JVC KD-S611 Service Manual

SERVICE MANUAL
CD RECEIVER
KD-S611
KD-S611
Contents
Safety precaution Preventing static electricity Important for laser products Location of main parts Disassembly method Adjustment method
1-2 1-3 1-4 1-5 1-6 1-11
KD-S61KD-S611
Area Suffix
Flow of functional operation unit TOC read Maintenance of laser pickup Description of major ICs
COMPACT
DIGITAL AUDIO
1-12 1-14 1-15
This service manual is printed on 100% recycled paper.
COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.
No.49590
Jan. 2001
KD-S611

Safety precaution

!
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.
Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
1-2
KD-S611

Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.1. Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players. Be careful to use proper grounding in the area where repairs are being performed.
1.1.1. Ground the workbench
1. Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
1.1.2. Ground yourself
1. Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
Conductive material (conductive sheet) or iron plate
1.1.3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.
1.2. Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
Short circuit land
FD screw
Feed motor ass’y
Shorting
FD gear
Pickup unit
1-3
KD-S611

Important for laser products

1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the Laser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible laserradiation and is equipped with safety switches whichprevent emission of radiation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches.
VARNING : Osynlig laserstrålning är denna del är öppnad
och spårren är urkopplad. Betrakta ej strålen.
VARO : Avattaessa ja suojalukitus ohitettaessa olet
alttiina näkymättömälle lasersäteilylle.Älä katso säteeseen.
5.CAUTION : If safety switches malfunction, the laser is able to function.
6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
CAUTION
!
Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
ADVARSEL : Usynlig laserstråling ved åbning , når
sikkerhedsafbrydere er ude af funktion. Undgå udsættelse for stråling.
ADVARSEL : Usynlig laserstråling ved åpning,når
sikkerhetsbryteren er avslott. unngå utsettelse for stråling.
REPRODUCTION AND POSITION OF LABELS
WARNING LABEL
CLASS 1 LASER PRODUCT
DANGER : Invisibie laser radiation when open and interlock or defeated. AVOID DIRECT EXPOSURE TO BEAM (e)
ADVARSEL :Usynlig laser­stråling ved åbning , når sikkerhedsafbrydere er ude af funktion. Undgå udsæt telse for stråling. (f)
VARNING : Osynlig laser­strålning är denna del är öppnad och spårren är urkopplad. Betrakta ej strålen. (s)
VARO : Avattaessa ja suo­jalukitus ohitettaessa olet alttiina näkymättömälle lasersäteilylle.Älä katso säteeseen. (d)
1-4

Location of main parts

Control unit
Display
KD-S611
LED & key control board
Main uni
CD mechanism
t
Main board
Mechanism relay board
Power IC
ISO connector
Main board
Loading motor
Antenna jack
Tuner
pack
Connector to controller
Damper
Optical pick up unit
Spindle motor
Feed motor
Damper
1-5
KD-S611

Disassembly method

Removing the front panel unit
(See Fig.1)
1. Press the release switch and remove the front panel unit in the direction of the arrow.
Fig.1
Removing the front chassis (See Fig.2)
1. Insert a screwdriver to the joints a on the side of the front chassis and two joints b on the right side, then detach the front chassis toward the front side.
Removing the heat sink (See Fig.3)
1. Remove the three screws A attaching the heat sink on the left side of the body, and remove the heat sink.
A
a
a
Front chassis
A
b
b
Fig.2
A
Heat sink
Fig. 3
Removing the bottom cover (See Fig.4)
1.2.Turn the body upside down.
Insert a screwdriver to the two joints c and two joints d on both sides of the body and the joint e on the back of the body, then detach the bottom cover from the body.
1-6
c
e
Regulator board
d
Fig. 4
KD-S611
Removing the main amplifier board
(See Fig.5 and 6)
1.
Remove the front chassis.
2.
Remove the bottom cover.
3.
Remove the two screws B attaching the main amplifier board assembly on the bottom of the body.
4.
Remove the three screws C attaching the main amplifier board assembly on the back of the body.
5.
Disconnect connector CN501 on the main amplifier board assembly from the CD mechanism assembly.
Main amplifier board
B
C
CN501
B
Fig.5
C
C
Fig. 6
Removing the CD mechanism assembly
(See Fig.7)
1.
Remove the front chassis.
2.
Remove the bottom cover.
3.
Remove the main amplifier board assembly.
4.
Remove the three screws D attaching the CD mechanism assembly from the top cover.
Removing the control switch board
(See Fig.8 and 9)
1.
Remove the front chassis.
2.
Remove the four screws E attaching the rear cover on the back of the front panel unit.
3.
Remove the control switch board from the front panel unit.
CD mechanism assembly
Top cover
D
E
E
D
Fig. 7
E
Fig. 8
Control switch board
D
E
Fig. 9
1-7
KD-S611
Removing the CD mechanism control board(See Fig.1 and 2)
Unsolder the part f and g on the CD mechanism control board.
Remove the stator fixing the CD mechanism control board and the damper bracket (To remove the stator smoothly, pick up the center part).
Remove the screw F attaching the CD mechanism control board.
Remove the CD mechanism control board in the direction of the arrow while releasing it from the two damper bracket slots i and the front bracket slot j.
Disconnect the flexible wire from connector on the pickup unit.
ATTENTION:
Turn the FD gear in the direction of the arrow to move the entire pickup unit to the appropriate position where the flexible wire of the CD mechanism unit can be disconnected easily (Refer to Fig.2).
CD mechanism assy
m
Front bracket
Damper bracket
I
g
F
Fig.1
Pickup unit
I
j
Flexible wire
f
m
h
I
i
CD mechanism control board
Shift the lock
FD gear
k
G
Loading motor
Pull outward
Fig.2
CD mechanism control board
Front bracket
Fig.3
Front bracket
k
G
Pull outward
1-8
Flame
Fig.4
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