Board unit.
(2) Pulling out the 2 cable connectors from the AMP Board unit
and the Power Board unit then removing the Panel Rear, the Tuner and the Speaker Board.
C
C
Fig.5-1
CONNECTOR
Fig.5-2
Fig.5-3
CONNECTOR
(No.MB422)1-11
3.3 CABINET FRONTCHASSIS MAIN ASSEMBLY
3.3.1 Removing the Knob Volume, the Display Board and the USB Board (See Fig.6-1 and Fig.6-2)
• Prior to performing the following procedure before removing
the Display Board. (1) Pulling out the Knob Volume from the Display Board. (2) Unscrew the 15 screws F from the Cabinet Front, then tak-
ing out the Display Board and the USB Board.
KNOB VOLUME
Fig.6-1
Fig.6-2
F
1-12 (No.MB422)
3.3.2 Removing the Main Board and the Power Board
(See Fig.7-1, Fig.7-2, Fig.7-3 and Fig.7-4)
(1) Pulling out the 5 cable connectors from Main Board unit
and the Power Board unit. (2) Unscrew the 4 screws G from the Mechanism Holder. (3) Separating the Main Board and the Power Board from the
AMP Board vertically.
CONNECTOR
G
Fig.7-3
Fig.7-1
CONNECTOR
Fig.7-2
G
Fig.7-4
(No.MB422)1-13
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