Jungheinrich KMS 100 Operating Instructions Manual
Operating instructions
50047886
KMS 100
G
07.99-
04.02
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
f
Used before safety instructions which must be observed to avoid danger to
personnel.
m
Used before notices which must be observed to avoid material damage.
A
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
f
Used before safety instructions which must be observed to avoid danger to
personnel.
m
Used before notices which must be observed to avoid material damage.
A
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
0108.GB
I 1
1298.GB
Table of contents
A Correct use and application of the truck ..............................A 1
B Truck description
1 Description of application .................................................................... B 1
2 Description of assemblies and functions ............................................. B 2
2.1 Description of truck ............................................................................. B 3
3 Technical data of standard version ..................................................... B 4
3.1 General technical data ........................................................................ B 5
3.2 Hoist frame construction ..................................................................... B 7
3.3 EN Standards ...................................................................................... B 8
3.4 Operation conditions ........................................................................... B 8
4 Location of instruction labels and identification labels ........................ B 9
4.1 Truck identification label ...................................................................... B 10
4.2 Load capacity ...................................................................................... B 10
C Transportation and commissioning
1 Transport ............................................................................................. C 1
2 Transportation by crane ...................................................................... C 1
3 First commissioning ............................................................................ C 2
3.1 Commissioning without battery ........................................................... C 2
3.2 Commissioning with dismounted or tilted mast ................................... C 2
4 Commissioning .................................................................................... C 3
D Battery - servicing, recharging, replacing
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery types ....................................................................................... D 1
3 Charging the battery ............................................................................ D 2
4 Removing and installing the battery .................................................... D 3
4.1 Removing and installing using a battery trolly ..................................... D 3
5 Checking battery condition, acid level, and acid density ..................... D 4
6 Battery discharge indicator .................................................................. D 4
I 1
1298.GB
Table of contents
A Correct use and application of the truck ..............................A 1
B Truck description
1 Description of application .................................................................... B 1
2 Description of assemblies and functions ............................................. B 2
2.1 Description of truck ............................................................................. B 3
3 Technical data of standard version ..................................................... B 4
3.1 General technical data ........................................................................ B 5
3.2 Hoist frame construction ..................................................................... B 7
3.3 EN Standards ...................................................................................... B 8
3.4 Operation conditions ........................................................................... B 8
4 Location of instruction labels and identification labels ........................ B 9
4.1 Truck identification label ...................................................................... B 10
4.2 Load capacity ...................................................................................... B 10
C Transportation and commissioning
1 Transport ............................................................................................. C 1
2 Transportation by crane ...................................................................... C 1
3 First commissioning ............................................................................ C 2
3.1 Commissioning without battery ........................................................... C 2
3.2 Commissioning with dismounted or tilted mast ................................... C 2
4 Commissioning .................................................................................... C 3
D Battery - servicing, recharging, replacing
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery types ....................................................................................... D 1
3 Charging the battery ............................................................................ D 2
4 Removing and installing the battery .................................................... D 3
4.1 Removing and installing using a battery trolly ..................................... D 3
5 Checking battery condition, acid level, and acid density ..................... D 4
6 Battery discharge indicator .................................................................. D 4
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E Operation
1 Safety regulations governing the operation of the truck ...................... E 1
2 Operating panel arrangement variants ................................................ E 2
3 Description of controls and indicating instruments .............................. E 4
3.1 Operating controls and displays at the instrument panel .................... E 4
3.2 Operating controls and indications at the Display .............................. E 5
3.3 Symbols indicating the truck’s operating status .................................. E 6
4 Putting vehicle in operation ................................................................. E 7
5 Working with the truck ......................................................................... E 8
5.1 Safety regulations for operating mode Drive ....................................... E 8
5.2 Driving, steering, braking .................................................................... E 9
5.3 Lifting and lowering outside and inside the shelf aisles ...................... E 14
5.4 Combined driving (simultaneous driving and lifting). ........................... E 15
5.5 Commissioning and stacking .............................................................. E 16
5.6 Safe parking of the truck ..................................................................... E 17
6 Fault location ....................................................................................... E 18
6.1 Emergency-STOP ............................................................................... E 19
6.2 Emergency lowering of driver’s cabin ................................................. E 19
6.3 Leaving the driver’s cabin using the emergency rope-down facility .... E 20
6.4 Slack chain protection (acknowledge signal) ...................................... E 21
6.5 Drive switch-off (o) ............................................................................. E 21
6.6 Lift switch-off (o) ................................................................................. E 21
6.7 End of aisle safety device (o).............................................................. E 22
6.8 IG emergency operation ...................................................................... E 23
6.9 Recovering the truck from a narrow aisle ............................................ E 24
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I 2
E Operation
1 Safety regulations governing the operation of the truck ...................... E 1
2 Operating panel arrangement variants ................................................ E 2
3 Description of controls and indicating instruments .............................. E 4
3.1 Operating controls and displays at the instrument panel .................... E 4
3.2 Operating controls and indications at the Display .............................. E 5
3.3 Symbols indicating the truck’s operating status .................................. E 6
4 Putting vehicle in operation ................................................................. E 7
5 Working with the truck ......................................................................... E 8
5.1 Safety regulations for operating mode Drive ....................................... E 8
5.2 Driving, steering, braking .................................................................... E 9
5.3 Lifting and lowering outside and inside the shelf aisles ...................... E 14
5.4 Combined driving (simultaneous driving and lifting). ........................... E 15
5.5 Commissioning and stacking .............................................................. E 16
5.6 Safe parking of the truck ..................................................................... E 17
6 Fault location ....................................................................................... E 18
6.1 Emergency-STOP ............................................................................... E 19
6.2 Emergency lowering of driver’s cabin ................................................. E 19
6.3 Leaving the driver’s cabin using the emergency rope-down facility .... E 20
6.4 Slack chain protection (acknowledge signal) ...................................... E 21
6.5 Drive switch-off (o) ............................................................................. E 21
6.6 Lift switch-off (o) ................................................................................. E 21
6.7 End of aisle safety device (o).............................................................. E 22
6.8 IG emergency operation ...................................................................... E 23
6.9 Recovering the truck from a narrow aisle ............................................ E 24
I 3
1298.GB
F Truck maintenance
1 Operational safety and protection of the environment .........................F 1
2 Safety regulations for repair .................................................................F 1
3 Maintenance and service .....................................................................F 3
4 Maintenance checklist KMS 100 ..........................................................F 4
4.1 Operating material ................................................................................F 8
5 Description of servicing operations ......................................................F 9
5.1 Prepare the truck for the performance of servicing and
maintenance operations .......................................................................F 9
5.2 Securing the driver platform .................................................................F 9
5.3 Cleaning the hoisting chains ................................................................F 9
5.4 Inspecting the hoisting chains ..............................................................F 10
5.5 Repairing the chain ..............................................................................F 10
5.6 Changing the transmission oil ..............................................................F 10
5.7 Cleaning the vent filter .........................................................................F 11
5.8 Changing of hydraulic oil filter ..............................................................F 11
5.9 Hydraulic oil ..........................................................................................F 12
5.10 Hydraulic hoses ....................................................................................F 12
5.11 Checking the brake fluid .......................................................................F 12
5.12 Checking the electric fuses ..................................................................F 13
5.13 Recommissioning the truck ..................................................................F 14
6 Taking the floor conveyor out of service ..............................................F 14
6.1 Operations to be performed prior to decommissioning ........................F 14
6.2 Measures to be taken during decommissioning ...................................F 14
6.3 Recommissioning the truck ..................................................................F 15
7 Safety checks to be performed at regular intervals and following
any untoward incidents (D: UVV according to UVB 36) ...................F 15
I 3
1298.GB
F Truck maintenance
1 Operational safety and protection of the environment .........................F 1
2 Safety regulations for repair .................................................................F 1
3 Maintenance and service .....................................................................F 3
4 Maintenance checklist KMS 100 ..........................................................F 4
4.1 Operating material ................................................................................F 8
5 Description of servicing operations ......................................................F 9
5.1 Prepare the truck for the performance of servicing and
maintenance operations .......................................................................F 9
5.2 Securing the driver platform .................................................................F 9
5.3 Cleaning the hoisting chains ................................................................F 9
5.4 Inspecting the hoisting chains ..............................................................F 10
5.5 Repairing the chain ..............................................................................F 10
5.6 Changing the transmission oil ..............................................................F 10
5.7 Cleaning the vent filter .........................................................................F 11
5.8 Changing of hydraulic oil filter ..............................................................F 11
5.9 Hydraulic oil ..........................................................................................F 12
5.10 Hydraulic hoses ....................................................................................F 12
5.11 Checking the brake fluid .......................................................................F 12
5.12 Checking the electric fuses ..................................................................F 13
5.13 Recommissioning the truck ..................................................................F 14
6 Taking the floor conveyor out of service ..............................................F 14
6.1 Operations to be performed prior to decommissioning ........................F 14
6.2 Measures to be taken during decommissioning ...................................F 14
6.3 Recommissioning the truck ..................................................................F 15
7 Safety checks to be performed at regular intervals and following
any untoward incidents (D: UVV according to UVB 36) ...................F 15
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I 4
A 1
1298.GB
A Correct use and application of the truck
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these operating instructions and must always be heeded. National regulations are fully applicable.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads. It must be used, operated and maintained according
to the information in these operating instructions. Any other uses are outside the design envelope and can lead to injury to persons or damage to equipment and property. Above all, overloading caused by excessively heavy or unbalanced loads must be
avoided. The max. admissible load to be picked up is indicated on the identification
plate or load diagram label shown on the truck. The fork-lift truck must not be operated in spaces subject to fire or explosion hazards, or in spaces where corrosive or
very dusty atmospheres prevail.
Duties of the user: A “user” within the meaning of these operating instructions is defined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is considered the person, who, in accordance with existing contractual agreements between the
owner and the user of the fork-lift truck, is charged with the observance of the operating duties.
The user must ensure that the truck is not abused and only used within its design limits and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and maintenance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
m
If these operating instructions are not observed the warranty becomes void. The
same applies if improper works are carried out at the device by the customer and/or
third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after written approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained. Any approval obtained from local authorities does
not, however, make the approval by the manufacturer unnecessary.
A 1
1298.GB
A Correct use and application of the truck
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these ope-
rating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads. It must be used, operated and maintained according
to the information in these operating instructions. Any other uses are outside the de-
sign envelope and can lead to injury to persons or damage to equipment and proper-
ty. Above all, overloading caused by excessively heavy or unbalanced loads must be
avoided. The max. admissible load to be picked up is indicated on the identification
plate or load diagram label shown on the truck. The fork-lift truck must not be opera-
ted in spaces subject to fire or explosion hazards, or in spaces where corrosive or
very dusty atmospheres prevail.
Duties of the user: A “user” within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is conside-
red the person, who, in accordance with existing contractual agreements between the
owner and the user of the fork-lift truck, is charged with the observance of the opera-
ting duties.
The user must ensure that the truck is not abused and only used within its design li-
mits and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
m
If these operating instructions are not observed the warranty becomes void. The
same applies if improper works are carried out at the device by the customer and/or
third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained. Any approval obtained from local authorities does
not, however, make the approval by the manufacturer unnecessary.
1298.GB
A 2
1298.GB
A 2
B 1
1298.GB
B Truck description
1 Description of application
The commissioner KMS 100 is an industrial truck with powered mechanism according
to DIN 15140. It is operated from the vertically movable driver position and approved
for one operating person.
The load carrying area can always be moved to a convenient working height with the
auxiliary fork lift.
The commissioner is suitable for operation in narrow aisles with racks arranged at the
side. It is especially designed for driving with lifted load.
A perfect floor condition is a prerequisite:
– flat and horizontal floor according to the instructions of the manufacturer of the
commissioner; the floor must be suitable for carrying the weight of the commissioner, the driver and the load during operation
– floor free of foreign matters and parts which might effect the operation or the stabi-
lity of the commissioner
The load capacity is stated on the identification plate.
Model Load capacity Load centre
KMS 100 1000 kg 600 mm
B 1
1298.GB
B Truck description
1 Description of application
The commissioner KMS 100 is an industrial truck with powered mechanism according
to DIN 15140. It is operated from the vertically movable driver position and approved
for one operating person.
The load carrying area can always be moved to a convenient working height with the
auxiliary fork lift.
The commissioner is suitable for operation in narrow aisles with racks arranged at the
side. It is especially designed for driving with lifted load.
A perfect floor condition is a prerequisite:
– flat and horizontal floor according to the instructions of the manufacturer of the
commissioner; the floor must be suitable for carrying the weight of the commissio-
ner, the driver and the load during operation
– floor free of foreign matters and parts which might effect the operation or the stabi-
lity of the commissioner
The load capacity is stated on the identification plate.
Model Load capacity Load centre
KMS 100 1000 kg 600 mm
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B 2
2 Description of assemblies and functions
Pos. Description
1
o
Auxiliary lifter
2
t
Vertically movable operator stand
3
t
Lift mast
4
t
Hoist frame
5
t
Battery
t = Standard equipment o = Optional equipment
1298.GB
B 2
2 Description of assemblies and functions
Pos. Description
1
o
Auxiliary lifter
2
t
Vertically movable operator stand
3
t
Lift mast
4
t
Hoist frame
5
t
Battery
t = Standard equipment o = Optional equipment
B 3
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2.1 Description of truck
Integrated information display to display all important information to the driver, like
steering wheel position, platform height, truck status signals (e.g. malfunctions, entrance doors open, etc.), operating hours, battery capacity, time as well as status of
the inductive guidance, etc.
Electric steering system with small handy steering handle - steering wheel for precise and easy steering of the compact truck.
Two-hand operation via capacitive sensors at the handle element and master pilot
for relieved hand rest; no uncomfortable operation of dead man's circuits with strain
on the wrists.
Master pilot for simultaneous driving and lifting even if the truck is not operated directly. Functions are operated by natural thumb and hand movements for fatigueless
operation without wrist strain; sensitive adjustment of drive and hydraulic motion for
saving the commissioning goods. Exact driving to the commissioning position as well
as exact positioning of the goods in stacking operation.
Load-side, clear operating panels with a small front part provide
good accessibility of the pallets for a high commissioning capacity. The driver must
never move around to operate the devices and carry out commissioning. Roadway,
load or fork tines are always visible.
Different operating panel arrangement variants (see extras) to adjust the device
operation to the corresponding commissioning goods or the warehouse conditions
Flexibility through variable mounting of the operating panels even if the operating
conditions change.
Arrangement of auxiliary functions (e.g. auxiliary lifter) beside the supporting strap
for efficient and safe device operation without changing the position of the hands. Release and speed control of the auxiliary functions through the master pilot.
Multiple brake system with at least two independently operating systems. Soft and
safe reduction of the truck speed is guaranteed in every situation. Wear-free dynamic
service brake with energy regeneration as well as spring-loaded brake on drive motor
as parking brake during stacking and as emergency stop brake. In due course the vehicles are equipped with an additional hydraulic load wheel brake.
B 3
1298.GB
2.1 Description of truck
Integrated information display to display all important information to the driver, like
steering wheel position, platform height, truck status signals (e.g. malfunctions, ent-
rance doors open, etc.), operating hours, battery capacity, time as well as status of
the inductive guidance, etc.
Electric steering system with small handy steering handle - steering wheel for pre-
cise and easy steering of the compact truck.
Two-hand operation via capacitive sensors at the handle element and master pilot
for relieved hand rest; no uncomfortable operation of dead man's circuits with strain
on the wrists.
Master pilot for simultaneous driving and lifting even if the truck is not operated di-
rectly. Functions are operated by natural thumb and hand movements for fatigueless
operation without wrist strain; sensitive adjustment of drive and hydraulic motion for
saving the commissioning goods. Exact driving to the commissioning position as well
as exact positioning of the goods in stacking operation.
Load-side, clear operating panels with a small front part provide
good accessibility of the pallets for a high commissioning capacity. The driver must
never move around to operate the devices and carry out commissioning. Roadway,
load or fork tines are always visible.
Different operating panel arrangement variants (see extras) to adjust the device
operation to the corresponding commissioning goods or the warehouse conditions
Flexibility through variable mounting of the operating panels even if the operating
conditions change.
Arrangement of auxiliary functions (e.g. auxiliary lifter) beside the supporting strap
for efficient and safe device operation without changing the position of the hands. Re-
lease and speed control of the auxiliary functions through the master pilot.
Multiple brake system with at least two independently operating systems. Soft and
safe reduction of the truck speed is guaranteed in every situation. Wear-free dynamic
service brake with energy regeneration as well as spring-loaded brake on drive motor
as parking brake during stacking and as emergency stop brake. In due course the ve-
hicles are equipped with an additional hydraulic load wheel brake.
1298.GB
B 4
3 Technical data of standard version
A
Technical data is stated according to VDI 2198.
Subject to technical changes and supplements.
1298.GB
B 4
3 Technical data of standard version
A
Technical data is stated according to VDI 2198.
Subject to technical changes and supplements.
B 5
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3.1 General technical data
Identification
1.2 Type index of the manufacturer KMS 100
1.3 Drive electric, diesel, fuel, fuel gas, net electric Electric
1.4
Operation hand, walking, standing, seat, commissioner
Commissioner
1.5 Capacity/load Q (t) 1,0
1.6 Load centre distance c (mm) 600
1.8 Load spacing x (mm) 247
1.9 Wheel base y (mm) 1490
Weights
2.1 Dead weight with battery kg 3430
2.2 Axle load with load front/back kg 3260 / 1170
2.3 Axle load without load front/back kg 1690 / 1740
Wheels, travelling gear
3.1
Tire equipment solid-rubber, superelastic, air,
polyurethane
Tractothane
3.2 Tire size, front d
1
(mm) 230 φ/ 115
3.3 Tire size, back d
2
(mm) 310 φ/ 100
3.5 Wheels, number front/back (x=driven) 2/1x
3.6 Wheel gauge, front b
10
(mm) 895
3.7 Wheel gauge, back b
11
(mm) 0
Electric motor
6.1 Drive motor, capacity S2 60 min kW 4,5
6.2 Lifting motor, capacity at S3 25% kW 9,5
6.3
Battery according to DIN 43531/35/36 A, B, C, no
(max.)
4 PzS 560 A (600)
6.4 Battery voltage, nominal capacity K
5
V/Ah 48
6.5 Weight of battery kg 933
Others
8.1 Type of driving control Impuls/MOSFET
8.4 Sound level, driver's ear dB(A) -
8.6 Steering system electrically
B 5
1298.GB
3.1 General technical data
Identification
1.2 Type index of the manufacturer KMS 100
1.3 Drive electric, diesel, fuel, fuel gas, net electric Electric
1.4
Operation hand, walking, standing, seat, com-
missioner
Commissioner
1.5 Capacity/load Q (t) 1,0
1.6 Load centre distance c (mm) 600
1.8 Load spacing x (mm) 247
1.9 Wheel base y (mm) 1490
Weights
2.1 Dead weight with battery kg 3430
2.2 Axle load with load front/back kg 3260 / 1170
2.3 Axle load without load front/back kg 1690 / 1740
Wheels, travelling gear
3.1
Tire equipment solid-rubber, superelastic, air,
polyurethane
Tractothane
3.2 Tire size, front d
1
(mm) 230 φ/ 115
3.3 Tire size, back d
2
(mm) 310 φ/ 100
3.5 Wheels, number front/back (x=driven) 2/1x
3.6 Wheel gauge, front b
10
(mm) 895
3.7 Wheel gauge, back b
11
(mm) 0
Electric motor
6.1 Drive motor, capacity S2 60 min kW 4,5
6.2 Lifting motor, capacity at S3 25% kW 9,5
6.3
Battery according to DIN 43531/35/36 A, B, C, no
(max.)
4 PzS 560 A (600)
6.4 Battery voltage, nominal capacity K
5
V/Ah 48
6.5 Weight of battery kg 933
Others
8.1 Type of driving control Impuls/MOSFET
8.4 Sound level, driver's ear dB(A) -
8.6 Steering system electrically
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B 6
Basic dimensions
4.2 Height with hoist frame retracted h
1
(mm) 3830
4.3 Free lift h
2
(mm) -
4.4 Length of lift h
3
(mm) 5500
4.5 Height with hoist frame extended h
4
(mm) 7820
4.7 Height above vehicle shed (cabin) h
6
(mm) 2300
4.8 Seating/standing height h
7
(mm) 290
4.11 Auxiliary lifter h
9
(mm) 840
4.12 Total length of lift h
10
(mm) 6340
4.14 Commissioning height h
15
(mm) 7390
4.15 Lowered height h
13
(mm) 70
4.19 Total length without load l
1
(mm) 2870
4.20 Length incl. fork back l
2
(mm) 2070
Distance swivel reach fork pivot L
3
(mm) -
4.21 Total width b
1/b2
(mm) 1010 / 1000
4.22 Fork tine dimensions s/e/l (mm) 40 x 100 x 800
4.23 Fork carrier DIN 15173, class/shape A, B - -
4.24 Fork carrier width b
3
(mm) 830
4.25 Overall distance of fork b
5
(mm) 830
4.27 Width of guide rollers b
6
(mm) 1200
4.29 Reach, sidewards b
7
(mm) -
4.30 Reach, sidewards from the center of the vehicle b
8
(mm) -
4.31 Road clearance with load below hoist frame m
1
(mm) 75
4.32 Ground clearance in wheel base center m
2
(mm) 67
4.33
Working aisle width for pallet
1000 x 1200
sideways
A
st
(mm) 1400
4.34
Working aisle width for pallet
800
x 1200 lengthways
A
st
(mm) 1200
4.35 Turning circle W
a
(mm) 1723
4.36 Pallet width b
12
(mm) 1200
4.37 Pallet length l
6
(mm) 800
4.38 Distance swivel fork pivot l
8
(mm) -
4.39 Cabin depth entrance (mm) 530
4.41 Clear cabin height inside h
11
(mm) 2000
4.42 Driver's seat carrier width outside b
9
(mm) 1200
4.43 Width swivel push frame b
14
(mm) -
4.44 Width jib l
10
(mm) -
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B 6
Basic dimensions
4.2 Height with hoist frame retracted h
1
(mm) 3830
4.3 Free lift h
2
(mm) -
4.4 Length of lift h
3
(mm) 5500
4.5 Height with hoist frame extended h
4
(mm) 7820
4.7 Height above vehicle shed (cabin) h
6
(mm) 2300
4.8 Seating/standing height h
7
(mm) 290
4.11 Auxiliary lifter h
9
(mm) 840
4.12 Total length of lift h
10
(mm) 6340
4.14 Commissioning height h
15
(mm) 7390
4.15 Lowered height h
13
(mm) 70
4.19 Total length without load l
1
(mm) 2870
4.20 Length incl. fork back l
2
(mm) 2070
Distance swivel reach fork pivot L
3
(mm) -
4.21 Total width b
1/b2
(mm) 1010 / 1000
4.22 Fork tine dimensions s/e/l (mm) 40 x 100 x 800
4.23 Fork carrier DIN 15173, class/shape A, B - -
4.24 Fork carrier width b
3
(mm) 830
4.25 Overall distance of fork b
5
(mm) 830
4.27 Width of guide rollers b
6
(mm) 1200
4.29 Reach, sidewards b
7
(mm) -
4.30 Reach, sidewards from the center of the vehicle b
8
(mm) -
4.31 Road clearance with load below hoist frame m
1
(mm) 75
4.32 Ground clearance in wheel base center m
2
(mm) 67
4.33
Working aisle width for pallet
1000 x 1200
sideways
A
st
(mm) 1400
4.34
Working aisle width for pallet
800
x 1200 lengthways
A
st
(mm) 1200
4.35 Turning circle W
a
(mm) 1723
4.36 Pallet width b
12
(mm) 1200
4.37 Pallet length l
6
(mm) 800
4.38 Distance swivel fork pivot l
8
(mm) -
4.39 Cabin depth entrance (mm) 530
4.41 Clear cabin height inside h
11
(mm) 2000
4.42 Driver's seat carrier width outside b
9
(mm) 1200
4.43 Width swivel push frame b
14
(mm) -
4.44 Width jib l
10
(mm) -
B 7
1298.GB
3.2 Hoist frame construction
Double telescope (DT) and tripe telescope (TT) hoist frame with complete free lift
Performance data
5.1 Driving speed with / without load km/h 10,0 / 10,5
5.2 Lifting speed with/without load m/s 0,28/0,35
5.3 Lowering speed with / without load m/s 0,40/0,40
5.4 Traverse speed with/without load m/s -
5.7 Hill climbing ability with/without capacity % -
5.8 max. hill-climbing ability with/without load % -
5.9 Acceleration time with/without load s -
5.10 Service brake dynamic
5.11 Parking brake/dead man electr. spring-load
accumulator
Model
Lift
h
3
[mm]
Overall height
retracted
(ZT)
h
1
[mm]
Overall height
retracted
(DZ)
h1 [mm]
Free lift
for DZ
h
2
[mm]
Overall height
extended
h4 [mm]
300 3000 2380 - - 5320
350 3500 2630 2302 - 5820
400 4000 2880 2320 - 6320
450 4500 3130 2320 - 6820
500 5000 3380 2483 163 7320
550 5500 3830 2650 330 7820
600 6000 4080 2816 406 8320
650 6500 4330 3104 784 8820
700 7000 4580 3354 1034 9320
750 7500 4830 3604 1284 9820
800 8000 5080 3854 1534 10320
850 8500 5530 4104 1784 10820
Model
Height above
vehicle shed
h
6
[mm]
Auxiliary
lifter
h9 [mm]
Total
lifting height
h
10
[mm]
Commissioning
height
h
15
[mm]
300 2300 840 3840 4890
350 2300 840 4340 5390
400 2300 840 4840 5890
450 2300 840 5340 6390
500 2300 840 5840 6890
550 2300 840 6340 7390
600 2300 840 6840 7890
650 2300 840 7340 8390
700 2300 840 7840 8890
750 2300 840 8340 9390
800 2300 840 8840 9890
850 2300 840 9340 10390
B 7
1298.GB
3.2 Hoist frame construction
Double telescope (DT) and tripe telescope (TT) hoist frame with complete free lift
Performance data
5.1 Driving speed with / without load km/h 10,0 / 10,5
5.2 Lifting speed with/without load m/s 0,28/0,35
5.3 Lowering speed with / without load m/s 0,40/0,40
5.4 Traverse speed with/without load m/s -
5.7 Hill climbing ability with/without capacity % -
5.8 max. hill-climbing ability with/without load % -
5.9 Acceleration time with/without load s -
5.10 Service brake dynamic
5.11 Parking brake/dead man electr. spring-load
accumulator
Model
Lift
h
3
[mm]
Overall height
retracted
(ZT)
h
1
[mm]
Overall height
retracted
(DZ)
h1 [mm]
Free lift
for DZ
h
2
[mm]
Overall height
extended
h4 [mm]
300 3000 2380 - - 5320
350 3500 2630 2302 - 5820
400 4000 2880 2320 - 6320
450 4500 3130 2320 - 6820
500 5000 3380 2483 163 7320
550 5500 3830 2650 330 7820
600 6000 4080 2816 406 8320
650 6500 4330 3104 784 8820
700 7000 4580 3354 1034 9320
750 7500 4830 3604 1284 9820
800 8000 5080 3854 1534 10320
850 8500 5530 4104 1784 10820
Model
Height above
vehicle shed
h
6
[mm]
Auxiliary
lifter
h9 [mm]
Total
lifting height
h
10
[mm]
Commissioning
height
h
15
[mm]
300 2300 840 3840 4890
350 2300 840 4340 5390
400 2300 840 4840 5890
450 2300 840 5340 6390
500 2300 840 5840 6890
550 2300 840 6340 7390
600 2300 840 6840 7890
650 2300 840 7340 8390
700 2300 840 7840 8890
750 2300 840 8340 9390
800 2300 840 8840 9890
850 2300 840 9340 10390
1298.GB
B 8
3.3 EN Standards
Continuous sound level:
65 dB(A)
according to prEN 12053 as stipulated in ISO 4871.
A
The permanent sound level is an average value determined according to the standard’s guidelines and takes into consideration the sound level when driving, lifting
and in idle mode. The sound level is measured at the driver’s ear.
Vibration:
Vibration acceleration in standing position:
1,11 m/s
2
according to document N47E of CEN/TC 150/WG8.
A
The vibration acceleration applied to the operator’s body is measured according the
standard’s guidelines as a linearly integrated, weighted acceleration in vertical direction. The acceleration is measured when driving across bumps at steady speed.
Electromagnetic compatibility (EMC)
The following limit values are observed according to the
product standards “Electromagnetic Compatibility of Industrial Trucks (9/95)“:
- interference emission (EN 50081-1)
- interference immunity (EN 50082-2)
- electrostatic discharge (EN 61000-4-2).
A
Electrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.4 Operation conditions
Environmental temperature
– in operation 0°C bis + 40°C.
1298.GB
B 8
3.3 EN Standards
Continuous sound level:
65 dB(A)
according to prEN 12053 as stipulated in ISO 4871.
A
The permanent sound level is an average value determined according to the stan-
dard’s guidelines and takes into consideration the sound level when driving, lifting
and in idle mode. The sound level is measured at the driver’s ear.
Vibration:
Vibration acceleration in standing position:
1,11 m/s
2
according to document N47E of CEN/TC 150/WG8.
A
The vibration acceleration applied to the operator’s body is measured according the
standard’s guidelines as a linearly integrated, weighted acceleration in vertical direc-
tion. The acceleration is measured when driving across bumps at steady speed.
Electromagnetic compatibility (EMC)
The following limit values are observed according to the
product standards “Electromagnetic Compatibility of In-
dustrial Trucks (9/95)“:
- interference emission (EN 50081-1)
- interference immunity (EN 50082-2)
- electrostatic discharge (EN 61000-4-2).
A
Electrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.4 Operation conditions
Environmental temperature
– in operation 0°C bis + 40°C.
B 9
1298.GB
4 Location of instruction labels and identification labels
Pos. Description
1 Truck identification label
2 Sign “Emergency lowering device”
3 Warning sign “Lifting of persons prohibited”
4 Warning sign “Keep away from under the load lifting device”
5 Warning sign “Danger of crushing”
6 Warning sign “Caution: Low-voltage electronics”
7 Attachment point for jack
8 Fill in hydraulic oil
9 Capacity plate
10 Sign “Read operating instructions”
11 Prohibitive sign “Do not travel on load lifting device”
12 Emergency outlet
13 Sign for opening and closing the hood
14 Pick-up points for crane transportation
B 9
1298.GB
4 Location of instruction labels and identification labels
Pos. Description
1 Truck identification label
2 Sign “Emergency lowering device”
3 Warning sign “Lifting of persons prohibited”
4 Warning sign “Keep away from under the load lifting device”
5 Warning sign “Danger of crushing”
6 Warning sign “Caution: Low-voltage electronics”
7 Attachment point for jack
8 Fill in hydraulic oil
9 Capacity plate
10 Sign “Read operating instructions”
11 Prohibitive sign “Do not travel on load lifting device”
12 Emergency outlet
13 Sign for opening and closing the hood
14 Pick-up points for crane transportation
1298.GB
B 10
4.1 Truck identification label
In the event of queries relating to the truck or spare part orders, please state the serial
no. (19) of the truck.
4.2 Load capacity
The label (12) shows a table with the capacity Q of the truck in relation to the load
center distance (D in mm) and the lifting height (H in mm).
Pos. Description Pos. Description
18 Model 24 Load centre distance in mm
19 Serial no. 25 Min./max. battery weight in kg
20 Order no. 26 Net weight without battery in kg
21 Capacity in kg 27 Year of manufacture
22 Battery: voltage V
Ampere hours Ah
28 Type no.
23 Maker 29 Maker’s logotype
X xx xx
xxxx xx
Xxx
Xxxx
Xxxx
Xxxx
Xxxxxxx
Xxxxxx
Xxxxxxxx
Xxxxxx
Xxxxxx
Xxxxxxxxx
Xxxxxxxxxx
Xxxxxxxxx
Xxxxxxxxx
Xxxxx
Xxxxx
Xxxxx
Xxxxx
Xxxxxxx
Xxxxxxxxxx
Xxxxxx
Xxxxxxxxx
Xxxxxx
Xxxxxx
Xxxxxxx
Xxxxxx
Xxxxxx
Xxxxxxxxxxxxxx
Xxxxxxxxxxxxxxx
Xxxxxxx
Xxxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xx
18
19
20
21
22
24
28
29
27
26
25
23
-Nr.
Serien-Nr.
Dmm
Hmm
Qkg
12
1298.GB
B 10
4.1 Truck identification label
In the event of queries relating to the truck or spare part orders, please state the serial
no. (19) of the truck.
4.2 Load capacity
The label (12) shows a table with the capacity Q of the truck in relation to the load
center distance (D in mm) and the lifting height (H in mm).
Pos. Description Pos. Description
18 Model 24 Load centre distance in mm
19 Serial no. 25 Min./max. battery weight in kg
20 Order no. 26 Net weight without battery in kg
21 Capacity in kg 27 Year of manufacture
22 Battery: voltage V
Ampere hours Ah
28 Type no.
23 Maker 29 Maker’s logotype
X xx xx
xxxx xx
Xxx
Xxxx
Xxxx
Xxxx
Xxxxxxx
Xxxxxx
Xxxxxxxx
Xxxxxx
Xxxxxx
Xxxxxxxxx
Xxxxxxxxxx
Xxxxxxxxx
Xxxxxxxxx
Xxxxx
Xxxxx
Xxxxx
Xxxxx
Xxxxxxx
Xxxxxxxxxx
Xxxxxx
Xxxxxxxxx
Xxxxxx
Xxxxxx
Xxxxxxx
Xxxxxx
Xxxxxx
Xxxxxxxxxxxxxx
Xxxxxxxxxxxxxxx
Xxxxxxx
Xxxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xx
18
19
20
21
22
24
28
29
27
26
25
23
-Nr.
Serien-Nr.
Dmm
Hmm
Qkg
12
C 1
1298.GB
C Transportation and commissioning
1 Transport
Depending on the overall height of the hoist frame and local conditions the on-site
transport can be carried out in one of three different ways:
– Standing, with hoist frame and load lifting device mounted
(for low height versions)
– Standing, with tilted hoist frame and dismounted load lifting device, resting on
transport frame
– Standing, with hoist frame and load lifting device dismounted
(for tall versions)
m
On-site assembly of the truck, commissioning, and instructing of operator must be
carried out by trained personnel of the manufacturer. Transport regulations and erection instructions must be observed!
2 Transportation by crane
m
Ensure that only lifting gear of adequate capacity is used (for weight of the truck refer
to the truck identification label. See chapter B).
– Park the truck and render it safe (refer to
chapter E).
– If the mast is mounted, the crane points
are at the top of the mast crosshead.
– If the mast is tilted, the lifting gear must
be mounted at the top of the mast crosshead and at the crosshead on the bottom of the mast.
– If the truck is to be lifted by crane with til-
ted mast, the transportation parts must
be mounted.
m
Secure the hoisting gear to the hoisting
points (1) ensuring that the hoisting gear
will not slip!
1
1
C 1
1298.GB
C Transportation and commissioning
1 Transport
Depending on the overall height of the hoist frame and local conditions the on-site
transport can be carried out in one of three different ways:
– Standing, with hoist frame and load lifting device mounted
(for low height versions)
– Standing, with tilted hoist frame and dismounted load lifting device, resting on
transport frame
– Standing, with hoist frame and load lifting device dismounted
(for tall versions)
m
On-site assembly of the truck, commissioning, and instructing of operator must be
carried out by trained personnel of the manufacturer. Transport regulations and erec-
tion instructions must be observed!
2 Transportation by crane
m
Ensure that only lifting gear of adequate capacity is used (for weight of the truck refer
to the truck identification label. See chapter B).
– Park the truck and render it safe (refer to
chapter E).
– If the mast is mounted, the crane points
are at the top of the mast crosshead.
– If the mast is tilted, the lifting gear must
be mounted at the top of the mast cros-
shead and at the crosshead on the bot-
tom of the mast.
– If the truck is to be lifted by crane with til-
ted mast, the transportation parts must
be mounted.
m
Secure the hoisting gear to the hoisting
points (1) ensuring that the hoisting gear
will not slip!
1
1
1298.GB
C 2
3 First commissioning
3.1 Commissioning without battery
m
This operating mode is not permitted when negotiating inclines and gradients (no brake!).
A
If the truck is operated without battery, the load bearing wheel brake must be released
before commissioning.
– Screw off the protective cover (5) of
the vent valve.
– Push tube (4) onto vent connection
and insert the other end of the tube
into the brake fluid reservoir (3) located above.
f
Brake fluid is under pressure.
Danger of causticization.
– Open vent valve (6) and allow emer-
ging brake fluid to drain into the brake
fluid reservoir.
– Close vent valve and brake fluid re-
servoir.
A
The operatability of the brake system is restored after inserting the battery and after
operating the foot switch several times.
m
Test the brake deceleration.
These measures may only be performed by service engineers of the manufacturer.
3.2 Commissioning with dismounted or tilted mast
If the truck has been delivered with dismounted or tilted mast due to tall height, the
mast has to be mounted by a trained mechanic.
– If mast is tilted, loosen lift mast pede-
stal (7) (do not remove screws).
– Set hoist frame with suitable hoisting
equipment to a vertical position. Add
compensating sheets, if available,
and screw down mast and lifting mast
bearing.
3
4
5
6
1298.GB
C 2
3 First commissioning
3.1 Commissioning without battery
m
This operating mode is not permitted when negotiating inclines and gradients (no bra-
ke!).
A
If the truck is operated without battery, the load bearing wheel brake must be released
before commissioning.
– Screw off the protective cover (5) of
the vent valve.
– Push tube (4) onto vent connection
and insert the other end of the tube
into the brake fluid reservoir (3) loca-
ted above.
f
Brake fluid is under pressure.
Danger of causticization.
– Open vent valve (6) and allow emer-
ging brake fluid to drain into the brake
fluid reservoir.
– Close vent valve and brake fluid re-
servoir.
A
The operatability of the brake system is restored after inserting the battery and after
operating the foot switch several times.
m
Test the brake deceleration.
These measures may only be performed by service engineers of the manufacturer.
3.2 Commissioning with dismounted or tilted mast
If the truck has been delivered with dismounted or tilted mast due to tall height, the
mast has to be mounted by a trained mechanic.
– If mast is tilted, loosen lift mast pede-
stal (7) (do not remove screws).
– Set hoist frame with suitable hoisting
equipment to a vertical position. Add
compensating sheets, if available,
and screw down mast and lifting mast
bearing.
3
4
5
6
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