Jungheinrich DFG 316s, TFG 316s, DFG 320s, TFG 320s Operating Instructions Manual
öJUNGHEINRICH
09.09 -
05.10
51123193
DFG/TFG 316s/320s
Operating instructions G
DFG 320s
TFG 316s
TFG 320s
DFG 316s
3
05.10 EN
Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg
Manufacturer or his authorized representative in the Community
Additional information
Authorised signatory
Date
G EU Declaration of Conformity
The signatories hereby certify that the specified powered industrial truck conforms to
the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (ElectroMagnetic Compatibility, EMC) including their amendments as translated into national
legislation of the member countries. The signatories are individually empowered in
each case to compile the technical documentation.
Type Option Serial No. Year of
construction
DFG 316s
DFG 320s
TFG 316s
TFG 320s
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5
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter and the pages are
numbered continuously.
The operator manual details different industrial truck models. When operating and
servicing the industrial truck, make sure that the particular section applies to your
truck model.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the system. No guarantee of
particular features of the truck should therefore be assumed from the present
operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following
graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will
result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction
may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in
slight to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in
material damage.
Z Used before notices and explanations.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
t Indicates standard equipment
o Indicates optional equipment
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Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
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Table of contents
A Correct Use and Application ................................................... 11
1 General.................................................................................................... 11
2 Correct application................................................................................... 11
3 Approved application conditions.............................................................. 12
4 Proprietor responsibilities ........................................................................ 13
5 Adding attachments and/or accessories.................................................. 13
B Truck Description .................................................................... 15
1 Application ............................................................................................... 15
1.1 Truck models and rated capacity............................................................. 15
2 Assemblies and Functional Description................................................... 16
2.1 Assembly Overview ................................................................................. 16
2.2 Functional Description ............................................................................. 17
3 Technical Specifications .......................................................................... 19
3.1 Performance data .................................................................................... 19
3.2 Dimensions .............................................................................................. 21
3.3 Weights.................................................................................................... 23
3.4 Mast versions .......................................................................................... 23
3.5 Tyre type.................................................................................................. 24
3.6 Engine Data ............................................................................................. 24
3.7 EN norms................................................................................................. 25
3.8 Conditions of use ..................................................................................... 26
3.9 Electrical requirements ............................................................................ 26
4 Identification points and data plates ........................................................ 27
4.1 Data plate ................................................................................................ 29
4.2 Truck capacity plate................................................................................. 30
4.3 Attachment capacity plate ....................................................................... 31
5 Stability .................................................................................................... 31
C Transport and Commissioning ................................................ 33
1 Transport ................................................................................................. 33
2 Truck laden.............................................................................................. 33
2.1 Centre of gravity of the truck ................................................................... 33
2.2 Lifting the truck by crane ......................................................................... 34
2.3 Loading with another industrial truck ....................................................... 35
3 Securing the truck during transport ......................................................... 36
4 Using the Truck for the First Time ........................................................... 37
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D Fuelling the Truck.................................................................... 39
1 General.................................................................................................... 39
1.1 Safety regulations for handling diesel fuel and LPG................................ 39
1.2 Gas system relief valve ........................................................................... 41
2 Adding diesel ........................................................................................... 42
2.1 Fuelling .................................................................................................... 42
2.2 Fuelling with fuel containers .................................................................... 43
3 LPG containers........................................................................................ 44
3.1 LPG bottles .............................................................................................. 44
3.2 Liquid gas tank ........................................................................................ 47
4 Fuel level indicator................................................................................... 48
4.1 Display unit .............................................................................................. 48
4.2 Level indicator for LPG bottles (o) ........................................................... 48
E Operation ................................................................................ 49
1 Safety Regulations for the Operation of the Forklift Truck....................... 49
2 Displays and Controls.............................................................................. 51
2.1 Control panel with display unit ................................................................. 54
2.2 Control panel buttons .............................................................................. 57
2.3 Display ..................................................................................................... 60
3 Preparing the Truck for Operation ........................................................... 61
3.1 Checks and operations to be performed before starting daily operation . 61
3.2 Entry and exit........................................................................................... 63
3.3 Trucks with reduced headroom X (o) ...................................................... 63
3.4 Setting up the operator position............................................................... 64
3.5 Seat Belt .................................................................................................. 69
4 Industrial Truck Operation ....................................................................... 70
4.1 Safety regulations for truck operation ...................................................... 70
4.2 Preparing the truck for operation ............................................................. 72
4.3 Setting the time........................................................................................ 75
4.4 Parking the truck securely ....................................................................... 76
4.5 Emergency Disconnect............................................................................ 77
4.6 Travel....................................................................................................... 78
4.7 Steering ................................................................................................... 80
4.8 Brakes ..................................................................................................... 80
4.9 Adjusting the forks ................................................................................... 83
4.10 Replacing the forks.................................................................................. 84
4.11 Lifting, transporting and depositing loads ................................................ 85
4.12 Operating the lift mechanism and integrated attachments ...................... 87
4.13 Safety instructions for operating additional attachments ......................... 93
4.14 Operating additional attachments for the SOLO-PILOT .......................... 96
4.15 Operating additional attachments for the Multi Pilot ................................ 98
4.16 Assembly and hydraulic ports of additional attachments......................... 100
5 Towing trailers ......................................................................................... 102
6 Optional equipment ................................................................................. 104
6.1 Assistance systems ................................................................................. 104
6.2 Steel cab.................................................................................................. 106
6.3 Sliding windows ....................................................................................... 106
6.4 Automatic / mechanical folding gate ........................................................ 107
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6.5 Panel door ............................................................................................... 108
6.6 Operator position extension..................................................................... 108
6.7 Heating and air conditioning system........................................................ 109
6.8 Driver’s seat heating / backrest extension ............................................... 112
6.9 Removable load backrest ........................................................................ 113
6.10 Lift cutout override ................................................................................... 113
6.11 Sideshift Centre Position ......................................................................... 114
6.12 Fire extinguisher ...................................................................................... 114
6.13 Rockinger coupling with hand lever or remote control............................. 115
6.14 Camera system ....................................................................................... 116
6.15 Optional equipment for working in dusty environments........................... 117
6.16 Roof window wiper .................................................................................. 117
6.17 Control layout “N” .................................................................................... 118
7 Troubleshooting....................................................................................... 119
7.1 Troubleshooting ....................................................................................... 119
7.2 Operating the truck without its own drive system .................................... 124
F Industrial Truck Maintenance .................................................. 129
1 Operational Safety and Environmental Protection................................... 129
2 Maintenance Safety Regulations............................................................. 130
3 Servicing and Inspection ......................................................................... 135
4 Maintenance checklist ............................................................................. 136
4.1 DFG Maintenance Checklist .................................................................... 136
4.2 TFG Maintenance Checklist .................................................................... 141
5 Lubricants and Lubrication Schedule ...................................................... 146
5.1 Handling consumables safely .................................................................. 146
5.2 Lubrication Schedule ............................................................................... 148
5.3 Consumables........................................................................................... 149
6 Maintenance and repairs ......................................................................... 151
6.1 Preparing the truck for maintenance and repairs .................................... 151
6.2 Opening the rear panel ............................................................................ 151
6.3 Unlocking the engine bonnet ................................................................... 152
6.4 Opening the engine cover ....................................................................... 153
6.5 Checking the wheel attachments............................................................. 155
6.6 Hydraulic system ..................................................................................... 156
6.7 Engine maintenance ................................................................................ 159
6.8 Checking electrical fuses ......................................................................... 173
6.9 Starter battery .......................................................................................... 179
6.10 Exhaust system ....................................................................................... 180
6.11 Seat belt maintenance............................................................................. 181
6.12 Restoring the truck to service after maintenance and repairs ................. 182
7 Decommissioning the industrial truck ...................................................... 183
7.1 Prior to decommissioning ........................................................................ 184
7.2 During decommissioning ......................................................................... 184
7.3 Restoring the truck to service after decommissioning ............................. 185
8 Safety tests to be performed at intervals and after unusual incidents ..... 186
9 Final de-commissioning, disposal............................................................ 187
10 Human vibration measurement ............................................................... 187
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A Correct Use and Application
1 General
The industrial truck described in the present operating instructions is designed for
lifting, lowering and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.
Any other type of use is beyond the scope of application and can result in damage to
personnel, the industrial truck or property.
2 Correct application
NOTE
The maximum load and load distance are indicated on the load chart and must not be
exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the
manufacturer.
The load must rest on the back of the fork carriage and centrally between the forks.
– Lifting and lowering of loads.
– Transporting lowered loads over short distances.
– Do not travel with a raised load (>30 cm).
– Do not carry or lift passengers.
– Do push or pull load units.
– Occasional towing of trailer loads.
– When towing trailer loads the load must be secured on the trailer.
– The permissible trailer load must not be exceeded.
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3 Approved application conditions
DANGER!
Do not exceed the permissible surface and spot load limits on the travel routes.
At blind spots get a second person to assist.
The driver must ensure that the loading ramp / bridge cannot move or come loose
during loading / unloading.
– Operation in industrial and commercial environments.
– Permissible temperature range -20 to 40°C.
– Operation only on secure, level surfaces with sufficient capacity.
– Operation only on routes that are visible and approved by the proprietor.
– Negotiating inclines up to a maximum of 15 %.
– Do not negotiate inclines crosswise or at an angle. Transporting loads downhill.
– Operation in partially public traffic.
WARNING!
Extreme conditions
XSpecial equipment and authorisation are required if the truck is to be constantly
used in extreme conditions, especially in dusty or corrosive atmospheres.
XThe truck is not authorised for use in areas at risk of explosion.
XIn adverse weather conditions (thunder, lightning) the industrial truck must not be
operated outside or in endangered areas.
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4 Proprietor responsibilities
For the purposes of the present operating instructions the “proprietor” is defined as
any natural or legal person who either uses the industrial truck himself, or on whose
behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered
the person who, in accordance with existing contractual agreements between the
owner and user of the industrial truck, is charged with operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose for
which it is intended and that there is no danger to life and limb of the user and third
parties. Furthermore, accident prevention regulations, safety regulations and
operating, servicing and repair guidelines must be followed. The proprietor must
ensure that all users have read and understood these operating instructions.
NOTE
Failure to comply with the operating instructions shall invalidate the warranty. The
same applies if improper work is carried out on the truck by the customer or third
parties without the permission of the manufacturer.
5 Adding attachments and/or accessories
Adding accessories
The mounting or installation of additional equipment which affects or enhances the
performance of the forklift truck requires the written permission of the manufacturer.
Local authority approval may also need to be obtained.
Local authority approval does not however constitute the manufacturer’s approval.
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B Truck Description
1 Application
The DFG/TFG 316s/320s is a four-wheel IC motor sit-down forklift truck. The DFG
series are diesel engine trucks, while the TFG series are fitted with a petrol engine for
LPG operation.
The DFG/TFG 316s/320s is a cantilever counterbalanced truck which can lift,
transport and deposit loads using the load handler attached in front.
Closed bottom pallets can also be lifted.
The DFG/TFG 316s/320s is equipped with a hydrostatic drive. The combustion
engine drives a high pressure pump for the hydraulic functions and two hydraulic
motors to drive wheels.
1.1 Truck models and rated capacity
The rated capacity depends on the model. The rated capacity can be derived from
the model description.
The rated capacity does not generally match the permissible capacity. The capacity
can be found on the load chart attached to the rack.
DFG316
DFG Model Description
3Series
16 Rated capacity x 100 kg
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2 Assemblies and Functional Description
2.1 Assembly Overview
S
T
A
R
T
1
7
8
10
6
9
12
14
13
11
15
23 45
Item Description Item Description
1 t Driver's seat 9 t Drive
2 t Overhead guard 10 t Emergency Disconnect switch
3 t Steering wheel 11 t Engine bonnet
4 t Mast 12 t Steer axle
5 t Fork carriage 13 t Counterweight
6 t Fork tines 14 t Trailer coupling
7 t Lift mechanism control 15 t LPG bottle (TFG only)
8 t Control / display unit
t= Standard equipment o= Optional equipment
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2.2 Functional Description
Chassis
The chassis, in conjunction with the counterweight, forms the supporting base
structure of the truck. It is used to support the main components.
The hydraulic oil reservoir is integrated on the right-hand side and the fuel tank for the
DFG series is on the left side in the chassis.
Operator position and overhead guard
The overhead guard (2) comes in a range of models and protects the driver from
falling objects and other external influences.
All the controls are ergonomically arranged. The steering column and driver's seat
can be adjusted individually.
The controls and warnings on the display unit (8) enable the system to be monitored
during operation, thereby ensuring a very high level of safety.
Steering
The steer cylinder of the hydrostatic steering is integrated in the steer axle (12) and
is controlled by the power steering. The steer axle is fully floating in the chassis to
ensure excellent grip even on non-level surfaces.
Wheels
All wheels are located within the truck geometry. A choice of pneumatic or
superelastic tyres are available.
Engine
High performance, water-cooled diesel and LPG engines with long useful lives and
low consumption and emission levels.
Electrical system
12 volt system with threephase alternator. A start block prevents malfunctions when
the truck is powered up. For diesel engines, a rapid pre-heat system is installed; LPG
motors have an electronic ignition system for rapid and trouble-free engine starting.
The key switch is used to stop the engine.
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Drive system and brakes
Both drive wheels are powered by individual hydraulic motors which in turn are driven
by a hydraulic pump. Forward/reverse or neutral can be set with the travel direction
switch on the control panel (7).
The truck brakes to a halt via the hydraulic motors, keeping energy consumption to a
minimum. The truck can brake more quickly if you also apply the service brake.
The parking brake is an automatic multi-plate brake that can also be applied
manually.
Hydraulic system
A multi-pilot valve allows for sensitive operation of the functions via the controls. A
speed-controlled hydraulic pump ensures a proportionate and efficient supply to the
hydraulic functions.
Mast
Two or three-stage masts, optionally with free lift function; narrow mast sections
ensure excellent visibility of the forks and attachments. Fork carriage and mast run
on permanently lubricated and hence maintenance-free support rollers.
Attachments
The trucks can be optionally fitted with mechanical and hydraulic attachments.
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3 Technical Specifications
All technical details refer to standard trucks.
Values indicated with *) may vary, depending on the
types of equipment used (e.g. mast, cabin, tyres etc.).
Z Technical data specified in accordance with VDI 2198.
Technical modifications and additions reserved.
3.1 Performance data
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
Preglow relay (DFG 316s-320s)
Description DFG 316s DFG 320s
Q
Capacity where
C = 500 mm)
1
)
1600 2000 kg
C Load centre distance 500 500 mm
Travel speed* w. / w.o.
load
19,5/19,5 19,5/19,5 km/h
Lift speed with / without
load
0,60/0,62 0,60/0,62 m/s
Lowering speed with /
without load
0,54/0,57 0,54/0,57 m/s
Gradeability 2) with
/ without load
26 23 %
Acceleration* with /
without load to 15 m
4,8/4,4 5,1/4,6 s
Available working
pressure for attachments
160 160 bar
Oil flow for attachments 30 30 l/min
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1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
TFG 316s-320s
Description TFG 316s TFG 320s
Q
Capac it y
(where C = 500 mm)
1)
1600 2000 kg
C Load centre 500 500 mm
Travel speed * w. /
w.o. load
19.5/19.5 19.5/19.5 km/h
Lift speed, w. / w.o. load 0.60/0.62 0.60/0.62 m/s
Lower speed, w. / w. o.
load
0.54/0.57 0.54/0.57 m/s
Gradeability
2)
w /
w.o. load
27 26 %
Acceleration time * w
/ w.o. load to 15 m
5.0/4.6 5.1/4.7 s
Available working
pressure for attachments
160 160 bar
Oil flow for attachments 30 30 l / min
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3.2 Dimensions
DFG/TFG 316s-320s Hydrostatic
Manufacturer's name / type
Jungheinrich
DFG/TFG 316s-
320s
DFG/TFG 316s-
320s
a/2 Safety distance 100 100 mm
h1Mast height retracted* 2185 2185 mm
h
2
Free lift* 150 150 mm
h
3
Lift* 3300 3300 mm
h4Mast height extended* 3920 3920 mm
h6Overhead guard height* 2145 2145 mm
h7Seat height 1048 1048 mm
h
10
Coupling height 380 380 mm
a Mast tilt, fwd.* 7 7 °
ß Mast tilt, back* 7 7 °
L1 Overall length, including forks* 3453 3473 mm
L2 Overall length, including fork
shank*
2303 2323 mm
b1 Overall width* 1100 1100 mm
s/e/l Fork dimensions* 40x100x1150 40x100x1150 mm
m1 Ground clearance with load
below mast*
120 120 mm
m2 Ground clearance centre
wheelbase*
120 120 mm
Fork carriage DIN 15173, class
A/B
IIA IIA
b3 Fork carriage width 980 980
Ast Working aisle width for pallets
800 x 1200 longit.
3835 3853 mm
Ast Working aisle width for pallets
1000 x 1200 traverse
3635 3653 mm
Wa Turning radius 2037 2055 mm
b13 Smallest turning radius 545 545 mm
x Load distance* 398 398 mm
c Load centre of gravity 500 500 mm
y Wheelbase 1550 1550 mm
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3.3 Weights
Z All dimensions in kg.
3.4 Mast versions
Z All dimensions in mm
Special trucks are not included in this overview.
DFG 316s DFG 320s TFG 316s TFG 320s
Truck weight* 2800 3100 2800 3100
Axle load, w.o. load front/rear* 1340 /
1460
1350 /
1750
1330 /
1470
1340 /
1760
Axle load, w. load front/rear* 3870 / 520 4500 / 590 3860 / 530 4531 / 600
DFG/TFG 316s-320s Hydrostatic
Mast table
VDI 3596
Description
Lift h3
Free lift h2Height retracted
h1
Hei gh t
extended h4
Mast
weight
(kg)
ZT
2900 150 1985 3520 440
3100 150 2085 3720 450
3300 150 2185 3920 465
3600 150 2335 4220 485
3800 150 2435 4420 500
4000 150 2535 4620 525
4500 150 2835 5120 565
5000 150 3085 5620 600
ZZ
2900 1290 1940 3550 465
3100 1390 2040 3750 480
3300 1490 2140 3950 490
3600 1640 2290 4250 515
3800 1740 2390 4450 545
4000 1840 2490 4650 555
4500 2140 2790 5150 600
DZ
4200 1290 1940 4850 590
4350 1340 1990 5000 600
4500 1390 2040 5150 610
4800 1490 2140 5450 630
5000 1565 2215 5650 650
5500 1740 2390 6150 700
6000 1940 2590 6650 740
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3.5 Tyre type
NOTE
When replacing tyres/rims fitted at the factory, always use original spare parts or tyres
approved by the manufacturer. Otherwise the manufacturer's specification cannot be
guaranteed.
If you have any queries please contact the manufacturer's customer service
department.
*) The models listed in the table correspond to the standard version. Other tyres can
be used depending on the truck's equipment.
3.6 Engine Data
Description DFG / TFG
316s 320s
Front tyres
SE *) 6.50 - 10 6.50 - 10
Pneumatic*
6.50 – 10
14PR
6.50 – 10
14PR
Tyre pressure bar max 10.0 max 10.0
Torque NM 170 170
Rear tyres
SE *) 18x7-8 18x7-8
Pneumatic* 18x7-8 16PR 18x7-8 16PR
Tyre pressure bar max 9.0 max 9.0
Torque NM 200 200
Engine - DFG 316s/320s
Description DFG 316s DFG 320s
Cylinder/cubic capacity 4 / 1896 4 / 1896 cm³
Idle speed 900 900 rpm
Rated speed (without load) 2500 2500 rpm
Engine output 29 29 kW
Fuel consumption
60 VDI duty cycles/h
2,3 2,6 l/h [kg/h]
Engine - TFG 316s/320s
Description TFG 316s TFG 320s
Cylinder/cubic capacity 4 /1980 4 / 1980 cm³
Idle speed 900 900 rpm
Rated speed (without load) 2500 2500 rpm
Engine output 31 31 kW
Fuel consumption
60 VDI duty cycles/h
2,2 2,4 l/h [kg/h]
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3.7 EN norms
Noise emission level
– DFG 316/320: 77dB (A)*
– TFG 316/320: 77 dB(A)*
*+/- 3 dB(A) depending on the truck's equipment
according to test procedure to ANSI/ITSDF B56.11.5.
Z The noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noise
level is measured at the level of the driver's ear.
Vibration
– DFG 316/320: 0,50m/s²
– TFG 316/320: 0,50 m/s²
in accordance with EN 13059.
Z The vibration acceleration acting on the body in the operating position is, in
accordance with standard procedures, the linearly integrated, weighted
acceleration in the vertical direction. It is calculated when travelling over bumps at
constant speed. These recordings were taken on a single occasion and must not
be confused with the human vibrations of the "2002/44/EC/Vibrations" operator
directive. The manufacturer offers a special service to measure these human
vibrations, (see "Human vibration measurement" on page 187).
Electromagnetic compatibility (EMC)
The manufacturer confirms that the truck adheres to the limits for electromagnetic
emissions and resistance as well as the static electricity discharge test in accordance
with EN 12895 as well as the standardised instructions contained therein.
Z No changes to electric or electronic components or their arrangement may be
made without the written agreement of the manufacturer.
WARNING!
Medical equipment can be damaged by non-ionised radiation
Electrical equipment on the truck emitting non-ionised radiation (e.g. wireless data
transmission) can affect operators' medical equipment (pacemakers, hearing aids
etc.) and result in malfunctions. Consult with a doctor or the medical equipment
manufacturer to clarify whether it can be used near the industrial truck.
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3.8 Conditions of use
Ambient temperature
– operating at -20 to 40°C
Z Special equipment and authorisation are required if the truck is to be constantly
used in conditions of extreme temperature or air humidity fluctuations.
3.9 Electrical requirements
The manufacturer certifies compliance with the requirements for the design and
manufacture of electrical equipment, according to EN 1175 "Industrial Truck Safety Electrical Requirements", provided the truck is used according to its purpose.
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4 Identification points and data plates
Z Warnings and notices such as capacity charts, strap points and data plates must
be legible at all times. Replace if necessary.
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
2000
28
16
22
17
27
26
30
31
24
24
20
29
32
18
17
25
21
21
23
33
19
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Item Description
16 Do not travel with raised load or mast forward tilt with raised load
17 Strap points for crane lifting
18 Data plate
19 Noise level
20 “Do not carry passengers” warning
21 Fuel
22 Wear seat belt
23 Serial number, engraved in chassis below the engine bonnet
24 Jack contact points
25 Do not step onto or beneath the load, risk of trapping with moving mast
26 Maximum body size (o)
27 Risk of tip over
28 Read operating instructions
29 Test plaque (o)
30 Capacity
31 Attachment capacity
32 Hydraulic oil specification
33 Model description
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4.1 Data plate
Z For queries regarding the truck or ordering spare parts always quote the truck serial
number (35).
34 35 3736
43
40
42
39
38
41
Item Description Item Description
34 Type 39 Year of manufacture
35 Serial number 40 Load centre (mm)
36 Rated capacity (kg) 37 Output
37 Output 42 Manufacturer
41 Net weight in kg 43 Manufacturer’s logo
38 Option
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4.2 Truck capacity plate
CAUTION!
Accident risk from fork replacement
If you replace the forks with ones that differ from the originals, the capacity will
change.
XWhen replacing the forks you must attach an additional capacity plate to the truck.
XTrucks supplied without forks are given a capacity plate for standard forks (length:
1150 mm).
The capacity plate (31) gives the capacity (Q) of the truck in kg for a vertical mast.
The maximum capacity is shown as a table with a given load centre of gravity D (in
mm) and the required lift height H (in mm).
The capacity plate (31) of the truck indicates the truck's capacity with the forks as
originally supplied.
Example of how to calculate the maximum capacity:
For a load cente of gravity D of 600 mm and a maximum lift height h3 of 3600 mm the
maximum capacity is Q 1105 kg.
Lift height restriction
The arrow shape markings (44 and 45)
on the inner and outer masts show the
driver when the prescribed lift limits
have been reached.
D (mm) 500 600 700
h3 (mm)
4250
3600
2900
850
1105
1250
850
1105
1250
600
850
850
Q (kg)
44 45
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4.3 Attachment capacity plate
The attachment capacity plate is next to the truck's capacity plate and gives the
truck’s capacity Q [in kg] in conjunction with the respective attachment. The serial
number for the attachment indicated on the capacity plate must match the data plate
of the attachment.
Z For loads with a centre of gravity above 500 mm upward, the capacities are
reduced by the difference of the altered centre of gravity.
5 Stability
The truck's stability has been tested according to latest technological standards.
These take into account the dynamic and static tipover forces that can occur if used
correctly.
Stability can also be affected by the following factors:
– Tyre type
–Mast
– Attachment
– Transported load (size, weight and centre of gravity)
WARNING!
Loss of stability can cause accidents
Changing the components can alter the stability.
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