JVC LT-32WX84/HA Service Manual

SERVICE MANUAL
LCD FLAT TELEVISION
YA00420042
LT-32WX84 /HA
BASIC CHASSIS
SB5
POWER
TV
CATV VCR DVD
ASPECT
MULTI SCREEN
INDEX
SPLIT
FREEZE
SWAP SELECT
INPUT 1
V1
123
INPUT 2
V2
456
INPUT 3
V3
789
RETURN+
INPUT 4
100+
TV
0
V4
THEATER
NATURAL
VIDEO
DIGITAL-IN
PRO
CINEMA
STATUS
D-IN
SLEEP TIMER
DISPLAY SOUND
LIGHT
+
MUTING
C.C.
C.C.
VOL VOL
MENU
VCR CHANNEL PREV NEXT
REW
REC PAUSE
OPEN CLOSE
CH
OK
CH
BACK
VCR DVD
POWER
TV VCR
FFPLAY
STOP
STILL PAUSE
RM-C13G
P
OW
E
R
TABLE OF CONTENTS
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49
COPYRIGHT © 2004 VICTOR COMPANY OF JAPAN, LIMITED
No.YA004
2004/2
SPECIFICATION
Items Contents
Dimensions ( W × H × D ) 83.3cm × 63.8 cm × 26.0 cm (32-7/8" × 25-1/8" × 10-1/4") [Included stand]
83.3cm × 56.9 cm × 9.7 cm (32-7/8" × 25-5/8" × 3-7/8") [TV only]
Mass 21.4 kg (47.1 lbs) [Included stand]
18.6 kg (39.1 lbs) [TV only]
Power Input AC120V , 60Hz
Power Consumption 223W (Max)
TV RF System CCIR (M)
Color System NTSC
Sound System BTSC (Multi Channel Sound)
TV Receiving Channels and Frequency
TV / CATV Total Channel 180 Channels
Intermediate Frequency Video IF
Color Sub Carrier 3.58 MHz
LCD panel 32-inch wide aspect (15:9)
Screen Size Diagonal : 80.2cm (H:41.2cm × V : 68.7cm) Display Pixels Horizontal : 1280 dots × Vertical : 768 dots (W-XGA)
Audio Power Output 10W + 10W
Speaker 6.6cm, round type × 2 (Oblique corn) Antenna terminal (VHF/UHF) F-type connector, 75 unbalanced, coaxial
Video / Audio input Input-1/2/3
Digital-in Video
Monitor output S-Video
Headphone 3.5mm stereo mini jack × 1 Remote Control Unit RM-C13G (AA/R6/UM-3 battery × 2)
Component Video
VHF Low
VHF High
UHF
CATV
Sound IF
[Input-1]
1125i / 750p
525p / 525i
S-Video
[Input-1/2]
Video Audio
Audio
Video Audio
02ch~06ch : 54MHz~88MHz 07ch~13ch : 174MHz~216MHz 14ch~69ch : 470MHz~806MHz 54MHz~804MHz Low Band : 02~06, A-8 by 02~06&01 High Band : 07~13 by 07~13 Mid Band : A~I by 14~22 Super Band : J~W by 23~36 Hyper Band : W+1~W+28 by 37~64 Ultra Band : W+29~W+84 by 65~94, 100~125 Sub Mid Band : A4~A1 by 96~99
45.75 MHz
41.25 MHz (4.5MHz)
RCA pin jack × 3 Y : 1V (p-p) (Sync signal: 0.35V(p-p), 3-value sync.), 75
Pb/Pr : 0.35V(p-p), 75 Y : 1V (p-p), Positive (Negative sync provided), 75 Pb/Pr : 0.35V(p-p), 75 Mini-DIN 4 pin × 2 Y: 1V (p-p), Positive (Negative sync provided), 75 C: 0.286V (p-p) (Burst signal), 75 1V (p-p), Positive (Negative sync provided), 75 , RCA pin jack × 3 500mV (rms), High impedance, RCA pin jack × 6
DVI-D 24-pin connector × 1
(Digital-input terminal is not compatible with computer signal)
500mV (rms), Low impedance, RCA pin jack × 2 Mini-DIN 4 pin × 1
Y: 1V (p-p), Positive (Negative sync provided), 75 C: 0.286V (p-p) (Burst signal), 75 1V (p-p), Positive (Negative sync provided), 75 RCA pin jack × 1 500mV (rms), Low impedance, RCA pin jack × 2
Design & specifications are subject to change without notice.
1-2 (No.YA004)
SECTION 1
PRECAUTION

1.1 SAFETY PRECAUTIONS

(1) The design of this product contains special hardware, many
circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should not be
made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have special
safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual. Electrical components having such features are
identified by shading on the schematics and by ( ) on the parts list in Service manual. The use of a substitute replacement
which does not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards.
(4) Use isolation transformer when hot chassis.
The chassis and any sub-chassis contained in some products are connected to one side of the AC power line. An isolation transformer of adequate capacity should be inserted between the product and the AC power supply point while performing any service on some products when the HOT chassis is exposed.
(5) Don't short between the LIVE side ground and ISOLATED (NEU-
TRAL) side ground or EARTH side ground when repairing. Some model's power circuit is partly different in the GND. The differ­ence of the GND is shown by the LIVE : ( ) side GND, the ISOLAT­ED (NEUTRAL) : ( ) side GND and EARTH : ( ) side GND. Don't short between the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND and never measure the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time with a measuring apparatus (oscilloscope etc.). If above note will not be kept, a fuse or any parts will be broken.
(6) If any repair has been made to the chassis, it is recommended that
the B1 setting should be checked or adjusted (See B1 POWER SUPPLY check).
(7) Do not check high voltage by drawing an arc. Use a high voltage
meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connecting a clip lead to the ground frame and connecting the other end of the lead
through a 10kΩ 2W resistor to the anode button.
(8) When service is required, observe the original lead dress. Extra
precaution should be given to assure correct lead dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufacturer's replacement components.
(9) Isolation Check (Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna terminals, video/audio input and output terminals, Control knobs, metal cabinet, screw heads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 1100V AC (r.m.s.) for a period of one second.
(. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance rat-
ed up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).
Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Use an AC
voltmeter having 1000 per volt or more sensitivity in the following manner. Connect a 1500 10W resistor paralleled by a 0.15µF AC-type capacitor between an exposed metal part and
a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER (HAVING 1000 /V, OR MORE SENSITIVITY)
0.15 F AC-TYPE
PLACE THIS PROBE
1500 10W
GOOD EARTH GROUND
ON EACH EXPOSED ME TAL PAR T
(10) High voltage hold down circuit check.
After repair of the high voltage hold down circuit, this circuit shall be checked to operate correctly.See item "How to check the high voltage hold down circuit".
This mark shows a fast operating fuse, the letters indicated below show the rating.
A V
POWER CORD REPLACEMENT WARNING.
Connecting the white line side of power cord to "WHT" character side.
PWB
White line side
WHT
PW
(No.YA004)1-3

1.2 INSTALLATION

1.2.1 HEAT DISSIPATION
If the heat dissipation vent behind this unit is blocked, cooling efficiency may deteriorate and temperature inside the unit will rise. The temperature sensor that protects the unit will be activated when internal temperature exceeds the pre-determined level and power will be turned off automatically.Therefore, please make sure pay attention not to block the heat dissipation vent as well as the ventilation outlet behind the unit and ensure that there is room for ventilation around it.
Ventilation hole
1.2.2 INSTALLATION REQUIREMENTS
Ensure that the minimal distance is maintained, as specified below, between the unit with and the surrounding walls, as well as the floor etc.Install the unit on stable flooring or stands.Take precautionary measures to prevent the unit from tipping in order to protect against accidents and earthquakes.
200 mm
200 mm
1.2.3 INSTALLATION REQUIREMENTS
To ensure safety in an emergency such as an earthquake, and to prevent accidents, ensure that measures are taken to prevent the TV dropping or falling over. Use the supplied screws to firmly attach the supplied hooks (OPTION) to the back of the TV, and use commercially available cord to fix the TV to rigid components such as walls and columns.
Supplied hooks (OPTION)
1.2.4 NOTES ON HANDLING
(1) WHEN TAKING UNIT OUT OF A PACKING CASE
When taking the unit out of a packing case, do not grasp the upper part of the unit. If you take the unit out while grasping the upper part, the LCD PANEL may be damaged because of a pressure. Instead of grasping the upper part, put your hands on the lower backside or sides of the unit.
(2) AS FOR PRESSING OR TOUCHING A SPEAKER
Be careful not to press the opening of the speaker in the lower part of the unit and around them since the decorative sheet on the surface of the openings may be deformed.
150 mm
150 mm
50 mm
1-4 (No.YA004)

1.3 HANDLING LCD PANEL

1.3.1 PRECAUTIONS FOR TRANSPORTATION
When transporting the unit, pressure exerted on the internal LCD panel due to improper handling (such as tossing and dropping) may cause damages even when the unit is carefully packed. To prevent accidents from occurring during transportation, pay careful attention before delivery, such as through explaining the handling instructions to transporters. Ensure that the following requirements are met during transportation, as the LCD panel of this unit is made of glass and therefore fragile:
(1) USE A SPECIAL PACKING CASE FOR THE LCD PANEL
When transporting the LCD panel of the unit, use a special packing case (packing materials). A special packing case is used when a LCD panel is supplied as a service spare part.
(2) ATTACH PROTECTION SHEET TO THE FRONT
Since the front (display part) of the panel is vulnerable, attach the protection sheet to the front of the LCD panel before transportation. Protection sheet is used when a LCD panel is supplied as a service spare part.
(3) AVOID VIBRATIONS AND IMPACTS
The unit may be broken if it is toppled sideways even when properly packed. Continuous vibration may shift the gap of the panel, and the unit may not be able to display images properly. Ensure that the unit is carried by at least 2 persons and pay careful attention not to exert any vibration or impact on it.
(4) DO NOT PLACE EQUIPMENT HORIZONTALLY
Ensure that it is placed upright and not horizontally during transportation and storage as the LCD panel is very vulnerable to lateral impacts and may break. During transportation, ensure that the unit is loaded along the traveling direction of the vehicle, and avoid stacking them on one another. For storage, ensure that they are stacked in 2 layers or less even when placed upright.
1.3.3 PRECAUTIONS FOR REPLACEMENT OF EXTERIOR PARTS
Take note of the following when replacing exterior parts (REAR COVER, FRONT PANEL, etc.):
(1) Do not exert pressure on the front of the LCD panel (filter
surface). It may cause irregular color.
(2) Pay careful attention not to scratch or stain the front of the
LCD panel (filter surface) with hands.
(3) When replacing exterior parts, the front (LCD panel) should
be placed facing downward. Place a mat, etc. underneath to avoid causing scratches to the front (filter surface).
1.3.2 OPTICAL FILTER (ON THE FRONT OF THE LCD PANEL)
(1) Avoid placing the unit under direct sunlight over a
prolonged period of time. This may cause the optical filter to deteriorate in quality and color.
(2) Clean the filter surface by wiping it softly and lightly with a
soft and lightly fuzz cloth (such as outing flannel).
(3) Do not use solvents such as benzene or thinner to wipe the
filter surface. This may cause the filter to deteriorate in quality or the coating on the surface to come off. When cleaning the filter, usually use the neutral detergent diluted with water. When cleaning the dirty filter, use water-diluted ethanol.
(4) Since the filter surface is fragile, do not scratch or hit it with
hard materials. Be careful enough not to touch the front surface, especially when taking the unit out of the packing case or during transportation.
(No.YA004)1-5
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS

2.1 FEATURES

• New chassis design enable use of an interactive on screen control.
• MOTION COMPENSATION : With this function, the seamless reproduction of dynamic motion on the screen has been realized.
• Bullet-in 3 dimension Y/C separate circuit.
• Receive DTV broadcast (1125i / 750p / 525p / 525i)
• Built-in HDCP / Component (Y / Pb / Pr) input.
• Built-in Hyper Sound, BBE circuit.
• DIST is a digital high-definition image processing technology that converts various image input signals such as NTSC(525i), 525p, 750p, and 1125i into a format with the best resolution for a display device such as a plasma display panel, and displays high­definition images.

2.2 TECHNICAL INFORMATION

2.2.1 LCD PANEL
This unit uses the flat type panel LCD (Liquid Crystal Display) panel that occupies as little space as possible, instead of the conventional CRT (Cathode Ray Tube), as a display unit. Since the unit has the two polarizing filter that are at right angles to each other, the unit adopts "normally black" mode, where light does not pass through the polarizing filter and the screen is black when no voltage is applied to the liquid crystals.
2.2.1.1 SPECIFICATIONS
The following table shows the specifications of this unit.
Item Specifications Remarks
Maximum dimensions ( W × H × D ) 76.4cm × 46.5cm × 3.8cm
Weight 8.0kg
Effective screen size Diagonal : 80.2cm (H:41.2cm × V : 68.7cm) 32V type
Aspect ratio 15:9
Drive device/ system a-Si-TFT, active matrix system
Resolution Horizontally 1280 × Vertically 768 × RGB <W-XGA> 2949120 dots in total
Pixel pitch (pixel size) Horizontally:0.4425mm, Vertically:0.4425mm
Displayed color 16777216 colors 256 colors for R, G, and B
Brightness 470cd/m
Contrast ratio 500:1
Response time 13ms
View angle Vertically 170°, horizontally 170°
Surface Polarizer Anti-Glare type
Color Filter Vertical stripe
Backlight Cold cathode fluorescent lamp × 16
Power Supply Voltage in LCD 12V
Power Supply Voltage in Backlight 1290V (rms)
2
2.2.1.2 PIXEL FAULT
There are three pixel faults - bright fault , dark fault and flicker fault - that are respectively defined as follows.
(1) BRIGHT FAULT
In this pixel fault, a cell that should not light originally is lighting on and off. For checking this pixel fault, input ALL BLACK SCREEN and find out the cell that is lighting on and off.
(2) DARK FAULT
In this pixel fault, a cell that should light originally is not lighting or lighting with the brightness twice as brighter as originally lighting. For checking this pixel fault, input 100% of each R/G/B colour and find out the cell that is not lighting.
(3) FLICKER FAULT
In the pixel fault, a cell that should light originally or not light originally is flashing on and off. For checking this pixel fault, input ALL BLACK SCREEN signal or 100% of each RGB colour and find out the cell that is flashing on and off.
1-6 (No.YA004)
2.2.2 MAIN MICRO COMPUTER (CPU) FUNCTION
Pin No. Pin name I/O Function
1 BS_RXD O Not used
2 MICON_V I Vertical sync for OSD / CLOSED CAPTION
3 LB_PRO I Low B protection detect [Detection : H]
4 NC --- Not used
5 /RST I Reset [Reset : L]
6 HDMI_INT I Not used
7 /TEST I 3.3V
8 OSD_YS O YS for OSD / CLOSED CAPTION
9 (DPCRST) O Not used
10 BS/DIN O Not used
11 (A_MU)(LED_5) O Not used
12 MICON_H I Horizontal sync for OSD / CLOSED CAPTION
13 (A_MU)(LED_4) O Not used
14 P46,OSDXI --- Not used
15 P45,OSDXO --- Not used
16 (SDA2) I/O Not used
17 AC_IN I AC power (60Hz) for time clock
18 (SCL2) O Not used
19 (TU_POW) O Not used
20 VCOI I LPF input
21 PDO O LPF output
22 /IP_RESET O Reset (L) [Reset : L]
23 OSD_YM O YM for OSD / CLOSED CAPTION
24 OSD_B O B signal output for OSD / CLOSED CAPTION
25 POW_LED O Lighting for power [Lighting : H]
26 OSD_G O G for OSD / CLOSED CAPTION
27 OSD_R O R for OSD / CLOSED CAPTION
28 VRE I Reference voltage
29 IP_ERR I AMDP program load
30 IREF I Reference current
31 COMP I Reference conpare
32 AVDD I 3.3V
33 CLL O Not used
34 VREFLS I Reference voltage (For SUB CCD)
35 SUB_CCD I Not used
36 NC --- Not used
37 VSS I GND
38 MAIN_CCD I Not used
39 VREFHS I Standard voltage (For Main CCD)
40 CLH I Not used
41 VDD/VPP I 3.3V
42 CLKSW1 O IP clock switch [ON : L]
43 CLKSW2 O IP clock switch [ON : L]
44 ON_TIM O Not used
45 SBO01 O Port for writing on board
(No.YA004)1-7
Pin No. Pin name I/O Function
46 SBD01 I Port for writing on board / Communication (XTD) for SUB CPU
47 SBT1 I Port for writing on board / Communication (RTD) for SUB CPU
48 HP_VOL O Headpone volume control (0V-3.3V)
49 /BS_RESET O Not used
50 HDMI_ASW O Not used
51 BS1.5CTL O Not used
52 ODU_OUT O Not used
53 15/11_SW O Not used
54 ODU_PRO O Not used
55 BS_POW --- Not used
56 BS3.3CTL O Not used
57 AFT2 I Not used
58 /LOB_POW O Low B power control [Detection : H]
59 COMPULING I Not used
60 /POWERGOOD I Power condition check [ON : L]
61 MECHA_SW I Mechanical (POWER) swtich detection [Pussing : L]
62 /MAIN_POW O Main power control [ON : L]
63 NC --- Not used
64 (B1_POW) O Not used
65 AFT1 --- Not used
66 (X_RAY) I GND
67 (EE_CDS) I GND
68 KEY2 I Key scan data [ON : H]
69 KEY1 I Key scan data [ON : H]
2
70 SCL1 O I
71 SDA1 I/O I
C bus clock (For Main memory)
2
C bus data (For Main memory)
72 REMO I Remote control data
73 (AP_REQ)(LED_2) O Not used
74 VSS I GND
75 OSC2 O 4MHz oscillation for system clock
76 OSC1 I 4MHz oscillation for system clock
77 VDD I 3.3V
2
78 SCL0 O I
C bus clock (For general)
79 (AP_CLK)(LED_1) O Not used
2
80 SDA0 I/O I
C bus data (For general)
81 BSLK(D_CLOCK) O Not used
82 BS_TXD(D_DATA) I Not used
83 NC --- Not used
84 P_MU O Picture muting [Muting : H]
1-8 (No.YA004)
2.2.3 SUB MICRO COMPUTER (CPU) FUNCTION
Pin No. Pin name I/O Function
1 (SYSTEM0) I GND
2 (SYSTEM3) I GND
3 AVCC - 5V
4X2 -Not used
5X1 -Not used
6 VCL - Internal down voltage
7 RES I Reset [Reset : L]
8 TEST I Operation test for SUB CPU
9 VSS - GND
10 OSC2 O 10MHz oscillation for system clock
11 OSC1 I 10MHz oscillation for system clock
12 VCC - 5V
13 NC O Not used
14 NC O Not used
15 BL_D2 O Back light 20ms delay for LCD panel [On:L]
16 BL_D1 O Back light 10ms delay for LCD panel [On:L]
17 I2C_STOP O Not used
18 BL_ON O Back light reset for LCD panel [Reset:L]
19 NC O Not used
20 NC O Not used
21 NC O Not used
22 NC O Not used
2
23 SDA1 I/O I
C bus data (For Sub memory)
24 A.DIM O Not used
2
25 SCL1 O I
26 SDA0 I/O I
27 SCL0 O I
C bus clock (For Sub memory)
2
C bus data (For general)
2
C bus clock (For general)
28 NC O Not used
29 NC O Not used
30 NC O Not used
31 NC O Not used
32 NC O Not used
33 NC O Not used
34 NC O Not used
35 NMI I Port for writing on board [Writning:L]
36 NC O Not used
37 (HD) I Not used
38 NC O Not used
39 (REMO) I Not used
40 NC O Not used
41 P85 -/I Not used
42 P86 - Not used
43 P87 - Not used
44 SCK3 O Port for writing on board
45 RXD I Port for writing on board
(No.YA004)1-9
Pin No. Pin name I/O Function
46 TXD O Port for writing on board
47 (PROTECTOR0) I Not used
48 NC O Not used
49 RXD2 I Port for communication (Main cpu)
50 TXD2 O Port for communication (Main cpu)
51 NC O Not used
52 (ACTIVE) I Not used
53 VD I Vertical sync
54 (REC_DET) I Not used
55 (PSS) I Not used
56 (ALARM) I Not used
57 (SYSTEM2) I Not used
58 (SYSTEM1) I Not used
59 (PROTECTOR1) I Not used
60 (AMP_PRO2) I Not used
61 (AMP_PRO1) I Not used
62 EE_CDS I Not used
63 (KEY_IN1) I Not used
64 (KEY_IN2) I Not used
1-10 (No.YA004)
SECTION 3
DISASSEMBLY

3.1 DISASSEMBLY PROCEDURE

NOTE:
Since this model adopts a layer structure, follow the procedure below in disassembling this model. Be careful enough not to damage or scratch parts.
3.1.1 REMOVING THE STAND
(1) Remove the 2 screws [A], and remove the STAND
COVER.
(2) Remove the 4 screws [B], and remove the STAND.
3.1.2 REMOVING THE REAR COVER
• Remove the STAND. (1) Remove the JACK COVER (L/R). (2) Remove the 7 screws [C], 3 screws [D], and 2 screws [E]
(12 screws in total).
(3) Remove the REAR COVER.
3.1.3 REMOVING THE REGULATOR PWB / COOLING FAN
• Remove the STAND.
• Remove the REAR COVER. (1) Pull out the wire of COOLING FAN. (2) Remove the 5 screws [F], and remove the FAN BRACKET. (3) Remove the 2 screws [Y], and remove the COOLING FAN. (4) Remove the REGULATOR PWB.
3.1.4 REMOVING THE RECEIVER PWB
• Remove the STAND.
• Remove the REAR COVER.
• Remove the FAN BRACKET. (1) Remove the 2 screws [G] and 3 screws [H] (5 screws in
total). Then, remove the TERMINAL BASE.
(2) Remove the 6 screws [J], and remove the RECEIVER
PWB.
3.1.7 REMOVING THE POWER PWB
• Remove the STAND.
• Remove the REAR COVER.
• Remove the FAN BRACKET.
• Remove the RECEIVER PWB. (1) Remove the 4 screws [T], and remove the RECEIVER
PWB BRACKET.
(2) Remove the 1 screw [U], and remove the POWER CORD
HOLDER.
(3) Remove the 5 screws [V], and 1 screw [W] . Then, remove
the POWER PWB.
(4) Remove the 4 screws [X], and remove the CHASSIS
BASE.
3.1.8 REMOVING THE DIGITAL INPUT MODULE PWB
• Remove the STAND.
• Remove the REAR COVER. (1) Remove the 2 screws [Q], and remove the DIGITAL INPUT
MODULE BASE.
(2) Remove the 2 screws [Z], and remove the DIGITAL INPUT
MODULE PWB.
CAUTION AT DISASSEMBLY
DIGITAL INPUT MODULE
3.1.5 REMOVING THE FRONT CONTROL PWB CONTROL / FRONT SENSOR PWB
• Remove the STAND.
• Remove the REAR COVER.
(1) Remove the 2 screws [K], and remove the CONTROL
KNOB.
(2) Remove the 2 screws [L], and remove the FRONT
CONTROL PWB.
(3) Remove the FRONT SENSOR PWB.
3.1.6 REMOVING THE VIDEO PWB / MI-COM & DIST MODULE PWB
• Remove the STAND.
• Remove the REAR COVER.
• Remove the FAN BRACKET.
(1) Remove the 3 screws [M] and remove the JACK BASE. (2) Remove the 5 screws [N] and remove the VIDEO PWB
SHIELD. (3) Remove the 2 screws [P], and remove the VIDEO PWB. (4) Remove the 5 screws [R], and remove the VIDEO PWB
BRACKET. (5) Remove the 4 screws [S], and remove the MI-COM & DIST
MODULE PWB form the VIDEO PWB BRACKET.
DIGITAL INPUT MODULE BASE
1
3
5
2
4
6
SB connector
• Prior to disassembly, unplug the power code from the AC outlet without fail. (Turn the power "off".)
• Short the SB connector [1] pin and [2] pin of the DIGITAL INPUT MODULE. (At the time of assembling)
• Before the rear panel is inserted into the cabinet, release the short-circuit between the SB connector [1] pin and [2] pin of the DIGITAL INPUT MODULE.
• After releasing the short-circuit between the SB connectors, do not turn the power on until the rear panel is inserted into the cabinet.
• Negligence in carrying out the above steps may cause the inactivation of the TV.
(No.YA004)1-11
JACK COVER
A
STAND COVER
JACK COVER
REAR COVER
G
H
TERMINAL BASE
FRONT SENSOR PWB
K
D
J
RECEIVER PWB
FRONT CONTROL PWB
L
E
COOLING FAN
T
Y
POWER PWB
X
T
W
B
STAND
VIDEO PWB SHIELD
C
JACK BASE
N
N
M
P
DIGITAL INPUT MODULE PWB
Q
Z
a
R
R
R
DIGITAL INPUT MODULE BASE
F
Y
VIDEO PWB
FAN BRACKET
b
VIDEO PWB BRACKET
POWER CORD
S
MI-COM & DIST MODULE PWB
c
V
REGULATOR PWB
V
U
X
b
POWER CORD HOLDER
a
c
CONTROL KNOB
1-12 (No.YA004)
CHASSIS BASE
T
RECEIVER PWB BRACKET
Fig.1
3.1.9 REMOVING THE SPEAKER
• Remove the STAND.
• Remove the REAR COVER. (1) Remove the 5 screws [a], and remove the SPEAKER BOX. (2) Remove the 4 screws [b], and remove the SPEAKER (L /
R).
(3) Remove the 4 screws [c], and remove the DUCT(L/R).
NOTE:
Since the speaker is attached in a certain direction, attach the speaker in the same correct direction as it has been attached.
3.1.10 REMOVING THE LCD PANEL UNIT
• Remove the STAND.
• Remove the REAR COVER.
• Remove the POWER CORD.
• Remove the RECEIVER PWB.
• Remove the FRONT CONTROL PWB.
• Remove the FRONT SENSOR PWB.
• Remove the VIDEO PWB.
• Remove the DIGITAL INPUT MODULE PWB.
• Remove the MI-COM & DIST MODULE PWB.
• Remove the POWER PWB. (1) Remove the 3 screws [d], the 2 screws [e] and the 2 screws
[f] (7 screws in total). Then, remove the FRAME(R).
(2) Remove the 3 screws [g], and the 2 screws [h] (4 screws in
total). Then, remove the FRAME (L).
(3) Remove the 3 screws [j]. Then, remove the CENTER
FRAME.
(4) Remove the 2 screws [k] and the 1 screw [m] (3 screws in
total). Then, remove the TOP FRAME.
(5) Remove the 4 screws [n], and the 2 screws [p] (6 screws in
total). Then, remove the BOTTM FRAME.
(6) Remove the 8 screws [r]. Then, remove the TOP
INVERTER UNIT and BOTTOM INVERTER UNIT.
(7) Remove the 1 screw [q]. Then, remove the LCD PANEL
UNIT.
TOP FRAME
FRAME(R)
d
TOP INVERTER UNIT
CENTER FRAME
k
h
g
FRAME(L)
j
k
f
e
e
m
p
f
j
h
q
BOTTOM FRAME
n
p
a
LCD PANEL UNIT
SPEAKER BOX
n
r
c
r
BOTTOM INVERTER UNIT
DUCT
b
b
SPEAKER
b
c
FRONT PANEL
b
DUCT
SPEAKER
Fig.2
(No.YA004)1-13

3.2 MEMORY IC REPLACEMENT

• This model uses the memory IC.
• This memory IC stores data for proper operation of the video and drive circuits.
• When replacing, be sure to use an IC containing this (initial value) data.
3.2.1 MEMORY IC REPLACEMENT PROCEDURE
1. Power off
Switch off the power and disconnect the power plug from the AC outlet.
2. Replace the memory IC
Be sure to use the memory IC written with the initial setting values.
3. Power on
Connect the power plug to the AC outlet and switch on the power.
4. Receiving channel setting
Refer to the OPERATING INSTRUCTIONS and set the receive channels (Channels Preset) as described.
5. User setting
Check the user setting items according to the given in page later. Where these do not agree, refer to the OPERATING INSTRUCTIONS and set the items as described.
6. SERVICE MENU setting
Verify what to set in the SERVICE MENU, and set whatever is necessary (Fig.1). Refer to the SERVICE ADJUSTMENT for setting.
SERVICE MODE SELECT KEY
VCR/DVD
RETURN+
TV
VIDEO
STATUS
LIGHT
C.C.
C.C.
BACK
TV VCR
FFPLAY
switch
POWER
NUMBER
VIDEO STATUS
FUNCTION (UP)
FUNCTION (RIGHT)
BACK
FUNCTION (DOWN)
TV/CATV switch
DISPLAY
SLEEP TIMER
MEMORY (MUTING)
FUNCTION (LEFT)
MENU
TV
CATV VCR DVD
MULTI SCREEN
SPLIT
FREEZE
SWAP SELECT
INPUT 1
V1
INPUT 2
V2
INPUT 3
V3
INPUT 4
100+
V4
THEATER
DIGITAL-IN
PRO
D-IN
SLEEP TIMER
DISPLAY SOUND
MUTING
VOL VOL
MENU
VCR CHANNEL
PREV NEXT
REW
REC PAUSE
OPEN CLOSE
POWER
ASPECT
INDEX
123
456
789
0
NATURAL
CINEMA
+
CH
OK
CH
VCR DVD
POWER
STOP
STILL PAUSE
RM-C13G
3.2.2 SERVICE MENU SETTING ITEMS
SERVICE MODE
1.PICTURE/SOUND
2.YC SEP
3.WHITE BALANCE
4.MEMORY SETUP
7.PANEL
8.PP
9.IP
0.HDMI
5.RF AFC
6.DD/CM
Fig.1
Setting items Settings Item No.
1. PICTURE/SOUND (sound and picture setting)
Sound circuits (A) Fixed A01~A27
Video circuits (S) Adjust S01~S99
Deflection circuits (D) Fixed D01~D32
Factory setting items (F) Adjust F01~F59
2. YC SEP (3-dimensional YC separation setting)
Adjust YCM001~YCM185
Fixed YCS001~YCS114
3. WHITE BALANCE [Can not adjust]
4. MEMORY SETUP (Memory data edit) [Do not adjust]
5. RF AFC: AFC setting (Automaticaly set) [Do not adjust]
6. DD/CM (Panel image processing setting)
Adjust DDT01~DDT34
Fixed CMT01~CMT57
7. PANEL (Panel power limit control) [Do not adjust]
Fixed PDA001~PDA012
8. PP (Multi-screen processing setting)
Adjust ADM001~ADM034
Fixed PPA001~PPA008
Fixed PPB001~PPB036
Fixed PPC001~PPC008
Fixed PPD001~PPD025
9. IP (DIST processing setting) [Do not adjust]
Fixed IPA001~IPA120
Fixed IPB001~IPB079
Fixed IPC001~IPC044
Fixed IPD001~IPD026
Fixed IPE001~IPE015
0. HDMI (Digital input process setting) [Do not adjust]
Fixed HDM001~HDM080
Fixed RHD001~RHD170
1-14 (No.YA004)
3.2.3 SETTINGS OF FACTORY SHIPMENT
3.2.3.1 BUTTON OPERATION 3.2.3.2 REMOTE CONTROL DIRECT OPERATION
Setting item Setting position
POWER OFF INPUT TV CHANNEL CABLE-02 VOLUME 10
3.2.3.3 REMOTE CONTROL MENU OPERATION
(1) PICTURE ADJUST
Customers can adjust the picture setting of menu screen as their own like but the picture standard value during factory shipment is as below.
NTSC MODE
Setting item PICTURE BRIGHT COLOR TINT DETAIL
DINAMIC 00+0411+02+05HIGHOFFVIVID STANDARD 00 00 00 00 00 LOW OFF STD GAME 00 +05 -05 00 0 HIGH OFF STD THEATER 00 00 00 00 00 HIGH OFF STD
INPUT TV CHANNEL CABLE-02 VOLUME 10 MUTING OFF DISPLAY OFF SOUND A.H.S OFF
ASPECT NTSC, 525i,525p PANORAMA
OFF TIMER OFF VIDEO STATUS DYNAMIC NATURAL CINEMA AUTO
Setting item Setting position
BBE ON
A.H.B ON
750p,1125i FULL
COLOR
TEMPERATURE
DIG. NOISE
CLEAR
COLOR
MANAGEMENT
HD MODE
Setting item PICTURE BRIGHT COLOR TINT DETAIL
DINAMIC 00 +03 +12 00 +03 HIGH OFF VIVID STANDARD 00 00 00 00 00 LOW OFF STD GAME 00 +05 -05 00 00 HIGH OFF STD THEATER 00 00 00 00 00 LOW OFF STD
(2) SOUND ADJUST (3) CLOCK / TIMERS
Setting item Setting position
TREBLE 00
BASS 00
BALANCE 00
MTS STEREO
(4) INITIAL SETUP
Setting item Setting position Setting item Setting position
POSITION ADJUSTMENT Center NOISE MUTING ON VIDEO STATUS DYNAMIC FRONT PANEL LOCK OFF XDS ID ON AUTO SHUT OFF OFF POWER INDICATOR HIGH DIGITAL-IN SIZE-1 VIDEO-1 MONITOR OUT OFF V-CHIP OFF LANGUAGE ENG AUTO DEMO OFF
CLOSED CAPTION
CAPTION CC1 IMAGE SHIFT STD TEXT T1 V1 SMART INPUT OFF
SET CLOCK --­ON / OFF TIMER NO
Setting item Setting position
COLOR
TEMPERATURE
DIG. NOISE
CLEAR
COLOR
MANAGEMENT
(No.YA004)1-15

3.3 REPLACEMENT OF CHIP COMPONENT

3.3.1 CAUTIONS
(1) Avoid heating for more than 3 seconds. (2) Do not rub the electrodes and the resist parts of the pattern. (3) When removing a chip part, melt the solder adequately. (4) Do not reuse a chip part after removing it.
3.3.2 SOLDERING IRON
(1) Use a high insulation soldering iron with a thin pointed end of it. (2) A 30w soldering iron is recommended for easily removing parts.
3.3.3 REPLACEMENT STEPS
1. How to remove Chip parts
2. How to install Chip parts
[Resistors, capacitors, etc.]
(1) As shown in the figure, push the part with tweezers and
alternately melt the solder at each end.
(2) Shift with the tweezers and remove the chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply extra solder to each lead.
SOLDER
SOLDER
[Resistors, capacitors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder. Then heat and melt the solder at both ends of the chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply solder to the pattern as indicated in the figure. (2) Grasp the chip part with tweezers and place it on the
solder.
(3) First solder lead A as indicated in the figure.
(2) As shown in the figure, push the part with tweezers and
alternately melt the solder at each lead. Shift and remove the chip part.
NOTE :
After removing the part, remove remaining solder from the pattern.
1-16 (No.YA004)
A
B
C
(4) Then solder leads B and C.
A
B
C
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