JVC KD-DV4200J, KD-DV4201E, KD-DV4201EU, KD-DV4202E, KD-DV4202EU Service Manual

SERVICE MANUAL

DVD/CD RECEIVER

MA24820062

KD-DV4200J,KD-DV4201E,KD-DV4201EU,

KD-DV4202E,KD-DV4202EU,KD-DV4203UI,

KD-DV4204UI,KD-DV4205U,KD-DV4205UN,

KD-DV4205UT,KD-DV4205A,KD-DV4206U,

KD-DV4206UN,KD-DV4206UT,KD-DV4206A,

KD-DV4207EE

Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)

TABLE OF CONTENTS

1 PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25

5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31

COPYRIGHT © 2006 Victor Company of Japan, Limited

No.MA248

2006/2

SPECIFICATION

KD-DV4200

AUDIO AMPLIFIER SECTION

Power Output 17 W RMS × 4 Channels at 4 Ω and 1% THD+N
Signal to Noise Ratio 80 dBA (reference: 1 W into 4 Ω)
Load Impedance 4 Ω (4 Ω to 8 Ω allowance)

Tone Control Range Bass ±10 dB at 100Hz

Treble ±10 dB at 10kHz

Audio Output Level Digital (DIGITAL OUT: Optical) Signal wave length : 660 nm

Output level : -21 dBm to -15 dBm

Line-Out Level/Impedance 2.0 V/20 k

Output Impedance 1 k

Color System NTSC

Video Output (composite) 1 Vp-p/75 Ω

Other Terminals CD changer

TUNER SECTION

Frequency Range FM 87.5 MHz to 107.9 MHz (with channel interval set to 100 kHz or 200 kHz)

AM 530 kHz to 1 710 kHz (with channel interval set to 10 kHz)

FM Tuner Usable Sensitivity 11.3 dBf (1.0

50 dB Quieting Sensitivity 16.3 dBf (1.8

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 35 dB

AM Tuner Sensitivity 20

Selectivity 35 dB

DVD/CD PLAYER SECTION

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response DVD, fs=48 kHz 16 Hz to 22 000 Hz

DVD, fs=96 kHz 16 Hz to 44 000 Hz

VCD, CD, MP3, WMA 16 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MP3 (MPEG Audio Layer 3) Bit Rate 32 kbps - 320 kbps

Sampling frequency MPEG-1 : 48 kHz, 44.1 kHz, 32 kHz

WMA (Windows Media® Audio) Bit Rate 32 kbps -192 kbps

Sampling frequency 48 kHz, 44.1 kHz, 32 kHz

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C (32°F to 104°F)

Dimensions (W

Mass (approx.) 1.7 kg (3.7 lbs) (excluding accessories)

× H × D) Installation Size (approx.) 182 mm × 52 mm × 158 mm

Panel Size (approx.) 188 mm

87.5 MHz to 108.0 MHz (with channel interval set to 50 kHz)

531 kHz to 1 602 kHz (with channel interval set to 9 kHz)

MPEG-2 : 24 kHz, 22.05 kHz, 16 kHz

GENERAL

(7-3/16"

(7-7/16"

Ω load (full scale)

Ω

µV/75 Ω)
µV/75 Ω)

µV

× 2-1/16" × 6-1/4")

× 58 mm × 11 mm

× 2-5/16" × 7/16")

1-2 (No.MA248)

KD-DV4201/KD-DV4202

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 45 W per channel

Continuous Power Output
(RMS)

Load Impedance 4

Tone Control Range Bass/Treble ±10 dB at 100 Hz/±10 dB at 10 kHz

Frequency Response 40 Hz to 20 000 Hz

Signal-to-Noise Ratio 70 dB

Audio Output Level Digital (DIGITAL OUT: Optical) Signal wave length : 660 nm

Color System PAL

Video Output (composite) 1 Vp-p/75

Other Terminals CD changer, Steering wheel remote input

Frequency Range FM 87.5 MHz to 108.0 MHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0

MW Tuner Sensitivity/Selectivity 20

LW Tuner Sensitivity 50

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response DVD, fs=48 kHz 16 Hz to 22 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MP3 Bit Rate 32 kbps - 320 kbps

WMA Bit Rate 32 kbps - 192 kbps

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0

Dimensions (W

Mass (approx.) 1.6 kg (excluding accessories)

× H × D) Installation Size (approx.) 182 mm × 52 mm × 158 mm

Front/Rear 17 W per channel into 4

monic distortion

Ω (4 Ω to 8 Ω allowance)

Output level : -21 dBm to -15 dBm

Line-Out Level/Impedance 2.0 V/20 k

Output Impedance 1 k

Ω load (full scale)

Ω

Ω

TUNER SECTION

AM (MW) 522 kHz to 1 620 kHz

(LW) 144 kHz to 279 kHz

µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

µV/75 Ω)

µV/35 dB
µV

DVD/CD PLAYER SECTION

DVD, fs=96 kHz 16 Hz to 44 000 Hz

VCD/CD/MP3/WMA 16 Hz to 20 000 Hz

Sampling Frequency 48 kHz, 44.1 kHz, 32 kHz

Sampling Frequency MPEG-1 : 48 kHz, 44.1 kHz, 33 kHz

MPEG-2 : 24 kHz, 22.05 kHz, 16 kHz

GENERAL

°C to +40°C

Panel Size (approx.) 188 mm

× 58 mm × 11 mm

Ω, 40 Hz to 20 000 Hz at no more than 0.8% total har-

(No.MA248)1-3

KD-DV4203/KD-DV4204/KD-DV4205/KD-DV4206

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output
(RMS)

Load Impedance 4

Tone Control Range Bass/Treble ±10 dB at 100 Hz/±10 dB at 10 kHz

Frequency Response 40 Hz to 20 000 Hz

Signal-to-Noise Ratio 70 dB

Audio Output Level Digital (DIGITAL OUT: Optical) Signal wave length : 660 nm

Color System PAL/NTSC

Video Output (composite) 1 Vp-p/75

Other Terminal CD changer

Frequency Range FM 87.5 MHz to 108.0 MHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0

AM Tuner Sensitivity/Selectivity 20

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response DVD, fs=48 kHz 16 Hz to 22 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MP3 Bit Rate 32 kbps - 320 kbps

WMA Bit Rate 32 kbps - 192 kbps

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0

Dimensions (W

Mass (approx.) 1.6 kg (excluding accessories)

× H × D) Installation Size (approx.) 182 mm × 52 mm × 158 mm

Front/Rear 19 W per channel into 4

total harmonic distortion

Ω (4 Ω to 8 Ω allowance)

Output level : -21 dBm to -15 dBm

Line-Out Level/Impedance 2.0 V/20 k

Output Impedance 1 k

Ω load (full scale)

Ω

Ω

TUNER SECTION

AM 531 kHz to 1 602 kHz

µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

µV/75 Ω)

µV/35 dB

DVD/CD PLAYER SECTION

DVD, fs=96 kHz 16 Hz to 44 000 Hz

VCD/CD/MP3/WMA 16 Hz to 20 000 Hz

Sampling Frequency 48 kHz, 44.1 kHz, 32 kHz

Sampling Frequency MPEG-1 : 48 kHz, 44.1 kHz, 33 kHz

MPEG-2 : 24 kHz, 22.05 kHz, 16 kHz

GENERAL

°C to +40°C

Panel Size (approx.) 188 mm

× 58 mm × 11 mm

Ω, 40 Hz to 20 000 Hz at no more than 0.8%

1-4 (No.MA248)

KD-DV4207

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output
(RMS)

Load Impedance 4

Tone Control Range Bass/Treble ±10 dB at 100 Hz/±10 dB at 10 kHz

Frequency Response 40 Hz to 20 000 Hz

Signal-to-Noise Ratio 70 dB

Audio Output Level Digital (DIGITAL OUT: Optical) Signal wave length : 660 nm

Color System PAL

Video Output (composite) 1 Vp-p/75

Other Terminals CD changer

Frequency Range FM1 /FM2 87.5 MHz to 108.0 MHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0

MW Tuner Sensitivity/Selectivity 20

LW Tuner Sensitivity 50

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response DVD, fs=48 kHz 16 Hz to 22 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MP3 Bit Rate 32 kbps - 320 kbps

WMA Bit Rate 32 kbps - 192 kbps

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0

Dimensions (W

Mass (approx.) 1.6 kg (excluding accessories)

× H × D) Installation Size (approx.) 182 mm × 52 mm × 158 mm

Front/Rear 19 W per channel into 4

total harmonic distortion

Ω (4 Ω to 8 Ω allowance)

Output level : -21 dBm to -15 dBm

Line-Out Level/Impedance 2.0 V/20 k

Output Impedance 1 k

Ω load (full scale)

Ω

Ω

TUNER SECTION

FM3 65.00 MHz to 74.00 MHz

AM (MW) 522 kHz to 1 620 kHz

(LW) 144 kHz to 279 kHz

µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

µV/75 Ω)

µV/35 dB
µV

DVD/CD PLAYER SECTION

DVD, fs=96 kHz 16 Hz to 44 000 Hz

VCD/CD/MP3/WMA 16 Hz to 20 000 Hz

Sampling Frequency 48 kHz, 44.1 kHz, 32 kHz

Sampling Frequency MPEG-1 : 48 kHz, 44.1 kHz, 33 kHz

MPEG-2 : 24 kHz, 22.05 kHz, 16 kHz

GENERAL

°C to +40°C

Panel Size (approx.) 188 mm

× 58 mm × 11 mm

Ω, 40 Hz to 20 000 Hz at no more than 0.8%

(No.MA248)1-5

• "DVD Logo" is a trademark of DVD Format/Logo Licensing Corporation registered in the US, Japan and other countries.

• Microsoft and Windows Media are either registered trademarks or trademarks of Microsoft Corporation in the United States and/
or other countries.

• Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.

• "DTS" and "DTS 2.0 + Digital Out" are registered trademarks of Digital Theater Systems, Inc.

• iPod is a trademark of Apple Computer, inc., registered in the U.S. and other countries.

• "SIRIUS" and the SIRIUS dog logo are registered trademarks of SIRIUS Satellite Radio Inc.

• XM and its corresponding logos are registered trademarks of XM Satellite Radio Inc.

• "SAT Radio," the SAT Radio logo and all related marks are trademarks of SIRIUS Satellite Radio Inc., and XM Satellite Radio, Inc.

• Design and specifi cations are subject to change without notice.

1-6 (No.MA248)

1.1 Safety Precautions

SECTION 1

PRECAUTIONS

!

!

Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.

Please use enough caution not to see the beam directly or touch it in case of an
adjustment or operation check.

(No.MA248)1-7

1.2 Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser
diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.

1.2.1 Grounding to prevent damage by static electricity

Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players.
Be careful to use proper grounding in the area where repairs are being performed.

(1) Ground the workbench

Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.

(2) Ground yourself

Use an anti-static wrist strap to release any static electricity built up in your body.

(caption)
Anti-static wrist strap

1M

Conductive material
(conductive sheet) or iron plate

(3) Handling the optical pickup

• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical
pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)

• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily
destroy the laser diode.

1.3 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the

replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a

time when attaching it to the connector.
(3) Handle the flexible cable carefully as it may break when subjected to strong force.
(4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.4 Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the DVD pickup unit.

• Apply solder to the short land before the flexible wire is disconnected from the connector on the DVD pickup unit.
(If the flexible wire is disconnected without applying solder, the DVD pickup may be destroyed by static electricity.)

• In the assembly, be sure to remove solder from the short land after connecting the flexible wire.

Flexible wire

1-8 (No.MA248)

CN101

Short-circuit points

Mechanism control board

1.5 Important for laser products

!

1.CLASS 1 LASER PRODUCT

2.DANGER : Invisible laser radiation when open and inter

lock failed or defeated. Avoid direct exposure to beam.

3.CAUTION : There are no serviceable parts inside the

Laser Unit. Do not disassemble the Laser Unit. Replace

the complete Laser Unit if it malfunctions.

4.CAUTION : The CD,MD and DVD player uses invisible

laser radiation and is equipped with safety switches which

prevent emission of radiation when the drawer is open and

the safety interlocks have failed or are defeated. It is

dangerous to defeat the safety switches.

5.CAUTION : If safety switches malfunction, the laser is able

to function.

6.CAUTION : Use of controls, adjustments or performance of

procedures other than those specified here in may result in

hazardous radiation exposure.

Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.

REPRODUCTION AND POSITION OF LABELS

WARNING LABEL

CAUTION : Visible and Invisible

CLASS 1
LASER PRODUCT

laser radiation when open and
interlock failed or defeated.
AVOID DIRECT EXPOSURE TO
BEAM. (e)

ADVARSEL : Synlig og usynlig
laserstråling når maskinen er
åben eller interlocken fejeler.
Undgå direkte eksponering til
stråling. (d)

VARNING : Synlig och
osynling laserstrålning när
den öppnas och spärren är
urkopplad. Betrakta ej
strålen. (s)

VARO : Avattaessa ja suojalukitus
ohitettuna tai viallisena olet alttiina
näkyvälle ja näkymättömälle
lasersäteilylle. Vältä säteen
kohdistumista suoraan itseesi. (f)

(No.MA248)1-9

SECTION 2

SPECIFIC SERVICE INSTRUCTIONS

This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.

1-10 (No.MA248)

SECTION 3

DISASSEMBLY

3.1 Main body section

3.1.1 Removing the front panel assembly
(See Fig.1)

Push the detach button in the lower left part of the front panel as­sembly and remove the front panel assembly.

3.1.2 Removing the bottom cover
(See Fig.1)

Reference:

Remove the front panel assembly as required.
(1) Release the two joints a, two joints b and joint c.
(2) Remove the bottom cover from the main body.

Caution:

Do not damage the main board when releasing the joints using

a screwdriver or a similar tool.

Front panel assembly

Detach button

Fig.1

b

Bottom cover

a

3.1.3 Removing the front chassis assembly
(See Fig.3)

• Remove the front panel assembly and bottom cover.

(1) From the both sides of the main body, remove the two

screws A attaching the front chassis assembly.

(2) Release the two joints d and two joints e.

a

b

c

Fig.2

d

A

d

Front chassis assembly

Fig.3

A

e

e

(No.MA248)1-11

3.1.4 Removing the side heat sink
(See Fig.4)

Reference:

Remove the front panel and front chassis assemblies as re-

quired.
From the left side of the main body, remove the two screws B and
three screws C attaching the side heat sink.

B

3.1.5 Removing the rear bracket

(See Fig.5)

• Remove the bottom cover.

(1) From the back side of the main body, remove the screws

D, screw E, tow screws F, three screws G and screw H at­taching the rear bracket.

(2) Remove the rear bracket.

Reference:

The quantity of screws D differs by each model.

D

G

G

C

Fig.4

Cable holder

G

E

(For KD-DV4201 and KD-DV4202)

F

G

Side heat sink

Rear bracket

D

Rear bracket

D
G

H

D
G

1-12 (No.MA248)

E

F

Fig.5

D

H