Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg
Manufacturer or agent acting in the European Union
Typ eOp tionSe rial n o.Yea r of
EFG 535
EFG 540
EFG 545
EFG 550
Additional information
On behalf of
Date
EU Conformity Declaration
The undersigned hereby declare that the powered industrial truck described below in
detail complies with the European Directives 2006/42/EC (Machinery Directive) and
2004/108/EEC (Electromagnetic Compatibility - EMC) including amendments as well
as the legislative decree to incorporate the directives in national law. The signatories
are in each case individually authorized to compile the technical documents.
manufacture
09.12 EN
3
09.12 EN
4
Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter and the pages are
numbered continuously.
The operator manual details different industrial truck models. When operating and
servicing the industrial truck, make sure that the particular section applies to your
truck model.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the system. No guarantee of
particular features of the truck should therefore be assumed from the present
operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following
graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will
result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction
may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in
slight to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in
material damage.
ZUsed before notices and explanations.
tIndicates standard equipment
oIndicates optional equipment
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
09.12 EN
5
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
09.12 EN
6
Contents
ACorrect Use and Application...................................................11
These operating instructions apply only to Jungheinrich battery models. If using
Z
another brand, refer to the manufacturer's operating instructions.
0506.GB
1
0506.GB
2
ACorrect Use and Application
1General
The industrial truck described in the present operating instructions is designed for
lifting, lowering and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.
Any other type of use is beyond the scope of application and can result in damage to
personnel, the industrial truck or property.
2Correct application
NOTE
The maximum load and load distance are indicated on the load chart and must not be
exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the
manufacturer.
The load must rest on the back of the fork carriage and centrally between the forks.
–Lifting and lowering loads.
–Transporting lowered loads over short distances.
–Do not travel with a raised load (>30 cm).
–Do not carry or lift passengers.
–Do push or pull load units.
–Occasional towing of trailer loads.
–When towing trailer loads the load must be secured on the trailer.
–The permissible trailer load must not be exceeded.
09.12 EN
11
3Approved application conditions
DANGER!
Do not exceed the permissible surface and spot load limits on the travel routes.
At blind spots get a second person to assist.
The driver must ensure that the loading dock / ramp cannot move or come loose
during loading / unloading.
–Operation in industrial and commercial environments.
–Permissible temperature range -20°C to +40°C.
–Operation only on secure, level surfaces with sufficient capacity.
–Operation only on routes that are visible and approved by the proprietor.
–Negotiating inclines up to a maximum of 15 %.
–Do not negotiate inclines crosswise or at an angle. Transporting loads downhill.
–Operation in partially public traffic.
WARNING!
Extreme conditions
XSpecial equipment and authorisation are required if the truck is to be constantly
used in extreme conditions, especially in dusty or corrosive atmospheres.
XThe truck is not authorised for use in areas at risk of explosion.
XIn adverse weather conditions (thunder, lightning) the industrial truck must not be
operated outside or in endangered areas.
12
09.12 EN
4Proprietor responsibilities
For the purposes of the present operating instructions the “proprietor” is defined as
any natural or legal person who either uses the industrial truck himself, or on whose
behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered
the person who, in accordance with existing contractual agreements between the
owner and user of the industrial truck, is charged with operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose for
which it is intended and that there is no danger to life and limb of the user and third
parties. Furthermore, accident prevention regulations, safety regulations and
operating, servicing and repair guidelines must be followed. The proprietor must
ensure that all users have read and understood these operating instructions.
NOTE
Failure to comply with the operating instructions shall invalidate the warranty. The
same applies if improper work is carried out on the truck by the customer or third
parties without the permission of the manufacturer.
5Adding attachments and/or accessories
Adding accessories
The mounting or installation of additional equipment which affects or enhances the
performance of the forklift truck requires the written permission of the manufacturer.
Local authority approval may also need to be obtained.
Local authority approval does not however constitute the manufacturer’s approval.
09.12 EN
13
14
09.12 EN
BTruck Description
1Application
The EFG 535 - 550 is a four-wheel electric sit-down forklift truck. It is a cantilever
counterbalanced truck which can lift, transport and deposit loads using the load
handler attached in front.
Closed bottom pallets can also be lifted.
1.1Truck models and rated capacity
The rated capacity depends on the model. The rated capacity can be derived from
the model description.
EFG 535
EFG Model name
5Series
35Rated capacity x 100 kg
The rated capacity does not generally match the permissible capacity. The capacity
can be found on the load chart attached to the rack.
09.12 EN
15
2Assemblies and Functional Description
2.1Assembly Overview
1
13
12
ItemDescription
1t Driver's seat
2t Overhead guard
3t Mast
4t Steering wheel
5t Control / display unit
6t Lift mechanism control
7t Emergency Disconnect switch
8t Fork tines
9t Fork carriage
10t Battery cover
11t Drive
12t Trailer coupling
13t Counterweight
2
3
4
5
6
7
8
9
10
11
16
09.12 EN
2.2Functional Description
Chassis
The chassis, in conjunction with the counterweight, forms the supporting base
structure of the truck. It is used to support the main components.
Operator position and overhead guard
The overhead guard (2) comes in a range of models and protects the driver from
falling objects and other external
influences. All the controls are ergonomically arranged. The steering column and
driver's seat can be adjusted individually.
The controls and warnings on the control and display unit (5) enable the system to be
monitored during operation, thereby ensuring a very high level of safety.
Steering
The steer cylinder of the hydrostatic steering is integrated in the steer axle (12) and
is controlled by the power steering. The steer axle is fully floating in the chassis to
ensure excellent grip even on non-level surfaces.
Wheels
There is a choice of super elastic or fully rubber tyres as well as optional pneumatic
tyres.
Drive system and brakes
The front drive provides maximum traction to the drive wheels at all times. The
hydraulic oil bath multi-plate brakes form the operating brake and are practically
maintenance-free. The transmission encapsulation allows the truck to be used even
in hostile environments. The drive motor also decelerates to a halt. This minimizes
energy consumption.
The parking brake applies approx. 15 seconds when the truck comes to a halt or 1 to
15 seconds (adjustable) after the driver’s seat has been vacated.
The parking brake is automatically released again when the accelerator pedal is
pressed.
09.12 EN
17
Hydraulic system
A multi-pilot valve allows for sensitive operation of the functions via the controls. A
speed-controlled hydraulic pump ensures a proportionate and efficient supply to the
hydraulic functions.
Mast
Two or three-stage masts, optionally with free lift function; narrow mast sections
ensure excellent visibility of the forks and attachments. Fork carriage and mast run
on permanently lubricated and hence maintenance-free support rollers.
Attachments
The trucks can be optionally fitted with mechanical and hydraulic attachments.
18
09.12 EN
3Technical Specifications
All technical details refer to standard trucks.
Values indicated with *) may vary, depending on the
types of equipment used (e.g. mast, cabin, tyres etc.).
ZTechnical data specified in accordance with VDI 2198.
Technical modifications and additions reserved.
3.1Performance data
EFG 535-540
Description
Rated capacity
Q
(where C = 500 mm)
C Load centre of gravity500500mm
Travel speed
w / w.o. load *)
Lift speed
w / w.o. load
Lowering speed
w / w.o. load
Gradeability (30 min)
with / without load *)
Max. gradeability 2) (5 min)
with / without load
Acceleration (10 m)
with / without load *)
Max. operating pressure200200bar
Oil flow for attachments3030l/min
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
1)
535540
35004000kg
16 / 1715 / 17km/h
0,38 / 0,500,35 / 0,47m/s
0,58 / 0,550,55 / 0,50m/s
8,5 / 14,58 / 13,5%
15,5 / 2514 / 23,5%
4,8 / 4,25,0 / 4,4s
EFG
09.12 EN
19
EFG 545-550
Description
Rated capacity
Q
(where C = 500 mm)
545550
1)
45004990kg
EFG
C Load centre of gravity500500mm
Travel speed
w / w.o. load *)
Lift speed
w / w.o. load
Lowering speed
w / w.o. load
Gradeability (30 min)
with / without load *)
Max. gradeability 2) (5 min)
with / without load
Acceleration (10 m)
with / without load *)
15 / 16,515 / 16km/h
0,33 / 0,450,31 / 0,45m/s
0,55 / 0,500,55 / 0,50m/s
7 / 126,5 / 12%
12,5 / 21,512 / 21%
5,5 / 4,85,8 / 5,2s
Max. operating pressure200200bar
Oil flow for attachments3030l/min
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
When replacing tyres/rims fitted at the factory, always use original spare parts or tyres
approved by the manufacturer. Otherwise the manufacturer's specification cannot be
guaranteed.
If you have any queries please contact the manufacturer's customer service
department.
EFG 535-550
DescriptionEFG 535-545EFG 550
SE *)250 / 70 R1528 x 12.5 - 15
Full rubber*)28 x 10 x 2228 x 12 x 22
Front tyres
Rear tyres
*) The models listed in the table correspond to the standard version. Other tyres can
be used depending on the truck's equipment.
Pneumatic*)250 / 70 R15-
Tyre pressure bar10-
To rq u e (N m )4 30
SE *)21 x 8 - 9
Full rubber*)21 x 7 - 15 ǩ"
Pneumatic*)250 / 70 R1521 x 8 - 9
Tyre pressure bar1010
To rq u e (N m )2 202 20
3.6Engine Data
DescriptionEFG535-550
Drive motor18 kW
Lift motor23,5 kW
09.12 EN
27
3.7EN norms
Noise emission level
–75 dB(A)
*+/- 3 dB(A) depending on the truck's equipment
in accordance with 12053 as harmonised with ISO 4871.
ZThe noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noise
level is measured at the level of the driver's ear.
Vibration
–0,64 m/s²
in accordance with EN 13059.
ZThe vibration acceleration acting on the body in the operating position is, in
accordance with standard procedures, the linearly integrated, weighted
acceleration in the vertical direction. It is calculated when travelling over thresholds
at constant speed (standard truck version). These recordings were taken on a
single occasion and must not be confused with the human vibrations of the "2002/
44/EC/Vibrations" operator directive. The manufacturer offers a special service to
measure these human vibrations, (see "Human vibration measurement" on
page 167).
Electromagnetic compatibility (EMC)
The manufacturer confirms that the truck adheres to the limits for electromagnetic
emissions and resistance as well as the static electricity discharge test in accordance
with EN 12895 as well as the standardised instructions contained therein.
ZNo changes to electric or electronic components or their arrangement may be
made without the written agreement of the manufacturer.
WARNING!
Medical equipment can be damaged by non-ionised radiation
Electrical equipment on the truck emitting non-ionised radiation (e.g. wireless data
transmission) can affect operators' medical equipment (pacemakers, hearing aids
etc.) and result in malfunctions. Consult with a doctor or the medical equipment
manufacturer to clarify whether it can be used near the industrial truck.
28
09.12 EN
3.8Conditions of use
Ambient temperature
–operating at -20°C to +40°C
ZSpecial equipment and authorisation are required if the truck is to be constantly
used in conditions of extreme temperature or air humidity fluctuations.
3.9Electrical requirements
The manufacturer certifies compliance with the requirements for the design and
manufacture of electrical equipment, according to EN 1175 "Industrial Truck Safety Electrical Requirements", provided the truck is used according to its purpose.
09.12 EN
29
Loading...
+ 334 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.