Jungheinrich HC 10 Operating Instructions Manual
Operating instructions
50274119
HC 10
G
05.02-
07.08
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
f
Used before safety instructions which must be observed to avoid danger to
personnel.
m
Used before notices which must be observed to avoid material damage.
A
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
f
Used before safety instructions which must be observed to avoid danger to
personnel.
m
Used before notices which must be observed to avoid material damage.
A
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
0108.GB
I 1
0708.GB
Table of contents
A Correct use and application of the truck
B Description of the truck
1 Application ........................................................................................... B 1
2 Description of the assemblies and functions ....................................... B 2
2.1 Truck ................................................................................................... B 3
3 Technical data - standard version ....................................................... B 4
3.1 Performance data for standard trucks ................................................. B 4
3.2 Dimensions ......................................................................................... B 4
3.3 Batteries and motor output .................................................................. B 4
3.4 EN standards ...................................................................................... B 6
3.5 Conditions for application .................................................................... B 6
4 Labels .................................................................................................. B 7
4.1 Truck identification plate ..................................................................... B 8
4.2 Load Diagram ...................................................................................... B 8
C Transportation and commissioning
1 Transportation by crane ...................................................................... C 1
2 Commissioning .................................................................................... C 1
D Battery - Servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery types ....................................................................................... D 1
3 Charging the battery using the integrated charger .............................. D 2
4 Replacing the batteries ........................................................................ D 3
5 Battery Monitor .................................................................................... D 4
E Operation
1 Safety regulations governing the operation of the fork-lift truck .......... E 1
2 Description of the operating controls and indicators ........................... E 2
3 Starting up the truck ............................................................................ E 3
4 Operation of the fork-lift truck .............................................................. E 4
4.1 Safety regulations applicable when operating the truck ...................... E 4
4.2 Driving, steering, braking .................................................................... E 5
4.3 Picking up and setting down loads ...................................................... E 6
4.4 Parking the truck and rendering it safe ............................................... E 6
I 1
0708.GB
Table of contents
A Correct use and application of the truck
B Description of the truck
1 Application ........................................................................................... B 1
2 Description of the assemblies and functions ....................................... B 2
2.1 Truck ................................................................................................... B 3
3 Technical data - standard version ....................................................... B 4
3.1 Performance data for standard trucks ................................................. B 4
3.2 Dimensions ......................................................................................... B 4
3.3 Batteries and motor output .................................................................. B 4
3.4 EN standards ...................................................................................... B 6
3.5 Conditions for application .................................................................... B 6
4 Labels .................................................................................................. B 7
4.1 Truck identification plate ..................................................................... B 8
4.2 Load Diagram ...................................................................................... B 8
C Transportation and commissioning
1 Transportation by crane ...................................................................... C 1
2 Commissioning .................................................................................... C 1
D Battery - Servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery types ....................................................................................... D 1
3 Charging the battery using the integrated charger .............................. D 2
4 Replacing the batteries ........................................................................ D 3
5 Battery Monitor .................................................................................... D 4
E Operation
1 Safety regulations governing the operation of the fork-lift truck .......... E 1
2 Description of the operating controls and indicators ........................... E 2
3 Starting up the truck ............................................................................ E 3
4 Operation of the fork-lift truck .............................................................. E 4
4.1 Safety regulations applicable when operating the truck ...................... E 4
4.2 Driving, steering, braking .................................................................... E 5
4.3 Picking up and setting down loads ...................................................... E 6
4.4 Parking the truck and rendering it safe ............................................... E 6
0708.GB
I 2
F Maintenance of the fork-lift truck
1 Operational safety and environmental protection .................................F 1
2 Safety regulations applicable to truck maintenance .............................F 1
3 Maintenance and Inspection ................................................................F 3
4 Maintenance checklist HC ...................................................................F 4
5 HC Lubrication Schedule ......................................................................F 5
5.1 Fuels, coolants and lubricants ..............................................................F 6
6 Notes regarding maintenance ..............................................................F 6
6.1 Preparing the truck for maintenance work ...........................................F 6
6.2 Checking the electric fuses ..................................................................F 7
6.3 Recommissioning the truck ..................................................................F 7
7 Decommissioning the fork-lift truck ......................................................F 8
7.1 Measures to be taken during decommissioning ...................................F 8
7.2 Recommissioning the truck .................................................................F 8
8 Safety checks to be performed at regular intervals and following
any unusual incidents............................................................................F 9
9 Final de-commissioning, disposal ........................................................F 9
10 Faul localisation and identification .......................................................F 10
10.1 Fault localisation ..................................................................................F 10
0708.GB
I 2
F Maintenance of the fork-lift truck
1 Operational safety and environmental protection .................................F 1
2 Safety regulations applicable to truck maintenance .............................F 1
3 Maintenance and Inspection ................................................................F 3
4 Maintenance checklist HC ...................................................................F 4
5 HC Lubrication Schedule ......................................................................F 5
5.1 Fuels, coolants and lubricants ..............................................................F 6
6 Notes regarding maintenance ..............................................................F 6
6.1 Preparing the truck for maintenance work ...........................................F 6
6.2 Checking the electric fuses ..................................................................F 7
6.3 Recommissioning the truck ..................................................................F 7
7 Decommissioning the fork-lift truck ......................................................F 8
7.1 Measures to be taken during decommissioning ...................................F 8
7.2 Recommissioning the truck .................................................................F 8
8 Safety checks to be performed at regular intervals and following
any unusual incidents............................................................................F 9
9 Final de-commissioning, disposal ........................................................F 9
10 Faul localisation and identification .......................................................F 10
10.1 Fault localisation ..................................................................................F 10
A 6
0502.GB
A Correct use and application of the truck
A
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these operating instructions and must always be heeded. National regulations are fully applicable.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these operating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admissible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork-lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres prevail.
Duties of the user: A “user” within the meaning of these operating instructions is defined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is considered the person, who, in accordance with existing contractual agreements between the
owner and the user of the fork-lift truck, is charged with the observance of the operating duties.
The user must ensure that the truck is not abused and only used within its design limits and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and maintenance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
m
If these operating instructions are not observed the warranty becomes void. The
same applies if improper works are carried out at the device by the customer and/or
third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after written approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained. Any approval obtained from local authorities does
not, however, make the approval by the manufacturer unnecessary.
A 6
0502.GB
A Correct use and application of the truck
A
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these ope-
rating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these ope-
rating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork-lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre-
vail.
Duties of the user: A “user” within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is conside-
red the person, who, in accordance with existing contractual agreements between the
owner and the user of the fork-lift truck, is charged with the observance of the opera-
ting duties.
The user must ensure that the truck is not abused and only used within its design li-
mits and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
m
If these operating instructions are not observed the warranty becomes void. The
same applies if improper works are carried out at the device by the customer and/or
third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained. Any approval obtained from local authorities does
not, however, make the approval by the manufacturer unnecessary.
0502GB
A 7
0502GB
A 7
B 1
0502.GB
B Description of the truck
1 Application
The truck is intended for transporting goods on a level floor. It can pick up pallets that
are open to the ground or trolleys. The capacity of the truck can be found on the capacity label Q
max
.
Truck type, load capacity and motor output:
Type Load capacity Motor output
HC 10 1000 kg 1,8 kW
B 1
0502.GB
B Description of the truck
1 Application
The truck is intended for transporting goods on a level floor. It can pick up pallets that
are open to the ground or trolleys. The capacity of the truck can be found on the ca-
pacity label Q
max
.
Truck type, load capacity and motor output:
Type Load capacity Motor output
HC 10 1000 kg 1,8 kW
0502.GB
B 2
2 Description of the assemblies and functions
Item Designation
1 o
Battery monitor
2 t
Key switch
3 t
Operating lever, raise / lower fork
4 t Control shaft
5 t Hoist frame
6 t Load lifting device
7 t Load-bearing wheel arm
8 t Battery charge plug 230 VAC (integrated battery charger)
9 t
Wheel guard
10 t
Steering wheels
11 t
Parking brake
12 t
Brake pedal (parking brake)
t = Standard equipment o = Optional equipment
0502.GB
B 2
2 Description of the assemblies and functions
Item Designation
1 o
Battery monitor
2 t
Key switch
3 t
Operating lever, raise / lower fork
4 t Control shaft
5 t Hoist frame
6 t Load lifting device
7 t Load-bearing wheel arm
8 t Battery charge plug 230 VAC (integrated battery charger)
9 t
Wheel guard
10 t
Steering wheels
11 t
Parking brake
12 t
Brake pedal (parking brake)
t = Standard equipment o = Optional equipment
B 3
0502.GB
2.1 Truck
Construction: The HC is a four-wheeled vehicle incorporating two steering wheels
(11) and two load-bearing wheel arms (8). An easily opened cover gives very good
access to all units. The operating controls are located on top of the cover.
Safety features:
– The wheel guard (9) protects the operator’s feet.
Operating controls and indicators: The operating controls for raising and lowering
the fork are located on the cover.
The vehicle is fitted with a battery monitor (1).
Steering system: The truck is steered using the control shaft (4). The steering range
is approx. 90° to either side. A connecting rod transfers the steering movements to
the two steering wheels.
Brake system: One of the steering wheels (10) is fitted with a parking brake (11)
which is operated by a brake pedal (12).
Hydraulic system: The functions raising and lowering are controlled using the operating lever (3). When the lifting function is activated, the pump unit starts up. Hydraulic
oil is pumped from the oil reservoir into the cylinder. The load lifting device 6) is lifted.
Electrical system: 24 Volt system.
B 3
0502.GB
2.1 Truck
Construction: The HC is a four-wheeled vehicle incorporating two steering wheels
(11) and two load-bearing wheel arms (8). An easily opened cover gives very good
access to all units. The operating controls are located on top of the cover.
Safety features:
– The wheel guard (9) protects the operator’s feet.
Operating controls and indicators: The operating controls for raising and lowering
the fork are located on the cover.
The vehicle is fitted with a battery monitor (1).
Steering system: The truck is steered using the control shaft (4). The steering range
is approx. 90° to either side. A connecting rod transfers the steering movements to
the two steering wheels.
Brake system: One of the steering wheels (10) is fitted with a parking brake (11)
which is operated by a brake pedal (12).
Hydraulic system: The functions raising and lowering are controlled using the oper-
ating lever (3). When the lifting function is activated, the pump unit starts up. Hydraulic
oil is pumped from the oil reservoir into the cylinder. The load lifting device 6) is lifted.
Electrical system: 24 Volt system.
0502.GB
B 4
3 Technical data - standard version
A
Technical data specified according to VDI 2198.
Technical data are subject to alteration and additions.
3.1 Performance data for standard trucks
3.2 Dimensions
* Ast includes a safety distance of 200 mm
3.3 Batteries and motor output
f
It is essential that the battery type for the double hoist frame model is observed, as
the weight of the batteries acts as a counterweight and must be present in the vehicle.
Designation HC
Q Rated load capacity 1000 kg
C Load centre 600 mm
Lifting speed with / without load 8 / 10 cm/s
Lowering speed with / without load 27 / 15 cm/s
Designation HC single hoist
frame
HC double hoist
frame
h
1
Height 1295/1975/2175 1775/1975 mm
h2Free-lift - 175 mm
h
3
Lifting height 814/1514/1714 2414/2814 mm
h
4
Height, mast extended 1295/1995/2195 2910/3310 mm
h
13
Height, fork lowered 86 86 mm
s Thickness of fork 62 62 mm
y Wheel base, load part lowered 1055 1055 mm
l Fork length 1150 1150 mm
l
1
Truck length 1651 1651 mm
l
2
Front section length 501 501 mm
e Fork width 160 160 mm
b
1
Truck width 850 850 mm
b
5
Distance between the forks,
outside
520/560 520/560
mm
b
11
Track width of load section 400 400 mm
m2Ground clearance 24 24 mm
Wa Turning radius 1650 1650 mm
Ast* Aisle width
800x1200 in longitudinal dir.
3170 3170 mm
HC single hoist frame HC double hoist frame
Battery 2 x 12 V / 55 Ah in series 2 x 12 V / 110 Ah in series
Battery weight Approx. 2 x 17 kg Approx. 2 x 28 kg
Motor output,
S3 12%
1,8 kW 1,8 kW
0502.GB
B 4
3 Technical data - standard version
A
Technical data specified according to VDI 2198.
Technical data are subject to alteration and additions.
3.1 Performance data for standard trucks
3.2 Dimensions
* Ast includes a safety distance of 200 mm
3.3 Batteries and motor output
f
It is essential that the battery type for the double hoist frame model is observed, as
the weight of the batteries acts as a counterweight and must be present in the vehicle.
Designation HC
Q Rated load capacity 1000 kg
C Load centre 600 mm
Lifting speed with / without load 8 / 10 cm/s
Lowering speed with / without load 27 / 15 cm/s
Designation HC single hoist
frame
HC double hoist
frame
h
1
Height 1295/1975/2175 1775/1975 mm
h2Free-lift - 175 mm
h
3
Lifting height 814/1514/1714 2414/2814 mm
h
4
Height, mast extended 1295/1995/2195 2910/3310 mm
h
13
Height, fork lowered 86 86 mm
s Thickness of fork 62 62 mm
y Wheel base, load part lowered 1055 1055 mm
l Fork length 1150 1150 mm
l
1
Truck length 1651 1651 mm
l
2
Front section length 501 501 mm
e Fork width 160 160 mm
b
1
Truck width 850 850 mm
b
5
Distance between the forks,
outside
520/560 520/560
mm
b
11
Track width of load section 400 400 mm
m2Ground clearance 24 24 mm
Wa Turning radius 1650 1650 mm
Ast* Aisle width
800x1200 in longitudinal dir.
3170 3170 mm
HC single hoist frame HC double hoist frame
Battery 2 x 12 V / 55 Ah in series 2 x 12 V / 110 Ah in series
Battery weight Approx. 2 x 17 kg Approx. 2 x 28 kg
Motor output,
S3 12%
1,8 kW 1,8 kW
B 5
0502.GB
B 5
0502.GB
Loading...