Jungheinrich ETMV 320, ETM V 325, ETV-H 320 Operator Manual
ETM/V 320/325 ETV-H 320
06.99-
Operating instructions
50048198
03.06
G
1
0903.GB
Important notes on transporting and mounting load lifting devices
to reach trucks
Transport
Depending on the overall height of the lifting mast and the local conditions transport
can be performed in three different ways
– Standing, with the lifting mast mounted (for trucks with low overall height)
– Standing, with martially mounted lifting mast tilted towards the overhead guard (for
trucks with medium overall height). Hydraulic line for the lifting function is interrupted.
– Standing, with the lifting mast dismounted (for trucks with large overall height)
Safety Instructions for Assembly and Commissioning
f
The assembly of the truck on site, commissioning the truck and instructing the driver
must be carried out by personnel trained and authorised by the manufacturer
Connect the hydraulic lines to the basic machine / mast interface and commission the
truck only after having installed the mast as per the instructions.
1
0903.GB
Important notes on transporting and mounting load lifting devices
to reach trucks
Transport
Depending on the overall height of the lifting mast and the local conditions transport
can be performed in three different ways
– Standing, with the lifting mast mounted (for trucks with low overall height)
– Standing, with martially mounted lifting mast tilted towards the overhead guard (for
trucks with medium overall height). Hydraulic line for the lifting function is interrup-
ted.
– Standing, with the lifting mast dismounted (for trucks with large overall height)
Safety Instructions for Assembly and Commissioning
f
The assembly of the truck on site, commissioning the truck and instructing the driver
must be carried out by personnel trained and authorised by the manufacturer
Connect the hydraulic lines to the basic machine / mast interface and commission the
truck only after having installed the mast as per the instructions.
0903.GB 20903.GB
2
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
f
Used before safety instructions which must be observed to avoid danger to
personnel.
m
Used before notices which must be observed to avoid material damage.
A
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
f
Used before safety instructions which must be observed to avoid danger to
personnel.
m
Used before notices which must be observed to avoid material damage.
A
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
0108.GB
I 1
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Table of contents
A Correct use and application of the truck
B Description of the truck
1 Application ........................................................................................... B 1
2 Assembly description and functional description ............................... B 2
2.1 Truck ................................................................................................... B 3
2.2 Load lifting system .............................................................................. B 5
3 Technical data - Standard version ...................................................... B 6
3.1 Output data ......................................................................................... B 6
3.2 Dimensions ......................................................................................... B 6
3.3 Standard hoist frame versions ............................................................ B 8
3.4 EN standards ...................................................................................... B 9
3.5 Operation conditions ........................................................................... B 9
4 Location of instruction labels and identification plates ....................... B 10
4.1 Truck identification plate ..................................................................... B 11
4.2 Load diagram / capacity / load centre / lifting height ........................... B 11
4.3 Load diagram, capacity / load centre / fork ......................................... B 12
4.4 Load diagram, capacity / lateral traversing device .............................. B 12
4.5 Pick-up points for lifting jack ................................................................ B 12
4.6 Information sign: Observe the operating instructions! ......................... B 12
C Transportation and commissioning
1 Loading and unloading of trucks by crane .......................................... C 1
2 Commissioning .................................................................................... C 2
3 Parking brake transport restraint ......................................................... C 2
D Battery - servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery type ......................................................................................... D 2
3 Exposing the battery ........................................................................... D 2
3.1 Bypassing the drive current interruption .............................................. D 3
3.2 Battery trolley emergency unlocking system ....................................... D 3
4 Charging the battery ............................................................................ D 4
5 Removing and installing the battery .................................................... D 5
6 Battery discharge indicator, battery discharge monitor
and hour meter .................................................................................... D 6
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0903.GB
Table of contents
A Correct use and application of the truck
B Description of the truck
1 Application ........................................................................................... B 1
2 Assembly description and functional description ............................... B 2
2.1 Truck ................................................................................................... B 3
2.2 Load lifting system .............................................................................. B 5
3 Technical data - Standard version ...................................................... B 6
3.1 Output data ......................................................................................... B 6
3.2 Dimensions ......................................................................................... B 6
3.3 Standard hoist frame versions ............................................................ B 8
3.4 EN standards ...................................................................................... B 9
3.5 Operation conditions ........................................................................... B 9
4 Location of instruction labels and identification plates ....................... B 10
4.1 Truck identification plate ..................................................................... B 11
4.2 Load diagram / capacity / load centre / lifting height ........................... B 11
4.3 Load diagram, capacity / load centre / fork ......................................... B 12
4.4 Load diagram, capacity / lateral traversing device .............................. B 12
4.5 Pick-up points for lifting jack ................................................................ B 12
4.6 Information sign: Observe the operating instructions! ......................... B 12
C Transportation and commissioning
1 Loading and unloading of trucks by crane .......................................... C 1
2 Commissioning .................................................................................... C 2
3 Parking brake transport restraint ......................................................... C 2
D Battery - servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery type ......................................................................................... D 2
3 Exposing the battery ........................................................................... D 2
3.1 Bypassing the drive current interruption .............................................. D 3
3.2 Battery trolley emergency unlocking system ....................................... D 3
4 Charging the battery ............................................................................ D 4
5 Removing and installing the battery .................................................... D 5
6 Battery discharge indicator, battery discharge monitor
and hour meter .................................................................................... D 6
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E Operation
1 Safety regulations governing the operation of the truck ...................... E 1
2 Description of the operating controls and indicators ........................... E 2
3 Start-up of truck ................................................................................... E 6
3.1 How to use the safety belt o .............................................................. E 7
3.2 Emergency stop device ....................................................................... E 9
4 Truck operation ................................................................................... E 10
4.1 Safety regulations applicable when operating the truck ...................... E 10
4.2 Driving, steering, braking .................................................................... E 11
4.3 Adjusting the fork tines ........................................................................ E 13
4.4 Picking up and setting down loads ...................................................... E 13
4.5 Picking up, lifting and transporting of loads ......................................... E 16
4.6 Operating an attachment ..................................................................... E 17
4.7 Rendering vehicle safe when parking ................................................. E 17
5 Information and service display (LISA) ............................................... E 18
5.1 LED warning lamps ............................................................................. E 19
5.2 Key assignment ................................................................................... E 19
5.3 Displays ............................................................................................... E 20
5.4 Changing truck parameters ................................................................. E 21
6 Fault locating operations ..................................................................... E 22
7 Mechanical stand-by steering system (emergency steering operation) E 23
8 Auxiliary electrical system ................................................................... E 25
8.1 Seat heating ........................................................................................ E 25
8.2 Floodlight ............................................................................................ E 25
8.3 360° warning light ............................................................................... E 26
8.4 Flash lamp ........................................................................................... E 26
8.5 Override button (ESA / Electrical lifting limitation) ............................... E 27
9 Single-lever operation o ..................................................................... E 28
9.1 Driving, steering, braking .................................................................... E 28
9.2 Picking up and setting down loads ...................................................... E 30
9.3 Picking up, lifting and transporting of loads ......................................... E 32
9.4 Operating an attachment ..................................................................... E 33
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E Operation
1 Safety regulations governing the operation of the truck ...................... E 1
2 Description of the operating controls and indicators ........................... E 2
3 Start-up of truck ................................................................................... E 6
3.1 How to use the safety belt o .............................................................. E 7
3.2 Emergency stop device ....................................................................... E 9
4 Truck operation ................................................................................... E 10
4.1 Safety regulations applicable when operating the truck ...................... E 10
4.2 Driving, steering, braking .................................................................... E 11
4.3 Adjusting the fork tines ........................................................................ E 13
4.4 Picking up and setting down loads ...................................................... E 13
4.5 Picking up, lifting and transporting of loads ......................................... E 16
4.6 Operating an attachment ..................................................................... E 17
4.7 Rendering vehicle safe when parking ................................................. E 17
5 Information and service display (LISA) ............................................... E 18
5.1 LED warning lamps ............................................................................. E 19
5.2 Key assignment ................................................................................... E 19
5.3 Displays ............................................................................................... E 20
5.4 Changing truck parameters ................................................................. E 21
6 Fault locating operations ..................................................................... E 22
7 Mechanical stand-by steering system (emergency steering operation) E 23
8 Auxiliary electrical system ................................................................... E 25
8.1 Seat heating ........................................................................................ E 25
8.2 Floodlight ............................................................................................ E 25
8.3 360° warning light ............................................................................... E 26
8.4 Flash lamp ........................................................................................... E 26
8.5 Override button (ESA / Electrical lifting limitation) ............................... E 27
9 Single-lever operation o ..................................................................... E 28
9.1 Driving, steering, braking .................................................................... E 28
9.2 Picking up and setting down loads ...................................................... E 30
9.3 Picking up, lifting and transporting of loads ......................................... E 32
9.4 Operating an attachment ..................................................................... E 33
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F Maintenance of the fork-lift truck
1 Operational safety and environmental protection .................................F 1
2 Safety regulations applicable to truck maintenance .............................F 1
3 Servicing and inspection ......................................................................F 3
4 Maintenance Check - list ETM/V 320-325 ...........................................F 4
5 Lubrication Schedule ETMV 320-325 ..................................................F 6
5.1 Fuels, coolants and lubricants ..............................................................F 7
5.2 Reservoir filling level ETM/V 320/325 ..................................................F 7
6 Instructions for the servicing operations ...............................................F 8
6.1 Preparing the truck for the performance of servicing
and maintenance operations ................................................................F 8
6.2 Safety belt maintenance o ..................................................................F 8
6.3 Opening the arm rest ...........................................................................F 9
6.4 Opening the hood .................................................................................F 9
6.5 Opening the battery doors and the seat hood ......................................F 10
6.6 Checking the hydraulic oil level ............................................................F 10
6.7 Pressure filter for regenerative lowering ..............................................F 11
6.8 Checking the electric fuses ..................................................................F 12
6.9 Recommissioning the truck ..................................................................F 13
7 Decommissioning the truck ..................................................................F 13
7.1 Operations to be performed prior to decommissioning ........................F 13
7.2 Measures to be taken during decommissioning ...................................F 13
7.3 Recommissioning the truck ..................................................................F 14
8 Safety checks to be performed at regular intervals and following
any untoward incidents (D: Accident prevention check
according to BGV D27) ........................................................................F 14
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F Maintenance of the fork-lift truck
1 Operational safety and environmental protection .................................F 1
2 Safety regulations applicable to truck maintenance .............................F 1
3 Servicing and inspection ......................................................................F 3
4 Maintenance Check - list ETM/V 320-325 ...........................................F 4
5 Lubrication Schedule ETMV 320-325 ..................................................F 6
5.1 Fuels, coolants and lubricants ..............................................................F 7
5.2 Reservoir filling level ETM/V 320/325 ..................................................F 7
6 Instructions for the servicing operations ...............................................F 8
6.1 Preparing the truck for the performance of servicing
and maintenance operations ................................................................F 8
6.2 Safety belt maintenance o ..................................................................F 8
6.3 Opening the arm rest ...........................................................................F 9
6.4 Opening the hood .................................................................................F 9
6.5 Opening the battery doors and the seat hood ......................................F 10
6.6 Checking the hydraulic oil level ............................................................F 10
6.7 Pressure filter for regenerative lowering ..............................................F 11
6.8 Checking the electric fuses ..................................................................F 12
6.9 Recommissioning the truck ..................................................................F 13
7 Decommissioning the truck ..................................................................F 13
7.1 Operations to be performed prior to decommissioning ........................F 13
7.2 Measures to be taken during decommissioning ...................................F 13
7.3 Recommissioning the truck ..................................................................F 14
8 Safety checks to be performed at regular intervals and following
any untoward incidents (D: Accident prevention check
according to BGV D27) ........................................................................F 14
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A 1
0600.GB
A Correct use and application of the truck
A
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these operating instructions and must always be heeded. National regulations are fully applicable.
The fork lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these operating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admissible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres prevail.
Duties of the user: A “user” within the meaning of these operating instructions is defined as any natural or legal person who either uses the fork lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is considered the person, who, in accordance with existing contractual agreements between the
owner and the user of the fork lift truck, is charged with the observance of the operating duties.
The user must ensure that the truck is not abused and only used within its design limits and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and maintenance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
m
If these operating instructions are not observed the warranty becomes void. The
same applies if improper works are carried out at the device by the customer and/or
third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after written approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.
A 1
0600.GB
A Correct use and application of the truck
A
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these ope-
rating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these ope-
rating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre-
vail.
Duties of the user: A “user” within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is conside-
red the person, who, in accordance with existing contractual agreements between the
owner and the user of the fork lift truck, is charged with the observance of the opera-
ting duties.
The user must ensure that the truck is not abused and only used within its design li-
mits and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
m
If these operating instructions are not observed the warranty becomes void. The
same applies if improper works are carried out at the device by the customer and/or
third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.
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B 1
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B Description of the truck
1 Application
The ETM/V 320-325 is an electrically driven three-wheel truck incorporating a traversing mast and a lateral seat. It is intended for the lifting and transportation of goods
on level ground. It can pick up pallets of open ground support, pallets provided with
lateral boards arranged outside or inside the range of the load-bearing wheels, or trolleys. Loads can be stacked in and out and transported across greater distances.
Its capacity is shown on the identification label.
Type Capacity Load centre distance
ETM/V 320 1400 kg 600 mm
ETM/V 325 1600 kg 600 mm
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B Description of the truck
1 Application
The ETM/V 320-325 is an electrically driven three-wheel truck incorporating a traver-
sing mast and a lateral seat. It is intended for the lifting and transportation of goods
on level ground. It can pick up pallets of open ground support, pallets provided with
lateral boards arranged outside or inside the range of the load-bearing wheels, or trol-
leys. Loads can be stacked in and out and transported across greater distances.
Its capacity is shown on the identification label.
Type Capacity Load centre distance
ETM/V 320 1400 kg 600 mm
ETM/V 325 1600 kg 600 mm
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B 2
2 Assembly description and functional description
Item Designation Item Designation
1 t Clear-view lifting mast 9 t Drive wheel
2 t Overhead guard 10 t Foot switch
3 t Free-lift cylinder 11 t Battery trolley unlocking system
4 t Information and
service display (LISA)
12 t Parking brake
5 o Auxiliary hydraulics (ZH2) 13 t Key switch
6 t Multi-pilot stick 14 t Master switch (emergency stop)
7 t Load-bearing wheels 15 o Safety belt
8 t Wheel arm
t = Standard equipment o = Optional equipment
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B 2
2 Assembly description and functional description
Item Designation Item Designation
1 t Clear-view lifting mast 9 t Drive wheel
2 t Overhead guard 10 t Foot switch
3 t Free-lift cylinder 11 t Battery trolley unlocking system
4 t Information and
service display (LISA)
12 t Parking brake
5 o Auxiliary hydraulics (ZH2) 13 t Key switch
6 t Multi-pilot stick 14 t Master switch (emergency stop)
7 t Load-bearing wheels 15 o Safety belt
8 t Wheel arm
t = Standard equipment o = Optional equipment
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2.1 Truck
Safety installations: The enclosed truck contour featuring rounded edges ensures
safe handling of the ETM/V 320-325 truck. The driver is protected by the overhead
guard (2). The drive wheel (9) and the load-bearing wheels (7) are enclosed by a sturdy collision guard.
The master switch (14) ensures instant cut-out of all electrical functions in an emergency. Six red LED warning lights in the information and service display (4) indicate
the following states:
– Direction of motion Forward(V), „Drive direction“
– Parking brake applied
– Direction of motion Backward (R), „Load direction“
– Lack of brake liquid
– Center position of lateral traversing device (option)
– Battery locking
In case of malfunctions within the hydraulic system, line break safety devices limit the
speed at which the load is lowered.
Indicating instruments: Information and service display (LISA) (4) with large indications in LCD-technology. Hour meter and battery discharge indicator with lifting movement cut-out function.
Drive system: The complete drive unit is screwed into the vehicle chassis. A 6 kW
rotary current generator runs the driving wheel (9) via a front bevel-wheel gear mechanism.
The electronic drive current control system provides variable speed to the drive motor, thus allowing smooth starting without jerks, vigorous accelerating and electronically controlled regenerative braking.
The rate of energy regeneration can be set with the LISA system.
Brake system: Two independent brake systems act on the drive wheel. The service
brake is designed as a hydraulic drum brake with asbestos-free brake linings and is
applied by means of the foot pedal. The parking brake (12) acts mechanically as an
electromagnetic brake on the drum brake by pulling a rope.
The brake fluid level is monitored by the LISA system. A warning light shows when
the parking brake is applied.
Malfunctions in the steering system and in the parking brake system (release of emergency stop) are indicated in the LISA diplay.
Steering system: Chain-operated steering using a steering gear and, as standard,
electric steering. The pivoted drive unit can be swivelled by 90° to both sides.
Driver position: The driver’s place is ergonomically designed and equipped with a
large foot space. In order to obtain an ergonomic seating position, the driver can adjust the driver’s seat and the steering column horizontally and vertically.
Accelerator and brake pedals are arranged as found in normal vehicles.
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2.1 Truck
Safety installations: The enclosed truck contour featuring rounded edges ensures
safe handling of the ETM/V 320-325 truck. The driver is protected by the overhead
guard (2). The drive wheel (9) and the load-bearing wheels (7) are enclosed by a stur-
dy collision guard.
The master switch (14) ensures instant cut-out of all electrical functions in an emer-
gency. Six red LED warning lights in the information and service display (4) indicate
the following states:
– Direction of motion Forward(V), „Drive direction“
– Parking brake applied
– Direction of motion Backward (R), „Load direction“
– Lack of brake liquid
– Center position of lateral traversing device (option)
– Battery locking
In case of malfunctions within the hydraulic system, line break safety devices limit the
speed at which the load is lowered.
Indicating instruments: Information and service display (LISA) (4) with large indica-
tions in LCD-technology. Hour meter and battery discharge indicator with lifting mo-
vement cut-out function.
Drive system: The complete drive unit is screwed into the vehicle chassis. A 6 kW
rotary current generator runs the driving wheel (9) via a front bevel-wheel gear me-
chanism.
The electronic drive current control system provides variable speed to the drive mo-
tor, thus allowing smooth starting without jerks, vigorous accelerating and electroni-
cally controlled regenerative braking.
The rate of energy regeneration can be set with the LISA system.
Brake system: Two independent brake systems act on the drive wheel. The service
brake is designed as a hydraulic drum brake with asbestos-free brake linings and is
applied by means of the foot pedal. The parking brake (12) acts mechanically as an
electromagnetic brake on the drum brake by pulling a rope.
The brake fluid level is monitored by the LISA system. A warning light shows when
the parking brake is applied.
Malfunctions in the steering system and in the parking brake system (release of emer-
gency stop) are indicated in the LISA diplay.
Steering system: Chain-operated steering using a steering gear and, as standard,
electric steering. The pivoted drive unit can be swivelled by 90° to both sides.
Driver position: The driver’s place is ergonomically designed and equipped with a
large foot space. In order to obtain an ergonomic seating position, the driver can ad-
just the driver’s seat and the steering column horizontally and vertically.
Accelerator and brake pedals are arranged as found in normal vehicles.
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B 4
Item Designation Item Designation
1 t Clear-view lifting mast 9 t Drive wheel
2 t Overhead guard 10 t Foot switch
3 t Free-lift cylinder 11 t Battery trolley unlocking system
4 t Information and
service display (LISA)
12 t Parking brake
5 o Auxiliary hydraulics (ZH2) 13 t Key switch
6 t Multi-pilot stick 14 t Master switch (emergency stop)
7 t Load-bearing wheels 15 o Safety beltt
8 t Wheel arm
t = Standard equipment o = Optional equipment
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B 4
Item Designation Item Designation
1 t Clear-view lifting mast 9 t Drive wheel
2 t Overhead guard 10 t Foot switch
3 t Free-lift cylinder 11 t Battery trolley unlocking system
4 t Information and
service display (LISA)
12 t Parking brake
5 o Auxiliary hydraulics (ZH2) 13 t Key switch
6 t Multi-pilot stick 14 t Master switch (emergency stop)
7 t Load-bearing wheels 15 o Safety beltt
8 t Wheel arm
t = Standard equipment o = Optional equipment
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Operating controls and indicators: The operating controls and indicators are clearly laid out and arranged at the driver position.
The logically structured multi-pilot stick (6) allows single-handed operation of the
drive direction, lifting/ lowering, forward/backward traversing of mast, mast inclination, traversing to the left/right (in lateral traversing operation - auxiliary hydraulics
ZH1) and horn functions.
The information and service display (LISA) (4) combines a battery discharge indicator
and a working hour meter. The battery discharge indicator is designed as a discharge
monitor and will interrupt the lifting function when the battery is depleted to prevent
battery exhaustion.
As an option, an auxiliary hydraulic system ZH2 can be operated via the control lever
(5).
Hydraulic system: Pump unit with a remotely ventilated series-wound motor and a
noiseless precision jetting pump integrated in the oil reservoir. The system is controlled via the multi-pilot stick (6) and the optional auxiliary hydraulics (5).
Instead of the multi-pilot, an optional control via individual levers is possible
(see chapter E).
Electric system: 48 V two-wire system.
As a standard feature, the truck is equipped with an electronic drive and lifting control
system. The electronic drive control system variably controls the travelling speed and
allows counter-current braking when switching the direction of travel.
The information and service display (LISA) (4) allows a adjustment of the driving and
lifting parameters according to the current requirements. Warning indications, operating error indications and service functions are also shown on the LISA.
(For possible drive batteries, see chapter D.)
2.2 Load lifting system
Mast holder: The mast holder is borne by supporting rollers. The protracting and re-
tracting movements are carried out directly by a simply telescoping traversing cylinder. The guide rails for the mast holder are screwed onto the wheel arms (8).
Hoist frame: The trucks are equipped with tiltable, telescoping free-vision hoist frames (1) supported by the mast holder. Adjustable lateral rollers and guide pieces absorb the lateral pressure acting on the fork carrier when transporting unbalanced
loads. The mounting of the fork to the fork carrier permits adjustments to be made to
the tines. In the case of the double-lift triplex mast (DZ), the initial lifting sequence of
the load carriage (free lift), which does not change the total height, is effected by a
short free-lift cylinder (3) arranged off-centre. In the case of the telescopic mast (ZT),
the free-lift sequence is limited to 80 mm due to the construction of the truck.
Attachments: Mechanical and hydraulic attachments are available as optional
equipment.
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Operating controls and indicators: The operating controls and indicators are clear-
ly laid out and arranged at the driver position.
The logically structured multi-pilot stick (6) allows single-handed operation of the
drive direction, lifting/ lowering, forward/backward traversing of mast, mast inclinati-
on, traversing to the left/right (in lateral traversing operation - auxiliary hydraulics
ZH1) and horn functions.
The information and service display (LISA) (4) combines a battery discharge indicator
and a working hour meter. The battery discharge indicator is designed as a discharge
monitor and will interrupt the lifting function when the battery is depleted to prevent
battery exhaustion.
As an option, an auxiliary hydraulic system ZH2 can be operated via the control lever
(5).
Hydraulic system: Pump unit with a remotely ventilated series-wound motor and a
noiseless precision jetting pump integrated in the oil reservoir. The system is control-
led via the multi-pilot stick (6) and the optional auxiliary hydraulics (5).
Instead of the multi-pilot, an optional control via individual levers is possible
(see chapter E).
Electric system: 48 V two-wire system.
As a standard feature, the truck is equipped with an electronic drive and lifting control
system. The electronic drive control system variably controls the travelling speed and
allows counter-current braking when switching the direction of travel.
The information and service display (LISA) (4) allows a adjustment of the driving and
lifting parameters according to the current requirements. Warning indications, opera-
ting error indications and service functions are also shown on the LISA.
(For possible drive batteries, see chapter D.)
2.2 Load lifting system
Mast holder: The mast holder is borne by supporting rollers. The protracting and re-
tracting movements are carried out directly by a simply telescoping traversing cylin-
der. The guide rails for the mast holder are screwed onto the wheel arms (8).
Hoist frame: The trucks are equipped with tiltable, telescoping free-vision hoist fra-
mes (1) supported by the mast holder. Adjustable lateral rollers and guide pieces ab-
sorb the lateral pressure acting on the fork carrier when transporting unbalanced
loads. The mounting of the fork to the fork carrier permits adjustments to be made to
the tines. In the case of the double-lift triplex mast (DZ), the initial lifting sequence of
the load carriage (free lift), which does not change the total height, is effected by a
short free-lift cylinder (3) arranged off-centre. In the case of the telescopic mast (ZT),
the free-lift sequence is limited to 80 mm due to the construction of the truck.
Attachments: Mechanical and hydraulic attachments are available as optional
equipment.
0903.GB
B 6
3 Technical data - Standard version
A
Technical data to VDI 2198.
Technical data are subject to alteration and extension in scope.
3.1 Output data
d)h3 ≥ 6201 - 8000 mm = 0,10 m/s
h3 ≥ 8001 mm = 0,08 m/s
3.2 Dimensions
a) Length of fork: 800 mm; 560 Ah battery: +90 mm; 700 Ah battery: +162 mm
b) 560 Ah battery: -90 mm; 700 Ah battery: +162 mm
c) ± 5 mm; 560 Ah battery: +90 mm; 700 Ah battery: +162 mm
d) 700 Ah battery: a( +162 mm, b) -162 mm, c) +162 mm
e)Overall height h
1
≤2500: 2075 mm
Overall height h
1
≥2200: 2400 mm, 420/560 Ah battery: 2075mm
700 Ah battery: 2190 mm
Overall height h
1
>2400 mm = 2190 mm
Designation ETM/V 320 ETM/V 325
Q Capacity (at C = 600 mm) 2000 2500 Kg
C Load centre distance 600 600 mm
Travelling speed
with / without load
11,7 11,7 Km/h
Lifting speed
with / without load
0,28 / 0,43 0,23 / 0,37 m/s
(±10%)
Lowering speed
with / without load
0,50 / 0,50 0,50 / 0,50 m/s
(±15%)
Traversing speed
with / without load d)
0,12 0,12 m/s
Climbing ability
with / without load
7 / 11 6 / 11 %
Max. climbing ability (max. 5 min)
with / without load
10 / 15 10 / 15 %
Designation ETM/V 320
(ZT/DZ)
ETM/V325
(ZT/DZ)
s Height of lowered fork 50 50 mm
h
6
Height above overhead guard e) 2075/2190 2075/2190 mm
l
1
Total length a) 2034/2060 2124/2150 mm
l
4
Traversing distance b) 690/664 755/729 mm
l
7
Length across wheel arms 1903 2058 mm
b
1
Total width 1126/1244 1216/1334 mm
b
2
Total width 1106/1186 1106/1186 mm
W
a
Turning radius 1745/1753 1897/1905 mm
Ast
Working aisle width
800 x 1200 pallets, lengthwise c)
2669/2695 2756/2782 mm
Ast
Working aisle width
1000 x 1200 pallets, crosswise c)
2469/2495 2556/2582 mm
Dead weight: Refer to truck identification plate
0903.GB
B 6
3 Technical data - Standard version
A
Technical data to VDI 2198.
Technical data are subject to alteration and extension in scope.
3.1 Output data
d)h3 ≥ 6201 - 8000 mm = 0,10 m/s
h3 ≥ 8001 mm = 0,08 m/s
3.2 Dimensions
a) Length of fork: 800 mm; 560 Ah battery: +90 mm; 700 Ah battery: +162 mm
b) 560 Ah battery: -90 mm; 700 Ah battery: +162 mm
c) ± 5 mm; 560 Ah battery: +90 mm; 700 Ah battery: +162 mm
d) 700 Ah battery: a( +162 mm, b) -162 mm, c) +162 mm
e)Overall height h
1
≤2500: 2075 mm
Overall height h
1
≥2200: 2400 mm, 420/560 Ah battery: 2075mm
700 Ah battery: 2190 mm
Overall height h
1
>2400 mm = 2190 mm
Designation ETM/V 320 ETM/V 325
Q Capacity (at C = 600 mm) 2000 2500 Kg
C Load centre distance 600 600 mm
Travelling speed
with / without load
11,7 11,7 Km/h
Lifting speed
with / without load
0,28 / 0,43 0,23 / 0,37 m/s
(±10%)
Lowering speed
with / without load
0,50 / 0,50 0,50 / 0,50 m/s
(±15%)
Traversing speed
with / without load d)
0,12 0,12 m/s
Climbing ability
with / without load
7 / 11 6 / 11 %
Max. climbing ability (max. 5 min)
with / without load
10 / 15 10 / 15 %
Designation ETM/V 320
(ZT/DZ)
ETM/V325
(ZT/DZ)
s Height of lowered fork 50 50 mm
h
6
Height above overhead guard e) 2075/2190 2075/2190 mm
l
1
Total length a) 2034/2060 2124/2150 mm
l
4
Traversing distance b) 690/664 755/729 mm
l
7
Length across wheel arms 1903 2058 mm
b
1
Total width 1126/1244 1216/1334 mm
b
2
Total width 1106/1186 1106/1186 mm
W
a
Turning radius 1745/1753 1897/1905 mm
Ast
Working aisle width
800 x 1200 pallets, lengthwise c)
2669/2695 2756/2782 mm
Ast
Working aisle width
1000 x 1200 pallets, crosswise c)
2469/2495 2556/2582 mm
Dead weight: Refer to truck identification plate
B 7
0903.GB
.
h
2
s
h
2
l
4
l
7
l
1
h
1
h
6
h
3
h
4
Q
c
Ast
b
1
b
2
Wa
B 7
0903.GB
.
h
2
s
h
2
l
4
l
7
l
1
h
1
h
6
h
3
h
4
Q
c
Ast
b
1
b
2
Wa
0903.GB
B 8
3.3 Standard hoist frame versions
* ETM/V 320 / ETM/V 325
** ETV-H 320 / ETV 320
Designation Telescopic
mast (ZT)*
Double lift
triplex mast (DZ)*
Double lift triplex mast
(DZ), reinforced **
h
1
Total height 2050 - 2700 2050 - 3440 3100 - 4470 mm
h
2
Free lift 100 1320 - 2710 2370 - 3740 mm
h
3
Lift 2900 - 4200 4250 - 8420 7400 - 11510 mm
h
4
Max. height 3591 - 4891 4996 - 9166 8146 - 12256 mm
h
2
s
h
2
l
4
l
7
l
1
h
1
h
6
h
3
h
4
Q
c
0903.GB
B 8
3.3 Standard hoist frame versions
* ETM/V 320 / ETM/V 325
** ETV-H 320 / ETV 320
Designation Telescopic
mast (ZT)*
Double lift
triplex mast (DZ)*
Double lift triplex mast
(DZ), reinforced **
h
1
Total height 2050 - 2700 2050 - 3440 3100 - 4470 mm
h
2
Free lift 100 1320 - 2710 2370 - 3740 mm
h
3
Lift 2900 - 4200 4250 - 8420 7400 - 11510 mm
h
4
Max. height 3591 - 4891 4996 - 9166 8146 - 12256 mm
h
2
s
h
2
l
4
l
7
l
1
h
1
h
6
h
3
h
4
Q
c
B 9
0903.GB
3.4 EN standards
Continuous sound level:
70 dB(A)
according to EN 12053 as stipulated in ISO 4871.
A
The continues sound level is an average value determined according to the standard’s guidelines and takes into consideration the sound level when driving, lifting
and in idle mode. The sound level is measured at the driver’s ear.
Vibration: 0.40 m/s
2
according to document N47E of CEN/TC 150/WG8.
A
The vibration acceleration applied to the operator’s body is measured according the
standard’s guidelines as a linearly integrated, weighted acceleration in vertical direction. The acceleration is measured when driving across bumps at steady speed.
Electromagnetic compatibility (EMC)
The following limit values are observed according to the
product standards “Electromagnetic Compatibility of Industrial Trucks (9/95)“:
- interference emission (EN 50081-1)
- interference immunity (EN 50082-2)
- electrostatic discharge (EN 61000-4-2).
A
Electrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.5 Operation conditions
Environmental temperature
– in operation –25°C to 40°C
A
If the truck is operated continuously below 0°C, it is recommended to fill the hydraulic
system with frost resisting oil as approved by the manufacturer.
For applications in cold stores resp. in areas with extreme temperature or humidity
changes the truck has to be specially equipped and approved.
B 9
0903.GB
3.4 EN standards
Continuous sound level:
70 dB(A)
according to EN 12053 as stipulated in ISO 4871.
A
The continues sound level is an average value determined according to the stan-
dard’s guidelines and takes into consideration the sound level when driving, lifting
and in idle mode. The sound level is measured at the driver’s ear.
Vibration: 0.40 m/s
2
according to document N47E of CEN/TC 150/WG8.
A
The vibration acceleration applied to the operator’s body is measured according the
standard’s guidelines as a linearly integrated, weighted acceleration in vertical direc-
tion. The acceleration is measured when driving across bumps at steady speed.
Electromagnetic compatibility (EMC)
The following limit values are observed according to the
product standards “Electromagnetic Compatibility of In-
dustrial Trucks (9/95)“:
- interference emission (EN 50081-1)
- interference immunity (EN 50082-2)
- electrostatic discharge (EN 61000-4-2).
A
Electrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.5 Operation conditions
Environmental temperature
– in operation –25°C to 40°C
A
If the truck is operated continuously below 0°C, it is recommended to fill the hydraulic
system with frost resisting oil as approved by the manufacturer.
For applications in cold stores resp. in areas with extreme temperature or humidity
changes the truck has to be specially equipped and approved.
0903.GB
B 10
4 Location of instruction labels and identification plates
Item Designation
16 Prohibitive sign “Keep away from under the load lifting device”
17 Pick-up points for crane transportation
18 Warning sign "Low voltage electronics"
19 Truck identification plate
20 Plaque confirming accident prevention checks (only D)
21 Pick-up points for lifting jack
22 Attention: Observe the operating instructions
23 Drive direction when locking the steering wheel
24 Load diagram, capacity / lateral traversing device
25 Load diagram, capacity / load centre / fork
26 Load diagram, capacity / load centre / lifting height
26.1 Sign: Put on safety belt
27 Prohibitive sign “Do not reach through the hoist frame”
19
26
24
25
16
17
18
23
21
17
mV
1,5 V
21
22
20
18
27
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
1
9
9
6
Ihr Kundendienst-Partner
26.1
0903.GB
B 10
4 Location of instruction labels and identification plates
Item Designation
16 Prohibitive sign “Keep away from under the load lifting device”
17 Pick-up points for crane transportation
18 Warning sign "Low voltage electronics"
19 Truck identification plate
20 Plaque confirming accident prevention checks (only D)
21 Pick-up points for lifting jack
22 Attention: Observe the operating instructions
23 Drive direction when locking the steering wheel
24 Load diagram, capacity / lateral traversing device
25 Load diagram, capacity / load centre / fork
26 Load diagram, capacity / load centre / lifting height
26.1 Sign: Put on safety belt
27 Prohibitive sign “Do not reach through the hoist frame”
19
26
24
25
16
17
18
23
21
17
mV
1,5 V
21
22
20
18
27
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
1
9
9
6
Ihr Kundendienst-Partner
26.1
B 11
0903.GB
4.1 Truck identification plate
A
In event of queries relating to the truck or spare part orders, please state the serial
no. (29) of the truck.
4.2 Load diagram / capacity / load centre / lifting height
The load diagram (26) shows the capacity of the truck in Q kg with the hoist frame in
vertical position. The diagram indicates the maximum capacity at a standard load
centre* C (in mm) and at the desired lifting height H (in mm) in the form of a table.
*) Apart from the height of the load, the standard load centre also includes the width
of the load.
Example showing the determination of the max. capacity:
At a load centre C of 600 mm and a max. lifting height H of 3600 mm, the max. capacity Qkg is 1105 kg.
Item Designation Item Designation
28 Type 34 Manufacturer
29 Serial No. 35 Min./max. battery weight in kg
30 Rated capacity in kg 36 Drive power in kW
31 Battery: Voltage V 37 Load centre distance in mm
32 Empty weight without battery in kg 38 Year of manufacture
33 Manufacturer logo 39 Option
34
33
3532
3631
3730
3829
3928
B 11
0903.GB
4.1 Truck identification plate
A
In event of queries relating to the truck or spare part orders, please state the serial
no. (29) of the truck.
4.2 Load diagram / capacity / load centre / lifting height
The load diagram (26) shows the capacity of the truck in Q kg with the hoist frame in
vertical position. The diagram indicates the maximum capacity at a standard load
centre* C (in mm) and at the desired lifting height H (in mm) in the form of a table.
*) Apart from the height of the load, the standard load centre also includes the width
of the load.
Example showing the determination of the max. capacity:
At a load centre C of 600 mm and a max. lifting height H of 3600 mm, the max. capa-
city Qkg is 1105 kg.
Item Designation Item Designation
28 Type 34 Manufacturer
29 Serial No. 35 Min./max. battery weight in kg
30 Rated capacity in kg 36 Drive power in kW
31 Battery: Voltage V 37 Load centre distance in mm
32 Empty weight without battery in kg 38 Year of manufacture
33 Manufacturer logo 39 Option
34
33
3532
3631
3730
3829
3928
0903.GB
B 12
4.3 Load diagram, capacity / load centre / fork
The load diagram (25) shows the capacity Q of the fork in kg. A diagram shows
the max. capacity at different load
centres (C in mm).
4.4 Load diagram, capacity / lateral traversing device
The load diagram (24) shows the reduced capacity Q in kg with the lateral traversing device extended.
4.5 Pick-up points for lifting jack
For lifting and jacking up the truck.
(see chapter F)
4.6 Information sign: Observe the operating instructions!
The notes contained in the operating instructions regarding the commissioning (see
chapter C) and the mechanical stand-by steering system (see chapter E) must always
be observed!
0903.GB
B 12
4.3 Load diagram, capacity / load centre / fork
The load diagram (25) shows the capa-
city Q of the fork in kg. A diagram shows
the max. capacity at different load
centres (C in mm).
4.4 Load diagram, capacity / lateral traversing device
The load diagram (24) shows the redu-
ced capacity Q in kg with the lateral tra-
versing device extended.
4.5 Pick-up points for lifting jack
For lifting and jacking up the truck.
(see chapter F)
4.6 Information sign: Observe the operating instructions!
The notes contained in the operating instructions regarding the commissioning (see
chapter C) and the mechanical stand-by steering system (see chapter E) must always
be observed!
C 1
0699.GB
C Transportation and commissioning
1 Loading and unloading of trucks by crane
m
Ensure that the lifting gear is of adequate capacity (Transportation weight = net
weight + battery weight; see truck identification plate)
– To load the truck with lifting gear, lay the loop of the rope around the strut of the
overhead guard (1). Two lifting points (2) are provided on the wheel arms.
– Park the truck and render it safe (see chapter E).
– Use chocks to prevent the truck from moving!
m
The lifting gear must be secured to the lifting points in such a way that it does not
come into contact with any attachments when the truck is lifted.
Moving the truck without battery
f
The transport restraint prevents the parking brake from being applied. In this state,
the truck is not braked!
– Press the brake pedal. Use the service brake to prevent the truck from moving!
– Remove the safety chocks.
– Release the service brake.
A
The truck can now be pulled or pushed.
1
2
C 1
0699.GB
C Transportation and commissioning
1 Loading and unloading of trucks by crane
m
Ensure that the lifting gear is of adequate capacity (Transportation weight = net
weight + battery weight; see truck identification plate)
– To load the truck with lifting gear, lay the loop of the rope around the strut of the
overhead guard (1). Two lifting points (2) are provided on the wheel arms.
– Park the truck and render it safe (see chapter E).
– Use chocks to prevent the truck from moving!
m
The lifting gear must be secured to the lifting points in such a way that it does not
come into contact with any attachments when the truck is lifted.
Moving the truck without battery
f
The transport restraint prevents the parking brake from being applied. In this state,
the truck is not braked!
– Press the brake pedal. Use the service brake to prevent the truck from moving!
– Remove the safety chocks.
– Release the service brake.
A
The truck can now be pulled or pushed.
1
2
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