Jungheinrich DFG 16-50, TFG 16 - 50, TFG 16 - 50 A, TFG 16 - 50 B User Manual
DFG/TFG 16 - 50 A/B/C-K
03.01 -
Operating instructions
50045345
12.03
G
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
f
Used before safety instructions which must be observed to avoid danger to
personnel.
m
Used before notices which must be observed to avoid material damage.
A
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
f
Used before safety instructions which must be observed to avoid danger to
personnel.
m
Used before notices which must be observed to avoid material damage.
A
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
0108.GB
1203.GB
Contents
A Correct Use and Application of the Truck
B Description of Truck
1 Description of Use B 1...................................................
2 Description of Assemblies and Function B 2................................
2.1 Truck B3..............................................................
2.2 Mast B4...............................................................
2.3 Changes in operational requirements B 4..................................
2.4 Safety devices B 4......................................................
3 Technical Data -- Standard Equipment B 5..................................
3.1 Data tables -- DFG/TFG 16/20 AK B 14.....................................
3.2 Data tables -- DFG/TFG 20--30 BK B 16.....................................
3.3 Data tables -- DFG/TFG 40--50 CK B 19.....................................
4 Labels and Plates B 23...................................................
4.1 Truck Rating Plate B 24...................................................
4.2 Load diagrams B 25......................................................
C Transportation and Commissioning
1 Transportation C 1......................................................
2 Commissioning C 4......................................................
D Truck Refuelling
1 Safety Conditions for Handling Diesel Fuel and Liquid Petroleum Gas D 1......
2 Filling with Diesel Fuel D 2...............................................
3 Changing the Gas Bottle D 3.............................................
4 Trucks fitted with Twin--Gas Bottles D 5....................................
E Operation
1 Safety Regulations Governing the Operation of the Forklift Truck E 1..........
2 Description of Drivers Controls and Display Elements E 3....................
3 Checks and Activities Before Daily Use E 11.................................
4 Using the Truck E 17.....................................................
4.1 Start Process TFG E 19...................................................
4.2 Start Process DFG E 20..................................................
4.3 Fault Displays during Operation E 22.......................................
5 Operation of the Forklift Truck E 24.........................................
5.1 Safety regulations applicable when operating the truck E 24...................
5.2 Driving E26.............................................................
5.3 Steering E 28............................................................
5.4 Braking E 28.............................................................
5.5 Operating the Mast and Attachments E 30...................................
5.6 Picking Up, Transporting and Setting
Down Load Units E 32....................................................
5.7 Instructions for the use of restraint belts E 39................................
5.8 Parking the Truck Safely E 41..............................................
5.9 Engine housing and service covers E 42....................................
5.10 Towing E44.............................................................
5.11 Towing Trailers E 44......................................................
5.12 Trailer loads E 45........................................................
6 Fault Locating Operations E 46............................................
1203.GB
Contents
A Correct Use and Application of the Truck
B Description of Truck
1 Description of Use B 1...................................................
2 Description of Assemblies and Function B 2................................
2.1 Truck B3..............................................................
2.2 Mast B4...............................................................
2.3 Changes in operational requirements B 4..................................
2.4 Safety devices B 4......................................................
3 Technical Data -- Standard Equipment B 5..................................
3.1 Data tables -- DFG/TFG 16/20 AK B 14.....................................
3.2 Data tables -- DFG/TFG 20--30 BK B 16.....................................
3.3 Data tables -- DFG/TFG 40--50 CK B 19.....................................
4 Labels and Plates B 23...................................................
4.1 Truck Rating Plate B 24...................................................
4.2 Load diagrams B 25......................................................
C Transportation and Commissioning
1 Transportation C 1......................................................
2 Commissioning C 4......................................................
D Truck Refuelling
1 Safety Conditions for Handling Diesel Fuel and Liquid Petroleum Gas D 1......
2 Filling with Diesel Fuel D 2...............................................
3 Changing the Gas Bottle D 3.............................................
4 Trucks fitted with Twin--Gas Bottles D 5....................................
E Operation
1 Safety Regulations Governing the Operation of the Forklift Truck E 1..........
2 Description of Drivers Controls and Display Elements E 3....................
3 Checks and Activities Before Daily Use E 11.................................
4 Using the Truck E 17.....................................................
4.1 Start Process TFG E 19...................................................
4.2 Start Process DFG E 20..................................................
4.3 Fault Displays during Operation E 22.......................................
5 Operation of the Forklift Truck E 24.........................................
5.1 Safety regulations applicable when operating the truck E 24...................
5.2 Driving E26.............................................................
5.3 Steering E 28............................................................
5.4 Braking E 28.............................................................
5.5 Operating the Mast and Attachments E 30...................................
5.6 Picking Up, Transporting and Setting
Down Load Units E 32....................................................
5.7 Instructions for the use of restraint belts E 39................................
5.8 Parking the Truck Safely E 41..............................................
5.9 Engine housing and service covers E 42....................................
5.10 Towing E44.............................................................
5.11 Towing Trailers E 44......................................................
5.12 Trailer loads E 45........................................................
6 Fault Locating Operations E 46............................................
1203.GB
F Truck Maintenance
1 Operational Safety and Environmental Protection F 1........................
2 Safety Regulations Applicable to Truck Maintenance F 1.....................
3 Servicing and Inspection F 2.............................................
4 Maintenance Check-list DFG/TFG F 3.....................................
5 Maintenance Check-list DFG F 5..........................................
6 Maintenance Check-list TFG F 6..........................................
7 Coolant Specification F 7................................................
8 Lubricant Specifications F 9..............................................
9 Fuel specification -- DFG F 13.............................................
10 Lubrication Chart F 14....................................................
10.1 Lubrication Diagram -- DFG/TFG 16--30 AK/BK F 15..........................
10.2 Lubrication Diagram -- DFG/TFG 40--50 CK F 16.............................
11 Description of Maintenance and Repair Work F 17...........................
11.1 Preparing the Truck for Maintenance and Repair Work F 17...................
11.2 Engine Maintenance TFG 16/20 AK F 17...................................
11.3 Engine Maintenance DFG 16/20 AK F 20...................................
11.4 Engine Maintenance TFG 20--30 BK F 23..................................
11.5 Engine Maintenance DFG 20--30 BK F 25..................................
11.6 Engine Maintenance TFG 40--50 CK F 28..................................
11.7 Engine Maintenance DFG 40--50 CK F 30..................................
11.8 Check Coolant Concentration F 33.........................................
11.9 Clean/Change Air Filter Cartridge F 34......................................
11.10 Transmission unit -- DFG/TFG 16/20 AK F 35................................
11.11 Transmission unit -- DFG/TFG 20--30 BK F 36...............................
11.12 Transmission unit -- DFG/TFG 40--50 CK F 37...............................
11.1 3 Br a k e s F38.............................................................
11.14 Change Wheels F 40.....................................................
11.15 Hydraulic System F 41....................................................
11.16 Electrical System F 42....................................................
12 Exhaust System F 45.....................................................
13 Decommissioning F 45...................................................
14 Inspection F 46..........................................................
14.1 Safety checks to be performed at regular intervals and following any
untoward incidents (D: Accident prevention check according to BGV D27) F 47
15 Storage F 48............................................................
16 Disposal F 52............................................................
Appendix for Diesel Engine Exhaust Gas Filter -- STX Type 1
.........
1 Introduction 1.........................................................
2 Regeneration 1.......................................................
1203.GB
F Truck Maintenance
1 Operational Safety and Environmental Protection F 1........................
2 Safety Regulations Applicable to Truck Maintenance F 1.....................
3 Servicing and Inspection F 2.............................................
4 Maintenance Check-list DFG/TFG F 3.....................................
5 Maintenance Check-list DFG F 5..........................................
6 Maintenance Check-list TFG F 6..........................................
7 Coolant Specification F 7................................................
8 Lubricant Specifications F 9..............................................
9 Fuel specification -- DFG F 13.............................................
10 Lubrication Chart F 14....................................................
10.1 Lubrication Diagram -- DFG/TFG 16--30 AK/BK F 15..........................
10.2 Lubrication Diagram -- DFG/TFG 40--50 CK F 16.............................
11 Description of Maintenance and Repair Work F 17...........................
11.1 Preparing the Truck for Maintenance and Repair Work F 17...................
11.2 Engine Maintenance TFG 16/20 AK F 17...................................
11.3 Engine Maintenance DFG 16/20 AK F 20...................................
11.4 Engine Maintenance TFG 20--30 BK F 23..................................
11.5 Engine Maintenance DFG 20--30 BK F 25..................................
11.6 Engine Maintenance TFG 40--50 CK F 28..................................
11.7 Engine Maintenance DFG 40--50 CK F 30..................................
11.8 Check Coolant Concentration F 33.........................................
11.9 Clean/Change Air Filter Cartridge F 34......................................
11.10 Transmission unit -- DFG/TFG 16/20 AK F 35................................
11.11 Transmission unit -- DFG/TFG 20--30 BK F 36...............................
11.12 Transmission unit -- DFG/TFG 40--50 CK F 37...............................
11.1 3 Br a k e s F38.............................................................
11.14 Change Wheels F 40.....................................................
11.15 Hydraulic System F 41....................................................
11.16 Electrical System F 42....................................................
12 Exhaust System F 45.....................................................
13 Decommissioning F 45...................................................
14 Inspection F 46..........................................................
14.1 Safety checks to be performed at regular intervals and following any
untoward incidents (D: Accident prevention check according to BGV D27) F 47
15 Storage F 48............................................................
16 Disposal F 52............................................................
Appendix for Diesel Engine Exhaust Gas Filter -- STX Type 1
.........
1 Introduction 1.........................................................
2 Regeneration 1.......................................................
A1
1203.GB
A Correct Use and Application of the
Truck
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) is
included in the scope of delivery for this truck. The guidelines are part of these
operating instructions and must always be heeded. National regulations are fully
applicable.
The forklift truck described in these operating instructions is a truck that is suitable for
lifting and transporting loads. It must be used, operated and maintained according to
the information in these operating instructions. Any other uses are outside the design
envelope and can lead to injury to persons or damage to equipment and property.
Above all, overloading caused by excessively heavy or unbalanced loads must be
avoided. The max. admissible load to be picked up can be seen from the identification
plate or load diagram label shown on the truck. The fork--lift truck must not be operated
in spaces subject to fire or explosion hazards, or in spaces where corrosive or very
dusty atmospheres prevail.
Duties of the user: User within the meaning of these operating instructions is any
natural person or legal person who either uses the fork--lift truck himself, or on whose
behalf it is used. In special cases (e.g. leasing or renting), the user is considered the
person, who, in accordance with existing contractual agreements between the owner
and the user of the fork--lift truck, is charged with the observance of the operating
duties.
The user m ust ensure that the truck is not abused and only used within its design limits
and that all danger to life and limb of the operator, or third parties, is avoided. In addition
to this, it must be ensured that the relevant accident prevention regulations and other
safety--related provisions, as well as the operating, servicing and maintenance
guidelines, are observed. The user must also ensure that all persons operating the
truck have read and understood these operating instructions.
If these Operating Instructions are not observed the warranty becomes void. The same
applies if improper work is carried out on the device by the customer and/or third parties
without permission of our Customer Service.
Mounting of attachments: T he mounting or installation of any attachments which will
interfere with, or supplement, the functions of the truck is permitted only after written
approval by the m anufacturer has been obtained. If necessary, the approval of local
authorities has to be obtained. Any approval obtained from local authorities does not,
however, make the approval by the manufacturer unnecessary.
Trailing and slipp in g loads: The truck may only be used for trailing or slipping loads
for which the truck has been approved.
A
A1
1203.GB
A Correct Use and Application of the
Truck
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) is
included in the scope of delivery for this truck. The guidelines are part of these
operating instructions and must always be heeded. National regulations are fully
applicable.
The forklift truck described in these operating instructions is a truck that is suitable for
lifting and transporting loads. It must be used, operated and maintained according to
the information in these operating instructions. Any other uses are outside the design
envelope and can lead to injury to persons or damage to equipment and property.
Above all, overloading caused by excessively heavy or unbalanced loads must be
avoided. The max. admissible load to be picked up can be seen from the identification
plate or load diagram label shown on the truck. The fork--lift truck must not be operated
in spaces subject to fire or explosion hazards, or in spaces where corrosive or very
dusty atmospheres prevail.
Duties of the user: User within the meaning of these operating instructions is any
natural person or legal person who either uses the fork--lift truck himself, or on whose
behalf it is used. In special cases (e.g. leasing or renting), the user is considered the
person, who, in accordance with existing contractual agreements between the owner
and the user of the fork--lift truck, is charged with the observance of the operating
duties.
The user m ust ensure that the truck is not abused and only used within its design limits
and that all danger to life and limb of the operator, or third parties, is avoided. In addition
to this, it must be ensured that the relevant accident prevention regulations and other
safety--related provisions, as well as the operating, servicing and maintenance
guidelines, are observed. The user must also ensure that all persons operating the
truck have read and understood these operating instructions.
If these Operating Instructions are not observed the warranty becomes void. The same
applies if improper work is carried out on the device by the customer and/or third parties
without permission of our Customer Service.
Mounting of attachments: T he mounting or installation of any attachments which will
interfere with, or supplement, the functions of the truck is permitted only after written
approval by the m anufacturer has been obtained. If necessary, the approval of local
authorities has to be obtained. Any approval obtained from local authorities does not,
however, make the approval by the manufacturer unnecessary.
Trailing and slipp in g loads: The truck may only be used for trailing or slipping loads
for which the truck has been approved.
A
B1
1203.GB
B Description of Truck
1 Description of Use
Forklift trucks to series DFG/TFG are driver’s cab forklifts with 4 wheel construction and
combustion engine. Trucks to series DFG have diesel engines, trucks of series TFG a
liquid petroleum gas engine.
The DFG/TFG 16-- 50 AK/BK/CK has a hydrodynamic drive. A combined creep/brake
pedal allows rapid lifting during creep running.
The load--bearing capacity depends on type. The type description indicates the
maximum permitted load. A DFG/TFG 16 can lift, transport and stack loads up to 1600
kg, and a DFG/TFG 20 loads up to 2000 kg.
Model
Load Capacity (kg) Wheel Base (mm)
DFG/TFG 16 A 1600 1400
DFG/TFG 20 A 2000 1400
DFG/TFG 20 B 2000 1685
DFG/TFG 25 B 2500 1685
DFG/TFG 30 B 3000 1685
DFG/TFG 40 C 4000 1985
DFG/TFG 45 C 4500 1985
DFG/TFG 50 C 5000 1985
B1
1203.GB
B Description of Truck
1 Description of Use
Forklift trucks to series DFG/TFG are driver’s cab forklifts with 4 wheel construction and
combustion engine. Trucks to series DFG have diesel engines, trucks of series TFG a
liquid petroleum gas engine.
The DFG/TFG 16-- 50 AK/BK/CK has a hydrodynamic drive. A combined creep/brake
pedal allows rapid lifting during creep running.
The load--bearing capacity depends on type. The type description indicates the
maximum permitted load. A DFG/TFG 16 can lift, transport and stack loads up to 1600
kg, and a DFG/TFG 20 loads up to 2000 kg.
Model
Load Capacity (kg) Wheel Base (mm)
DFG/TFG 16 A 1600 1400
DFG/TFG 20 A 2000 1400
DFG/TFG 20 B 2000 1685
DFG/TFG 25 B 2500 1685
DFG/TFG 30 B 3000 1685
DFG/TFG 40 C 4000 1985
DFG/TFG 45 C 4500 1985
DFG/TFG 50 C 5000 1985
B2
1203.GB
2 Description of Assemblies and Function
1
2
3
4
5
6
7
8
9
101112
13
14
Item Description Item Description
1 F Lift cylinder 8 F Towing coupling
2 F Lift chain 9 F Counterweight
3 F Mast assembly 10 F Steer axle
4 F Instrument panel 11 F Engine cover
5 F Steering column 12 F Drive axle
6 F Driver’s loadguard 13 F Carriage
7 F Driver’s seat 14 F Fork
B2
1203.GB
2 Description of Assemblies and Function
1
2
3
4
5
6
7
8
9
101112
13
14
Item Description Item Description
1 F Lift cylinder 8 F Towing coupling
2 F Lift chain 9 F Counterweight
3 F Mast assembly 10 F Steer axle
4 F Instrument panel 11 F Engine cover
5 F Steering column 12 F Drive axle
6 F Driver’s loadguard 13 F Carriage
7 F Driver’s seat 14 F Fork
B3
1203.GB
2.1 Truck
Frame and Superstructure: A stable, torsionally rigid frame in which the equipment
and controls are installed protected, gives the truck a high static safety. The driver’s cab
is spring--mounted to dampen vibrations and noise.
A wide--opening top and two side panels on the engine cover (11) allow easy
maintenance and service. The hydraulic oil tank is side integrated into the frame on the
right and the fuel tank for the DFG series on the opposite side. The gas bottles for the
TFG series are attached to the counterweight (9) in a holder. The vertical free--standing
exhaust pipe which opens high above the machine prevents the transmission of
vibration and sound waves and the penetration of exhaust gases into the driver ’s cab.
Driver’s Cab: Non--slip steps and a handle on the roof pillar ensure easy entrance and
exit. The driver is protected by the roof (6). On the driver’s seat (7), the seat cushioning
and position are adjustable, and on the steering column (5) the angle of the steering
wheel can be modified. Simple operation by ergonomically arranged controls and a
virtually vibration--free driver’s cab means that minimum load is exerted on the driver.
The control and warning displays on the instrument panel (4) allow monitoring of the
systems during operation. As a result, the safety standard is very high.
The driver’s overhead guard m ust be checked prior to starting the truck for cracks, and
if damaged, must be repaired or replaced.
Engine: A silent water--cooled engine with high power and low fuel consumption. The
DFG series are fitted with diesel engines with very clean combustion under all
operating conditions and with low soot output. In the TFG series, liquid petroleum gas
engines are fitted with a very low residual exhaust value.
Drive: A load gearbox with gear oil cooler and torque converter is flanged directly onto
the engine. This transfers the power to the drive axle (12).
The direction lever on the operating console selects forwards/reverse or neutral.
Steering: Hydrostatic steering with a steering cylinder integrated into the steering axle
(10). The steering axle is fully floating in the frame to ensure good ground holding even
on uneven surfaces.
Brakes: The creep/brake pedal operates two hydraulic drum brakes acting on the drive
wheels. The drum brakes adjust automatically for wear. The parking brake acts
mechanically via Bowden cables on the drum brakes when the parking brake lever is
operated.
Wheels: All wheels are within the truck contour. The tyres are either pneumatic or
super--elastic tyres.
Hydraulic System: The hydraulic system gear pump is driven by the engine via the
secondary take--off from the load gears. The pump speed and hence the transport
volume is controlled by the engine speed via the accelerator pedal.
The hydraulic functions are controlled by the control lever via a multiple control valve.
Electrical System: 12 Volt system with starter battery and 3--phase alternator with
integral regulator. The starting repeat block prevents incorrect operation during
starting and a safety circuit allows the engine to start only when the direction lever is in
neutral. For diesel engines, a fast preglow system is fitted, whereas LPG engines have
a contactless electronic ignition system for fast easy starting of the engine. The engine
is turned off using the ignition/starter switch.
f
B3
1203.GB
2.1 Truck
Frame and Superstructure: A stable, torsionally rigid frame in which the equipment
and controls are installed protected, gives the truck a high static safety. The driver’s cab
is spring--mounted to dampen vibrations and noise.
A wide--opening top and two side panels on the engine cover (11) allow easy
maintenance and service. The hydraulic oil tank is side integrated into the frame on the
right and the fuel tank for the DFG series on the opposite side. The gas bottles for the
TFG series are attached to the counterweight (9) in a holder. The vertical free--standing
exhaust pipe which opens high above the machine prevents the transmission of
vibration and sound waves and the penetration of exhaust gases into the driver ’s cab.
Driver’s Cab: Non--slip steps and a handle on the roof pillar ensure easy entrance and
exit. The driver is protected by the roof (6). On the driver’s seat (7), the seat cushioning
and position are adjustable, and on the steering column (5) the angle of the steering
wheel can be modified. Simple operation by ergonomically arranged controls and a
virtually vibration--free driver’s cab means that minimum load is exerted on the driver.
The control and warning displays on the instrument panel (4) allow monitoring of the
systems during operation. As a result, the safety standard is very high.
The driver’s overhead guard m ust be checked prior to starting the truck for cracks, and
if damaged, must be repaired or replaced.
Engine: A silent water--cooled engine with high power and low fuel consumption. The
DFG series are fitted with diesel engines with very clean combustion under all
operating conditions and with low soot output. In the TFG series, liquid petroleum gas
engines are fitted with a very low residual exhaust value.
Drive: A load gearbox with gear oil cooler and torque converter is flanged directly onto
the engine. This transfers the power to the drive axle (12).
The direction lever on the operating console selects forwards/reverse or neutral.
Steering: Hydrostatic steering with a steering cylinder integrated into the steering axle
(10). The steering axle is fully floating in the frame to ensure good ground holding even
on uneven surfaces.
Brakes: The creep/brake pedal operates two hydraulic drum brakes acting on the drive
wheels. The drum brakes adjust automatically for wear. The parking brake acts
mechanically via Bowden cables on the drum brakes when the parking brake lever is
operated.
Wheels: All wheels are within the truck contour. The tyres are either pneumatic or
super--elastic tyres.
Hydraulic System: The hydraulic system gear pump is driven by the engine via the
secondary take--off from the load gears. The pump speed and hence the transport
volume is controlled by the engine speed via the accelerator pedal.
The hydraulic functions are controlled by the control lever via a multiple control valve.
Electrical System: 12 Volt system with starter battery and 3--phase alternator with
integral regulator. The starting repeat block prevents incorrect operation during
starting and a safety circuit allows the engine to start only when the direction lever is in
neutral. For diesel engines, a fast preglow system is fitted, whereas LPG engines have
a contactless electronic ignition system for fast easy starting of the engine. The engine
is turned off using the ignition/starter switch.
f
B4
1203.GB
2.2 Mast
Mast: The trucks are fitted with tilting telescopic clear--view masts. Lifting cylinders ( 1)
arranged behind the profile of the mast (3) raise the inner mast. The load chains (2) with
pulley deflection raise the carriage (13) at the same time. The fork (14) is adjustably
mounted on the carriage. Adjustable side r ollers and sliders absorb the lateral pressure
on the carriage from an unbalanced load.
In the double telescopic mast (ZT), lift is achieved b y extending the inner mast only. For
double twin--lift masts (ZZ) and triple twin--lift masts (DZ), first the carriage with load
chains is raised via a short centrally--mounted cylinder and thus the first lift is possible
without altering the truck height (special clearance lift). Only then is the inner mast
extended.
Attachments: Mechanical and hydraulic attachments can be fitted (optional
equipment).
2.3 Changes in operational requirements
Should the operation of your frontlift change so that additional features such as lights,
cab or auxiliary hydraulics, sideshift etc. are requir ed, only officially approved
attachments or ancillary equipment may be used. Consult your nearest Depot or
Distributor for advice regarding any changes in operating or load handling procedures,
which would necessitate alterations to the truck or ancillary equipment.
Under no circumstances should any unauthorised addition or modification be made to
the truck, mast or attachment as originally supplied.
IMPORTANT
If the frontlift is modified or used with attachments other than those originally supplied,
new rating plates must be affixed in the cab and in the European Economic Area (EEA)
countries the truck must be re-certified for conformity to the Machinery Directive
98/37/EEC as amended.
2.4 Safety devices
In addition to the driver ’s overhead guard , the battery isolation switch and key operated
ignition switch are classed as safety devices.
Battery isolation switch: The battery is connected and the truck is ready to run when
the battery isolation switch is raised. The battery is isolated when the battery isolation
switch is in the depressed position.
Key operated ignition switch: The removal of an ignition key by an authorized driver
upon leaving the truck, will prevent the truck from being operated by any unauthorized
person. The driver may not give the ignition key to another person without
authorization.
B4
1203.GB
2.2 Mast
Mast: The trucks are fitted with tilting telescopic clear--view masts. Lifting cylinders ( 1)
arranged behind the profile of the mast (3) raise the inner mast. The load chains (2) with
pulley deflection raise the carriage (13) at the same time. The fork (14) is adjustably
mounted on the carriage. Adjustable side r ollers and sliders absorb the lateral pressure
on the carriage from an unbalanced load.
In the double telescopic mast (ZT), lift is achieved b y extending the inner mast only. For
double twin--lift masts (ZZ) and triple twin--lift masts (DZ), first the carriage with load
chains is raised via a short centrally--mounted cylinder and thus the first lift is possible
without altering the truck height (special clearance lift). Only then is the inner mast
extended.
Attachments: Mechanical and hydraulic attachments can be fitted (optional
equipment).
2.3 Changes in operational requirements
Should the operation of your frontlift change so that additional features such as lights,
cab or auxiliary hydraulics, sideshift etc. are requir ed, only officially approved
attachments or ancillary equipment may be used. Consult your nearest Depot or
Distributor for advice regarding any changes in operating or load handling procedures,
which would necessitate alterations to the truck or ancillary equipment.
Under no circumstances should any unauthorised addition or modification be made to
the truck, mast or attachment as originally supplied.
IMPORTANT
If the frontlift is modified or used with attachments other than those originally supplied,
new rating plates must be affixed in the cab and in the European Economic Area (EEA)
countries the truck must be re-certified for conformity to the Machinery Directive
98/37/EEC as amended.
2.4 Safety devices
In addition to the driver ’s overhead guard , the battery isolation switch and key operated
ignition switch are classed as safety devices.
Battery isolation switch: The battery is connected and the truck is ready to run when
the battery isolation switch is raised. The battery is isolated when the battery isolation
switch is in the depressed position.
Key operated ignition switch: The removal of an ignition key by an authorized driver
upon leaving the truck, will prevent the truck from being operated by any unauthorized
person. The driver may not give the ignition key to another person without
authorization.
B5
1203.GB
3 Technical Data -- Standard Equipment
Data to VDI 2198, subject to technical alterations and supplements
h
4
h
6
h
7
h
3
h
1
h
2
S
lL
2
y
xC
Q
m
1
m
2
B
d
e
b
A
B5
1203.GB
3 Technical Data -- Standard Equipment
Data to VDI 2198, subject to technical alterations and supplements
h
4
h
6
h
7
h
3
h
1
h
2
S
lL
2
y
xC
Q
m
1
m
2
B
d
e
b
A
B6
1203.GB
Specification sheet for lift trucks DFG 16/20 AK
No. Description
Code
(Unit)
AX-J
1. Manufacturer Jungheinrich Jungheinrich
1.2 Model Name DFG 16 AK DFG 20 AK
n
1.3 Drive: Electric, Diesel, Gas olene, LPG , other Diesel Diesel
icatio
n
1.4
Steering: H and, Pedes trian, Standing, Seated, Order
Picking
Seated Seated
ecifi
1.5 Load Capacity Q(t) 1,6 2,0
Sp
e
1.6 Load Centre c(mm) 500 500
S
1.8 Load Distance x(mm) 395 395
1.9 Wheel Base y( mm) 1400 1400
2.1 Weight--unladen (kg) 3020 3270
ht
2.2 Axle Loading laden, front/rear (kg) 4000/620 4600/670
ei
g
2.3 Axle Loading unladen, front/rear (kg) 1320/1700 1240/2030
W
Longitudinal stabilit y 1,66 1,59
is
3.1
Tyre type: Cus hion, Super Elastic , Pneumatic,
Polyurethan
SE(L)/SE(L) SE(L)/SE(L)
ssi
s
3.2 Tyre Size: front 6.50--10 (14PR) 6.50-- 10 (14PR)
Ch
a
3.3 Tyre Size: rear 18x7--8 (16PR) 18x7--8 (16PR)
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2
he
e
3.6 Track width, front b10(mm) 895 895
W
3.7 Track width, rear b11(mm) 870 ( offset) 870 (offset)
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 7/10 7/10
4.2 Mast Height, lowered h1(mm) 2080 2080
4.3 Free Lift h2(mm) 100 100
4.4 Lift Height h3(mm) 3090 3090
4.5 Height of extended mast h4(mm) 3670 3670
4.7 Height of overhead guard (Cabin) h6(mm) 2130 2130
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1005/1065 1005/1065
4.12 Coupling height h10(mm) 375/545 375/545
ons
4.19 Ov erall Length l1(mm) 3245 3300
nsi
o
4.20 Length to Fork Fac e l2(mm) 2245 2300
ime
n
4.21 Over all Width b1/b2(mm) 1070 1070
Di
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 2A ISO 2A
4.24 Fork C arriage width / outs ide fork s b3(mm) 1000/849 1000/849
4.31 Ground Clearanc e laden under mas t m1(mm) 115 11 5
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 135 135
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3570 3615
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 3770 3815
4.35 Turning Radius Wa(mm) 1975 2020
5.1 Travel Speed laden/unladen (km/h) 18,7/19,0 18,4/18,7
5.2 Lifting Speed laden/unladen (m/s) 0,61/0,65 0,60/0,65
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,56/0,48 0,57/0,48
rma
5.5 Draw-bar -pull laden/unladen (kN) 12,7/9,0 12,6/8,2
rfo
r
5.7 Gradeability laden/unladen (%) 26/23 23/21
Pe
5.9 Acceleration time, laden/unladen s 5,0/4,5 5,1/4,4
5.10 Service brake type mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model 404C.22 404C.22
e
7.2 Engine Output to ISO 1585 (kw) 34,1 34,1
gin
e
7.3 Rated Rotation (1/min) 2400 2400
En
g
7.4 Nº of Cylinders/Dis placement (/cm#) 4/2216 4/2216
max. torque Nm/rpm 143/1800 135/1900
8.1 Type of Drive Control hydrodyn. hydrodyn.
rs
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160
th
e
8.3 Oil flow for attachments l/min 45 45
O
8.4 Noise Level at Operator ’s Ear dB(A) <80 <80
B6
1203.GB
Specification sheet for lift trucks DFG 16/20 AK
No. Description
Code
(Unit)
AX-J
1. Manufacturer Jungheinrich Jungheinrich
1.2 Model Name DFG 16 AK DFG 20 AK
n
1.3 Drive: Electric, Diesel, Gas olene, LPG , other Diesel Diesel
icatio
n
1.4
Steering: H and, Pedes trian, Standing, Seated, Order
Picking
Seated Seated
ecifi
1.5 Load Capacity Q(t) 1,6 2,0
Sp
e
1.6 Load Centre c(mm) 500 500
S
1.8 Load Distance x(mm) 395 395
1.9 Wheel Base y( mm) 1400 1400
2.1 Weight--unladen (kg) 3020 3270
ht
2.2 Axle Loading laden, front/rear (kg) 4000/620 4600/670
ei
g
2.3 Axle Loading unladen, front/rear (kg) 1320/1700 1240/2030
W
Longitudinal stabilit y 1,66 1,59
is
3.1
Tyre type: Cus hion, Super Elastic , Pneumatic,
Polyurethan
SE(L)/SE(L) SE(L)/SE(L)
ssi
s
3.2 Tyre Size: front 6.50--10 (14PR) 6.50-- 10 (14PR)
Ch
a
3.3 Tyre Size: rear 18x7--8 (16PR) 18x7--8 (16PR)
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2
he
e
3.6 Track width, front b10(mm) 895 895
W
3.7 Track width, rear b11(mm) 870 ( offset) 870 (offset)
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 7/10 7/10
4.2 Mast Height, lowered h1(mm) 2080 2080
4.3 Free Lift h2(mm) 100 100
4.4 Lift Height h3(mm) 3090 3090
4.5 Height of extended mast h4(mm) 3670 3670
4.7 Height of overhead guard (Cabin) h6(mm) 2130 2130
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1005/1065 1005/1065
4.12 Coupling height h10(mm) 375/545 375/545
ons
4.19 Ov erall Length l1(mm) 3245 3300
nsi
o
4.20 Length to Fork Fac e l2(mm) 2245 2300
ime
n
4.21 Over all Width b1/b2(mm) 1070 1070
Di
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 2A ISO 2A
4.24 Fork C arriage width / outs ide fork s b3(mm) 1000/849 1000/849
4.31 Ground Clearanc e laden under mas t m1(mm) 115 11 5
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 135 135
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3570 3615
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 3770 3815
4.35 Turning Radius Wa(mm) 1975 2020
5.1 Travel Speed laden/unladen (km/h) 18,7/19,0 18,4/18,7
5.2 Lifting Speed laden/unladen (m/s) 0,61/0,65 0,60/0,65
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,56/0,48 0,57/0,48
rma
5.5 Draw-bar -pull laden/unladen (kN) 12,7/9,0 12,6/8,2
rfo
r
5.7 Gradeability laden/unladen (%) 26/23 23/21
Pe
5.9 Acceleration time, laden/unladen s 5,0/4,5 5,1/4,4
5.10 Service brake type mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model 404C.22 404C.22
e
7.2 Engine Output to ISO 1585 (kw) 34,1 34,1
gin
e
7.3 Rated Rotation (1/min) 2400 2400
En
g
7.4 Nº of Cylinders/Dis placement (/cm#) 4/2216 4/2216
max. torque Nm/rpm 143/1800 135/1900
8.1 Type of Drive Control hydrodyn. hydrodyn.
rs
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160
th
e
8.3 Oil flow for attachments l/min 45 45
O
8.4 Noise Level at Operator ’s Ear dB(A) <80 <80
B7
1203.GB
Specification sheet for lift trucks TFG 16/20 AK
No. Description
Code
(Unit)
AX-J
1. Manufacturer Jungheinrich Jungheinrich
1.2 Model Name TFG 16 AK TFG 20 AK
n
1.3 Drive: Electric, Diesel, Gas olene, LPG , other LPG LPG
icatio
n
1.4
Steering: H and, Pedes trian, Standing, Seated, Order
Picking
Seated Seated
ecifi
1.5 Load Capacity Q(t) 1,6 2,0
Sp
e
1.6 Load Centre c(mm) 500 500
S
1.8 Load Distance x(mm) 395 395
1.9 Wheel Base y( mm) 1400 1400
2.1 Weight--unladen (kg) 3000 3250
ht
2.2 Axle Loading laden, front/rear (kg) 4030/570 4630/620
ei
g
2.3 Axle Loading unladen, front/rear (kg) 1270/1730 1190/2060
W
Longitudinal stabilit y 1,69 1,61
is
3.1
Tyre type: Cus hion, Super Elastic , Pneumatic,
Polyurethan
SE(L)/SE(L) SE(L)/SE(L)
ssi
s
3.2 Tyre Size: front 6.50--10 (14PR) 6.50-- 10 (14PR)
Ch
a
3.3 Tyre Size: rear 18x7--8 (16PR) 18x7--8 (16PR)
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2
he
e
3.6 Track width, front b10(mm) 895 895
W
3.7 Track width, rear b11(mm) 870 ( offset) 870 (offset)
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 7/10 7/10
4.2 Mast Height, lowered h1(mm) 2080 2080
4.3 Free Lift h2(mm) 100 100
4.4 Lift Height h3(mm) 3090 3090
4.5 Height of extended mast h4(mm) 3670 3670
4.7 Height of overhead guard (Cabin) h6(mm) 2130 2130
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1005/1065 1005/1065
4.12 Coupling height h10(mm) 375/545 375/545
ons
4.19 Ov erall Length l1(mm) 3245 3300
nsi
o
4.20 Length to Fork Fac e l2(mm) 2245 2300
ime
n
4.21 Over all Width b1/b2(mm) 1070 1070
Di
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 2A ISO 2A
4.24 Fork C arriage width / outs ide fork s b3(mm) 1000/849 1000/849
4.31 Ground Clearanc e laden under mas t m1(mm) 115 11 5
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 135 135
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3570 3615
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 3770 3815
4.35 Turning Radius Wa(mm) 1975 2020
5.1 Travel Speed laden/unladen (km/h) 18,5/19,5 18/19
5.2 Lifting Speed laden/unladen (m/s) 0,56/0,65 0,55/0,65
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,56/0,48 0,57/0,48
rma
5.5 Draw-bar -pull laden/unladen (kN) 10,1/8,6 9,8/7,8
rfo
r
5.7 Gradeability laden/unladen (%) 24/22 22/20
Pe
5.9 Acceleration time, laden/unladen s 5,2/4,6 5,4/4,7
5.10 Service brake type mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model FE FE
e
7.2 Engine Output to ISO 1585 (kw) 26,0 26,0
gin
e
7.3 Rated Rotation (1/min) 2400 2400
En
g
7.4 Nº of Cylinders/Dis placement (/cm#) 4/1988 4/1988
max. torque Nm/rpm 120/1600 120/1600
8.1 Type of Drive Control hydrodyn. hydrodyn.
rs
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160
th
e
8.3 Oil flow for attachments l/min 45 45
O
8.4 Noise Level at Operator ’s Ear dB(A) <80 <80
B7
1203.GB
Specification sheet for lift trucks TFG 16/20 AK
No. Description
Code
(Unit)
AX-J
1. Manufacturer Jungheinrich Jungheinrich
1.2 Model Name TFG 16 AK TFG 20 AK
n
1.3 Drive: Electric, Diesel, Gas olene, LPG , other LPG LPG
icatio
n
1.4
Steering: H and, Pedes trian, Standing, Seated, Order
Picking
Seated Seated
ecifi
1.5 Load Capacity Q(t) 1,6 2,0
Sp
e
1.6 Load Centre c(mm) 500 500
S
1.8 Load Distance x(mm) 395 395
1.9 Wheel Base y( mm) 1400 1400
2.1 Weight--unladen (kg) 3000 3250
ht
2.2 Axle Loading laden, front/rear (kg) 4030/570 4630/620
ei
g
2.3 Axle Loading unladen, front/rear (kg) 1270/1730 1190/2060
W
Longitudinal stabilit y 1,69 1,61
is
3.1
Tyre type: Cus hion, Super Elastic , Pneumatic,
Polyurethan
SE(L)/SE(L) SE(L)/SE(L)
ssi
s
3.2 Tyre Size: front 6.50--10 (14PR) 6.50-- 10 (14PR)
Ch
a
3.3 Tyre Size: rear 18x7--8 (16PR) 18x7--8 (16PR)
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2
he
e
3.6 Track width, front b10(mm) 895 895
W
3.7 Track width, rear b11(mm) 870 ( offset) 870 (offset)
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 7/10 7/10
4.2 Mast Height, lowered h1(mm) 2080 2080
4.3 Free Lift h2(mm) 100 100
4.4 Lift Height h3(mm) 3090 3090
4.5 Height of extended mast h4(mm) 3670 3670
4.7 Height of overhead guard (Cabin) h6(mm) 2130 2130
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1005/1065 1005/1065
4.12 Coupling height h10(mm) 375/545 375/545
ons
4.19 Ov erall Length l1(mm) 3245 3300
nsi
o
4.20 Length to Fork Fac e l2(mm) 2245 2300
ime
n
4.21 Over all Width b1/b2(mm) 1070 1070
Di
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 2A ISO 2A
4.24 Fork C arriage width / outs ide fork s b3(mm) 1000/849 1000/849
4.31 Ground Clearanc e laden under mas t m1(mm) 115 11 5
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 135 135
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3570 3615
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 3770 3815
4.35 Turning Radius Wa(mm) 1975 2020
5.1 Travel Speed laden/unladen (km/h) 18,5/19,5 18/19
5.2 Lifting Speed laden/unladen (m/s) 0,56/0,65 0,55/0,65
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,56/0,48 0,57/0,48
rma
5.5 Draw-bar -pull laden/unladen (kN) 10,1/8,6 9,8/7,8
rfo
r
5.7 Gradeability laden/unladen (%) 24/22 22/20
Pe
5.9 Acceleration time, laden/unladen s 5,2/4,6 5,4/4,7
5.10 Service brake type mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model FE FE
e
7.2 Engine Output to ISO 1585 (kw) 26,0 26,0
gin
e
7.3 Rated Rotation (1/min) 2400 2400
En
g
7.4 Nº of Cylinders/Dis placement (/cm#) 4/1988 4/1988
max. torque Nm/rpm 120/1600 120/1600
8.1 Type of Drive Control hydrodyn. hydrodyn.
rs
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160
th
e
8.3 Oil flow for attachments l/min 45 45
O
8.4 Noise Level at Operator ’s Ear dB(A) <80 <80
B8
1203.GB
Specification sheet for lift trucks DFG 20--30 BK
No. Description
Code
(Unit)
BX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name DFG 20 BK DFG 25 BK DFG 30 BK
n
1.3 Drive: Electric, Diesel, Gas olene, LPG , other Diesel Diesel Diesel
icatio
n
1.4
Steering: H and, Pedes trian, Standing, Seated, Order
Picking
Seated Seated Seated
ecifi
1.5 Load Capacity Q(t) 2,0 2,5 3,0
Sp
e
1.6 Load Centre c(mm) 500 500 500
S
1.8 Load Distance x(mm) 450 450 480
1.9 Wheel Base y( mm) 1685 1685 1685
2.1 Weight--unladen (kg) 3760 4190 4540
ht
2.2 Axle Loading laden, front/rear (kg) 5220/540 5820/870 6680/860
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2000/1760 1840/2350 1850/2690
W
Longitudinal stabilit y 1,54 1,65 1,48
is
3.1
Tyre type: Cus hion, Super Elastic , Pneumatic,
Polyurethan
SE(L)/SE(L) SE(L) /SE(L) SE(L)/SE( L)
ssi
s
3.2 Tyre Size: front 7.00--12 (12PR) 7.00--12 (12PR) 27x10- -12 (14PR)
Ch
a
3.3 Tyre Size: rear 6.50--10 (10PR) 6.50--10 (10PR) 6.50 --10 (10PR)
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
he
e
3.6 Track width, front b10(mm) 990 990 1045
W
3.7 Track width, rear b11(mm) 938 (offset) 938 (offset) 938
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 6/6 6/6 6/6
4.2 Mast Height, lowered h1(mm) 2300 2300 2300
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3300 3300 3300
4.5 Height of extended mast h4(mm) 3896 3896 3896
4.7 Height of overhead guard (Cabin) h6(mm) 2220 2220 2220
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1095/1065 1095/1065 1095/1065
ns
4.12 Coupling height h10(mm) 440/615 440/615 440/615
sio
n
4.19 Ov erall Length l1(mm) 3515 3525 3640
en
s
4.20 Length to Fork Fac e l2(mm) 2515 2525 2640
Di
m
4.21 Over all Width b1/b2(mm) 1170 1170 1285
D
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000 50/125/1000
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 2A ISO 2A ISO 3A
4.31 Ground Clearanc e laden under mas t m1(mm) 125 125 125
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 132 132 142
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3925 3935 4050
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4125 4135 4250
4.35 Turning Radius Wa(mm) 2265 2275 2360
5.1 Travel Speed laden/unladen (km/h) 18,7/18,9 18,5/18,7 18,6/18,8
5.2 Lifting Speed laden/unladen (m/s) 0,56/0,60 0,56/0,60 0,55/0,60
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,53/0,55 0,53/0,55 0,55/0,52
rma
5.5 Draw-bar -pull laden/unladen (kN) 16,9/11,8 16,7/10,8 16,6/12,2
rfo
r
5.7 Gradeability laden/unladen (%) 31/31 26/25 22/27
Pe
5.9 Acceleration time, laden/unladen s 5,0/4,6 5,12/4,50 5,5/4,7
5.10 Service brake type mech./hydr. mech./hydr. mech./hy dr.
7.1 Engine Manufacturer/Model
704.30/704.26
(12.03 an later )
704.30/704.26
(12.03 an later )
704.30/704.26
(12.03 an later )
ne
7.2 Engine Output to ISO 1585 (kw) 40 40 40
ngi
n
7.3 Rated Rotation (1/min) 2100 2100 2100
E
n
7.4 Nº of Cylinders/Dis placement (/cm#) 4/2955 4/2955 4/2955
max. torque Nm/rpm 190/1600 190/1600 190/1600
8.1 Type of Drive Control hydrodyn. hydr odyn. hydrodyn.
rs
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160 160
th
e
8.3 Oil flow for attachments l/min 60 60 60
O
8.4 Noise Level at Operator ’s Ear dB(A) <80 <80 <80
B8
1203.GB
Specification sheet for lift trucks DFG 20--30 BK
No. Description
Code
(Unit)
BX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name DFG 20 BK DFG 25 BK DFG 30 BK
n
1.3 Drive: Electric, Diesel, Gas olene, LPG , other Diesel Diesel Diesel
icatio
n
1.4
Steering: H and, Pedes trian, Standing, Seated, Order
Picking
Seated Seated Seated
ecifi
1.5 Load Capacity Q(t) 2,0 2,5 3,0
Sp
e
1.6 Load Centre c(mm) 500 500 500
S
1.8 Load Distance x(mm) 450 450 480
1.9 Wheel Base y( mm) 1685 1685 1685
2.1 Weight--unladen (kg) 3760 4190 4540
ht
2.2 Axle Loading laden, front/rear (kg) 5220/540 5820/870 6680/860
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2000/1760 1840/2350 1850/2690
W
Longitudinal stabilit y 1,54 1,65 1,48
is
3.1
Tyre type: Cus hion, Super Elastic , Pneumatic,
Polyurethan
SE(L)/SE(L) SE(L) /SE(L) SE(L)/SE( L)
ssi
s
3.2 Tyre Size: front 7.00--12 (12PR) 7.00--12 (12PR) 27x10- -12 (14PR)
Ch
a
3.3 Tyre Size: rear 6.50--10 (10PR) 6.50--10 (10PR) 6.50 --10 (10PR)
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
he
e
3.6 Track width, front b10(mm) 990 990 1045
W
3.7 Track width, rear b11(mm) 938 (offset) 938 (offset) 938
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 6/6 6/6 6/6
4.2 Mast Height, lowered h1(mm) 2300 2300 2300
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3300 3300 3300
4.5 Height of extended mast h4(mm) 3896 3896 3896
4.7 Height of overhead guard (Cabin) h6(mm) 2220 2220 2220
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1095/1065 1095/1065 1095/1065
ns
4.12 Coupling height h10(mm) 440/615 440/615 440/615
sio
n
4.19 Ov erall Length l1(mm) 3515 3525 3640
en
s
4.20 Length to Fork Fac e l2(mm) 2515 2525 2640
Di
m
4.21 Over all Width b1/b2(mm) 1170 1170 1285
D
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000 50/125/1000
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 2A ISO 2A ISO 3A
4.31 Ground Clearanc e laden under mas t m1(mm) 125 125 125
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 132 132 142
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3925 3935 4050
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4125 4135 4250
4.35 Turning Radius Wa(mm) 2265 2275 2360
5.1 Travel Speed laden/unladen (km/h) 18,7/18,9 18,5/18,7 18,6/18,8
5.2 Lifting Speed laden/unladen (m/s) 0,56/0,60 0,56/0,60 0,55/0,60
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,53/0,55 0,53/0,55 0,55/0,52
rma
5.5 Draw-bar -pull laden/unladen (kN) 16,9/11,8 16,7/10,8 16,6/12,2
rfo
r
5.7 Gradeability laden/unladen (%) 31/31 26/25 22/27
Pe
5.9 Acceleration time, laden/unladen s 5,0/4,6 5,12/4,50 5,5/4,7
5.10 Service brake type mech./hydr. mech./hydr. mech./hy dr.
7.1 Engine Manufacturer/Model
704.30/704.26
(12.03 an later )
704.30/704.26
(12.03 an later )
704.30/704.26
(12.03 an later )
ne
7.2 Engine Output to ISO 1585 (kw) 40 40 40
ngi
n
7.3 Rated Rotation (1/min) 2100 2100 2100
E
n
7.4 Nº of Cylinders/Dis placement (/cm#) 4/2955 4/2955 4/2955
max. torque Nm/rpm 190/1600 190/1600 190/1600
8.1 Type of Drive Control hydrodyn. hydr odyn. hydrodyn.
rs
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160 160
th
e
8.3 Oil flow for attachments l/min 60 60 60
O
8.4 Noise Level at Operator ’s Ear dB(A) <80 <80 <80
B9
1203.GB
Specification sheet for lift trucks TFG 20 --30 BK
No. Description
Code
(Unit)
BX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name TFG 20 BK TFG 25 BK TFG 30 BK
n
1.3 Drive: Electric, Diesel, Gas olene, LPG , other LPG LPG LPG
icatio
n
1.4
Steering: H and, Pedes trian, Standing, Seated, Order
Picking
Seated Seated Seated
ecifi
1.5 Load Capacity Q(t) 2,0 2,5 3,0
Sp
e
1.6 Load Centre c(mm) 500 500 500
S
1.8 Load Distance x(mm) 450 450 480
1.9 Wheel Base y( mm) 1685 1685 1685
2.1 Weight--unladen (kg) 3730 4160 4510
ht
2.2 Axle Loading laden, front/rear (kg) 5200/530 5800/860 6660/850
ei
g
2.3 Axle Loading unladen, front/rear (kg) 1980/1750 1820/2340 1830/2680
W
Longitudinal stabilit y 1,54 1,65 1,48
is
3.1
Tyre type: Cus hion, Super Elastic , Pneumatic,
Polyurethan
SE(L)/SE(L) SE(L) /SE(L) SE(L)/SE( L)
ssi
s
3.2 Tyre Size: front 7.00--12 (12PR) 7.00--12 (12PR) 27x10- -12 (14PR)
Ch
a
3.3 Tyre Size: rear 6.50--10 (10PR) 6.50--10 (10PR) 6.50 --10 (10PR)
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
he
e
3.6 Track width, front b10(mm) 990 990 1045
W
3.7 Track width, rear b11(mm) 938 (offset) 938 (offset) 938
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 6/6 6/6 6/6
4.2 Mast Height, lowered h1(mm) 2300 2300 2300
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3300 3300 3300
4.5 Height of extended mast h4(mm) 3896 3896 3896
4.7 Height of overhead guard (Cabin) h6(mm) 2220 2220 2220
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1095/1065 1095/1065 1095/1065
ns
4.12 Coupling height h10(mm) 440/615 440/615 440/615
sio
n
4.19 Ov erall Length l1(mm) 3515 3525 3640
en
s
4.20 Length to Fork Fac e l2(mm) 2515 2525 2640
Di
m
4.21 Over all Width b1/b2(mm) 1170 1170 1285
D
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000 50/125/1000
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 2A ISO 2A ISO 3A
4.31 Ground Clearanc e laden under mas t m1(mm) 125 125 125
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 132 132 142
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3925 3935 4050
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4125 4135 4250
4.35 Turning Radius Wa(mm) 2265 2275 2360
5.1 Travel Speed laden/unladen (km/h) 18,7/18,9 18,5/18,7 18,6/18,8
5.2 Lifting Speed laden/unladen (m/s) 0,56/0,60 0,56/0,60 0,55/0,60
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,53/0,55 0,53/0,55 0,55/0,52
rma
5.5 Draw-bar -pull laden/unladen (kN) 16,4/11,7 16,2/10,8 16,1/12,1
rfo
r
5.7 Gradeability laden/unladen (%) 30/31 26/25 22/27
Pe
5.9 Acceleration time, laden/unladen s 5,15/4,80 5,31/4,50 6,3/5,3
5.10 Service brake type mech.hydr. mech.hydr. mech.hydr.
7.1 Engine Manufacturer/Model 3.0 L4 3.0 L4 3.0 L4
e
7.2 Engine Output to ISO 1585 (kw) 44 44 44
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Dis placement (/cm#) 4/2966 4/2966 4/2966
max. torque Nm/rpm 196/1600 196/1600 196/1600
8.1 Type of Drive Control hydrodyn. hydr odyn. hydrodyn.
rs
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160 160
th
e
8.3 Oil flow for attachments l/min 60 60 60
O
8.4 Noise Level at Operator ’s Ear dB(A) <80 <80 <80
B9
1203.GB
Specification sheet for lift trucks TFG 20 --30 BK
No. Description
Code
(Unit)
BX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name TFG 20 BK TFG 25 BK TFG 30 BK
n
1.3 Drive: Electric, Diesel, Gas olene, LPG , other LPG LPG LPG
icatio
n
1.4
Steering: H and, Pedes trian, Standing, Seated, Order
Picking
Seated Seated Seated
ecifi
1.5 Load Capacity Q(t) 2,0 2,5 3,0
Sp
e
1.6 Load Centre c(mm) 500 500 500
S
1.8 Load Distance x(mm) 450 450 480
1.9 Wheel Base y( mm) 1685 1685 1685
2.1 Weight--unladen (kg) 3730 4160 4510
ht
2.2 Axle Loading laden, front/rear (kg) 5200/530 5800/860 6660/850
ei
g
2.3 Axle Loading unladen, front/rear (kg) 1980/1750 1820/2340 1830/2680
W
Longitudinal stabilit y 1,54 1,65 1,48
is
3.1
Tyre type: Cus hion, Super Elastic , Pneumatic,
Polyurethan
SE(L)/SE(L) SE(L) /SE(L) SE(L)/SE( L)
ssi
s
3.2 Tyre Size: front 7.00--12 (12PR) 7.00--12 (12PR) 27x10- -12 (14PR)
Ch
a
3.3 Tyre Size: rear 6.50--10 (10PR) 6.50--10 (10PR) 6.50 --10 (10PR)
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
he
e
3.6 Track width, front b10(mm) 990 990 1045
W
3.7 Track width, rear b11(mm) 938 (offset) 938 (offset) 938
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 6/6 6/6 6/6
4.2 Mast Height, lowered h1(mm) 2300 2300 2300
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3300 3300 3300
4.5 Height of extended mast h4(mm) 3896 3896 3896
4.7 Height of overhead guard (Cabin) h6(mm) 2220 2220 2220
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1095/1065 1095/1065 1095/1065
ns
4.12 Coupling height h10(mm) 440/615 440/615 440/615
sio
n
4.19 Ov erall Length l1(mm) 3515 3525 3640
en
s
4.20 Length to Fork Fac e l2(mm) 2515 2525 2640
Di
m
4.21 Over all Width b1/b2(mm) 1170 1170 1285
D
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000 50/125/1000
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 2A ISO 2A ISO 3A
4.31 Ground Clearanc e laden under mas t m1(mm) 125 125 125
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 132 132 142
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3925 3935 4050
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4125 4135 4250
4.35 Turning Radius Wa(mm) 2265 2275 2360
5.1 Travel Speed laden/unladen (km/h) 18,7/18,9 18,5/18,7 18,6/18,8
5.2 Lifting Speed laden/unladen (m/s) 0,56/0,60 0,56/0,60 0,55/0,60
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,53/0,55 0,53/0,55 0,55/0,52
rma
5.5 Draw-bar -pull laden/unladen (kN) 16,4/11,7 16,2/10,8 16,1/12,1
rfo
r
5.7 Gradeability laden/unladen (%) 30/31 26/25 22/27
Pe
5.9 Acceleration time, laden/unladen s 5,15/4,80 5,31/4,50 6,3/5,3
5.10 Service brake type mech.hydr. mech.hydr. mech.hydr.
7.1 Engine Manufacturer/Model 3.0 L4 3.0 L4 3.0 L4
e
7.2 Engine Output to ISO 1585 (kw) 44 44 44
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Dis placement (/cm#) 4/2966 4/2966 4/2966
max. torque Nm/rpm 196/1600 196/1600 196/1600
8.1 Type of Drive Control hydrodyn. hydr odyn. hydrodyn.
rs
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160 160
th
e
8.3 Oil flow for attachments l/min 60 60 60
O
8.4 Noise Level at Operator ’s Ear dB(A) <80 <80 <80
B10
1203.GB
Specification sheet for lift trucks DFG 40--50 CK
No. Description
Code
(Unit)
CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name DFG 40 CK DFG 45 CK DFG 50 CK
on
1.3 Drive: Electric, Diesel, Gas olene, LPG , other Diesel Diesel Diesel
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y( mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6140 6540 7080
ht
2.2 Axle Loading laden, front/rear (kg) 9100/1040 9980/1060 10700/1380
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2860/3280 2980/3560 2840/4240
W
Longitudinal stabilit y
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L) /SE(L) SE(L)/SE( L)
ssis
3.2 Tyre Size: front 8.25--15 (18PR) 8.25--15 (18PR) 3.00--15 (18PR)
ha
s
3.3 Tyre Size: rear 7.00--12 (12PR) 7.00--12 (12PR) 7.00 --12 (12PR)
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
hee
l
3.6 Track width, front b10(mm) 1165 1165 1165
W
h
3.7 Track width, rear b11(mm) 1163 1163 1163
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2350 2350 2350
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1225 1225 1225
4.12 Coupling height h10(mm) 535/700 535/700 535/700
s
4.19 Ov erall Length l1(mm) 4140 4140 4240
sio
n
4.20 Length to Fork Fac e l2(mm) 2990 2990 2990
en
s
4.21 Over all Width b1/b2(mm) 1400 1400 1400
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b
3
1260 1260 1260
4.31 Ground Clearanc e laden under mas t m1(mm) 190 190 190
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4440 4440 4555
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4640 4640 4755
4.35 Turning Radius Wa(mm) 2650 2650 2750
4.36 Smalles t Distance to Piv ot Point b
13
900 900 900
5.1 Travel Speed laden/unladen (km/h) 24,5/25,4 23,5/24,8 22,3/24,3
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,55 0,51/0,55 0,50/0,55
nce
5.3 Lowering Speed laden/unladen (m/s) 0,52/0,38 0,52/0,38 0,52/0,38
rma
n
5.5 Draw-bar -pull laden/unladen (kN) 34,00/16,50 34,00/16,5 34,00/16,5
rfo
r
5.7 Gradeability laden/unladen (%) 33,5/26,8 30,7/25,2 28/23,3
Pe
r
5.9 Acceleration time, laden/unladen s 4,8/4,7 4,9/4,8 6,0/5,6
5.10 Service brake type mech./hydr. mech./hydr. mech./hy dr.
7.1 Engine Manufacturer/Model 1004.4 2 1004.4 2 1004.4 2
e
7.2 Engine Output to ISO 1585 (kw) 60 60 60
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Dis placement (/cm#) 4/4230 4/4230 4/4230
max. torque Nm/rpm
8.1 Type of Drive Control hydrodyn. hydr odyn. hydrodyn.
s
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160 160
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator ’s Ear dB(A) 78 78 78
8.5 Trailer C oupling Type / DIN Type 15170 / ty pe h 15170 / type h 15170 / type h
B10
1203.GB
Specification sheet for lift trucks DFG 40--50 CK
No. Description
Code
(Unit)
CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name DFG 40 CK DFG 45 CK DFG 50 CK
on
1.3 Drive: Electric, Diesel, Gas olene, LPG , other Diesel Diesel Diesel
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y( mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6140 6540 7080
ht
2.2 Axle Loading laden, front/rear (kg) 9100/1040 9980/1060 10700/1380
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2860/3280 2980/3560 2840/4240
W
Longitudinal stabilit y
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L) /SE(L) SE(L)/SE( L)
ssis
3.2 Tyre Size: front 8.25--15 (18PR) 8.25--15 (18PR) 3.00--15 (18PR)
ha
s
3.3 Tyre Size: rear 7.00--12 (12PR) 7.00--12 (12PR) 7.00 --12 (12PR)
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
hee
l
3.6 Track width, front b10(mm) 1165 1165 1165
W
h
3.7 Track width, rear b11(mm) 1163 1163 1163
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2350 2350 2350
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1225 1225 1225
4.12 Coupling height h10(mm) 535/700 535/700 535/700
s
4.19 Ov erall Length l1(mm) 4140 4140 4240
sio
n
4.20 Length to Fork Fac e l2(mm) 2990 2990 2990
en
s
4.21 Over all Width b1/b2(mm) 1400 1400 1400
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b
3
1260 1260 1260
4.31 Ground Clearanc e laden under mas t m1(mm) 190 190 190
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4440 4440 4555
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4640 4640 4755
4.35 Turning Radius Wa(mm) 2650 2650 2750
4.36 Smalles t Distance to Piv ot Point b
13
900 900 900
5.1 Travel Speed laden/unladen (km/h) 24,5/25,4 23,5/24,8 22,3/24,3
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,55 0,51/0,55 0,50/0,55
nce
5.3 Lowering Speed laden/unladen (m/s) 0,52/0,38 0,52/0,38 0,52/0,38
rma
n
5.5 Draw-bar -pull laden/unladen (kN) 34,00/16,50 34,00/16,5 34,00/16,5
rfo
r
5.7 Gradeability laden/unladen (%) 33,5/26,8 30,7/25,2 28/23,3
Pe
r
5.9 Acceleration time, laden/unladen s 4,8/4,7 4,9/4,8 6,0/5,6
5.10 Service brake type mech./hydr. mech./hydr. mech./hy dr.
7.1 Engine Manufacturer/Model 1004.4 2 1004.4 2 1004.4 2
e
7.2 Engine Output to ISO 1585 (kw) 60 60 60
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Dis placement (/cm#) 4/4230 4/4230 4/4230
max. torque Nm/rpm
8.1 Type of Drive Control hydrodyn. hydr odyn. hydrodyn.
s
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160 160
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator ’s Ear dB(A) 78 78 78
8.5 Trailer C oupling Type / DIN Type 15170 / ty pe h 15170 / type h 15170 / type h
B11
1203.GB
Specification sheet for lift trucks DFG 40--50 CK (09/03 an d later)
No. Description
Code
(Unit)
CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name DFG 40 CK DFG 45 CK DFG 50 CK
on
1.3 Drive: Electric, Diesel, Gas olene, LPG , other Diesel Diesel Diesel
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y( mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6279 6669 7434
ht
2.2 Axle Loading laden, front/rear (kg) 8954/1325 9869/1300 10762/1673
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2810/3469 2937/3732 2795/4639
W
Longitudinal stabilit y
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L) /SE(L) SE(L)/SE( L)
ssis
3.2 Tyre Size: front 3.00--15 (18PR) 3.00--15 (18PR) 3.00--15 (18PR)
ha
s
3.3 Tyre Size: rear 28 x 9 -- 15 28 x 9 -- 15 28 x 9 -- 15
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
hee
l
3.6 Track width, front b10(mm) 1180 1180 1170
W
h
3.7 Track width, rear b11(mm) 1160 1160 1160
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2370 2370 2370
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1255/1010 1255/1010 1255/1010
4.12 Coupling height h10(mm) 535/700 535/700 535/700
s
4.19 Ov erall Length l1(mm) 4145 4145 4260
sio
n
4.20 Length to Fork Fac e l2(mm) 2995 2995 3110
en
s
4.21 Over all Width b1/b2(mm) 1450 1450 1450
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b
3
1260 1260 1260
4.31 Ground Clearanc e laden under mas t m1(mm) 190 190 190
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4419 4419 4569
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4619 4619 4769
4.35 Turning Radius Wa(mm) 2655 2655 2790
4.36 Smalles t Distance to Piv ot Point b
13
900 900 900
5.1 Travel Speed laden/unladen (km/h) 25,3/25,5 24,5/25,5 24,8/25,5
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,53 0,51/0,53 0,50/0,53
nce
5.3 Lowering Speed laden/unladen (m/s) 0,51/0,49 0,51/0,49 0,51/0,49
rma
n
5.5 Draw-bar -pull laden/unladen (kN) 41,20/23,50 40,97/24,47 33,50/21,10
rfo
r
5.7 Gradeability laden/unladen (%) 36/34 34/33 25,5/25,7
Pe
r
5.9 Acceleration time, laden/unladen s 5/4,5 5/4,5 5,1/4,5
5.10 Service brake type mech./hydr. mech./hydr. mech./hy dr.
7.1 Engine Manufacturer/Model 1104C-- 44 1104C--44 1104C--44
e
7.2 Engine Output to ISO 1585 (kw) 61,5 61,5 61,5
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Dis placement (/cm#) 4/4400 4/4400 4/4400
max. torque Nm/rpm 302/1400 302/1400 302/1400
8.1 Type of Drive Control hydrodyn. hydr odyn. hydrodyn.
s
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160 160
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator ’s Ear dB(A) 78 78 78
8.5 Trailer C oupling Type / DIN Type 15170 / ty pe h 15170 / type h 15170 / type h
B11
1203.GB
Specification sheet for lift trucks DFG 40--50 CK (09/03 an d later)
No. Description
Code
(Unit)
CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name DFG 40 CK DFG 45 CK DFG 50 CK
on
1.3 Drive: Electric, Diesel, Gas olene, LPG , other Diesel Diesel Diesel
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y( mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6279 6669 7434
ht
2.2 Axle Loading laden, front/rear (kg) 8954/1325 9869/1300 10762/1673
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2810/3469 2937/3732 2795/4639
W
Longitudinal stabilit y
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L) /SE(L) SE(L)/SE( L)
ssis
3.2 Tyre Size: front 3.00--15 (18PR) 3.00--15 (18PR) 3.00--15 (18PR)
ha
s
3.3 Tyre Size: rear 28 x 9 -- 15 28 x 9 -- 15 28 x 9 -- 15
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
hee
l
3.6 Track width, front b10(mm) 1180 1180 1170
W
h
3.7 Track width, rear b11(mm) 1160 1160 1160
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2370 2370 2370
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1255/1010 1255/1010 1255/1010
4.12 Coupling height h10(mm) 535/700 535/700 535/700
s
4.19 Ov erall Length l1(mm) 4145 4145 4260
sio
n
4.20 Length to Fork Fac e l2(mm) 2995 2995 3110
en
s
4.21 Over all Width b1/b2(mm) 1450 1450 1450
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b
3
1260 1260 1260
4.31 Ground Clearanc e laden under mas t m1(mm) 190 190 190
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4419 4419 4569
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4619 4619 4769
4.35 Turning Radius Wa(mm) 2655 2655 2790
4.36 Smalles t Distance to Piv ot Point b
13
900 900 900
5.1 Travel Speed laden/unladen (km/h) 25,3/25,5 24,5/25,5 24,8/25,5
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,53 0,51/0,53 0,50/0,53
nce
5.3 Lowering Speed laden/unladen (m/s) 0,51/0,49 0,51/0,49 0,51/0,49
rma
n
5.5 Draw-bar -pull laden/unladen (kN) 41,20/23,50 40,97/24,47 33,50/21,10
rfo
r
5.7 Gradeability laden/unladen (%) 36/34 34/33 25,5/25,7
Pe
r
5.9 Acceleration time, laden/unladen s 5/4,5 5/4,5 5,1/4,5
5.10 Service brake type mech./hydr. mech./hydr. mech./hy dr.
7.1 Engine Manufacturer/Model 1104C-- 44 1104C--44 1104C--44
e
7.2 Engine Output to ISO 1585 (kw) 61,5 61,5 61,5
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Dis placement (/cm#) 4/4400 4/4400 4/4400
max. torque Nm/rpm 302/1400 302/1400 302/1400
8.1 Type of Drive Control hydrodyn. hydr odyn. hydrodyn.
s
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160 160
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator ’s Ear dB(A) 78 78 78
8.5 Trailer C oupling Type / DIN Type 15170 / ty pe h 15170 / type h 15170 / type h
B12
1203.GB
Specification sheet for lift trucks TFG 40 --50 CK
No. Description
Code
(Unit)
CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name TFG 40 CK TFG 45 CK TFG 50 CK
on
1.3 Drive: Electric, Diesel, Gas olene, LPG , other LPG LPG LPG
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y( mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6140 6540 7080
ht
2.2 Axle Loading laden, front/rear (kg) 9100/1040 9980/1060 10720/1360
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2860/3280 2980/3560 2840/4240
W
Longitudinal stabilit y
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L) /SE(L) SE(L)/SE( L)
ssis
3.2 Tyre Size: front 8.25--15 (18PR) 8.25--15 (18PR) 3.00--15 (18PR)
ha
s
3.3 Tyre Size: rear 7.00--12 (12PR) 7.00--12 (12PR) 7.00 --12 (12PR)
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
hee
l
3.6 Track width, front b10(mm) 1165 1165 1165
W
h
3.7 Track width, rear b11(mm) 1163 1163 1163
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2350 2350 2350
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1225 1225 1225
4.12 Coupling height h10(mm) 535/700 535/700 535/700
s
4.19 Ov erall Length l1(mm) 4140 4140 4240
sio
n
4.20 Length to Fork Fac e l2(mm) 2900 2900 3090
en
s
4.21 Over all Width b1/b2(mm) 1400 1400 1400
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b
3
1260 1260 1260
4.31 Ground Clearanc e laden under mas t m1(mm) 190 190 190
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4440 4440 4555
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4640 4640 4755
4.35 Turning Radius Wa(mm) 2650 2650 2750
4.36 Smalles t Distance to Piv ot Point b
13
900 900 900
5.1 Travel Speed laden/unladen (km/h) 24,5/25,4 23,8/24,8 22,3/24,3
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,55 0,51/0,55 0,50/0,55
nce
5.3 Lowering Speed laden/unladen (m/s) 0,52/0,38 0,52/0,38 0,52/0,38
rma
n
5.5 Draw-bar -pull laden/unladen (kN) 32,0/16,0 32,0/16,0 32,0/16,0
rfo
r
5.7 Gradeability laden/unladen (%) 33,5/26 30,7/24,5 28/22,6
Pe
r
5.9 Acceleration time, laden/unladen s 5,6/4,5 5,7/4,7 6,3/4,8
5.10 Service brake type mech./hydr. mech./hydr. mech./hy dr.
7.1 Engine Manufacturer/Model 4.3 V6 4.3 V6 4.3 V6
e
7.2 Engine Output to ISO 1585 (kw) 67 67 67
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Dis placement (/cm#) 6/4294 6/4294 6/4294
max. torque Nm/rpm
8.1 Type of Drive Control hydrodyn. hydr odyn. hydrodyn.
s
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160 160
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator ’s Ear dB(A) 78 78 78
8.5 Trailer C oupling Type / DIN Type 15170 / ty pe h 15170 / type h 15170 / type h
B12
1203.GB
Specification sheet for lift trucks TFG 40 --50 CK
No. Description
Code
(Unit)
CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name TFG 40 CK TFG 45 CK TFG 50 CK
on
1.3 Drive: Electric, Diesel, Gas olene, LPG , other LPG LPG LPG
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y( mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6140 6540 7080
ht
2.2 Axle Loading laden, front/rear (kg) 9100/1040 9980/1060 10720/1360
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2860/3280 2980/3560 2840/4240
W
Longitudinal stabilit y
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L) /SE(L) SE(L)/SE( L)
ssis
3.2 Tyre Size: front 8.25--15 (18PR) 8.25--15 (18PR) 3.00--15 (18PR)
ha
s
3.3 Tyre Size: rear 7.00--12 (12PR) 7.00--12 (12PR) 7.00 --12 (12PR)
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
hee
l
3.6 Track width, front b10(mm) 1165 1165 1165
W
h
3.7 Track width, rear b11(mm) 1163 1163 1163
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2350 2350 2350
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1225 1225 1225
4.12 Coupling height h10(mm) 535/700 535/700 535/700
s
4.19 Ov erall Length l1(mm) 4140 4140 4240
sio
n
4.20 Length to Fork Fac e l2(mm) 2900 2900 3090
en
s
4.21 Over all Width b1/b2(mm) 1400 1400 1400
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b
3
1260 1260 1260
4.31 Ground Clearanc e laden under mas t m1(mm) 190 190 190
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4440 4440 4555
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4640 4640 4755
4.35 Turning Radius Wa(mm) 2650 2650 2750
4.36 Smalles t Distance to Piv ot Point b
13
900 900 900
5.1 Travel Speed laden/unladen (km/h) 24,5/25,4 23,8/24,8 22,3/24,3
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,55 0,51/0,55 0,50/0,55
nce
5.3 Lowering Speed laden/unladen (m/s) 0,52/0,38 0,52/0,38 0,52/0,38
rma
n
5.5 Draw-bar -pull laden/unladen (kN) 32,0/16,0 32,0/16,0 32,0/16,0
rfo
r
5.7 Gradeability laden/unladen (%) 33,5/26 30,7/24,5 28/22,6
Pe
r
5.9 Acceleration time, laden/unladen s 5,6/4,5 5,7/4,7 6,3/4,8
5.10 Service brake type mech./hydr. mech./hydr. mech./hy dr.
7.1 Engine Manufacturer/Model 4.3 V6 4.3 V6 4.3 V6
e
7.2 Engine Output to ISO 1585 (kw) 67 67 67
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Dis placement (/cm#) 6/4294 6/4294 6/4294
max. torque Nm/rpm
8.1 Type of Drive Control hydrodyn. hydr odyn. hydrodyn.
s
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160 160
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator ’s Ear dB(A) 78 78 78
8.5 Trailer C oupling Type / DIN Type 15170 / ty pe h 15170 / type h 15170 / type h
B13
1203.GB
Specification sheet for lift trucks TFG 40 --50 CK (09/03 and later)
No. Description
Code
(Unit)
CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name TFG 40 CK TFG 45 CK TFG 50 CK
on
1.3 Drive: Electric, Diesel, Gas olene, LPG , other LPG LPG LPG
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y( mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6279 6669 7434
ht
2.2 Axle Loading laden, front/rear (kg) 8954/1325 9869/1300 10762/1673
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2810/3469 2937/3732 2795/4639
W
Longitudinal stabilit y
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L) /SE(L) SE(L)/SE( L)
ssis
3.2 Tyre Size: front 3.00--15 (18PR) 3.00--15 (18PR) 3.00--15 (18PR)
ha
s
3.3 Tyre Size: rear 28 x 9 -- 15 28 x 9 -- 15 28 x 9 -- 15
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
hee
l
3.6 Track width, front b10(mm) 1180 1180 1170
W
h
3.7 Track width, rear b11(mm) 1160 1160 1160
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2370 2370 2370
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1255/1010 1255/1010 1255/1010
4.12 Coupling height h10(mm) 535/700 535/700 535/700
s
4.19 Ov erall Length l1(mm) 4145 4145 4260
sio
n
4.20 Length to Fork Fac e l2(mm) 2995 2995 3110
en
s
4.21 Over all Width b1/b2(mm) 1400 1400 1400
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b
3
1260 1260 1260
4.31 Ground Clearanc e laden under mas t m1(mm) 190 190 190
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4419 4419 4569
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4619 4619 4769
4.35 Turning Radius Wa(mm) 2655 2655 2790
4.36 Smalles t Distance to Piv ot Point b
13
900 900 900
5.1 Travel Speed laden/unladen (km/h) 24,4/25,8 23,8/25,8 22,3/25,8
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,53 0,51/0,53 0,50/0,53
nce
5.3 Lowering Speed laden/unladen (m/s) 0,51/0,49 0,51/0,49 0,51/0,49
rma
n
5.5 Draw-bar -pull laden/unladen (kN) 38,40/19,40 38,10/20,40 31,00/16,50
rfo
r
5.7 Gradeability laden/unladen (%) 35,9/31 34/30 24,9/22
Pe
r
5.9 Acceleration time, laden/unladen s 4,8/4,2 5,0/4,5 5,5/4,5
5.10 Service brake type mech./hydr. mech./hydr. mech./hy dr.
7.1 Engine Manufacturer/Model 4.3 V6 4.3 V6 4.3 V6
e
7.2 Engine Output to ISO 1585 (kw) 67 67 67
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Dis placement (/cm#) 6/4294 6/4294 6/4294
max. torque Nm/rpm
8.1 Type of Drive Control hydrodyn. hydr odyn. hydrodyn.
s
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160 160
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator ’s Ear dB(A) 78 78 78
8.5 Trailer C oupling Type / DIN Type 15170 / ty pe h 15170 / type h 15170 / type h
B13
1203.GB
Specification sheet for lift trucks TFG 40 --50 CK (09/03 and later)
No. Description
Code
(Unit)
CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name TFG 40 CK TFG 45 CK TFG 50 CK
on
1.3 Drive: Electric, Diesel, Gas olene, LPG , other LPG LPG LPG
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y( mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6279 6669 7434
ht
2.2 Axle Loading laden, front/rear (kg) 8954/1325 9869/1300 10762/1673
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2810/3469 2937/3732 2795/4639
W
Longitudinal stabilit y
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L) /SE(L) SE(L)/SE( L)
ssis
3.2 Tyre Size: front 3.00--15 (18PR) 3.00--15 (18PR) 3.00--15 (18PR)
ha
s
3.3 Tyre Size: rear 28 x 9 -- 15 28 x 9 -- 15 28 x 9 -- 15
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
hee
l
3.6 Track width, front b10(mm) 1180 1180 1170
W
h
3.7 Track width, rear b11(mm) 1160 1160 1160
4.1 Tilt of Mast/Carriage, forward/backw ard Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2370 2370 2370
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1255/1010 1255/1010 1255/1010
4.12 Coupling height h10(mm) 535/700 535/700 535/700
s
4.19 Ov erall Length l1(mm) 4145 4145 4260
sio
n
4.20 Length to Fork Fac e l2(mm) 2995 2995 3110
en
s
4.21 Over all Width b1/b2(mm) 1400 1400 1400
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/F orm A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b
3
1260 1260 1260
4.31 Ground Clearanc e laden under mas t m1(mm) 190 190 190
4.32 Ground Clearanc e at the c entre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4419 4419 4569
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4619 4619 4769
4.35 Turning Radius Wa(mm) 2655 2655 2790
4.36 Smalles t Distance to Piv ot Point b
13
900 900 900
5.1 Travel Speed laden/unladen (km/h) 24,4/25,8 23,8/25,8 22,3/25,8
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,53 0,51/0,53 0,50/0,53
nce
5.3 Lowering Speed laden/unladen (m/s) 0,51/0,49 0,51/0,49 0,51/0,49
rma
n
5.5 Draw-bar -pull laden/unladen (kN) 38,40/19,40 38,10/20,40 31,00/16,50
rfo
r
5.7 Gradeability laden/unladen (%) 35,9/31 34/30 24,9/22
Pe
r
5.9 Acceleration time, laden/unladen s 4,8/4,2 5,0/4,5 5,5/4,5
5.10 Service brake type mech./hydr. mech./hydr. mech./hy dr.
7.1 Engine Manufacturer/Model 4.3 V6 4.3 V6 4.3 V6
e
7.2 Engine Output to ISO 1585 (kw) 67 67 67
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Dis placement (/cm#) 6/4294 6/4294 6/4294
max. torque Nm/rpm
8.1 Type of Drive Control hydrodyn. hydr odyn. hydrodyn.
s
8.2 Hydraulic Oil Press ure for Attachments (bar) 160 160 160
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator ’s Ear dB(A) 78 78 78
8.5 Trailer C oupling Type / DIN Type 15170 / ty pe h 15170 / type h 15170 / type h
B14
1203.GB
3.1 Data tables -- DFG/TFG 16/20 AK
Steer system
TYPE Full Hydrostatic
PUMP As Main Hydraulic System
HAND PUMP Type OSPB 70
NUMBER OF TURNS LOCK TO LOCK 5
Drive axle
TYPE Transaxle single speed
REDUCTION RATIO Axle 13.59 : 1
LUBRICANT CAPACITY 5 litres (8.8 imp. pints)
Transmission
TYPE Transaxle Single Speed
REDUCTION RATIO
Axle: 13.59 : 1
Torque Converter: 2.545 : 1
OIL CAPACITY
7 litres (12.3 imp. pints)
Oil Change:-- 5 litres (8.8 imp. pints)
Engine -- DFG 16/20 AK
TYPE 404C-- 22 In--line four cylinder.
FIRING ORDER 1342
GOVERNED SPEED 2590 rpm (no load),
825 rpm (idle)
VALVE CLEARANCE 0.20mm (0.008in) Cold
OIL PRESSURE 4.5 bar (65 lbf in@) @ 2300rpm
SUMP CAPACITY 8.9 litre (15.6 imp. pints)
FUEL TANK CAPACITY 42 litre (74 imp. pints)
COOLANT CAPACITY 7.0 litre (12 imp. pints)
Engine -- TFG 16/20 AK
TYPE FE 2.0 In-line four cylinder
FIRING ORDER 1342
CAPACITY 1998cc
GOVERNED SPEED 3100 rpm (no load)
830 rpm (idle)
OIL PRESSURE 3.0 bar (44 lbf in@) @ 2300rpm
SPARK PLUG TYPE NGK BPR 2E or DENSO W9EXR--U
SPARK PLUG ELECTRODE GAP 0.80mm (0.031 in)
CONTACT BREAKER GAP Not Applicable (electronic ignition)
SUMP CAPACITY 4.3 litre (7.5 imp. pints)
FUEL TANK CAPACITY Not Applicable
COOLANT CAPACITY 9.0 litre (16 imp. pints)
Air cleaner
TYPE Cyclopac -- Dry Element
B14
1203.GB
3.1 Data tables -- DFG/TFG 16/20 AK
Steer system
TYPE Full Hydrostatic
PUMP As Main Hydraulic System
HAND PUMP Type OSPB 70
NUMBER OF TURNS LOCK TO LOCK 5
Drive axle
TYPE Transaxle single speed
REDUCTION RATIO Axle 13.59 : 1
LUBRICANT CAPACITY 5 litres (8.8 imp. pints)
Transmission
TYPE Transaxle Single Speed
REDUCTION RATIO
Axle: 13.59 : 1
Torque Converter: 2.545 : 1
OIL CAPACITY
7 litres (12.3 imp. pints)
Oil Change:-- 5 litres (8.8 imp. pints)
Engine -- DFG 16/20 AK
TYPE 404C-- 22 In--line four cylinder.
FIRING ORDER 1342
GOVERNED SPEED 2590 rpm (no load),
825 rpm (idle)
VALVE CLEARANCE 0.20mm (0.008in) Cold
OIL PRESSURE 4.5 bar (65 lbf in@) @ 2300rpm
SUMP CAPACITY 8.9 litre (15.6 imp. pints)
FUEL TANK CAPACITY 42 litre (74 imp. pints)
COOLANT CAPACITY 7.0 litre (12 imp. pints)
Engine -- TFG 16/20 AK
TYPE FE 2.0 In-line four cylinder
FIRING ORDER 1342
CAPACITY 1998cc
GOVERNED SPEED 3100 rpm (no load)
830 rpm (idle)
OIL PRESSURE 3.0 bar (44 lbf in@) @ 2300rpm
SPARK PLUG TYPE NGK BPR 2E or DENSO W9EXR--U
SPARK PLUG ELECTRODE GAP 0.80mm (0.031 in)
CONTACT BREAKER GAP Not Applicable (electronic ignition)
SUMP CAPACITY 4.3 litre (7.5 imp. pints)
FUEL TANK CAPACITY Not Applicable
COOLANT CAPACITY 9.0 litre (16 imp. pints)
Air cleaner
TYPE Cyclopac -- Dry Element
B15
1203.GB
Brake system
TYPE Hydraulically operated brakes on drive axle
PARKING BRAKE Mechanical, acting through cable and linkages
FLUID CAPACITY 0.45 Litre (0.79 imp. pints)
Wheels and tyres
TYRE SIZE See Spec. Sheet
Model Drive -- bar (lbf in@) Steer -- bar (lbf in@)
TYREPRESSURES
DFG/TFG AK 7.75 (112) 9.0 (131)
Model Drive -- Nm (lbf ft) Steer -- Nm (lbf ft)
WHEELNUTTORQU
E
DFG/TFG AK 235 (173) 176 (130)
Tyr e s
APPLICATION TYRE SIZE CONSTRUCTION MODEL
Drive 6.50x10 PR
Steer 18x7 PR
P
neuma
t
icC
rossply
DFG/TFGAK
Drive 6.50x10
Steer 18x7
P
neuma
t
icProfileSolidDFG/TFGA
K
Drive 23x9x10 PR
Steer 18x7 PR
P
neuma
t
icC
rossply
DFG/TFGAK
Drive 23x9x10
Steer 18x7
P
neuma
t
icProfileSolidDFG/TFGA
K
Tyres not conforming to the original technical specification should not be fitted.
Noise
PERSISTENT SOUND PRESSURE LEVEL
to EN 12053 in accordance with ISO 4871.
<80 dB (A)
The persistent sound pressure level is a value
determined according to the standard and takes
into account the sound pressure level during
driving, lifting and on idle. The sound pressure
level is measured at the driver’s ear.
Vibration
AVERAGE WHOLE BODY VIBRATION VALUE
to Document EN 13059
0,57 m/s@
The vibration acceleration acting on the body in
its operating position is the linear integrated
weighted acceleration in the vertical according to
the standard. It is determined when passing
thresholds at a constant speed.
Electrical system
SYSTEM 12 Volt Negative Earth
ELECTROMAGNETIC COMPATIBILITY (EMC) Observation of the following limit values to prod-
uct standard “Industrial Trucks Electromagnetic
Compatibility (9/95)”.
S Interference emissions (EN 50081-- 1)
S Interference resistance (EN 50 082--2)
S Electrostatic discharge (EN 61000-- 4--2)
A
B15
1203.GB
Brake system
TYPE Hydraulically operated brakes on drive axle
PARKING BRAKE Mechanical, acting through cable and linkages
FLUID CAPACITY 0.45 Litre (0.79 imp. pints)
Wheels and tyres
TYRE SIZE See Spec. Sheet
Model Drive -- bar (lbf in@) Steer -- bar (lbf in@)
TYREPRESSURES
DFG/TFG AK 7.75 (112) 9.0 (131)
Model Drive -- Nm (lbf ft) Steer -- Nm (lbf ft)
WHEELNUTTORQU
E
DFG/TFG AK 235 (173) 176 (130)
Tyr e s
APPLICATION TYRE SIZE CONSTRUCTION MODEL
Drive 6.50x10 PR
Steer 18x7 PR
P
neuma
t
icC
rossply
DFG/TFGAK
Drive 6.50x10
Steer 18x7
P
neuma
t
icProfileSolidDFG/TFGA
K
Drive 23x9x10 PR
Steer 18x7 PR
P
neuma
t
icC
rossply
DFG/TFGAK
Drive 23x9x10
Steer 18x7
P
neuma
t
icProfileSolidDFG/TFGA
K
Tyres not conforming to the original technical specification should not be fitted.
Noise
PERSISTENT SOUND PRESSURE LEVEL
to EN 12053 in accordance with ISO 4871.
<80 dB (A)
The persistent sound pressure level is a value
determined according to the standard and takes
into account the sound pressure level during
driving, lifting and on idle. The sound pressure
level is measured at the driver’s ear.
Vibration
AVERAGE WHOLE BODY VIBRATION VALUE
to Document EN 13059
0,57 m/s@
The vibration acceleration acting on the body in
its operating position is the linear integrated
weighted acceleration in the vertical according to
the standard. It is determined when passing
thresholds at a constant speed.
Electrical system
SYSTEM 12 Volt Negative Earth
ELECTROMAGNETIC COMPATIBILITY (EMC) Observation of the following limit values to prod-
uct standard “Industrial Trucks Electromagnetic
Compatibility (9/95)”.
S Interference emissions (EN 50081-- 1)
S Interference resistance (EN 50 082--2)
S Electrostatic discharge (EN 61000-- 4--2)
A
B16
1203.GB
Hydraulic system
HYDRAULIC PUMP 1PX Series
CONTROL VALVE 5000 Series
STEERING PRESSURE 106 bar (1537 lbf in@)
MAIN PRESSURE 215 bar (3118 lbf in@)
TANK CAPACITY 46 litre (81 imp. pints)
HYDRAULIC SYSTEM CAPACITY 51 litre (29 imp. pints)
Conditions of Use
AMBIENT TEMPERATURE
S in operation
-- 1 5 _Cto+40_C
For constant use below 0_C, it is recommended that the hydraulic system be fitted with
frost--resistant oil to the manufacturer’s specification.
For use in refrigerated areas or for extreme temperature and humidity changes,
special equipment and a licence are required for industrial trucks.
3.2 Data tables -- DFG/TFG 20--30 BK
Steer system
TYPE Full Hydrostatic
PUMP As Main Hydraulic System
HAND PUMP Type OSPC 70-- LS
NUMBER OF TURNS LOCK TO LOCK 4.75
Drive axle
TYPE Double Reduction
REDUCTION RATIO 10.736 : 1
LUBRICANT CAPACITY Diff Unit: 3.5 litres (6 imp. pints).
Hubs: 1.0 litre (1.76 imp. pints)
Transmission
TYPE Transaxle Single Speed
REDUCTION RATIO Axle 15.42 : 1
OIL CAPACITY
12 Litres (21.1 Imp. Pints)
Oil Change:-- 5 Litres (8.8 Imp. Pints)
Engine -- DFG BK
TYPE
704.30 / 704.26 (12/03 and later)
four cylinder direct injection
FIRING ORDER 1342
CAPACITY 2955 cc (704.30) / 2555 cc (704.26)
GOVERNED SPEED
2400 rpm (Type 704.30 no load)
2650 rpm (Type 704.26 no load)
680 rpm (idle 704.30)
800 rpm (idle 704.26)
VALVE CLEARANCE Inlet & Exhaust 0.35mm (0.014in) cold
OIL CAPACITY 8.0 litres (14 imp. pints)
FUEL TANK CAPACITY 58 litres (102 imp. pints)
COOLANT CAPACITY 10.7 litres (19 imp. pints)
A
B16
1203.GB
Hydraulic system
HYDRAULIC PUMP 1PX Series
CONTROL VALVE 5000 Series
STEERING PRESSURE 106 bar (1537 lbf in@)
MAIN PRESSURE 215 bar (3118 lbf in@)
TANK CAPACITY 46 litre (81 imp. pints)
HYDRAULIC SYSTEM CAPACITY 51 litre (29 imp. pints)
Conditions of Use
AMBIENT TEMPERATURE
S in operation
-- 1 5 _Cto+40_C
For constant use below 0_C, it is recommended that the hydraulic system be fitted with
frost--resistant oil to the manufacturer’s specification.
For use in refrigerated areas or for extreme temperature and humidity changes,
special equipment and a licence are required for industrial trucks.
3.2 Data tables -- DFG/TFG 20--30 BK
Steer system
TYPE Full Hydrostatic
PUMP As Main Hydraulic System
HAND PUMP Type OSPC 70-- LS
NUMBER OF TURNS LOCK TO LOCK 4.75
Drive axle
TYPE Double Reduction
REDUCTION RATIO 10.736 : 1
LUBRICANT CAPACITY Diff Unit: 3.5 litres (6 imp. pints).
Hubs: 1.0 litre (1.76 imp. pints)
Transmission
TYPE Transaxle Single Speed
REDUCTION RATIO Axle 15.42 : 1
OIL CAPACITY
12 Litres (21.1 Imp. Pints)
Oil Change:-- 5 Litres (8.8 Imp. Pints)
Engine -- DFG BK
TYPE
704.30 / 704.26 (12/03 and later)
four cylinder direct injection
FIRING ORDER 1342
CAPACITY 2955 cc (704.30) / 2555 cc (704.26)
GOVERNED SPEED
2400 rpm (Type 704.30 no load)
2650 rpm (Type 704.26 no load)
680 rpm (idle 704.30)
800 rpm (idle 704.26)
VALVE CLEARANCE Inlet & Exhaust 0.35mm (0.014in) cold
OIL CAPACITY 8.0 litres (14 imp. pints)
FUEL TANK CAPACITY 58 litres (102 imp. pints)
COOLANT CAPACITY 10.7 litres (19 imp. pints)
A
B17
1203.GB
Engine -- TFG BK
TYPE 3.0L L4 four cylinder four stroke LPG
CAPACITY 2966cc
FIRING ORDER 1342
GOVERNED SPEED 2400 rpm (no load)
800 rpm (idle)
SPARK PLUG TYPE AC Delco R46TS
SPARK PLUG ELECTRODE GAP 1.0mm (0.040 in)
CONTACT BREAKER GAP Not Applicable (electronic ignition)
OIL CAPACITY 4.73 litres (8.3 imp. pints)
FUEL TANK CAPACITY Not Applicable
COOLANT CAPACITY 9.2 litres (16 imp. pints)
Air cleaner
TYPE Cyclopac -- Dry Element
Brake system
TYPE Hydraulically operated brakes on drive axle
PARKING BRAKE Mechanical, acting through cable and linkages
FLUID CAPACITY 0.5 Litre (0.88 imp. pints)
Wheels and tyres
TYRE SIZE See Spec. Sheet
Model
Drive
bar (lbf in@)
Steer
bar (lbf in@)
TYREPRESSURES
DFG/TFG 20/25 BK 8.5 (123) 8.5 (123)
DFG/TFG 30 BK 8.5 (123) 7.5 (109)
WHEEL NUT TORQUE
Model
Drive
Nm (lbf ft)
Steer
Nm (lbf ft)
Q
DFG/TFG 20--30 BK 235 (173) 165 (122)
Tyr e s
APPLICATION TYRE SIZE CONSTRUCTION MODEL
Drive 7.00x12x12 PR
Steer 6.50x10x10 PR
P
neuma
t
icC
rossply
DFG/TFG20/25B
K
Drive 27x10x12 PR
Steer 6.50x10x10 PR
P
neuma
t
icC
rossply
DFG/TFG30BK
Drive 7.00x12
Steer 6.50x10
P
neuma
t
icProfileSolidDFG/TFG20/25BK
Drive 27x10x12
Steer 6.50x10
P
neuma
t
icProfileSolidDFG/TFG30B
K
Drive 7.00x12
Steer 6.50x10
P
neuma
t
icC
rossply
DFG/TFG20/25B
K
B17
1203.GB
Engine -- TFG BK
TYPE 3.0L L4 four cylinder four stroke LPG
CAPACITY 2966cc
FIRING ORDER 1342
GOVERNED SPEED 2400 rpm (no load)
800 rpm (idle)
SPARK PLUG TYPE AC Delco R46TS
SPARK PLUG ELECTRODE GAP 1.0mm (0.040 in)
CONTACT BREAKER GAP Not Applicable (electronic ignition)
OIL CAPACITY 4.73 litres (8.3 imp. pints)
FUEL TANK CAPACITY Not Applicable
COOLANT CAPACITY 9.2 litres (16 imp. pints)
Air cleaner
TYPE Cyclopac -- Dry Element
Brake system
TYPE Hydraulically operated brakes on drive axle
PARKING BRAKE Mechanical, acting through cable and linkages
FLUID CAPACITY 0.5 Litre (0.88 imp. pints)
Wheels and tyres
TYRE SIZE See Spec. Sheet
Model
Drive
bar (lbf in@)
Steer
bar (lbf in@)
TYREPRESSURES
DFG/TFG 20/25 BK 8.5 (123) 8.5 (123)
DFG/TFG 30 BK 8.5 (123) 7.5 (109)
WHEEL NUT TORQUE
Model
Drive
Nm (lbf ft)
Steer
Nm (lbf ft)
Q
DFG/TFG 20--30 BK 235 (173) 165 (122)
Tyr e s
APPLICATION TYRE SIZE CONSTRUCTION MODEL
Drive 7.00x12x12 PR
Steer 6.50x10x10 PR
P
neuma
t
icC
rossply
DFG/TFG20/25B
K
Drive 27x10x12 PR
Steer 6.50x10x10 PR
P
neuma
t
icC
rossply
DFG/TFG30BK
Drive 7.00x12
Steer 6.50x10
P
neuma
t
icProfileSolidDFG/TFG20/25BK
Drive 27x10x12
Steer 6.50x10
P
neuma
t
icProfileSolidDFG/TFG30B
K
Drive 7.00x12
Steer 6.50x10
P
neuma
t
icC
rossply
DFG/TFG20/25B
K
B18
1203.GB
APPLICATION MODELCONSTRUCTIONTYRE SIZE
Drive 27x10x12
Steer 6.50x10
P
neuma
t
icC
rossply
DFG/TFG30BK
Drive 27x10x12
Steer 6.50x10
P
neuma
t
icProfileSolidDFG/TFG30B
K
Tyres not conforming to the original technical specification should not be fitted.
Noise
PERSISTENT SOUND PRESSURE LEVEL
to EN 12053 in accordance with ISO 4871.
<80 dB (A)
The persistent sound pressure level is a value
determined according to the standard and takes
into account the sound pressure level during
driving, lifting and on idle. The sound pressure
level is measured at the driver’s ear.
Vibration
AVERAGE WHOLE BODY VIBRATION VALUE
to Document EN 13059
0,72 m/s@
The vibration acceleration acting on the body in
its operating position is the linear integrated
weighted acceleration in the vertical according to
the standard. It is determined when passing
thresholds at a constant speed.
Electrical system
SYSTEM 12 Volt Negative Earth
ELECTROMAGNETIC COMPATIBILITY (EMC) Observation of the following limit values to prod-
uct standard “Industrial Trucks Electromagnetic
Compatibility (9/95)”.
S Interference emissions (EN 50081-- 1)
S Interference resistance (EN 50 082--2)
S Electrostatic discharge (EN 61000-- 4--2)
Hydraulic system
HYDRAULIC PUMP 1PX Series
CONTROL VALVE 5000 Series
STEERING PRESSURE 90 bar (1305 lbf in@)
MAIN PRESSURE 215 bar (3118 lbf in@)
TANK CAPACITY 53 litre (93 imp. pints)
HYDRAULIC SYSTEM CAPACITY 58 litre (102 imp. pints)
Conditions of Use
AMBIENT TEMPERATURE
S in operation
-- 1 5 _Cto+40_C
For constant use below 0_C, it is recommended that the hydraulic system be fitted with
frost--resistant oil to the manufacturer’s specification.
For use in refrigerated areas or for extreme temperature and humidity changes,
special equipment and a licence are required for industrial trucks.
A
A
B18
1203.GB
APPLICATION MODELCONSTRUCTIONTYRE SIZE
Drive 27x10x12
Steer 6.50x10
P
neuma
t
icC
rossply
DFG/TFG30BK
Drive 27x10x12
Steer 6.50x10
P
neuma
t
icProfileSolidDFG/TFG30B
K
Tyres not conforming to the original technical specification should not be fitted.
Noise
PERSISTENT SOUND PRESSURE LEVEL
to EN 12053 in accordance with ISO 4871.
<80 dB (A)
The persistent sound pressure level is a value
determined according to the standard and takes
into account the sound pressure level during
driving, lifting and on idle. The sound pressure
level is measured at the driver’s ear.
Vibration
AVERAGE WHOLE BODY VIBRATION VALUE
to Document EN 13059
0,72 m/s@
The vibration acceleration acting on the body in
its operating position is the linear integrated
weighted acceleration in the vertical according to
the standard. It is determined when passing
thresholds at a constant speed.
Electrical system
SYSTEM 12 Volt Negative Earth
ELECTROMAGNETIC COMPATIBILITY (EMC) Observation of the following limit values to prod-
uct standard “Industrial Trucks Electromagnetic
Compatibility (9/95)”.
S Interference emissions (EN 50081-- 1)
S Interference resistance (EN 50 082--2)
S Electrostatic discharge (EN 61000-- 4--2)
Hydraulic system
HYDRAULIC PUMP 1PX Series
CONTROL VALVE 5000 Series
STEERING PRESSURE 90 bar (1305 lbf in@)
MAIN PRESSURE 215 bar (3118 lbf in@)
TANK CAPACITY 53 litre (93 imp. pints)
HYDRAULIC SYSTEM CAPACITY 58 litre (102 imp. pints)
Conditions of Use
AMBIENT TEMPERATURE
S in operation
-- 1 5 _Cto+40_C
For constant use below 0_C, it is recommended that the hydraulic system be fitted with
frost--resistant oil to the manufacturer’s specification.
For use in refrigerated areas or for extreme temperature and humidity changes,
special equipment and a licence are required for industrial trucks.
A
A
B19
1203.GB
3.3 Data tables -- DFG/TFG 40--50 CK
Steer system
TYPE Full Hydrostatic
PUMP As Main Hydraulic System
HAND PUMP Type OSPC-- 150--LS
NUMBER OF TURNS LOCK TO LOCK 4,75
Drive axle -- DFG/TFG 40--50 CK
TYPE Double Reduction
REDUCTION RATIO PST2 10.736 : 1 -- Single & Twin Drive Wheels
LUBRICANT CAPACITY
Diff Unit
Hubs
3.5 litres (6 imp. pints) -- Single Drive Wheels
4.5 litres (7.92 imp. pints) -- Twin Drive Wheels
1.0 litre (1.76 imp pints)
Drive coupling -- DFG/TFG 40 --50 CK
PROPSHAFT Mechanic Type
Transmission - PST2 -- DFG/TF G 40--50 CK
TYPE PST2 : 2 Speed Fully Reversing Powershift
TORQUE MULTIPLICATION 2.86 : 1
GEAR RATIO
High -- 1.241 : 1 Forward and Reverse
Low -- 2.55 : 1 Forward and Reverse
OPERATING TEMPERATURE (Normal) 80-- 100˚C (176--212˚F
MAXIMUM T EMPERATURE (Intermittent) 120˚c (248˚F)
INTERNAL PRESSURES Bar (lbf in
2)
MAIN REGULATING 8.5--9.5 123--138
CLUTCHES 8--9 116--131
CONVERTER CHARGE 4--5 58--73
CONVERTER OUTLET 2--3 29-- 44
OIL CAPACITY 12.5 litres (22 Imp. Pints) Approx. check dipstick
Engine -- DFG 40--50 CK
TYPE
1004.4 2 / 11C-- 44 (09.03 and later)
four cylinder direct injection.
FIRING ORDER 1342
GOVERNED SPEED
2350 rpm (Type 1004.4-- 2 no load)
2350 rpm (Type 1104C-- 44 no load)
680 rpm (idle 1004.4--2)
800 rpm (idle 1104C--44)
VALVE CLEARANCE
Inlet 0.20mm (0.008in) Cold
Exhaust 0.45mm (0.018in) Cold.
OIL PRESSURE 2.75-- 4.5 bar (40--65 lbf in@)
SUMP CAPACITY 6.9 litre (12 imp. pints) approx. check dipstick.
FUEL TANK CAPACITY 70 litre (123 imp. pints)
COOLANT CAPACITY 16 litre (29 imp. pints)
B19
1203.GB
3.3 Data tables -- DFG/TFG 40--50 CK
Steer system
TYPE Full Hydrostatic
PUMP As Main Hydraulic System
HAND PUMP Type OSPC-- 150--LS
NUMBER OF TURNS LOCK TO LOCK 4,75
Drive axle -- DFG/TFG 40--50 CK
TYPE Double Reduction
REDUCTION RATIO PST2 10.736 : 1 -- Single & Twin Drive Wheels
LUBRICANT CAPACITY
Diff Unit
Hubs
3.5 litres (6 imp. pints) -- Single Drive Wheels
4.5 litres (7.92 imp. pints) -- Twin Drive Wheels
1.0 litre (1.76 imp pints)
Drive coupling -- DFG/TFG 40 --50 CK
PROPSHAFT Mechanic Type
Transmission - PST2 -- DFG/TF G 40--50 CK
TYPE PST2 : 2 Speed Fully Reversing Powershift
TORQUE MULTIPLICATION 2.86 : 1
GEAR RATIO
High -- 1.241 : 1 Forward and Reverse
Low -- 2.55 : 1 Forward and Reverse
OPERATING TEMPERATURE (Normal) 80-- 100˚C (176--212˚F
MAXIMUM T EMPERATURE (Intermittent) 120˚c (248˚F)
INTERNAL PRESSURES Bar (lbf in
2)
MAIN REGULATING 8.5--9.5 123--138
CLUTCHES 8--9 116--131
CONVERTER CHARGE 4--5 58--73
CONVERTER OUTLET 2--3 29-- 44
OIL CAPACITY 12.5 litres (22 Imp. Pints) Approx. check dipstick
Engine -- DFG 40--50 CK
TYPE
1004.4 2 / 11C-- 44 (09.03 and later)
four cylinder direct injection.
FIRING ORDER 1342
GOVERNED SPEED
2350 rpm (Type 1004.4-- 2 no load)
2350 rpm (Type 1104C-- 44 no load)
680 rpm (idle 1004.4--2)
800 rpm (idle 1104C--44)
VALVE CLEARANCE
Inlet 0.20mm (0.008in) Cold
Exhaust 0.45mm (0.018in) Cold.
OIL PRESSURE 2.75-- 4.5 bar (40--65 lbf in@)
SUMP CAPACITY 6.9 litre (12 imp. pints) approx. check dipstick.
FUEL TANK CAPACITY 70 litre (123 imp. pints)
COOLANT CAPACITY 16 litre (29 imp. pints)
B20
1203.GB
Engine -- TFG 40 --50 CK
TYPE 4.3L V6 six cylinder four stroke LPG
CAPACITY 4294cc
FIRING ORDER 165432
GOVERNED SPEED 2500 rpm (no load)
750 rpm (idle)
SPARK PLUG TYPE AC Delco 41-- 932
SPARK PLUG ELECTRODE GAP 1.6mm (0.063 in)
CONTACT BREAKER GAP Not Applicable (electronic ignition)
OIL CAPACITY 4.7 litres (8.3 imp. pints)
FUEL TANK CAPACITY Not Applicable
COOLANT CAPACITY (engine only) 7.3 litres (13 imp. pints)
Air cleaner
TYPE Cyclopac -- Dry Element
Brake system -- DFG/TFG 40--50 CK
TYPE Hydraulically Operated With Servo Assistance
PARKING BRAKE Mechanical, acting through cable and linkages
FLUID CAPACITY 0.29 litre (0.5 imp. pints)
Wheels and tyres
TYRE SIZE See Spec. Sheet
TYRE PRESSURES
Model
Drive
bar (lbf in@)
Steer
bar (lbf in@)
All 8.5 (123) 8.5 (123)
WHEEL NUT TORQUE
Model
Drive
Nm (lbf ft)
Steer
Nm (lbf ft)
WHEEL NUT TORQUE DFG/TFG 40-- 50 CK 600 (444) 500--520 (370/383)
B20
1203.GB
Engine -- TFG 40 --50 CK
TYPE 4.3L V6 six cylinder four stroke LPG
CAPACITY 4294cc
FIRING ORDER 165432
GOVERNED SPEED 2500 rpm (no load)
750 rpm (idle)
SPARK PLUG TYPE AC Delco 41-- 932
SPARK PLUG ELECTRODE GAP 1.6mm (0.063 in)
CONTACT BREAKER GAP Not Applicable (electronic ignition)
OIL CAPACITY 4.7 litres (8.3 imp. pints)
FUEL TANK CAPACITY Not Applicable
COOLANT CAPACITY (engine only) 7.3 litres (13 imp. pints)
Air cleaner
TYPE Cyclopac -- Dry Element
Brake system -- DFG/TFG 40--50 CK
TYPE Hydraulically Operated With Servo Assistance
PARKING BRAKE Mechanical, acting through cable and linkages
FLUID CAPACITY 0.29 litre (0.5 imp. pints)
Wheels and tyres
TYRE SIZE See Spec. Sheet
TYRE PRESSURES
Model
Drive
bar (lbf in@)
Steer
bar (lbf in@)
All 8.5 (123) 8.5 (123)
WHEEL NUT TORQUE
Model
Drive
Nm (lbf ft)
Steer
Nm (lbf ft)
WHEEL NUT TORQUE DFG/TFG 40-- 50 CK 600 (444) 500--520 (370/383)
B21
1203.GB
Tyr e s
APPLICATION TYRE SIZE CONSTRUCTION MODEL
Drive 8.25x15
Steer 7.00x12
P
neuma
t
icProfileSolidDFG/TFG40/45CK
Drive (Twin) 7.50x15
Steer 7.00x12
P
neuma
t
icProfileSolidDFG/TFG40/45CK
Drive (Twin) 7.50x15
Steer 7.00x12
P
neuma
t
icProfileSolidDFG/TFG50C
K
Drive 300x15
Steer 7.00x12
P
neuma
t
icProfileSolidDFG/TFG50C
K
Tyres (09/03 and later)
APPLICATION TYRE SIZE CONSTRUCTION MODEL
Drive 3.00x15
Steer 28 x 9 -- 15
P
neuma
t
icProfileSolidDFG/TFG40/45CK
Drive (Twin) 7.50x15
Steer 28 x 9 -- 15
P
neuma
t
icProfileSolidDFG/TFG40/45CK
Drive (Twin) 7.50x15
Steer 28 x 9 -- 15
P
neuma
t
icProfileSolidDFG/TFG50C
K
Drive 3.00x15
Steer 28 x 9 -- 15
P
neuma
t
icProfileSolidDFG/TFG50C
K
Tyres not conforming to the original technical specification should not be fitted.
A
B21
1203.GB
Tyr e s
APPLICATION TYRE SIZE CONSTRUCTION MODEL
Drive 8.25x15
Steer 7.00x12
P
neuma
t
icProfileSolidDFG/TFG40/45CK
Drive (Twin) 7.50x15
Steer 7.00x12
P
neuma
t
icProfileSolidDFG/TFG40/45CK
Drive (Twin) 7.50x15
Steer 7.00x12
P
neuma
t
icProfileSolidDFG/TFG50C
K
Drive 300x15
Steer 7.00x12
P
neuma
t
icProfileSolidDFG/TFG50C
K
Tyres (09/03 and later)
APPLICATION TYRE SIZE CONSTRUCTION MODEL
Drive 3.00x15
Steer 28 x 9 -- 15
P
neuma
t
icProfileSolidDFG/TFG40/45CK
Drive (Twin) 7.50x15
Steer 28 x 9 -- 15
P
neuma
t
icProfileSolidDFG/TFG40/45CK
Drive (Twin) 7.50x15
Steer 28 x 9 -- 15
P
neuma
t
icProfileSolidDFG/TFG50C
K
Drive 3.00x15
Steer 28 x 9 -- 15
P
neuma
t
icProfileSolidDFG/TFG50C
K
Tyres not conforming to the original technical specification should not be fitted.
A
B22
1203.GB
Noise
PERSISTENT SOUND PRESSURE LEVEL
to EN 12053 in accordance with ISO 4871.
<80 dB (A)
The persistent sound pressure level is a value
determined according to the standard and takes
into account the sound pressure level during
driving, lifting and on idle. The sound pressure
level is measured at the driver’s ear.
Vibration
AVERAGE WHOLE BODY VIBRATION VALUE
to Document EN 13059
0,60 m/s@
The vibration acceleration acting on the body in
its operating position is the linear integrated
weighted acceleration in the vertical according to
the standard. It is determined when passing
thresholds at a constant speed.
The vibration values acting on the operator’s body in the x, y, z directions:
Permitted values Actual values
x=90cm/s@ x = 38.9 cm/s@
y=45cm/s@ y = 22.8 cm/s@
z=63cm/s@ z = 59.7 cm/s@
Electrical system
SYSTEM 12 Volt Negative Earth
ELECTROMAGNETIC COMPATIBILITY (EMC) Observation of the following limit values to prod-
uct standard “Industrial Trucks Electromagnetic
Compatibility (9/95)”.
S Interference emissions (EN 50081-- 1)
S Interference resistance (EN 50 082--2)
S Electrostatic discharge (EN 61000-- 4--2)
Hydraulic system
HYDRAULIC PUMP 2PX Series
CONTROL VALVE 5000 Series
STEERING PRESSURE 105 bar (1526 lbf in@)
MAIN PRESSURE 215 bar (3118 lbf in@)
TANK CAPACITY 70 litre (123 imp. pints)
HYDRAULIC SYSTEM CAPACITY 80 litre (141 imp. pints)
Conditions of Use
AMBIENT TEMPERATURE
S in operation
-- 1 5 _Cto+40_C
For constant use below 0_C, it is recommended that the hydraulic system be fitted with
frost--resistant oil to the manufacturer’s specification.
For use in refrigerated areas or for extreme temperature and humidity changes,
special equipment and a licence are required for industrial trucks.
A
B22
1203.GB
Noise
PERSISTENT SOUND PRESSURE LEVEL
to EN 12053 in accordance with ISO 4871.
<80 dB (A)
The persistent sound pressure level is a value
determined according to the standard and takes
into account the sound pressure level during
driving, lifting and on idle. The sound pressure
level is measured at the driver’s ear.
Vibration
AVERAGE WHOLE BODY VIBRATION VALUE
to Document EN 13059
0,60 m/s@
The vibration acceleration acting on the body in
its operating position is the linear integrated
weighted acceleration in the vertical according to
the standard. It is determined when passing
thresholds at a constant speed.
The vibration values acting on the operator’s body in the x, y, z directions:
Permitted values Actual values
x=90cm/s@ x = 38.9 cm/s@
y=45cm/s@ y = 22.8 cm/s@
z=63cm/s@ z = 59.7 cm/s@
Electrical system
SYSTEM 12 Volt Negative Earth
ELECTROMAGNETIC COMPATIBILITY (EMC) Observation of the following limit values to prod-
uct standard “Industrial Trucks Electromagnetic
Compatibility (9/95)”.
S Interference emissions (EN 50081-- 1)
S Interference resistance (EN 50 082--2)
S Electrostatic discharge (EN 61000-- 4--2)
Hydraulic system
HYDRAULIC PUMP 2PX Series
CONTROL VALVE 5000 Series
STEERING PRESSURE 105 bar (1526 lbf in@)
MAIN PRESSURE 215 bar (3118 lbf in@)
TANK CAPACITY 70 litre (123 imp. pints)
HYDRAULIC SYSTEM CAPACITY 80 litre (141 imp. pints)
Conditions of Use
AMBIENT TEMPERATURE
S in operation
-- 1 5 _Cto+40_C
For constant use below 0_C, it is recommended that the hydraulic system be fitted with
frost--resistant oil to the manufacturer’s specification.
For use in refrigerated areas or for extreme temperature and humidity changes,
special equipment and a licence are required for industrial trucks.
A
B23
1203.GB
4 Labels and Plates
15
16
17.1
18
19
20
16
21
21
17.2
Item. Description
15 Prohibition plate “No standing under load platform”
16 Attachment points for crane loading
17.1 Prohibition plate “No driving with load raised”
17.2 Prohibition plate “No tilting mast forwards with raised load”
18 Load diagram, load forks, load-- bearing capacity/centre of gravity/lifting height
19 Load diagram, side loaders, load-- bearing capacity/centre of gravity/lifting height
20 Truck rating plate
21 Plate for truck jacking points
B23
1203.GB
4 Labels and Plates
15
16
17.1
18
19
20
16
21
21
17.2
Item. Description
15 Prohibition plate “No standing under load platform”
16 Attachment points for crane loading
17.1 Prohibition plate “No driving with load raised”
17.2 Prohibition plate “No tilting mast forwards with raised load”
18 Load diagram, load forks, load-- bearing capacity/centre of gravity/lifting height
19 Load diagram, side loaders, load-- bearing capacity/centre of gravity/lifting height
20 Truck rating plate
21 Plate for truck jacking points
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