• Specifications shown are for SP mode unless otherwise specified.
• E.& O.E. Design and specifications subject to change without notice.
• Manufactured under license from Dolby Laboratories. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories.
• "DTS" and "DTS Digital Out" are trademarks of Digital Theater Systems, Inc.
• VIDEO Plus+ and PlusCode are registered trademarks of Gemstar Development Corporation. The VIDEO Plus+ system is manufactured under
license from Gemstar Development Corporation.
• (i.Link) refers to the IEEE1394-1995 industry specification and extensions thereof. The logo is used for products compliant with the i.Link stan-
dard.
1.0 Vp-p, 75 Ω (pin jack)
Corresponding to copy protection
1-2 (No.YD075)
SECTION 1
r
e
PRECAUTION
1.1SAFTY PRECAUTIONS
Prior to shipment from the factory, JVC products are strictly inspected to conform with the recognized product safety and electrical codes of the countries in which they are to be
sold.However,in order to maintain such compliance, it is equally
important to implement the following precautions when a set is
being serviced.
1.1.1 Precautions during Servicing
(1) Locations requiring special caution are denoted by labels
and inscriptions on the cabinet, chassis and certain parts of
the product.When performing service, be sure to read and
comply with these and other cautionary notices appearing
in the operation and service manuals.
(2) Parts identified by the symbol and shaded ( ) parts
are critical for safety.
Replace only with specified part numbers.
NOTE :
Parts in this category also include those specified to
comply with X-ray emission standards for products
using cathode ray tubes and those specified for
compliance with various regulations regarding spurious radiation emission.
(3) Fuse replacement caution notice.
Caution for continued protection against fire hazard.
Replace only with same type and rated fuse(s) as specified.
(4) Use specified internal wiring. Note especially:
• Wires covered with PVC tubing
• Double insulated wires
• High voltage leads
(5) Use specified insulating materials for hazardous live parts.
Note especially:
• Insulation Tape
• PVC tubing
•Spacers
• Insulation sheets for transistors
•Barrier
(6) When replacing AC primary side components (transformers,
power cords, noise blocking capacitors, etc.) wrap ends of
wires securely about the terminals before soldering.
Consequently, when servicing these products, replace the
cathode ray tubes and other parts with only the specified
parts. Under no circumstances attempt to modify these circuits.Unauthorized modification can increase the high voltage
value and cause X-ray emission from the cathode ray tube.
(12) Crimp type wire connectorIn such cases as when replacing
the power transformer in sets where the connections between the power cord and power trans former primary lead
wires are performed using crimp type connectors, if replacing the connectors is unavoidable, in order to prevent safety hazards, perform carefully and precisely according to the
following steps.
• Connector part number :E03830-001
• Required tool : Connector crimping tool of the proper
type which will not damage insulated parts.
• Replacement procedure
a) Remove the old connector by cutting the wires at a
point close to the connector.Important : Do not reuse a connector (discard it).
cut close to connector
Fig.1-1-3
b) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
15 mm
Fig.1-1-4
c) Align the lengths of the wires to be connected. In-
sert the wires fully into the connector.
Metal sleeve
Fig.1-1-1
(7) Observe that wires do not contact heat producing parts
(heatsinks, oxide metal film resistors, fusible resistors, etc.)
(8) Check that replaced wires do not contact sharp edged or
pointed parts.
(9) When a power cord has been replaced, check that 10-15
kg of force in any direction will not loosen it.
Power cord
Fig.1-1-2
(10) Also check areas surrounding repaired locations.
(11) Products using cathode ray tubes (CRTs)In regard to such
products, the cathode ray tubes themselves, the high voltage circuits, and related circuits are specified for compliance with recognized codes pertaining to X-ray emission.
Connector
Fig.1-1-5
d) As shown in Fig.1-1-6, use the crimping tool to
crimp the metal sleeve at the center position. Be
sure to crimp fully to the complete closure of the
tool.
1.25
2.0
5.5
Crimping tool
Fig.1-1-6
e) Check the four points noted in Fig.1-1-7.
Not easily pulled free
Wire insulation recessed
more than 4 mm
Crimped at approx. cente
of metal sleev
Conductors extended
Fig.1-1-7
(No.YD075)1-3
1.1.2 Safety Check after Servicing
Examine the area surrounding the repaired location for damage
or deterioration. Observe that screws, parts and wires have been
returned to original positions, Afterwards, perform the following
tests and confirm the specified values in order to verify compliance with safety standards.
(1) Insulation resistance test
Confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed
parts of the set (RF terminals, antenna terminals, video and
audio input and output terminals, microphone jacks, earphone jacks, etc.).See table 1 below.
(2) Dielectric strength test
Confirm specified dielectric strength or greater between
power cord plug prongs and exposed accessible parts of
the set (RF terminals, antenna terminals, video and audio
input and output terminals, microphone jacks, earphone
jacks, etc.). See Fig.1-1-11 below.
(3) Clearance distance
When replacing primary circuit components, confirm specified clearance distance (d), (d') between soldered terminals, and between terminals and surrounding metallic
parts. See Fig.1-1-11 below.
d
Chassis
d'
Power cord
primary wire
Fig.1-1-8
(4) Leakage current test
Confirm specified or lower leakage current between earth
ground/power cord plug prongs and externally exposed accessible parts (RF terminals, antenna terminals, video and
audio input and output terminals, microphone jacks, earphone jacks, etc.).
Measuring Method : (Power ON)Insert load Z between
earth ground/power cord plug prongs and externally exposed accessible parts. Use an AC voltmeter to measure
across both terminals of load Z. See Fig.1-1-9 and following Fig.1-1-12.
ab
Externally
exposed
accessible part
Z
V
c
A
Fig.1-1-9
(5) Grounding (Class 1 model only)
Confirm specified or lower grounding impedance between
earth pin in AC inlet and externally exposed accessible
parts (Video in, Video out, Audio in, Audio out or Fixing
screw etc.).Measuring Method:
Connect milli ohm meter between earth pin in AC inlet and
exposed accessible parts. See Fig.1-1-10 and grounding
specifications.
AC inlet
Earth pin
Exposed accessible part
MIlli ohm meter
Grounding Specifications
Region
USA & Canada
Europe & Australia
Grounding Impedance (Z
Z0.1 ohm
Z0.5 ohm
)
Fig.1-1-10
AC Line Voltage
100 V
100 to 240 V
110 to 130 V
110 to 130 V
200 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Insulation Resistance (R
R 1 M /500 V DC
1 M R 12 M /500 V DC
R 10 M /500 V DC
)
Dielectric Strength
AC 1 kV 1 minute
AC 1.5 kV 1 minute
AC 1 kV 1 minute
AC 3 kV 1 minute
AC 1.5 kV 1 minute
(
Class
(
Class
Clearance Distance (d), (d'
d, d' 3 mm
d, d' 4 mm
d, d' 3.2 mm
d 4 m m
)
d' 8 m m (Power cord
d' 6 m m (Primary wire
)
Fig.1-1-11
AC Line Voltage
100 V
110 to 130 V
110 to 130 V
220 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Load ZLeakage Current (i)
1
0.15
1.5
2
50
i 1 mA rms
i 0.5 mA rms
i 0.7 mA peak
i 2 mA dc
i 0.7 mA peak
i 2 mA dc
a, b, c
Exposed accessible parts
Exposed accessible parts
Antenna earth terminals
Other terminals
Fig.1-1-12
NOTE :
These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
)
)
)
1-4 (No.YD075)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1Different table of features
The following table indicates main different points between models DR-MV5BEK and DR-MV5SEK.
ITEMDR-MV5BEKDR-MV5SEK
BODY COLOURBLACKPURE SILVER
2.2Service position
This unit has been designed so that the Mechanism and Main
board assemblies can be removed together from the bottom
chassis. Before diagnosing or servicing the circuit boards, take
out the major parts from the bottom chassis.
2.2.1 How to set the "Service position"
(1) Refer to the disassembly procedure and perform the disas-
sembly of the major parts before removing the Mechanism
assembly.
(2) Remove the screws that fix the Mechanism, Main board as-
sembly to the bottom chassis. If any other screws are used
to fix the boards, remove them also.
(3) Remove the combined Mechanism, DVD unit, switching
regulator, digital, junction and Main board assemblies.
(4) If any other major parts are used, remove them also.
(5) Connect the wires and connectors of the major parts that
have been removed in steps (1) to (4). (Refer to Fig. 2-2a.)
(6) Place the combined Mechanism, Main board and other
board assemblies upside down.
(7) Insert the power cord plug into the power outlet and then
proceed with the diagnostics and servicing of the board as-
sembly.
Notes:
• Before inserting the power cord plug into the power out-
let, make sure that none of the electrical parts are able
to short-circuit between the workbench and the board
assembly.
• For the disassembly procedure of the major parts and
details of the precautions to be taken, see "Removing
the major parts".
• If there are wire connections from the Main board and
Mechanism assemblies to the other major parts, be sure
to remove them (including wires connected to the major
parts) first before performing step (2).
• When carrying out diagnosis and repair of the Main
board assembly in the "Service position", be sure to
ground both the Main board and Mechanism assemblies. If they are improperly grounded, there may be
noise on the playback picture or FDP counter display
may move even when the mechanism is kept in an inoperative status.
• In order to diagnose the playback or recording of the
cassette tape, set the Mechanism assembly to the required mode before placing it upside down. If the mechanism mode is changed (including ejection) while it is in
an upside down position the tape inside may be damaged.
• For some models, the mechanism and board assem-
blies are attached by connectors only. When carrying
out a diagnosis or repair of the boards in the "Service
position", make sure that the connectors are not disconnected.
SWITCHING
REGULATOR
board assembly
JUNCTION
board assembly
DIGITAL
board assembly
DVD
DRIVE
UNIT
SWITCH / DISPLAY
board assembly
TERMINAL
board assembly
RGB-YC
board assembly
Fig.2-2a
MAIN
board assembly
TP111 D.FF
TP106 PB FM
TP2253 A.PB FM
TP4001 CTL.P
OPE JACK
board assembly
DEMOD
board assembly
(No.YD075)1-5
2.3Jig RCU mode
This unit uses the following two modes for receiving remote control codes.
(1) User RCU mode:Ordinary mode for use by the user.
(2) Jig RCU mode: Mode for use in production and servicing.
When using the Jig RCU, it is required to set the unit to the Jig
RCU mode (the mode in which codes from the Jig RCU can be
received). As both of the above two modes are stored in the EEPROM, it is required to set the unit back to the User RCU mode
each time that an adjustment is made or to check that the necessary operations have been completed.These modes can be set
by the operations described below.
Note:
• When the unit is set to Jig RCU mode and when the unit
is under Jig RCU mode, the remote control unit attached
to product operates only in "Remote Control Code 1".
Since the unit is in "Remote Control Code 3" when it is
shipped and just after its batteries are changed, "Remote Control Code 3" needs to be changed to "Remote
Control Code 1."
• Confirm the RCU mode when exchanged parts. Since
some SERVICE PARTS sets the unit to the Jig RCU
mode as initial setting. Therefore please set the unit to
the User RCU mode after replacing the EEPROM.
User RCU mode
Jig RCU mode
<Method 2>
(1) Unplug the power cord plug from the power outlet.
(2) Press and hold the “REC“ and “PAUSE” buttons on the unit
simultaneously, while plugging the power cord plug into the
power outlet.
When the unit is set to the Jig RCU mode, the symbols
( " : " ) in the time display of the FDP are blinked.
2.3.3 Setting the User RCU mode
(1) Turn off the power.
(2) Press the "REC" and "PAUSE" buttons of the unit simulta-
neously. Alternatively, transmit the code "43-9D" from the
Jig RCU.
2.4Mechanism service mode
This model has a unique function to enter the mechanism into every operation mode without loading of any cassette tape. This
function is called the "Mechanism service mode".
2.4.1 How to set the "Mechanism service mode"
(1) Set the unit to the Jig RCU mode (the mode in which codes
from the Jig RCU can be received)
(2) Transmit the code "43-E5" from the Jig RCU.
(3) Release the lug of the Cassette holder and then slide the
Cassette holder toward the direction where the Cassette
holder is loaded by manually.
(4) The cassette holder lowers and, when the loading has
completed, the mechanism enters the desired mode.
When the unit is set to the Mechanism service mode, the
symbols ("TIMER" or "HDD") in the FDP (LED) are turned
on.
2.4.2 How to exit from the "Mechanism service mode"
(1) Unplug the power cord plug from the power outlet.
( blinked)
Fig.2-3a User/Jig RCU mode
2.3.1 Changing Remote Control Code
(1) Slide the TV/DVD switch to DVD.
(2) Press the number button "1" of the remote control unit while
pressing the "SET UP" button of the remote control unit.
Then,press the "ENTER" button, and then release the
"SET UP" button.
(3) Press the "POWER" button on the unit to turn off the unit.
(4) Press the "PLAY" button on the unit for over 5 seconds
while the unit is turned off. The code currently set appears
on the front display panel.
(5) Press the "STOP" button on the remote control to change
the unit’s code. When FDP indicator displays "DVD1," it
means that the Remote Control Code has been changed to
"1."
Note:
• When "POWER SAVE " is set to "ON", it is not possible
to change the remote code.
2.3.2 Setting the Jig RCU mode
<Method 1>
(1) Turn on the power.
(2) Press the “VHS/DVD“ button repeatedly on the unit so that
the VHS lamp lights up on the unit.
(3) Press the following remocon keys continuously within 2
seconds " SET UP " → " 2 " → " 8 " → " ENTER ".
When the unit is set to the Jig RCU mode, the symbols
( " : " ) in the time display of the FDP are blinked.
(Refer to Fig.2-2a)
2.5Maintenance and inspection
2.5.1 Cleaning
Regular cleaning of the transport system parts is desirable but
practically impossible. So make it a rule to carry out cleaning of
the tape transport system whenever the machine is serviced.
When the video head, tape guide and/or brush get soiled, the
playback picture may appear inferior or at worst disappear, resulting in possible tape damage.
Note:
• Absolutely avoid sweeping the upper drum vertically as
this will cause damage to the video head.
(1) When cleaning the upper drum (especially the video head),
soak a piece of closely woven cloth with alcohol and while
holding the cloth onto the upper drum by the fingers, turn
the upper drum counterclockwise.
(2) To clean the parts of the tape transport system other than
the upper drum, use a piece of closely woven cloth or a cotton swab soaked with alcohol.
1-6 (No.YD075)
(3) After cleaning, make sure that the cleaned parts are com-
pletely dry before using the cassette tape.
A/C head
Video heads
Fig.2-5a
2.5.2 Lubrication
With no need for periodical lubrication, you have only to lubricate
new parts after replacement. If any oil or grease on contact parts
is soiled, wipe it off and newly lubricate the parts.
Note:
• See the "mechanism assembly" diagram of the "parts
list" for the lubricating or greasing spots, and for the
types of oil or grease to be used.
2.5.3 Suggested servicing schedule for main components
The following table indicates the suggested period for such service measures as cleaning, lubrication and replacement. In practice, the indicated periods will vary widely according to
environmental and usage conditions. However, the indicated
components should be inspected when a set is brought for service and the maintenance work performed if necessary. Also
note that rubber parts may deform in time, even if the set is not
used.
SystemParts name
Operation hours
1000H2000H
Drum assemblyC,XX
A/C headC,XC,X
Pinch roller arm assemblyCC
Tape
transport
Full erase headCC
Tension arm assemblyCC
Capstan motor (Shaft)CC
Guide arm assemblyCC
Capstan motorX
Capstan brake assemblyX
Main brake assemblyX
Drive
Belt (Capstan)XX
Loading motorX
Clutch unitX
Worm gearX
Control plateX
OtherRotary encoderX
C : Cleaning
X : Inspection or Replacement if necessary
(No.YD075)1-7
SECTION 3
DISASSEMBLY
3.1Removing the major parts
3.1.1 Destination of connectors
Two kinds of double-arrows in connection tables respectively
show kinds of connector/wires.
: The connector of the side to remove
CONN. No.PIN No.CONNECTOR
WR2a
WR2b
Main CN101
Main CN103
Destination of connectors
CONN. No.PIN No.CONNECTOR
WR2a
WR2b
WR3a
WR3b
WR4a
WR4b
WR5a
WR5b
WR5c
WR5d
WR6a
WR6b
WR6c
WR6d
WR6e
WR7a
WR7b
Main
Main
Main
Drum assembly
DVD unit
DVD unit
Junction
Junction
Junction
Junction
Main
Main
Junction
Junction
SW.REG
SW.REG
SW.REG
3.1.2 How to read the procedure table
This table shows the steps for disassembly of the externally furnished parts and board assemblies. Reverse these steps when
re-assembling them.
• Be careful not to damage the connector and wire etc. during
connection and disconnection.
• When connecting the flat wire to the connector, be careful with
the flat wire direction.
<Note 2b>
• When reattaching the Front panel assembly, make sure that
the door opener of the Side frame (R) is lowered in position prior to the reinstallation.
• When reattaching the Front panel assembly, pay careful attention
to the switch lever of the Front panel assembly not to make it
touch the switch knob of the Main board assembly from the side.
• When reattaching the Front panel assembly, lift the Cassette
door slightly.
(1)(2)(3)(4)(5)
(1) Order of steps in Procedure
When reassembling, perform the step(s) in the reverse order.
These numbers are also used as the identification (loca-
tion) No. of parts Figures.
(2) Part name to be removed or installed.
(3) Fig. No. showing procedure or part location.
(4) Identification of part to be removed, unhooked, unlocked,
Solder, CN**(WR**)= Remove the wire (WR**) from the
connector (CN**).
1-8 (No.YD075)
Door
opener
Side
frame(R)
Switch
knob
Switch
lever
Fig.3-1a
<Note 3a>
• When reattaching the Mechanism assembly, secure the
screws (S3a to S3b) in the order of 1,2,3.
• When reattaching the Mechanism assembly, be sure to align
the phase of the Rotary encoder on the Main board assembly.
• When reattaching the Mechanism assembly, set the “Mechanism assembling mode”. [See “MECHANISM ASSEMBLY
SERVICE MANUAL (No. 86700)”.]
• When reattaching the Mechanism assembly to the Main board
assembly, take care not to damage the sensors and switch on
the Main board assembly.
<Note 3b>
• When reattaching the Drum assembly, secure the screws (S3c
to S3e) in the order of c, d, e.
(S3d)
Mechanism
assembly
(S3c)
(S3e)
(S3d)
(S3e)
Drum
assembly
<Note 3c>
<NOTE>
Attach the Drum assembly appropriately,
since the installation state of the Drum assembly
influences the FM WAVEFORM LINEARITY
greatly.
(S3c)
HOOK
Fig.3-1b
• When handling the drum assembly alone, hold it by the motor
or shaft. Be careful not to touch other parts, especially the video heads. Also take care not to damage the connectors.
Shaft
Motor
Video heads
Fig.3-1c
(No.YD075)1-9
1. Insert direction of FFC WIRE as follows.
NOTE
right side
electrode side
2. FFC WIRE and DRUM FPC WIRE
should be insert as follows.
OK
90
CN
back side
supporting side
NG
CN
CN
[3] Mechanism assembly
(S3a)
[3] Drum assembly
(S3a)
j
3
1
j
(S1a)
(S3a)
2
(S2b)
[8]Rear cover
(L8a)
(S1a)
[1] Top cover
(S1a)
(S8c)
(L8a)
(S1a)
(S1a)
(S8b)
(S8a)
f
(L8a)
[4]DVD unit
from DISPLAY/SWITCH PWB
JS3001
<Phase alignment>
.
Accord the position of V gap
on R.ENCORDER and PWB silk
.
Accord the position of Boss on
R.ENCORDER and PWB silk
[2]Front panel
from S/JACK PWB
assembly
[9]Main board
assembly
Bottom
chassis
(S2a)
(S3c)
(S9a)
(S3e)
1
JS3001
a
(S3d)
CN7114
(L2b)
(L2a)
j
a
(L2a)
Cassette door
<Note 2b>
(L2b)
(L2b)
BOTTOM SIDE
CN72012
FW7001
into the FW7001 side.
(WR2a)
<Note2a>
S/jack board assembly
CN7201
WR7201
NOTE)Push the slack of the wire
(WR2c)
NOTE) INSERT FFC WIRE TO THE CONNECTOR BEFORE
ATTACHING TO FRONT PANEL.
Display/switch board assembly
(WR2b)
<Note2a>
CN7001
WR7001
S7032
(WR2d)
TOP SIDE
Terminal board
assembly
CN914
CN913
CN7113
CN915
CN7115
(S9a)
2
c
Demod board assembly
(S4a)
1
(S4b)
(S4b)
(S5b)
[5]Digital board
assembly
(WR5e)
(S5a)
1
[5]Shield cover
(S6a)
CN7113
CN7114
CN501
(WR6c)
<Note2a>
Main board assembly
CN1
(WR3b)
<Note2a>
CN7112
from FRONT PANEL
S/jack
WR7201)
(
A/C HEAD
(S4a)
[4]Bracket
(S4a)
4
(S4b)
(S4a)
(S7a)
1
[7]Switching regulator
board assembly
(S5a)
(S5a)
3
2
e'
[6]Junction board assembly
RGB_YC board assembly
CN7115
(WR6d)
CN7111
<Note2a>
(WR7a)
CN2001
CN5311
(WR6b)
CN2601
CN5302
CN5301
CN8001
CN7107
CN7123
(WR4b)
(WR3a)
<Note2a>
(WR6a)
CN3102
CN7102
CN3103
<Note2a>
from FRONT PANEL
Display/switch
(
(S7a)
2
CN5001
4
f
(S7a)
3
(S7a)
FAN
(WR7b)
Switching regulator
board assembly
Junction board
(WR6e)
assembly
CN5304
CN5501
CN1103
CN7110
CN7109
CN7108
(WR5d)
(WR4a)
<Note2a>
CN2201
CN1102
Digital board
assembly
CN1101
CN1801
CN7121
CN5503
(WR5a)
(WR5b)
(WR5c)
WR7001)
1-10 (No.YD075)
Fig.3-1d
SECTION 4
ADJUSTMENT
4.1Before adjustment
4.1.1 Precaution
• The adjustments of this unit include the mechanism com-
patibility and electrical adjustments. During the performance of this work, be sure to observe the precautions for
each type of adjustment.
• If there is a reference to a signal input method in the signal
column of the adjustment chart, “Ext. S-input” means the
Y/C separated video signal and “Ext. input” means the
composite video signal input.
• Unless otherwise specified, all measuring points and
Some of the electrical adjustments require the adjustment performed by the EVR system. The main unit have EEPROMs for
storing the EVR adjustment data and user setups.
Notes:
Jig RCU mode (the mode in which codes from the Jig RCU can
be received). (See "section 2 SPECIFIC SERVICE INSTRUCTIONS".)
Jig RCU
[Data transmitting method]
Depress the " "( 3 ) button
after the data code is set.
CUSTOM CODE
43: A CODE
DATA CODE
INITIAL MODE
Fig.4-1a Jig RCU [PTU94023B]
on the relevant adjustment chart. The switches that are not listed below can be set as desired.
If the VCR is not equipped with the functions detailed below,
setup is not required.
AUTO PICTURE/VIDEO CALIBRATION/
B.E.S.T./D.S.P.C.
PICTURE CONTROL/SMART PICTURENORMAL/NATURAL
VIDEO STABILIZEROFF
TBCON
Digital 3RON
VIDEO NAVIGATION/TAPE MANAGEROFF
BLUE BACK OFF
OFF
ting
(1) In order to set to the manual tracking mode during tape
playback, press PR + or - on the unit simultaneously to active manual tracking.
• When the manual tracking mode is set, the tracking is
placed at the center position.
(2) Press PR + or - to adjust the tracking manually.+/-” to ad-
just the tracking manually.
• To return to automatic tracking, press PR + or - simultaneously or eject and insert the tape again.
• In the EVR adjustment mode, the value is varied with the
channel buttons (+, -). The adjusted data is stored when
the setting mode changes (from PB to STOP, when the
tape speed is changed, etc.). Take care to identify the
current mode of each adjustment item when making an
adjustment.
• When changing the address setting in the EVR adjust-
ment mode, use the Jig RCU or the remote controller
having numeric keypad with which a numeric code can
be directly input.
The remote control code of the Jig RCU corresponds to
each of the digit keys on the remote controller as follows.
(No.YD075)1-11
Digit-key0123456789
Code20212223242526272829
• As the counter indication and remaining tape indication
are not displayed FDP during the EVR adjustment
mode, check them on the TV monitor screen.
• When performing the EVR adjustment, confirm that the
FDP indication is changed to the EVR mode, as shown
below.
FDP
Fig.4-1b EVR mode
4.2 Mechanism compatibility adjustment
Notes:
• Although compatibility adjustment is very important, it
is not necessary to perform this as part of the normal
servicing work. It will be required when you have replaced the A/C head, drum assembly or any part of the
tape transport system.
• To prevent damaging the alignment tape in the compat-
ibility adjustment, prepare a cassette tape (for self-recording/playback), perform a test on it by transporting it
and making sure that the tape is not bent by the tape
transport mechanisms such as in the guide rollers.(See
Fig.4-2b.)
4.2.1 Tension pole position
Notes:
• This adjustment must be performed every time the ten-
sion band is replaced.
Signal(A)• Back tension cassette gauge [PUJ48076-2]
Mode(B1)
Adjustment part (F)• Adjust pin [Mechansim assembly]
Specified value (G)
•PB
(B2)
• Eject end
• 25 - 51 gf•cm (2.45 - 5 x 10
-3
Nm)
(1) Play back the back tension cassette gauge (A).
(2) Check that the indicated value on the left side gauge is
within the specified value (G).
(3) If the indicated value is not within the specified value (G),
perform the adjustment in a following procedure.(See
Fig.4-2a.)
a) Remove the top frame, cassette holder and side
frames (L/R) all together. (Refer to the SERVICE
MANUAL No.86700 [MECHANISM ASSEMBLY].)
b) Rotate the loading motor gear to move the control
plate so that the triangular stamping to the left of the
“P”stamping is aligned with the stamping (a) on the
main deck. This positioning is mode (B1).
c) Adjust by turning the adjustment pin so that the tip of
the tension arm is aligned with the stamping (b) on
the main deck.
d) Rotate the reel disk (S) by about one turn clockwise
and make sure that the round hole of the adjustment
pin is located in the “OK” range. If it is outside this
range, restart the adjustment from the beginning.
After completion of the adjustment, rotate the loading gear
motor to return it to the mode (B2) position.
1-12 (No.YD075)
TENSION ARM
CONTROL PLATE
Stamping(b)
OK
ADJUST PIN
NG
Stamping(a)
Fig.4-2a
4.2.2 FM waveform linearity
Signal(A1)
Mode(B) • PB
Equipment(C) • Oscilloscope
Measuring point (D) • TP106 (PB. FM)
External trigger (E)• TP111 (D.FF)
Adjustment part (F)• Guide roller [Mechanism assembly]
Specified value (G) • Flat V.PB FM waveform
Adjustment tool (H) • Roller driver [PTU94002]
• Alignment tape(SP, stairstep, PAL) [MHPE]
(A2)
• Alignment tape(LP, stairstep, PAL) [MHPE-L]
(1) Play back the alignment tape (A1).
(2) Apply the external trigger signal to D.FF (E), to observe
the V.PB FM waveform at the measuring point (D).
(3) Set the VCR to the manual tracking mode.
(4) Make sure that there is no significant level drop of the V.PB
FM waveform caused by the tracking operation, with its
generally parallel and linear variation ensured. Perform the
following adjustments when required. (See Fig. 4-2c.)
(5) Reduce the V.PB FM waveform by the tracking operation.
If a drop in level is found on the left side, turn the guide roll-
er of the pole base assembly (supply side) with the roller
driver to make the V.PB FM waveform linear.
If a drop in level is on the right side, likewise turn the guide
roller of the pole base assembly (take-up side) with the
roller driver to make it linear. (See Fig. 4-2c.)
(6) Make sure that the V.PB FM waveform varies in parallel
and linearly with the tracking operation again. When re-
quired, perform fine-adjustment of the guide roller of the
pole base assembly (supply or take-up side).
(7) Unload the cassette tape once, play back the alignment
tape (A1) again and confirm the V.PB FM waveform.
(8) After adjustment, confirm that the tape wrinkling does not
occur at the roller upper or lower limits. (See Fig. 4-2b.)
[Perform adjustment step (9) only for the models equipped
with SP mode and EP (or LP) mode.]
[Perform adjustment step (9) only for the models
equipped with SP mode and EP (or LP) mode.]
(9) Repeat steps (1) to (8) by using the alignment tape (A2).
Improper
(a)
GUIDE ROLLER
(b)
GUIDE POLE
Proper
Fig.4-2b
Proper waveform variation
Improper waveform variation
A
C
UpDown
B
D
Roller driver
Guide roller
(supply side)
Fig.4-2c
4.2.3 Height and tilt of the A/C head
Note:
• Set a temporary level of the height of the A/C head in ad-
vance to make the adjustment easier after the A/C head
has been replaced. (Refer to the SERVICE MANUAL
No.86700 [MECHANISM ASSEMBLY].)
External trigger (E) • TP111 (D.FF)
Adjustment part (F)• A/C head [Mechanism assembly]
Specified value (G) • Maximum waveform
• TP106 (PB. FM)
(D2)
• TP4001 (CTL. P)
(1) Play back the alignment tape (A).
(2) Apply the external trigger signal to D.FF (E), to observe the
AUDIO OUT waveform and Control pulse waveform at the
measuring points (D1) and (D2) in the ALT mode.
(3) Set the VCR to the manual tracking mode.
(4) Adjust the AUDIO OUT waveform and Control pulse wave-
form by turning the screws (1), (2) and (3) little by little until
both waveforms reach maximum. The screw (1)
and (3) are for adjustment of tilt and the screw (2) for azi-
muth.
Head base
(2)
(1)
AUDIO OUT
4.2.4 A/C head phase (X-value)
Signal(A1)
Mode(B) • PB
Equipment(C) • Oscilloscope
Measuring point (D) • TP106 (PB. FM)
External trigger (E) • TP111 (D.FF)
Adjustment part (F)• A/C head base [Mechanism assembly]
Specified value (G) • Flat V.PB FM waveform
Adjustment tool (H) • Roller driver [PTU94002]
• Alignment tape(SP, stairstep, PAL) [MHPE]
(A2)
• Alignment tape(LP, stairstep, PAL) [MHPE-L]
(1) Play back the alignment tape (A1).
(2) Apply the external trigger signal to D.FF (E), to observe the
V.PB FM waveform at the measuring point (D).
(3) Set the VCR to the manual tracking mode.
(4) Loosen the screws (4) and (5), then set the Roller driver to
the innermost projected part of the A/C head. (See Fig. 4-
2e.)
(5) Rotate the roller driver so that the A/C head comes closest
to the capstan. From there, move the A/C head back grad-
ually toward the drum until the point where the FM wave-
form is maximized for the second time, and then
tighten the screws (4) and (5) temporarily.
(6) Play an alignment tape (A2) and set to the manual-tracking
mode.
(7) Fine-adjust A/C head base position to maximize the FM
waveform, and then tighten the screws (4) and (5) firmly.
(8) Play alignment tapes (A1) and (A2) and confirm that the FM
waveforms are maximized when the tracking is at the cen-
ter position.
To the drum
Toward the capstan
Toward the drum
A/C head
Screw (5)
Roller driver
Screw (4)
Head base
To the capstan
Fig.4-2e
Alignment tape
[SP, stairstep]
played with the
SP head
Waveform output
X-value adjustment point
Drum sideControl head positionCapstan side
Alignment tape
[EP(LP), stairstep]
played with the
EP(LP) head
A/C head
(3)
Fig.4-2d
CTL. P
Maximum
Fig.4-2f
(No.YD075)1-13
4.3 Electrical adjustment
Note:
The following adjustment procedures are not only necessary
after replacement of consumable mechanical parts or board
assemblies, but are also provided as references to be referred
to when servicing the electrical circuitry.
In case of trouble with the electrical circuitry, always begin a
service by identifying the defective points by using the measuring instruments as described in the following electrical adjustment procedures. After this, proceed to the repair,
replacement and/or adjustment. If the required measuring instruments are not available in the field, do not change the adjustment parts (variable resistor, etc.) carelessly.
4.3.1 Servo circuit
4.3.1.1Switching point
Signal(A1)
Mode(B) • PB
Equipment(C) • Oscilloscope
Measuring point (D) • VIDEO OUT terminal (75 ohm terminated)
(1) Play back the signal (A1) of the alignment tape (A2).
(2) Apply the external trigger signal to D.FF (E) to observe the
VIDEO OUT waveform and V.PB FM waveform at the
measuring points (D1) and (D2).
(3) Set the VCR to the manual tracking mode.
(4) Adjust tracking so that the V.PB FM waveform becomes
maximum.
(5) Set the VCR to the Auto adjust mode by transmitting the
code (F) from the Jig RCU. When the VCR enters the stop
mode, the adjustment is completed.
(6) If the VCR enters the eject mode, repeat steps (1) to (5)
again.
(7) Play back the alignment tape (A2) again, confirm that the
switching point is the specified value (G).
(1) Record the signal (A2) in the mode (B1), and play back
the recorded signal.
(2) Set the VCR to the manual tracking mode.
(3) Set the VCR to the FWD slow (+1/6x) mode.
(4) Transmit the code (F) from the Jig RCU to adjust so that the
noise bar becomes the specified value (G) on the TV
monitor in the slow mode.
(5) Set the VCR to the Stop mode.
(6) Confirm that the noise bar is (G) on the TV monitor in the
slow mode.
Note:
• For FWD slow (+1/6x) playback, transmit the code “43-
08” from the Jig RCU to enter the slow playback mode.
4.3.2 Syscon circuit
4.3.2.1Timer clock
Signal(A)• No signal
Mode(B)• EE
Equipment(C)• Frequency counter
Measuring point (D1)
Adjustment part (F)• C3025 (TIMER CLOCK)
Specified value (G)• 1024.008 ± 0.001 Hz
• IC3001 pin 61
(D2)
• IC3001 pin 24
(D3)
• C3026 + and -
(976.5549 ± 0.0010 usec)
(1) Connect the frequency counter to the measuring point
(D1).
(2) Connect the short wire between the short point (D2) and
Vcc (5V).
(3) Short the leads of capacitor (D3) once in order to reset
the microprocessor of the Syscon.
(4) Disconnect the short wire between the short point (D2)
and Vcc then connect it again.
(5) Adjust the Adjustment part (F) so that the output frequency
becomes the specified value (G).
Trigger point
Switching point
V.sync
V. rate
Fig.4-3a Switching point
4.3.1.2Slow tracking preset
Signal(A1)
Mode(B1)
Measuring point (D) • TV-Monitor
Adjustment part (F)• Jig RCU: Code “43-71”or “43-72”
Specified value (G) • minimum noise
Adjustment tool (H) • Jig RCU [PTU94023B]
• Ext. input
(A2)
• Color (colour) bar signal [PAL]
• VHS SP
(B2)
•VHS LP
1-14 (No.YD075)
SECTION 5
TROUBLESHOOTING
5.1Manually removing the cassette tape
If you cannot remove the cassette tape which is loaded because
of any electrical or mechanical failures, manually remove it by
taking the following steps.
(1) Unplug the power cord plug from the power outlet.
(2) Refer to the disassembly procedure of the VCR and per-
form the disassembly of the major parts before removing
the mechanism assembly. (See Fig. 5-1a)
Fig.5-1a
Tension arm assembly
Pole base assembly
Pinch roller arm assembly
sion arm assembly free from tension, pull out the tape
on the pole base assembly. Take the spring(a) of the
pinch roller arm assembly off the hook, and detach it
from the tape.
(4) Remove the screw (a) of the side frame (L/R).
(5) Hold the slack tape and cassette cover together, lift the
cassette tape, top frame, cassette holder and side frames
(L, R) together from the rear and remove them by dis-engaging the hooks (a) and (b).
Screw(a)
Cassette tape
Hook(a)
Side frame(L)
Cassette holder
Top frame
Side frame(R)
Screw(a)
Hook(b)
Spring(a)
Direction of unloading
Fig.5-1b
(3) Unload the pole base assembly by manually turning the
gear of the loading motor until the pole base assembly is
hidden behind the cassette lid. In doing so, hold the tape by
the hand to keep the slack away from any grease. (See
Fig.5-1b )
In case of mechanical failures, while keeping the ten-
Fig.5-1c
(6) Take up the slack of the tape into the cassette. This com-
pletes removal of the cassette tape.
5.2 Manually removing the disk(DVD/CD)
If you cannot remove the disk which is loaded because of any
electrical or mechanical failures, manually remove it by taking the
following steps.
5.2.1 Method 1
(1) AC Plug is pulled out at once and inserted again.
(2) It is displayed on FDP as "LOADING", and while it blinks,
pushing the OPEN/CLOSE button is continued.
(3) After a while, a tray opens (About 20 seconds).
(4) After removed a disk, press the OPEN/CLOSE button
again to close the tray.
(5) The "LOADING" blink display of FDP disappears and it will
be in a standby mode.
(6) If the POWER button is pushed, it will usually be operating.
5.2.2 Method 2
(1) Unplug the ACpower cord from the AC outlet.
(2) Remove the top cover and front panel assembly.
(Refer to the disassembly procedure and perform the dis-
assembly of the major parts before removing)
(3) Pass a thin wire through a hole in the DVD unit.
(4) The disc tray comes out slightly. Take out the disc tray
manually.(See Fig.5-2a)
(No.YD075)1-15
EMG display of FDP display mode
(1) Transmit the code “43-59” from the Jig RCU.
The FDP shows the EMG content in the form of “E:**:**”.
<Example 1> E : 01
Latest EMG
disk trayhole
Fig.5-2a
5.3 Emergency display function (VHS SECTION)
This unit saves details of the last two emergencies as the EMG
history and allows the status of the unit and the mechanism of
each emergency to be shown both on the display and as OSD information.
When using the emergency function, it is required to set the unit
to the Jig RCU mode.
Jig RCU
[Data transmitting method]
Depress the " " ( 3 ) button
after the data code is set.
CUSTOM CODE
43: A CODE
DATA CODE
INITIAL MODE
Fig.5-3a Jig RCU [PTU94023B]
5.3.1 Displaying the EMG information
The EMG detail of information can be displayed by transmitting
the code "43-59" from the Jig RCU.
Note:
• The EMG detail information <1><2> show the informa-
tion on the latest EMG.
It becomes “ - - : - - : - - ” when there is no latest EMG
record.
0: 00
E: **
1E: **
1: *1
2: *2
3: 34
4: *5
5: *6
6: *7
7: *8
8: *9
9: *10
Normal display
EMG content display (Latest) See 5.3.4
EMG content display (Previous) See 5.3.4
EMG detail information <1> See 5.3.5
[Deck operation mode]
EMG detail information <1> See 5.3.5
[Mechanism operation mode]
EMG detail information <1> See 5.3.5
[Mechanism sensor information and Mechanism mode position]
EMG detail information <2> See 5.3.6
[Type of the cassette tape in use <1>]
EMG detail information <2> See 5.3.6
[Winding position of the cassette tape in use]
EMG detail information <2> See 5.3.6
[Type of the cassette tape in use <2> (Winding area)]
EMG detail information <3> See 5.3.7
[Previous deck operation mode]
EMG detail information <3> See 5.3.7
[The deck operation mode of the one before the last]
EMG detail information <3> See 5.3.7
[The deck operation mode of the one prior to one above]
EMG display of 7 FDP display model
Fig.5-3b
<Example 2> E : - -
No EMG record
(2) Transmit the code “43-59” from the Jig RCU again.
The FDP shows the EMG detail information <1> in the form
of “ *1: *2 : 34 ”.
*1 : Deck operation mode at the moment of EMG
*2 : Mechanism operation mode at the moment of EMG
3- : Mechanism sensor information at the moment of EMG
-4 : Mechanism mode position at the moment of EMG
(3) Transmit the code “43-59” from the Jig RCU once again.
The FDP shows the EMG detail information <2> in the form
of “ *5 : *6 : *7 ”.
*5 : Type of the cassette tape in use <1> .
*6 : Winding position of the cassette tape in use
*7 : Type of the cassette tape in use <2> (Winding area)
(4) Transmit the code “43-59” from the Jig RCU once again.
The FDP shows the EMG detail information <3> in the form
of “*8 : *9 : *10”.
*8 : Previous deck operation mode at the moment of EMG
*9 : The deck operation mode of the one before the last at
the moment of EMG
*10: The deck operation mode of the one prior to one
above at the moment of EMG
(5) Transmit the code “43-59” from the Jig RCU once again to
reset the display.
5.3.2 Clearing the EMG history
(1) Display the EMG history.
(2) Transmit the code “43-36” from the Jig RCU.
(3) Reset the EMG display.
5.3.3 Details of the OSD display in the EMG display mode
During the EMG display, the OSD shows the data on the deck
mode, etc. The details of the display contents are as follows.
Notes:
• The display is variable depending on the part No. of the
System Control microcomputer (IC3001) built into the
unit. In the following, refer to the figure carrying the
same two characters as the top two characters of the
part number of your IC.
• The sensor information in the OSD display contents is
partially different from the mechanism sensor information in EMG detail information <1>.
[For MN* only]
AABBCCDDEE
FFGGHHI IJ J
KKL LMMNNOO
PPQQRRSSTT
UUVVWW XXYY
1-16 (No.YD075)
AA : Deck operation mode (See EMG detail information <1>.)
BB : Mechanism operation mode
(See EMG detail of information <1>.)
CC : Mechanism transition flag
DD : Capstan motor control status
EE : Loading motor control status
FF: Sensor information (See sensor information details.)
GG : Capstan motor speed
HH : Key code (JVC code)
I I: Supply reel winding diameter data higher 8 bits.
JJ: Supply reel winding diameter data lower 8 bits.
KK : Mechanism sensor information & mechanism mode posi-
tion(See EMG detail of information <1>.)
LL: Tape speed data higher 8 bits.
MM : Tape speed data lower 8 bits.
NN : Cassette tape type <2> higher 8 bits.
(See EMG detail of information <2>.)
OO : Cassette tape type <2> lower 8 bits.
(See EMG detail of information <2>.)
PP : General data display area
CC: Mechanism operation mode (See EMG detail informa-
tion <1>.)
DD: Sensor information (See sensor information details.)
EE: Capstan motor speed (Search, double speed)
FF: Tracking value
GGGG : Cassette tape type <2>, 16 bits.
(See EMG detail information <2>.)
HHHH : Supply reel winding diameter data
I I: Capstan motor speed (FF/REW, double speed)
JJJJ: Tape speed data, lower 8 bits.
KKKK : General data display area
LLLL: General data display area
MMMM : General data display area
*DD:Sensor information details
(No.YD075)1-17
5.3.4 EMG content description
Note:
EMG contents “E09” are for the model with Dynamic Drum (DD).
FDPCONTENTCAUSE
E01: Loading EMG
E02:
Unloading EMG
E03: Take Up Reel
Pulse EMG
E04: Drum FG EMG
E05: Cassette Eject
EMG
E06: Capstan FG
EMG
E07: SW Power
Short-Circuit
EMG
E08:
DVD EMG
E09: DD FG EMG
E0A: Supply Reel
Pulse EMG
EU1:
Head clog warning
history
If the mechanism mode does not change to the next mode within 4 seconds after the loading motor starts rotating in the loading direction, while
the mechanism is in the after-loading position (with the tape up against
the pole base), [E:01] is identified and the power is switched OFF.
However, if the tape loading is not completed within 4 seconds after
the loading motor starts rotating in the loading direction, the tape is
simply unloaded and ejected. No EMG data is recorded in this case.
When the mechanism mode cannot be changed to another mode
even when the loading motor has rotated for more than 4 seconds in the unloading direction, [E:02] is identified and the power
is turned off.
When the falling edje of the take-up reel pulse has not been generated for more than 4 seconds in the capstan rotating mode,
[E:03] is identified, the pinch rollers are turned off and stopped,
and the power is turned off. In this case, however, the mechanism should be in position after tape loading. Note that the reel
EMG is not detected during Slow/Frame advance operations.
When the drum FG pulse has not been input for more than 3 seconds in the drum rotating mode, [E:04] is identified, the pinch rollers are turned off and stopped, and the power is turned off.
If the cassette does not reach the eject position within about 0.7
seconds after the cassette housing has started the cassette ejection operation, [E:05] is identified, the drive direction is reversed
to load the tape, the mode is switched to STOP mode with the
pinch roller OFF, and the power is switched OFF.
During the cassette insertion process, the drive direction is reversed
and the cassette is ejected if the tape is not up against the pole
base within about 3 seconds after the start of the cassette pullingin operation. If the cassette does not reach the eject position within
about 0.7 seconds after the drive mode reversal operation, [E:05]
is identified and the power is switched OFF immediately.
When the capstan FG pulse has not been generated for more
than 1 second in the capstan rotating mode, [E:06] is identified,
the pinch rollers are turned off and stopped, and the power is
turned off.However, the capstan EMG is not detected in SLOW/
STILL modes.
Note that, if the part number of the System Control IC begins with
"MN" or "M3", the capstan EMG is not detected even during the
FF/REW operation.
When short-circuiting of the SW power supply with GND has lasted
for 0.5 second or more, [E:07] is identified, all the motors are
stopped and the power is turned off.
When communication with a system computer of VHS side is not
carried out because of the defective DVD unit, or when the DVD
unit must be reset
When the DD FG pulse is not generated within 2.5 seconds, [E:09]
is identified, the tilt motor is stopped and the power is turned off.
When the falling edge of the supply reel pulse has not been generated for more than 10 seconds in the capstan rotating mode,
[E:0A] is identified and the cassette is ejected (but the power is
not turned off). In this case, however, the mechanism should be
in the position after tape loading (with the tape up against the pole
base). Also note that the reel EMG is not detected during Slow/
Frame advance operations.
Presupposing the presence of the control pulse output in the PLAY mode, when the value obtained by mixing the two V.FM output channels (without regard
to the A.FM output) has remained below a certain threshold level for more than 10 seconds, [E:U1] is identified and recorded in the emergency history.
During the period in which the head clog is detected, the FDP shows "U:01" and the OSD repeats the "3 seconds of warning display" and the "7 seconds of
noise picture display" alternately.
EMG code : "E:C1" or "E:U1" / FDP : "U:01" / OSD : "Try cleaning tape." or "Use cleaning cassette."
The head clog warning is reset when the above-mentioned threshold has been exceeded for more than 2 seconds or the mode is changed to another mode
than PLAY.
1. The mechanism is locked in the middle of the mode transition during a tape loading operation.
The mechanism overruns during the tape loading operation because the SYSCON cannot recognize
2.
the mechanism mode normally. This problem is due to a cause such as a rotary encoder failure.
3.
Power is not supplied to the loading MDA. (M12V/Vcc/Vref/ICP are disconnected in the middle.)
1.
The mechanism is locked in the middle of mode transition.
2.
Without an eject signal being sent from the SYSCON, unloading is attempted (i.e. Ejection is attempted
while the tape is still inside the mechanism.) because the SYSCON cannot recognize the mechanism
mode normally. This is due to a cause such as a rotary encoder failure. (Mechanism position:
UPPER)
3.
Power is not supplied to the loading MDA. (M12V/Vcc/Vref/ICP are disconnected in the middle.)
1.
The take-up reel pulse is not generated in the FWD transport modes (PLAY/FWD SEARCH/FF,
etc.) because;
1) The idler gear is not meshed with the take-up reel gear because the mechanism mal-functions for
2)
3) The reel is rotating normally but an FG pulse is not generated due to the take-up reel sensor failure.
2.
The supply reel pulse is not generated in the REV transport modes (REV SEARCH/REW, etc.)
because;
1) The idler gear is not meshed with the supply reel gear because the mechanism mal-functions for
2) The idler gear is meshed with the supply reel gear, but incapable of winding due to too large a
3) The reel rotates normally but the FG pulse is not generated due to a supply reel sensor failure.
3.
Power(SW5V) is not supplied to the reel sensor on the tape winding side.
1.
The drum could not start or the drum rotation has stopped due to too large a load on the tape,
because;
1) The tape tension is abnormally high;
2) The tape is damaged or a foreign object (grease, etc.) adheres to the tape.
2.
The drum FG pulse did not reach the System controller CPU because;
1) The signal circuit is disconnected in the middle;
2) The FG pulse generator (hall device) of the drum is faulty.
3.
The drum control voltage (DRUM CTL V) is not supplied to the MDA.
4.
Power (M12V) is not supplied to the drum MDA.
1.
The cassette cannot be ejected due to a failure in the drive mechanism of the housing.
2.
When the housing load increases during ejection, the loading motor is stopped because of lack of
headroom in its drive torque.
3.
The sensor/switch for detecting the end of ejection are not functioning normally.
4.
The loading motor drive voltage is lower than specified or power (M12V) is not supplied to the
motor (MDA).
5.
When the user attempted to eject a cassette, a foreign object (or perhaps the user's hand) was
caught in the opening of the housing.
1.
The capstan could not start or the capstan rotation has stopped due to too large a load on the tape,
because;
1) The tape tension is abnormally high (mechanical lock);
2) The tape is damaged or a foreign object (grease, etc.) is adhered to the tape (occurrence of tape
2.
The capstan FG pulse did not reach the System controller CPU because;
1) The signal circuit is disconnected in the middle;
2) The FG pulse generator (MR device) of the capstans is faulty.
3.
The capstan control voltage (CAPSTAN CTL V) is not supplied to the MDA.
4.
Power (M12V, SW5V) are not supplied to the capstan MDA.
1.
The SW 5 V power supply circuit is shorted with GND.
2.
The SW 12 V power supply circuit is shorted with GND.
1. The DVD unit is defective.
2. Contact failure of the wires in the DVD unit or VHS side.
1. The FG sensor is defective. (The soldered parts have separated.)
2. The pull-up resistor at the FG sensor output is defective. (The soldered parts have separated.)
3. Contact failure or soldering failure of the pins of the connector (board-to-board) to the FG sensor.
4. The power (5V) to the sensor is not supplied. (Connection failure/soldering failure)
5. The FG pulse is not sent to the System Controller CPU.
The tilt motor is defective. (The soldered parts have separated.)
6.
7. The drive power to the tilt motor is not supplied. (Connection failure/soldering failure)
8. The tilt motor drive MDA - IC is defective.
9. Auto-recovery of the DD tilting cannot take place due to overrun.
1.
The supply reel pulse is not generated in the FWD transport mode (PLAY/FWD SEARCH/FF,
etc.) because;
1) PLAY/FWD or SEARCH/FF is started while the tape in the inserted cassette is cut in the middle;
2) A mechanical factor caused tape slack inside and outside the supply reel side of the cassette shell.
3) The reel is rotating normally but the FG pulse is not generated due to a supply reel sensor failure.
2.
The take-up reel pulse is not generated in the REV transport mode (REV SEARCH/REW, etc.).
1) REV SEARCH/REW is started when the tape in the inserted cassette has been cut in the middle;
2) A mechanical factor caused tape slack inside and outside the take-up reel side of the cassette
3) The reel is rotating normally but the FG pulse is not generated due to a take-up reel sensor failure.
3.
The power (SW 5V) to a reel sensor is not supplied.
some reason.
The idler gear is meshed with the take-up reel gear, but incapable of winding due to too large
mechanical load (abnormal tension);
some reason.
mechanical load (abnormal tension);
Housing load increasing factors: Temperature environment (low temperature, etc.), mechanism
wear or failure.
entangling, etc.).
In this case, the supply reel will not rotate until the tape slack is removed by the FWD transport,
so the pulse is not generated until then;
shell. In this case, the take up will not rotate until the tape slack is removed by the REV transport,
so the pulse will not be generated until that time;
1-18 (No.YD075)
5.3.5 EMG detail information <1>
The status (electrical operation mode) of the unit and the status
(mechanism operation mode/sensor information) of the mechanism in the latest EMG can be confirmed based on the figure in
EMG detail information <1> .
[FDP/OSD display] *1 : *2 : 34
*1: Deck operation mode at the moment of EMG
*2: Mechanism operation mode at the moment of EMG
3-: Mechanism sensor information at the moment of EMG
-4: Mechanism mode position at the moment of EMG
Note:
• For EMG detailed information <1>, the content of the
code that is shown on the display (or OSD) differs depending on the parts number of the system control microprocessor (IC3001) of the unit. The system control
microprocessor parts number starts with two letters, refer these to the corresponding table.
*1 : Deck operation mode
[Common table of MN* and HD]
Display
MN*HD*
00-Mechanism being initialized
0100STOP with pinch roller pressure off (or tape present with P.OFF)
0201STOP with pinch roller pressure on
03-POWER OFF as a result of EMG
0404PLAY (Normal playback)
0C0EREC
1011Cassette ejected
2022FF
21-Tape fully loaded, START sensor ON, short FF
22-
2426FWD SEARCH (variable speed) including x2-speed
2C2EINSERT REC
4043REW
42-Cassette identification REV SEARCH before transition to REW
8E-Forward spacing (FWD transport mode with BEST function)
ACAF INSERT REC PAUSE
AD-INSERT REC back spacing
CCCD AUDIO DUB PAUSE
CD-AUDIO DUB back spacing
ECEF INSERT REC (VIDEO + AUDIO) PAUSE
ED-INSERT REC (VIDEO + AUDIO) back spacing
Cassette identification FWD SEARCH before transition to FF
(SPx7-speed)
(SPx7-speed)
Deck operation mode
*2 : Mechanism operation mode
[Table of MN*]
Display
00Command standby (No command to be executed)
01Immediate Power OFF after EMG occurrence
02Loading from an intermediate position during mechanism initialization
03Unloading due to EMG occurrence during mechanism initialization
04Ejecting cassette (ULSTOP to EJECT)
05Inserting cassette (EJECT to ULSTOP)
06Loading tape (ULSTOP to PLAY)
07Unloading tape (PLAY to ULSTOP)
08Transition from pinch roller ON to STOP
09Transition from pinch roller OFF to STOP (PLAY to OFFSTOP)
0ATransition from pinch roller OFF to STOP at power OFF
0BTransition from pinch roller ON to STOP at power ON
0CTransition to PLAY
0DTransition to Search FF
0ETransition to REC
0FTransition to FWD STILL/SLOW
10Transition to REV STILL/SLOW
11Transition to Search REV
12Transition from FF/REW to STOP
13Transition to FF
14Transition to REW
15Tape end detection processing during loading
16Short FWD/REV at tape sensor ON during unloading
17Transition to FF/REW brake mode
Mechanism operation mode
[Table of HD*]
Display
00STOP with pinch roller pressure off
01STOP with pinch roller pressure on
02U/L STOP (or tape being loaded)
04PLAY (Normal playback)
05PLAY (x1-speed playback using JOG)
0EREC
11Cassette ejected
22FF
26FWD SEARCH (variable speed) including x2-speed
2EINSERT REC
43REW
47REV SEARCH
4CAUDIO DUB
6EINSERT REC (VIDEO + AUDIO)
84FWD STILL/SLOW
85REV STILL/SLOW
8FREC PAUSE
AFINSERT REC PAUSE
C7REV SEARCH (x1-speed reverse playback using JOG)
CD AUDIO DUB PAUSE
EFINSERT REC (VIDEO + AUDIO) PAUSE
F0Mechanism being initialized
F1POWER OFF as a result of EMG
F2Cassette being inserted
F3Cassette being ejected
F4Transition from STOP with pinch roller pressure on to STOP with pinch
roller pressure off
F5Transition from STOP with pinch roller pressure on to PLAY
F6Transition from STOP with pinch roller pressure on to REC
F7Cassette type detection SEARCH before FF/REW is being executed
F8Tape being unloaded
F9Transition from STOP with pinch roller pressure off to STOP with pinch
roller pressure on
FATransition from STOP with pinch roller pressure off to FF/REW
FBTransition from STOP with pinch roller pressure off to REC.P (T.REC,etc.)
FC Transition from STOP with pinch roller pressure off to cassette type
detection SEARCH
FD Short REV being executed after END sensor on during unloading
FETension loosening being executed after tape loading (STOP with pinch
Tab broken = 0Sensor ON = 0Sensor ON = 0
Tab present = 1sensor OFF = 1 Sensor OFF = 1
Mechanism sensor informatio n
Start sensorEnd sensor
ON
OFF
OFF
OFF
ON
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
ON
OFF
OFFOFF
Mechansim
position sensor
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
-4 : Mechanism mode position
[Common table of MN* and HD*]
Mechanism
sensor
information
Dis-
play
Deck operation mode
-0Not established
-1 EJECTEJECT position
-2 EJECT-EJECT1Intermodal position
-3 EJECT1EJECT1 position
-4 EJECT1-EJECT2 Intermodal position
-5 EJECT2EJECT2 position
-6 EJECT2-ULSTOP Intermodal position
Even number
(0, 2, 4, 6, 8,
A, C, E)
-7 ULSTOPULSTOP position
-8 ULSTOP-UPPER Intermodal position
-9 UPPERLoading (unloading) tape
-A UPPER-ONSTOP Intermodal position
-B ONSTOPPLAY position
-C PLAY-FWD/SSIntermodal position
-D FWD/SS
FWD (FWD Still/Slow) position
-E FWD/SS-REVIntermodal position
-F REV
REV (REV Still/Slow) position
-0 REV-OFFSTOPIntermodal position
-1 OFFSTOPPinch roller OFF position
Odd number
(1, 3, 5, 7, 9,
B, D, F)
-2
OFFSTOP-FFREWB
Intermodal position
-3 FFREWBFF/REW Brake position
-4 FFREWB-FFREW Intermodal position
-5 FFREWFF/REW position
5.3.6 EMG detail information <2>
The type of the cassette tape and the cassette tape winding position can be confirmed based on the figure in EMG detail information <2> .
Note:
• EMG detail information <2> is the reference information
stored using the remaining tape detection function of
the cassette tape. As a result, it may not identify cassette correctly when a special cassette tape is used or
when the tape has variable thickness.
*5 : Cassette tape type <1>
DisplayCassette tape type <1>
00Cassette type not identified
16
Large reel/small reel (T-0 to T-15/T-130 to T-210) not classified
82Small reel, thick tape (T-120) identified/thin tape (T-140) identified
84Large reel (T-0 to T-60) identified
92
Small reel, thick tape (T-130) identified/thin tape (T-160 to T-210) identified
93
Small reel, thick tape/C cassette (T-0 to T-100/C cassette) not classified
C3
Small reel, thick tape/C cassette (T-0 to T-100/C cassette) being classified
D3
Small reel, thick tape/C cassette (T-0 to T-100/C cassette) being classified
E1C cassette, thick tape (TC-10 to TC-20) identified
E2Small reel, thick tape (T-0 to T-100) identified
E9C cassette, thin tape (TC-30 to TC-40) identified
F1
C cassette, thick tape/thin tape (TC-10 to TC-40) not classified
Notes:
• Cassette tape type <1> is identified a few times during
mode transition and the identification count is variable
depending on the cassette tape type. If an EMG occurs
in the middle of identification, the cassette tape type
may not be able to be identified.
• If other value than those listed in the above table is dis-
played, the cassette tape type is not identified.
*6 : Cassette tape winding position
The cassette tape winding position at the moment of EMG is displayed by dividing the entire tape (from the beginning to the end)
in 21 sections using a hex number from “00” to “14”.
00 : End of winding
14 : Beginning of winding
FF : Tape position not identified
Cassette type not identified
C cassette, thick tapeTC-10
Small reel, thick tapeT-20
C cassette, thick tapeTC-20P
C cassette, thin tapeTC-40
C cassette, thin tapeTC-30
Small reel, thick tapeT-40
Small reel, thick tapeT-60
Small reel, thick tapeT-80(DF-160)
Small reel, thick tapeT-90(DF-180)
Small reel, thick tapeT-100
Small reel, thin tapeT-140
Small reel, thick tapeT-120(DF-240)
Small reel, thick tapeT-130
Small reel, thin tapeT-160
Small reel, thin tapeT-210(DF-420)
Small reel, thin tapeT-180(DF-360)
Small reel, thin tapeT-168
Small reel, thick tapeDF-300
Large reelT-20
Large reelT-30
Large reelT-40
Large reelT-60
• The values of cassette tape type <2> in the above table
are typical values with representative cassette tapes.
5.3.7 EMG detail information <3>
Three deck operation modes preceding the deck operation mode
in which the EMG occurs may be confirmed based on the figures
in the EMG information detail <3>. For the contents of the displayed information, see the table "Deck operation mode" in section "5.3.5 EMG detail information <1>".
1-20 (No.YD075)
5.4Display function of DVD section
5.4.1 Displaying SYSTEM INFO
SYSTEM INFO contains information on firmware version of the unit and the mechanism drive, and an initialize execution menu.
(1) Set the unit to the Jig RCU mode.
(2) Press VHS/DVD select button on the unit repeatedly so that the DVD lamp lights up on the unit.
(3) Transmit "43-8b" from the Jig RCU.
(4) SYSTEM INFORMATION menu is displayed in the screen.
(5) To move cursor in SYSTEM INFO, use the " ", " ", " ", and " " buttons of a remote control unit attached to product.
(6) To quit the SYSTEM INFO menu, transmit "43-8b" from the Jig RCU..
(7) Cancel the Jig RCU mode.
SYSTEM INFO
VERSIONINITIALIZEINFORMATION
CPRM Key Download
C-Ware / A-Ware
JVRI / Host
1394 / OSD
Analog / BE-R / FE-R
SET UP
SYSTEM INFO
VERSIONINITIALIZEINFORMATION
SET UP
ENTER
SELECT WITH [CURSORS]
THEN PRESS [ENTER]
SELECT
Silicon version of E5
BSP
Drive firmware version
Drive last error
ENTER
SELECT WITH [CURSORS]
THEN PRESS [ENTER]
SELECT
Done
PROD127 / JVC03_49
0138 / V0049MV5E
0055 / 2005M04
072 / 1 / 1
1B0
1.2/101
P017
00 00 00
Version of firmware
this part is updated sfter the firmware
of the unit is upgraded.
System controller version/
Region code (back end)/
Region code (front end)
Drive firmware version
Note:
Items other than the ones described above are not used in service work.
5.4.2 Updating the firmware of the unit
• Firmware update disc supports CD-R media.
• When firmware update is necessary, information is available from the homepage of DIGITAL VIDEO STORAGE CATEGORY, CS
group.
5.4.2.1Creating an update disc
Please check the details of the update disc creation method by JS-NET.
(1) Down load the update file from JS-NET.
(2) Write the update file into CD-R. Pay attention in the following points when writing the update disc.
• Make sure to write in “Disc at Once”.
• Set the file compatibility to “ISO9660 format”. (ROMEO, JOLIET are disapproved.)
If the writing method is not correct, the update results in an error.
5.4.2.2Update procedure
(1) Set the unit to the Jig RCU mode.
(2) Set the unit to DVD mode.(DVD lamp lights up)
(3) Transmit "43-70" from the Jig RCU.
(4) "UPDATE" appears in FDP, load the upgrade disk on the disk tray then close the disk tray.
(5) Wait for approx.30 seconds while FDP is displayed as "UPDATE."
(6) Then, "FW UPDATE" appears in FDP. It takes approx. 3 minutes at maximum to upgrade firmware.
(7) The tray is ejected. Then, take out the disk and close the tray.Turn off the unit, and unplug the AC power cord from the AC outlet.
Then plug the AC power cord into the AC outlet.
(8) "LOADING" of FDP disappears. then, turn on the unit.
(9) Display the SYSTEM INFO menu, and check the version of the firmware.
(10) Cancel the Jig RCU mode
(No.YD075)1-21
ATTENTION :
Firmware may sometimes not be upgraded successfully.
If firmware is not upgraded successfully, the tray opens, and "ERROR" appears in FDP.
If firmware is upgraded successfully, the tray opens, and "OPEN" appears in FDP.
If unplug the AC power cord from the AC outlet while "ERROR" appears, data in the flash memory is destroyed and the unit cannot
start: the flash memory needs to be replaced.
After upgrading procedure, pay enough attention to FDP when the tray opens.
When "ERROR" appears, upgrade firmware again in the following way to restore the firmware
(1) Transmit "43-70" from the Jig RCU while the tray opens.
(2) When "UPDATE" appears in FDP, close the tray and make the unit read the disk. Upgrading starts.
(3) After (2), perform upgrading procedure (4) - (10) of 5.4.2 Upgrading firmware of the unit above.
5.4.3 Exchanging the fitting
As the fitting that comes with the service drive unit cannot be used, make sure to attach a service fitting when the drive unit is exchanged. The fitting that is removed from the old drive unit can be attached to the new drive unit.
The fitting can be removed by pulling upwards while opening out the lower part of the fitting outwards.
Tray
Fitting
5.4.4 Initialization method
Since the information on internal is as follows if it initializes, before enforcement, it is required to surely obtain the approval of a customer.
All initial setting of DVD returns to an initial state.
(1) Set the unit to the Jig RCU mode.
(2) Set the unit to DVD mode.(DVD lamp lights up)
(3) Transmit "43-6F" from the Jig RCU.
(4) Confirm the FDP changes from "FACTORY" to "CHECK OK".
(5) Press the "VHS/DVD" select button on the unit so that the VHS lamp lights up on the unit.
(6) To cancel Jig RCU mode transmit "43-9D" from the Jig RCU.
5.4.5 The setting method of a region code
A region code should be set after a DVD unit is replaced.
While a DVD unit is in a warehouse as a stock, a region code of the DVD unit is not determined.
Only replacement of a DVD unit may cause abnormal playback of Disc.
Set a region code of a DVD unit in the following procedure.
(1) Replace a DVD unit.
(2) Set the unit to Jig RCU mode.
(3) Insert a DVD-RAM disc in the unit to make the unit read the DVD-RAM disc.(The DVD-RAM disk used in this procedure is not a
disk for upgrade. If it is a DVD-RAM disk, it is good anything.)
(4) Transmit "43-F2" from the Jig RCU.
(5) "REGION 2" is displayed on FDP.
(6) Set the unit to STANDBY mode.
(7) Turn the POWER switch ON.
(8) To cancel Jig RCU mode transmit "43-9D" from the Jig RCU.
(9) Setting is completed in the procedure above.
1-22 (No.YD075)
5.4.6 When it is displayed in FDP, 'RESET'
When the following operations are carried out, "RESET" is displayed in the FDP of the main body.
(1) When the "POWER" button and the "STOP" button of the main body are pressed at the same time
(2) When the code "9B" is transmitted to the main body by using JIG remote control unit
(3) When transmission failure occurs between the main CPU and the DVD host CPU due to defect
If "RESET" is displayed in the FDP after the power code is plugged into the outlet, check the followings.
• The peripheral circuitry of each microcomputer
• Whether the wire between the DVD drive and the board is properly connected
• Whether the wire between the main board and the digital board is properly connected
(No.YD075)1-23
Victor Company of Japan, Limited
AV & MULTIMEDIA COMPANY DIGITAL VIDEO STORAGE CATEGORY 12, 3-chome, Moriya-cho, kanagawa-ku, Yokohama, kanagawa-prefecture, 221-8528, Japan
(No.YD075)
Printed in Japan
VPT
SCHEMATIC DIAGRAMS
DVD VIDEO RECORDER & VIDEO CASSETTE RECORDER
200
DR-MV5BEK, DR-MV5SEK
CD-ROM No.SML200508
DR-MV5BEK, DR-MV5SEK [D5RV21]
For disassembling and assembling of MECHANISM ASSEMBLY, refer to the SERVICE MANUAL No.86700(MECHANISM ASSEMBLY).
Safety precautions
The Components indentified by the symbolare
critical for safety. For continued safety, replace safety
critical components only with manufacturer's recommended parts.
1. Units of components on the schematic diagram
Unless otherwise specified.
1) All resistance values are in ohm. 1/6 W, 1/8 W (refer to
parts list).
Chip resistors are 1/16 W.
K: KΩ(1000Ω), M: MΩ (1000KΩ)
2) All capacitance values are in µF, (P: PF).
3) All inductance values are in µH, (m: mH).
4) All diodes are 1SS133, MA165 or 1N4148M (refer to parts
list).
Note: The Parts Number, value and rated voltage etc. in
the Schematic Diagram are for references only.
When replacing the parts, refer to the Parts List.
2. Indications of control voltage
AUX : Active at high.
AUX or AUX(L) : Active at low.
!
4. Voltage measurement
1) Regulator (DC/DC CONV) circuits
REC : Colour bar signal.
PB : Alignment tape (Colour bar).
—: Unmeasurable or unnecessary to measure.
2) Indication on schematic diagram
Voltage indications for REC and PB mode on the schematic diagram are as shown below.
REC mode
12 3
2.5
(5.0)
PB mode
1.8
PB and REC modes
(Voltage of PB and REC modes
are the same)
Note: If the voltages are not indicated on the schematic
diagram, refer to the voltage charts.
5. Signal path Symbols
The arrows indicate the signal path as follows.
NOTE : The arrow is DVC unique object.
Playback signal path
Playback and recording signal path
CIRCUIT BOARD NOTES
1. Foil and Component sides
1) Foil side (B side) :
Parts on the foil side seen from foil face (pattern face)
are indicated.
2) Component side (A side) :
Parts on the component side seen from component face
(parts face) indicated.
rts location are indicated by guide scale on the circuit board.
2. Parts location guides
Parts location are indicated by guide scale on the circuit board.
REF No.
IC101 B C6 A
(A : Component side)
D : Discrete component)
B : Foil side
C : Chip component
Note: For general information in service manual, please
refer to the Service Manual of GENERAL INFORMATION Edition 4 No. 82054D (January 1994).
LOCATION
IC
Category : IC
Horizontal “A” zone
Vertical “6” zone
3. Interpreting Connector indications
1
2
Removable connector
3
1
2
Wire soldered directly on board
3
1
Non-removable Board connector
2
3
1
2
4
Board to Board
3
Connected pattern on board
The arrows indicate signal path
Note: For the destination of each signal and further line
connections that are cut off from the diagram,
refer to "BOARD INTERCONNECTIONS"
Recording signal path
(including E-E signal path)
Capstan servo path
Drum servo path
(Example)
R-Y
Playback R-Y signal path
Y
Recording Y signal path
6. Indication of the parts for adjustments
The parts for the adjustments are surrounded with the circle
as shown below.
7. Indication of the parts not mounted on the circuit board
“OPEN” is indicated by the parts not mounted on the circuit
board.
R216
OPEN
2-12-2
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