JVC GR-D270EK, GR-D270EX, GR-D270EY, GR-D270EZ, GR-D290EK Service Manual

...
Page 1
SERVICE MANUAL
DIGITAL VIDEO CAMERA
YF08020052
GR-D270EK, GR-D270EX, GR-D270EY, GR-D270EZ, GR-D290EK, GR-D290EX, GR-D290EY, GR-D290EZ
GR-D270EK, GR-D270EX, GR-D270EY, GR-D270EZ[M5D2S5] GR-D290EK, GR-D290EX, GR-D290EY, GR-D290EZ[M5D2S7]
For disassembling and assembling of MECHANISM ASSEMBLY, refer to the SERVICE MANUAL No.86700(MECHANISM ASSEMBLY).
TABLE OF CONTENTS
1 PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
5 TROUBLE SHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
COPYRIGHT © 2005 Victor Company of Japan, Limited
No.YF080
2005/2
Page 2
SPECIFICATION
Camcorder
For General Power supply DC 11.0 V(Using AC Adapter)
DC 7.2 V (Using battery pack)
Power consumption Approx. 3.2 W (3.5 W*) (LCD monitor off, viewfinder on)
Approx. 4.2 W (4.5 W*) (LCD monitor on, viewfinder off) * Using LED Light
Dimensions (W × H × D) 56 mm × 94 mm × 112 mm
(with the LCD monitor closed and the viewfinder pushed back in, without ring of the lens)
Weight Approx. 430g
(without battery, cassette, memory card and lens cap) Approx. 510 g (incl. battery, cassette, memory card and lens cap)
Operating temperature 0°C to 40°C
Operating humidity 35% to 80%
Storage temperature -20°C to 50°C
Pickup 1/6" CCD Lens F 1.8, f = 2.2 mm to 55 mm, 10:1 power zoom lens Filter diameter Ø27 mm
(When attaching an optional conversion lens or filter, remove the ring of the
lens.) LCD monitor 2.5" diagonally measured, LCD panel/TFT active matrix system Viewfinder Electronic viewfinder with 0.16" color LCD Speaker Monaural LED Light Effective distance: 1.5 m
For Digital Video Camera
For Digital Still Camera
For Connectors S S-Video input Y: 0.8 V to 1.2 V (p-p), 75 , analogue
Format DV format (SD mode) Signal format PAL standard Recording/Playback
format
Cassette Mini DV cassette Tape speed SP: 18.8 mm/s, LP: 12.5 mm/s Maximum recording time
(using 80 min. cassette) Storage media SD Memory Card/MultiMediaCard Compression system JPEG (compatible)
File size Still image : 2 modes (1024 × 768 pixels/640 × 480 pixels)
Picture quality 2 modes (FINE/STANDARD)
AV Video input 0.8 V to 1.2 V (p-p), 75, analogue
Microphone input Ø3.5 mm, stereo DV Input/output 4-pin, IEEE 1394 compliant USB Mini USB-B type, USB 1.1/2.0
Video Digital component recording Audio PCM digital recording, 32 kHz 4-channel (12-bit), 48 kHz 2-channel (16-bit)
SP: 80 min., LP: 120 min.
Moving image:1 mode (160 × 120 pixels)
C: 0.2 V to 0.4 V (p-p), 75 , analogue
S-Video output Y: 1.0 V (p-p), 75, analogue
C: 0.29 V (p-p), 75, analogue
Video output 1.0 V (p-p), 75, analogue Audio input 300 mV (rms), 50 k , analogue, stereo Audio output 300 mV (rms), 1 k, analogue, stereo
(Full speed for GR-D270, High speed for GR-D290) compliant
AC Adapter
Power requirement AC 110 V to 240 V, 50 Hz/60 Hz Output DC 11 V, 1 A
Specifications shown are for SP mode unless otherwise indicated. E & O.E. Design and specifications subject to change without notice.
1-2 (No.YF080)
Page 3
SECTION 1
r
e
PRECAUTIONS

1.1 SAFTY PRECAUTIONS

Prior to shipment from the factory, JVC products are strictly inspected to conform with the recognized product safety and electrical codes of the countries in which they are to be sold.However,in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
1.1.1 Precautions during Servicing
(1) Locations requiring special caution are denoted by labels
and inscriptions on the cabinet, chassis and certain parts of the product.When performing service, be sure to read and comply with these and other cautionary notices appearing in the operation and service manuals.
(2) Parts identified by the symbol and shaded ( ) parts
are critical for safety. Replace only with specified part numbers.
NOTE :
Parts in this category also include those specified to comply with X-ray emission standards for products using cathode ray tubes and those specified for compliance with various regulations regarding spurious radiation emission.
(3) Fuse replacement caution notice.
Caution for continued protection against fire hazard. Replace only with same type and rated fuse(s) as specified.
(4) Use specified internal wiring. Note especially:
• Wires covered with PVC tubing
• Double insulated wires
• High voltage leads
(5) Use specified insulating materials for hazardous live parts.
Note especially:
• Insulation Tape
• PVC tubing
•Spacers
• Insulation sheets for transistors
•Barrier
(6) When replacing AC primary side components (transformers,
power cords, noise blocking capacitors, etc.) wrap ends of wires securely about the terminals before soldering.
emission. Consequently, when servicing these products, replace the cathode ray tubes and other parts with only the specified parts. Under no circumstances attempt to modify these circuits.Unauthorized modification can increase the high voltage value and cause X-ray emission from the cathode ray tube.
(12) Crimp type wire connectorIn such cases as when replacing
the power transformer in sets where the connections between the power cord and power trans former primary lead wires are performed using crimp type connectors, if replacing the connectors is unavoidable, in order to prevent safety hazards, perform carefully and precisely according to the following steps.
Connector part number :E03830-001
Required tool : Connector crimping tool of the proper type which will not damage insulated parts.
Replacement procedure
a) Remove the old connector by cutting the wires at a
point close to the connector.Important : Do not reuse a connector (discard it).
cut close to connector
Fig.1-1-3
b) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the strands to avoid frayed conductors.
15 mm
Fig.1-1-4
c) Align the lengths of the wires to be connected.
Insert the wires fully into the connector.
Metal sleeve
Fig.1-1-1
(7) Observe that wires do not contact heat producing parts
(heatsinks, oxide metal film resistors, fusible resistors, etc.)
(8) Check that replaced wires do not contact sharp edged or
pointed parts.
(9) When a power cord has been replaced, check that 10-15
kg of force in any direction will not loosen it.
Power cord
Fig.1-1-2 (10) Also check areas surrounding repaired locations. (11) Products using cathode ray tubes (CRTs)In regard to such
products, the cathode ray tubes themselves, the high voltage circuits, and related circuits are specified for compliance with recognized codes pertaining to X-ray
Connector
Fig.1-1-5
d) As shown in Fig.1-1-6, use the crimping tool to crimp
the metal sleeve at the center position. Be sure to crimp fully to the complete closure of the tool.
1.2 5
2
.0
5.5
Crimping tool
Fig.1-1-6
e) Check the four points noted in Fig.1-1-7.
Not easily pulled free
Wire insulation recessed
more than 4 mm
Crimped at approx. cente
of metal sleev
Conductors extended
Fig.1-1-7
(No.YF080)1-3
Page 4
1.1.2 Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned to original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safety standards.
(1) Insulation resistance test
Confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.).See table 1 below.
(2) Dielectric strength test
Confirm specified dielectric strength or greater between power cord plug prongs and exposed accessible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). See Fig.1-1-11 below.
(3) Clearance distance
When replacing primary circuit components, confirm specified clearance distance (d), (d') between soldered terminals, and between terminals and surrounding metallic parts. See Fig.1-1-11 below.
d
Chassis
d'
Power cord primary wire
Fig.1-1-8
(4) Leakage current test
Confirm specified or lower leakage current between earth ground/power cord plug prongs and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). Measuring Method : (Power ON)Insert load Z between earth ground/power cord plug prongs and externally exposed accessible parts. Use an AC voltmeter to measure across both terminals of load Z. See Fig.1-1-9 and following Fig.1-1-12.
ab
Externally exposed accessible part
Z
V
c
A
Fig.1-1-9
(5) Grounding (Class 1 model only)
Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in, Video out, Audio in, Audio out or Fixing screw etc.).Measuring Method: Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See Fig.1-1-10 and grounding specifications.
AC inlet
Earth pin
Exposed accessible part
MIlli ohm meter
Grounding Specifications
Region
USA & Canada
Europe & Australia
Grounding Impedance (Z
Z 0.1 ohm
Z 0.5 ohm
)
Fig.1-1-10
AC Line Voltage
100 V
100 to 240 V
110 to 130 V
110 to 130 V
200 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Insulation Resistance (R
R 1 M /500 V DC
1 M R 12 M /500 V DC
R 10 M /500 V DC
)
Dielectric Strength
AC 1 kV 1 minute
AC 1.5 kV 1 minute
AC 1 kV 1 minute AC 3 kV 1 minute
AC 1.5 kV 1 minute
(
Class
(
Class
Clearance Distance (d), (d'
d, d' 3 mm
d, d' 4 mm
d, d' 3.2 mm
d 4 m m
)
d' 8 m m (Power cord d' 6 m m (Primary wire
)
Fig.1-1-11
AC Line Voltage
100 V
110 to 130 V
110 to 130 V
220 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Load Z
1
0.15
1.5
2
50
Leakage Current (i)
i 1 mA rms
i 0.5 mA rms
i 0.7 mA peak i 2 mA dc
i 0.7 mA peak i 2 mA dc
a, b, c
Exposed accessible parts
Exposed accessible parts
Antenna earth terminals
Other terminals
Fig.1-1-12
NOTE :
These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
)
)
)
1-4 (No.YF080)
Page 5
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS

2.1 DIFFERENCE LIST

The following table indicate main different points between models GR-D270EK, GR-D270EX, GR-D270EY, GR-D270EZ, GR­D290EK, GR-D290EX, GR-D290EY and GR-D290EZ.
MODEL GR-D270EK GR-D270EX GR-D270EY GR-D270EZ GR-D290EK GR-D290EX GR-D290EY GR-D290EZ
AC ADAPTER AP-V14E AP-V17E AP-V17E AP-V17E AP-V14E AP-V17E AP-V17E AP-V17E
AC CORD
MEMORY CARD NO NO NO NO
YES
(BS PLUG)
NO NO NO
YES
(BS PLUG)
YES
(MMC 8MB)
NO NO NO
YES
(MMC 8MB)
YES
(MMC 8MB)
YES
(MMC 8MB)
(No.YF080)1-5
Page 6
SECTION 3
DISASSEMBLY

3.1 BEFORE ASSEMBLY AND DISASSEMBLY

3.1.1 Precautions
• Be sure to disconnect the power supply unit prior to mounting and soldering of parts.
• Prior to removing a component part that needs to disconnect its connector(s) and its screw(s), first disconnect the wire(s) from the connector(s), and then remove the screw(s).
• When connecting/disconnecting wires, pay enough attention not to damage the connectors.
• When inserting the flat wire to the connector, pay attention to the direction of the flat wire.
• Be careful in removing the parts to which some spacer or shield is attached for reinforcement or insulation.
• When replacing chip parts (especially IC parts), first remove the solder completely to prevent peeling of the pattern.
• Tighten screws properly during the procedures. Unless otherwise specified, tighten screws at a torque of 0.092N (0.94kgf
·cm). However, as this is a required value at the time
of production, use the value as a measuring stick when proceeding repair services. (See "SERVICE NOTE" as for tightening torque.)
3.1.2 Destination of connectors
Two kinds of double-arrows in connection tables respectively
show kinds of connector/wires.
: Wire: Flat wire : Board to board (B-B)
: The connector of the side to remove
CONN. No. PIN No.CONNECTOR
CN2a
CN2b
MAIN CN101
MAIN CN103
MONI BW CN761
MINI BW CN762
3.1.3 Disconnection of connectors (Wires)
Wire
· Pull both ends of the connector in the arrow direction, remove the lock and disconnect the flat wire.
B-B Connector
B-B Connector
· Pull the both ends of the board in the direction of the arrow, and remove the B-B Connector.
FPC Connector
· Extend the locks in the direction of the arrow for unlocking and then pull out the wire. After removing the wire, immediately restore the locks to their original positions because the locks are apt to come off the connector.
Wire
FPC Connector
Lock
B-B Connector
Fig.3-1-1
3.1.4 Tools required for disassembly and assembly
Torque driver
YTU94088
Bit
YTU94088-003
Tweezers
P-895
·m
40
10
Torque driver
Be sure to use to fastening the mechanism and exterior parts because those parts must strictly be controlled for tightening torque.
Bit
This bit is slightly longer than those set in conventional torque drivers.
Tweezers
To be used for removing and installing parts and wires.
Chip IC replacement jig
To be used for replacement of IC.
Cleaning cloth
Recommended cleaning cloth to wipe down the video heads, mechanism (tape transport system), optical lens surface.

3.2 ASSEMBLY AND DISASSEMBLY OF MAIN PARTS

3.2.1 Assembly and disassembly
When reassembling, perform the step(s) in reverse order.
STEP
No.
[1] [2]
[8]
PART
TOP COVER ASSY UPPER ASSY (Inc. VF ASSY, SPEAKER/MONITOR) E.VF UNIT(B/W)
(1) Order of steps in Procedure
When reassembling, preform the step(s) in the reverseorder. These numbers are also used as the identification (location) No. of parts Figures.
(2) Part to be removed or installed. (3) Fig. No. showing Procedure or Part Location.
C = CABINET
(4) Identification of part to be removed, unhooked, unlocked,
released, unplugged, unclamped or unsoldered.
S = Screw L = Lock, Release, Hook SD = Solder CN = Connector
[Example]
• 4 (S1a) = Remove 4 S1a screws.
• 3 (L1a) = Disengage 3 L1a hooks.
• 2 (SD1a) = Unsolder 2 SD1a points.
• CN1a = Remove a CN1a connector.
(5) Adjustment information for installation.
Fig. No.
4(S1a), 3(L1a),CN1a
C1
(S2a),2(S2b),3(S2c)
C2-1
2(SD1a), L2,CN2a,b 2(S8),L8,CN8a
C2-2
POINT
( 4) ( 5)( 2) ( 3)( 1)
NOTE
-
-
NOTE 8
Chip IC replacement jig
PTS40844-2
1-6 (No.YF080)
Cleaning cloth
KSMM-01
Fig.3-1-2
Page 7
3.2.2 ASSEMBLY/DISASSEMBLY OF CABINET PARTS AND ELECTRICAL PARTS
zDisassembly procedure
STEP
PART NAME
No.
[1]
TOP COVER ASSY
[2]
MONITOR ASSY
[3]
VF ASSY
[4]
LOWER UNIT ASSY
[5]
REAR UNIT
[6]
FRONT COVER ASSY
[7]
OP BLOCK ASSY
[8]
MAIN BOARD ASSY
[9]
FRAME(Z27) ASSY
[10]
SIELD COVER(PR)
[11]
PRE/MDA BOARD ASSY
[12]
MECHA(B) ASSY
Fig. No.
GRIP BELT,S1a,S1b,S1c,L1a,b,c,d,e,f
FA1 FA2
S2a,5(S2b),CASSETTE COVER,S2c, S2d,L2,CN2
FA3
2(S3a),2(S3b),L3,CN3 S4a,S4b,L4a,b,CN4a,b
FA4
L5a,b,CN5a,b S6,L6a,b,c,CN6a,b,2(S6b),PLATE(MIC),
FA5-1,2
MIC,L6e,d,FRONT BOARD ASSY CN7a,CN7b S8,L8a,b,CN8a,b
FA6
3(S9)
FA7
2(S10), L10 CN11a,b,c,d,e,f,2(S11)
FA8
-
POINT NOTE
NOTE1a:
During the procedure, remove the GRIP BELT.
NOTE1b:
Remove the screw (3) by pulling the COVER (SD) ASSY.
NOTE2a:
Remove the MONITOR ASSY by slightly lifting L2, with the CASSETTE COVER open.
NOTE1a,b NOTE2a,b
-
NOTE4a,b,c
-
-
-
-
-
NOTE10
-
-
zDestination of connectors
CN.NO.
CN2 OPE CN301 MAIN CN110 26
CN3 MAIN CN108 VF CN7001 16
CN4a MAIN CN109 ZOOM UNIT - 12
CN4b MAIN CN112 SPEAKER - 2
CN5a MAIN CN107 REAR UNIT - 40
CN5b MAIN CN111 SD CN901 12
CN6a MAIN CN103 FRONT CN701 17
CN6b MAIN CN114 INT MIC - 4
CN7a MAIN CN101 CCD - 20
CN7b MAIN CN102 OP BLOCK - 24
CN8a MAIN CN105 PRE/MDA CN408 40
CN8b MAIN CN104 PRE/MDA CN401 40
CN11a PRE/MDA CN406 SENSOR - 16
CN11b PRE/MDA CN405 CAPSTAN MOTOR - 18
CN11c PRE/MDA CN404 DRUM MOTOR - 11
CN11d PRE/MDA CN402 HEAD - 8
CN11e PRE/MDA CN407 ROTARY ENCODER SW - 6
CN11f PRE/MDA CN403 LOADING MOTOR - 6
NOTE2b:
When attaching the MONITOR ASSY, be careful not to dam­age the MONI SW.
NOTE4a:
Remove L4a by slightly lifting the REAR UNIT.
NOTE4b:
[1]
Be careful not to damage the connector.
NOTE4c:
When attaching the MONITOR ASSY, be careful not to dam­age the EJECT SW. Attach the MONITOR ASSY, with the CASSETTE COVER closed.
NOTE10:
L1f
L1e
When attaching, firmly press the SHIELD COVER (PR) over the FPC.
NOTE1a
GRIP BELT
CONNECTOR
L1d
L1c
L1b
L1a
COVER(SD) ASSY
NOTE1b
PIN NO.
3
(S1c)
2
(S1b)
Fig.FA1
1
(S1a)
(No.YF080)1-7
Page 8
a
[2]
MONI. SW
NOTE2b
NOTE2a
L2
NOTE4a
[4]
16
(S4)
CN2
CASSETTE COVER
7
(S2b)
9
(S2b)
BOTTOM VIEW
14
(S3b)
8
(S2b)
15
(S3b)
b
NOTE4b
c
11
(S2d)
(S2b)
Fig.FA2
CN4a
CN4b
a
(S2b)
6
c
CN4a
5
4
(S2a)
ba
CN4b
CN3
12
(S3a)
L3
10
(S2c)
COVER(SD) ASSY
CN3
L3
REAR UNIT
[3]
[6]
L5a
[5]
CN5b
CN5a
L5a
Fig.FA4
[7]
L6a
L6b
NOTE4c
EJECT SW
16
1-8 (No.YF080)
L4b
12
Fig.FA3
17
(S4)
<NOTE4a>
REAR UNIT
BOTTOM VIEW
a
L4a
13
(S3a)
18
a
(S6)
Fig.FA5-1
CN7a
a
CN7b
CN6a
CN6b
L6c
Page 9
FRONT COVER ASSY
NOTE10
SHIELD COVER(PR)
[10]
FPC
L6d
L6e
FRONT BOARD ASSY
(S6b)
MIC
Fig.FA5-2
20
PLATE (MIC)
19
(S6b)
L10
0.078Nm (0.8kgfcm) 0.069Nm (0.7kgfcm)
Fig.FA7
[12]
d
c
b
25
(S10)
f
26
(S10)
[9]
24
(S9)
22
(S9)
23
(S9)
L8a
21
(S8)
CN8a
Fig.FA6
CN8b
[8]
L8b
e
d
CN11f
e
27
(S11)
f
CN11e
28
(S11)
CN11d
CN11c
c
CN11b
a
CN11a
b
a
[11]
Fig.FA8
(No.YF080)1-9
Page 10
3.2.3 ASSEMBLY/DISASSEMBLY OF [2] MONITOR ASSEMBLY
zCAUTIONS
(1) Remove the MONITOR ASSEMBLY from the UPPER
CASE ASSEMBLY first, as they are removed together in main parts disassembly, and then proceed to the disas­sembly procedure.
(2) During the procedure, be careful in handling the LCD
MODULE and other parts. Pay special attention not to damage or soil the monitor screen. If fingerprints are left on the screen, wipe them with clean chamois leather or a cleaning cloth.
(3) Since the BACKLIGHT is soldered to the BOARD AS-
SEMBLY (SD2), they should be removed together ex­cept for the replacement.
3
(S2b)
1
(S2a)
4
(S2b)
BKT(OPE)
2
(S2b)
OPE BOARD ASSY
zRemoving MONITOR ASSEMBLY
(1) Remove the screw (1), and remove the BKT (OPE). (2) Remove the two screws (2 and 3). (3) Remove the screw (4), free the OPE BOARD ASSEM-
BLY, and pull out the FPC from the connector (CN2a).
NOTE2a:
Although the MONITOR ASSEMBLY can be removed with the FPC attached to the OPE BOARD ASSEM­BLY, remove the OPE BOARD ASSEMBLY consider­ing the workability and the cut/ break of FPC.
(4) Remove the two screws (5 and 6), and remove the COV-
ER HINGE.
(5) Remove the two screws (7 and 8), and remove the MON-
ITOR ASSEMBLY.
NOTE2b:
When removing, be careful not to damage the FPC ASSEMBLY.
zDisassembly of MONITOR ASSEMBLY
(1) Remove the three screws (9-11), and remove the MON-
ITOR COVER ASSEMBLY by disengaging the five hooks (L2c,d,e,f and g).
(2) Pull out the U/D SWITCH BOARD from the MONITOR
CASE ASSEMBLY.
(3) Release the lock of the connector (CN2b), and remove
the HINGE UNIT by lifting it up.
NOTE2c:
During the procedure, be careful in handling the FPC ASSEMBLY.
(4) Release the lock of the connector (CN2c), and pull out
the FPC. (5) Remove the screw (12). (6) Remove the MONITOR BOARD ASSEMBLY and the
BACK LIGHT together.
NOTE2d:
Since the BACKLIGHT is soldered to the BOARD AS­SEMBLY (SD2), they should be removed together ex-
cept for the replacement. (7) Remove the DIFF. SHEET and the SPACER (LCD). (8) Remove the LCD MODULE. (9) Remove the SPRING (LCD), and remove the SHIELD
CASE.
NOTE2e:
As the SPRING (LCD) is for the LCD MODULE posi-
tioning and holding, do not remove it if not needed.
FPC ASSY
Fig.3-2-3-1
COVER (HINGE)
Fig.3-2-3-2
L2b
L2a
CN2a
NOTE2a
0.98Nm (1.0kgfcm)
5
(S2)
6
(S2)
0.98Nm (1.0kgfcm)
1-10 (No.YF080)
Page 11
NOTE2b
a
8
(S2c)
a
bb
7
(S2c)
b
UPPER CASE ASSY
MONITOR ASSY
MONI. HINGE ASSY
NOTE2c
10
(S2d)
L2h
U/D SW
9
(S2d)
11
(S2d)
b
CN2b
bb
a
SD2
12
(S2d)
c
MONITOR COVER ASSY
NOTE2a
L2c
d
SD2
MONITOR BOARD ASSY
CN2c
BACKLIGHT ASSY
L2g
BOTTOM VIEW
NOTE2d
DIFF. SHEET (should put this part at right side)
SPACER(LCD)
L2d
L2e
L2f
SPRING(LCD)
NOTE2e
LCD MODULE
c
d
SHIELD CASE
NOTE2e
a
Fig.3-2-3-3
MONITOR CASE ASSY
0.98Nm (1.0kgfcm)
(No.YF080)1-11
Page 12
3.2.4 ASSEMBLY/DISASSEMBLY OF [7] OP BLOCK ASSMBLY/CCD BOARD ASSEMBLY
zPrecautions
(1) Take care in handling the CCD IMAGE SENSOR, OP
LPF and lens components when performing mainte­nance etc., especially with regard to surface contamina­tion, attached dust or scratching. If fingerprints are present on the surface they should be wiped away using either a silicon paper, clean chamois or the cleaning cloth.
(2) The CCD IMAGE SENSOR may have been shipped with
a protective sheet attached to the transmitting glass. When replacing the CCD IMAGE SENSOR, do not peel off this sheet from the new part until immediately before it is mounted in the OP BLOCK ASSEMBLY.
(3) The orientation of the OP LPF is an important factor for
installation. If there is some marking on the OP LPF, be sure to note it down before removing and to reassemble it very carefully as it was referring to the marking.
zDisassembly of CCD BOARD ASSEMBLY and CCD BASE
ASSEMBLY
(1) Unsolder the CCD BOARD ASSEMBLY by the 14 points
(SD7a) and then remove it.
(2) Remove the two screws (1, 2) and remove the CCD
BASE ASSEMBLY. (3) Remove the SPACER. (4) Remove the SHEET. (5) Remove the OP LPF.
zAssembly of CCD BASE ASSEMBLY and CCD BOARD AS-
SEMBLY
(1) Set the OP LPF to the OP BLOCK ASSEMBLY so that
the OP side touches the OP BLOCK ASSEMBLY.
NOTE7a:
Pay careful attention to the orientation of the OP LPF.
(2) Set the SHEET to the OP LPF not to come off the right
position. (3) Attach the SPACER to the OP BLOCK ASSEMBLY. (4) Fasten them together with the two screws (1, 2). (5) Set the CCD BOARD ASSEMBLY in the CCD BASE AS-
SEMBLY, and then solder it by the 14 points (SD7a).
zReplacement of service repair parts
The service repair parts for the OP BLOCK ASSEMBLY are as listed below. Before replacement of these parts, remove the BRACKET (OP BLOCK ASSEMBLY) as required. Take special care not to disconnect any of the FPC wires or cause any damage due to soldering (excessive heating).
(1) FOCUS MOTOR UNIT (2) ZOOM MOTOR UNIT (3) AUTO IRIS UNIT
NOTE 7b:
When replacing the FOCUS MOTOR UNIT or the ZOOM MOTOR UNIT, solder the FPC at a space of about 1 mm above the terminal pin.
NOTE 7c:
The AUTO IRIS UNIT includes the FPC ASSEMBLY and two sensors.
7
(S7b)
SD7b
SENSOR
OP BLOCK ASSY
8
(S7b)
9
(S7b)
10
(S7b)
NOTE7b,c
AUTO IRIS UNIT
11
(S7b)
SD7b
5
(S7b)
(S7b)
(S7b)
3
NOTE7b
6
FOCUS MOTOR UNIT
4
(S7b)
ZOOM MOTOR UNIT
NOTE7b
SHEET
SD7a
SPACER
NOTE7a
OP LPF
Blue
OP
side
2
(S7a)
1
(S7a)
CCD BOARD ASSY
CCD BASE ASSY
CCD
side
0.078N࡮m (0.8kgf࡮cm)0.118N࡮m (1.2kgf࡮cm)
1-12 (No.YF080)
Fig.3-2-4
Page 13
3.2.5 ASSEMBLY/DISASSEMBLY OF [3] VF ASSEMBLY
zBefore disassembly
As the VF ASSEMBLY has complicated structure, do not dis­assemble if not needed. Inside the VF is divided into two units: LCD SA/ LENS SA, and each unit is made up of several parts. Disassemble the VF ASSEMBLY if necessary. When assem­bling the VF ASSEMBLY, When assembling the VF ASSEMBLY, pay special attention to the foreign materials (dusts etc.) inside the ASSEMBLY, and the soils on both the LENS and the SHEET.
zDisassembly of the CABINET PARTS
(1) Remove the screw (1), and free the SW BOARD ASSY. (2) Remove the two screws (2 and 3), and remove the VF
ASSEMBLY.
NOTE3a:
During the procedure, be careful not to break the FPC.
(3) Remove the two screws (4 and 5), and remove the UP-
PER CASE (VF).
(4) Remove the FPC from the BOTTOM CASE (VF) to make
the FPC free, and remove the LCD SA/LENS SA.
NOTE3b:
During the procedure, be careful not to break the FPC.
NOTE3c:
When attaching, be careful with the positioning of the LEVER (VF) and the handling of the FPC.
zDisassembly of LCD SA/LENS SA
(1) Remove the two hooks (L3c and d) on the both sides,
and remove the LENS SA from the LCD SA.
NOTE3d:
Refer to the Fig.VF2 for the disassembly of the LCD SA and the LENS SA, do not disassemble unless it is needed.
NOTE3e:
During the procedure, be careful in handling the parts. Pay special attention not to damage, soil, or leave fin­gerprints on the surface.
NOTE3f:
When attaching the LEVER VF, be careful in position­ing with the LENS ASSY. Attach the LEVER VF by pulling the LENS ASSY to the EYE CUP side. After the attachment, check whether the sliding opera­tion is smooth.
NOTE3g:
When disassembling, be careful not to lose any parts.
1
(S3a)
<TOP VIEW>
SUPPORT PLATE
NOTE3a
<NOTE3a,b>
NOTE3b
BKT(HOLDER)
GUIDE(CASE)
LEVER SWITCH
BKT(HINGE VF) ASSY
1
(S3a)
VF BOARD ASSY
NOTE3b
NOTE3c
SW BOARD ASSY
L3a
FPC
CN3a
UPPER CASE (VF)
L3b
NOTE3a
2
(S3a)
3
(S3a)
FPC
0.069N࡮m (0.7kgf࡮cm)
Fig.VF1
4
(S3a)
5
(S3a)
BOTTOM CASE (VF)
(No.YF080)1-13
Page 14
<LENS SA>
NOTE3e
LEVER(VF)
GUIDE(LENS)
L3h
NOTE3e,f
LENS ASSY
COMPRESION SPRING
L3f
NOTE3g
L3e
L3c
L3d
LENS SA
NOTE3c
LCD SA
NOTE3d
<LCD SA>
CASE(B.LIGHT)
SHEET(DIFF)
SHEET(POLA.1)
CUSHION(LCD)
LCD MODULE
L3g
NOTE3e
NOTE3e
NOTE3e
SHAFT(VF)
HOLDER(EYE)
L3j
NOTE3e
SHEET(LENS)
EYE CUP
STOPER(POLA)
GUIDE(LCD)
HOLDER(LCD)
1-14 (No.YF080)
NOTE3e
SHEET(POLA.2)
L3p
L3n
L3m
L3k
Fig.VF2
Page 15
SECTION 4
ADJUSTMENT

4.1 PREPARATION

4.1.1 Precaution
Camera system and deck system of this model are specially adjusted by using PC. However, if parts such as the following are replaced, an adjustment is required. The adjustment must be performed in a Service Center equipped with the concerned facilities.
• EEP ROM (IC1005 of MAIN board)
• OP BLOCK ASSEMBLY
In the event of malfunction with electrical circuits, first find a defective portion with the aid of proper test instruments as shown in the following electrical adjustment procedure, and then commence necessary repair/ replacement/adjustment.
• In observing chip TP, use IC clips, etc. to avoid any stress. Prior to replacement of chip parts (especially IC), remove the solder completely to prevent peeling of the pattern.
• Use a patch cord if necessary. As for a patch cord, see the BOARD INTERCONNECTIONS.
• Since connectors are fragile, carefully handle them in disconnecting and connecting the FPC.
4.1.2 REQUIRED TEST EQUIPMENT
• Personal computer (for Windows)
• Color TV monitor
• Oscilloscope (dual-trace type, observable 100MHz or higher frequency). The one observable 300 MHz or higher frequency is recommended.
• Digital voltmeter
• DC power supply or AC adapter
• Frequency counter (with threshold level adjuster)
4.1.3 TOOLS REQUIRED FOR ADJUSTMENT
Torque Driver
YTU94088
Chip IC Replacement Jig
PTS40844-2
INF Adjustment Lens
YTU92001B
Light box Assembly
YTU93096A
Alignment Tape
MC-2
INF Adjustment Lens Holder
Bit
YTU94088-003
Cleaning Cloth
KSMM-01
YTU94087
Gray Scale Chart
YTU94133A
PC Cable
QAM0099-005
Guide Driver (Hexagonal)
Camera Stand
YTU93079
Color Bar Chart
YTU94133C
Communication Cable
YTU93107A
Tweezers
P-895
D-770-1.27
Service Support System
YTU94057-85
Jig Connector Cable
YTU93106C
Extension Connector
YTU94145D-40
Extension Connector
YTU94145E-40
Torque driver
Be sure to use to fastening the mechanism and exterior parts because those parts must strictly be controlled for tightening torque.
Bit
This bit is slightly longer than those set in conventional torque drivers.
Tweezers
To be used for removing and installing parts and wires.
(No.YF080)1-15
Page 16
Chip IC replacement jig
To be used for adjustment of the camera system.
Cleaning cloth
Recommended the Cleaning cloth to wipe down the video heads, mechanism (tape transport system), optical lens sur­face.
Guide driver (Hexagonal)
To be used to turn the guide roller to adjustment of the linarity of playback envelope.
INF adjustment lens
To be used for adjustment of the camera system. For the usage of the INF adjustment lens, refer to the Service Bulletin No. YA-SB-10035.
INF adjustment lens holder
To be used together with the Camera stand for operating the Videocamera in the stripped-down condition such as the sta­tus without the exterior parts or for using commodities that are not yet conformable to the interchangeable ring. For the usage of the INF lens holder, refer to the Service Bulletin No. YA-SB-
10035.
Camera stand
To be used together with the INF adjustment lens holder. For the usage of the Camera stand, refer to the Service Bulletin No. YA-SB-10035.
Light box assembly
To be used for adjustment of the camera system. For the usage of the Light box assembly, refer to the Service Bulletin No. YA-SB-10035.
Gray scale chart
To be used for adjustment of the camera system. For the usage of the INF adjustment lens, refer to the Service Bulletin No. YA-SB-10035.
Color bar chart
To be used for adjustment of the camera system. For the usage of the INF adjustment lens, refer to the Service Bulletin No. YA-SB-10035.
Alignment tape
To be used for check and adjustment of interchangeability of the mechanism.
PC cable
To be used to connect the Videocamera and a personal computer with each other when a personal computer issued for adjustment.
Communication cable
Connect the Communication cable between the PC cable and Jig connector cable when performing a PC adjustment.
Service support system
To be used for adjustment with a personal computer. Software can be downloaded also from JS-net.
Jig connector cable
Connected to JIG CONNECTOR of the main board and used for electrical adjustment, etc.
Extension connector
Connect this extension connector to the connector of the Jig connector cable for extending the cable connector.

4.2 JIG CONNECTOR CABLE CONNECTION

Connection procedure
GUIDE ROLLER (TU)
COVER(ADJ)
GUIDE ROLLER (SUP)
JIG CONNECTOR
COVER(JIG CON)
EXTENSION
TO JLIP_RX
TO JLIP_TX
TO GND
CONNECTOR
YTU94145E-40
YTU94145D-40
JIG CONNECTOR CABLE
COMMUNICATION CABLE
COMMUNICATION CABLEJIG CONNECTOR OSCILLOSCOPEJIG CONNECTOR
RED
WHITE
BLACK
PC CABLE
FOR COMMUNICATION CABLE
TO ENV_OUT
SERVICE SUPPORT SYSTEM
RS232C COM PORT
PERSONAL COMPUTER
TO HID
Fig.4-2-1
MENU
1-16 (No.YF080)
Page 17
Jig connector diagrams
JIG CONNECTOR CABLE (YTU93106C)
MAIN CN113
EXMOD_1 SYS_TMS
SYS_TCK
SYS_TDI
SYS_TRSTL
SYS_TDO SYS_RSTL AL_3VSYS
IF_TX JLIP_TX JLIP_RX
TXD2
RXD2
NC
I_MTR
NC NC
ENV_OUT
MAIN_VCO
ATFI
HID
DISCRI
FS_PLL
HST MON_B MON_R MON_B
GND GND
V_OUT
HRP CVF_B CVF_R CVF_G
GND
NC NC
DSC_DBG
KENTO
MVD
1
21
2
22
3
23
4
24
5
25
6
26
7
27
8
28
9
29
10
30
11
31
12
32
13
33
14
34
15
35
16
36
17
37
18
38
19
39
20
40
JIG CONN. BOARD
(PIN NO.)
EXMOD_1
1
SYS_TCK
2
SYS_TRSTL
3
SYS_RSTL
4
IF_TX
5
JLIP_RX
6
RXD2
7
I_MTR
8
NC
9
MAIN_VCO
10
HID
11
FS_PLL
12
MON_B
13
MON_B
14
GND
15
HRP
16
CVF_R
17
GND
18
NC
19
KENTO
20
SYS_TMS
21
SYS_TDI
22
SYS_TDO
23
AL_3VSYS
24
JLIP_TX
25
TXD2
26
NC
27
NC
28
ENV_OUT
29
ATFI
30
DISCRI
31
HST
32
MON_R
33
GND
34
V_OUT
35
CVF_B
36
CVF_G
37
NC
38
DSC_DBG
39
MVD
40

4.3 MECHANISM COMPATIBILITY ADJUSTMENT

4.3.1 Tape pattern adjustment
NOTE:
Prior to the adjustment, remove the COVER (ADJ). (1) Play back the compatibility adjustment tape. (2) While triggering the HID, observe the waveform of
ENV_OUT. (3) Set the manual tracking mode (ATF OFF). (4) Confirm that the waveform is entirely parallel and straight,
and free from remarkable level-down, through the tracking
operation.
Make the confirmation as follows if necessary. (5) If level-down is observed on the left hand side of the
waveform, straighten the level by turning the GUIDE
ROLLER (SUP).
If level-down is observed on the right hand side of the
waveform, straighten the
level by turning the GUIDE ROLLER (TU). (6) After the adjustment, try the unloading motion once, and
confirm that the waveform is flat when the tape has been
played back again. (7) Play back the self-recording. (8) Confirm that the waveform is flat.
ENV_OUT
HID
Fig.4-3-1
Fig.4-2-2
Flatten the waveform.
Misalignment of guide roller height on the supply side
Misalignment of guide roller height on the take-up side
Fig.4-3-2

4.4 ELECTRICAL ADJUSTMENT

Electrical adjustment is performed by using a personal computer and software for SERVICE SUPPORT SYSTEM. Read README.TXT file to use the software properly. As for the connection of cables, see "4.2 JIG CONNECTOR CABLE CONNECTION".
(No.YF080)1-17
Page 18

5.1 SERVICE NOTE

[4]
-
18 19 20
17
-
SECTION 5
TROUBLE SHOOTING
FA5-1
-
12
---
3-2-3-33-2-3-1
[2] [5] [6][3]
aa
28
27
[2]
FA7 FA8
[9] [10] [11] [12]
ab c a
Symbol No.
[7] [8]
-
21 22 23 24 25 26
-
FA6
MONITOR ASSY
-
FA5-1
[2]
[1]
FA1 FA2 FA3 FA4 FA5-2
12345678910111213141516
CABINET PARTS AND ELECTRICAL PARTS(1)
㧖㧖 㧖㧖㧖㧖㧖㧖㧖㧖㧖㧖㧖㧖
Symbol No.
CABINET PARTS AND ELECTRICAL PARTS(2)
3-2-3-2
㧖㧖㧖㧖㧖㧖㧖 㧖㧖
1234567891011
b
[7]
3-2-4
P BLOCK ASSY / CCD BOARD ASSY
[7] O
d
[3]
VF ASSY
[3]
e
1234567891011
c
VF1
12345
1-18 (No.YF080)
Place to stick screw
Screw tightening torque
Removing order of screw
Reference drawing (Fig.No.)
Removing order of screw
Place to stick screw
Screw tightening torque
Reference drawing (Fig.No.)
Place to stick screw
Removing order of screw
Reference drawing (Fig.No.)
Place to stick screw
Screw tightening torque
Screw tightening torque
Removing order of screw
Reference drawing (Fig.No.)
NOTE:
㧝㧖 (This mark shows where to attach the screws) : Do not reuse the screws because the screw lock bond was applied to prevent the screws from loosening.
Prepare the specified screws and use them in place of the removed screws.
㧞Tightening torque for the screws
࡮There are setting limits of the torque value for the torque driver. If the value exceeds the setting value, take it as a rough measurement (reference value),
and tighten the screw manually.
࡮The specified torque value is a recommended value of the initial assembly. Therefore, set the value below the specified torque value in the assembling procedure.
Be careful not to break either the screws or the screw holes.
ޓa 0.092Nm (0.94kgfcm)ޓޓb 0.078Nm (0.8kgfcm) ޓޓc 0.069Nm (0.7kgfcm)ޓޓd 0.098Nm (1.0kgfcm)ޓޓG㧦 0.118Nm (1.2kgfcm)
Page 19

5.2 EMERGENCY DISPLAY

Example (in case of the error number E01):
Whenever some abnormal signal is input to the syscon CPU, an error number (E01, as an example) is displayed on the LCD monitor or (in the electronic view finder).In every error status, such the message as shown below alter nately appear over and
E01 UNIT IN SAFEGUARD MODE
E01 REMOVE AND REATTACH BATTERY
over.
• In an emergency mode, all operations except turning on/off the POWER switch are ineffectual.
LCD display Emergencymode Details Possible cause
E01 LOADING In the case the encoder position is
not shifted to the next point though the loading motor has rotated in the loading direction for 4 seconds or more. This error is defined as [E01].
E02 UNLOADING In the case the encoder position is
not shifted to the next point though the loading motor has rotated in the unloading direction for 4 seconds or
1. The mechanism is locked during mode shift.
2. The mechanism is locked at the mechanism loading end, because the encoder position is skipped during mechanism mode shift.
3. No power is supplied to the loading MDA.
1. The mechanism is locked during mode shift.
2. The mechanism is locked at the mechanism loading end, because the encoder position is skipped during mechanism mode shift.
more. This error is defined as [E02].
E03 TU & SUP REEL FG In the case no REEL FG is
produced for seconds shown in the table below or more in the capstan rotation mode after loading was complete, the mechanism mode is shifted to STOP with the pinch roller set off. This error is defined as [E03].However, no REEL EMG is detected in the SLW/STILL mode.
REEL(SUP) REEL(TU)
PB/REC S-FWD S-REW FF REW
3 SEC 3 SEC
0.3 SEC 3 SEC
0.1 SEC
3 SEC
0.3 SEC 3 SEC
0.1 SEC 3 SEC
E04 DRUM FG In the case there is no DRUM FG
input in the drum rotation mode for 4 seconds or more. This error is defined as [E04], and the mechanism mode is shifted to STOP with the pinch roller set off.
1. The idler gear does not engage with the reel disk well.
2. Though the idler gear and reel disk are engaged with each other, the tape is not wound because of overload to the mechanism.
3. No FG pulse is output from the reel sensor.
4. No power is supplied to the reel sensor.
5. Tape transport operation takes place with a cassette having no tape inside.
6. The tape slackens and no pulse is produced until the slack is taken up and the tape comes into the normal status.
1. The drum cannot be started or drum rotation is stopped because tape transport load is too high.
1) Tape tension is extremely high.
2) The tape is damaged or soiled with grease, etc.
2. The DRUM FG signal is not received by the syscon CPU.
1) Disconnection in the middle of the signal line.
2) Failure of the DRUM FG pulse generator (hall
element).
3. No drum control voltage is supplied to the MDA.
4. No power is supplied to the DRUM MDA.
E05 - - -
E06 CAPSTAN FG In the case no CAPSTAN FG is
produced in the capstan rotation mode for 2 seconds or more. This error is defined as [E06], and the mechanism mode is shifted to STOP with the pinch roller set off.However, no CAPSTAN EMG is detected in the STILL/FF/REW mode.
1. The CAPSTAN FG signal is not received by the syscon CPU.
1) Disconnection in the middle of the signal line.
2) Failure of the CAPSTAN FG pulse generator (MR
element).
2. No capstan control voltage is supplied to the MDA.
3. The capstan cannot be started or capstan rotation is stopped because tape transport load is too high.
1) Tape tension is extremely high. (Mechanical locking)
2) The tape is damaged or soiled with grease, etc. (Tape
tangling occurs, etc.)
Fig.5-2-1
(No.YF080)1-19
Page 20
Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY CAMCORDER CATEGORY 12, 3-chome, Moriya-cho, kanagawa-ku, Yokohama, kanagawa-prefecture, 221-8528, Japan
(No.YF080)
Printed in Japan
VPT
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