Jungheinrich AMXE 10 Operating Instructions Manual
AMXE 10
11.02-
Operating instructions
50287420
07.08
G
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
f
Used before safety instructions which must be observed to avoid danger to
personnel.
m
Used before notices which must be observed to avoid material damage.
A
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
f
Used before safety instructions which must be observed to avoid danger to
personnel.
m
Used before notices which must be observed to avoid material damage.
A
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
0108.GB
I 1
0708.GB
Table of contents
A Correct use and application of the truck
B Truck description
1 Application description ..................................................................... B 1
2 Description of assembly groups and functions ................................. B 2
2.1 Truck ................................................................................................ B 3
3 Technical data - standard version .................................................... B 4
3.1 Performance data for standard trucks .............................................. B 4
3.2 Dimensions ...................................................................................... B 4
3.3 EN standards ................................................................................... B 5
3.4 Conditions for application ................................................................. B 5
4 Label positions and identification plates ........................................... B 7
4.1 Truck identification plate .................................................................. B 8
C Transportation and commissioning
1 Transportation by crane ................................................................... C 1
2 Commissioning ................................................................................. C 1
D Battery - Servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ..... D 1
2 Battery types .................................................................................... D 2
3 Charging the battery ......................................................................... D 2
4 Discharge monitor LED (discharge indicator) .................................. D 3
5 Replacing the battery ....................................................................... D 4
E Operation
1 Safety regulations governing the operation of the fork lift truck ....... E 1
2 Description of operating and display elements ................................ E 2
3 Starting up the truck ......................................................................... E 4
4 Operation of the fork lift truck ........................................................... E 5
4.1 Safety regulations applicable when operating the truck ................... E 5
4.2 Driving, steering, braking ................................................................. E 6
4.3 Picking up and putting down load units ............................................ E 8
4.4 Safe parking of the truck ................................................................ E 10
5 Troubleshooting ............................................................................. E 11
I 1
0708.GB
Table of contents
A Correct use and application of the truck
B Truck description
1 Application description ..................................................................... B 1
2 Description of assembly groups and functions ................................. B 2
2.1 Truck ................................................................................................ B 3
3 Technical data - standard version .................................................... B 4
3.1 Performance data for standard trucks .............................................. B 4
3.2 Dimensions ...................................................................................... B 4
3.3 EN standards ................................................................................... B 5
3.4 Conditions for application ................................................................. B 5
4 Label positions and identification plates ........................................... B 7
4.1 Truck identification plate .................................................................. B 8
C Transportation and commissioning
1 Transportation by crane ................................................................... C 1
2 Commissioning ................................................................................. C 1
D Battery - Servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ..... D 1
2 Battery types .................................................................................... D 2
3 Charging the battery ......................................................................... D 2
4 Discharge monitor LED (discharge indicator) .................................. D 3
5 Replacing the battery ....................................................................... D 4
E Operation
1 Safety regulations governing the operation of the fork lift truck ....... E 1
2 Description of operating and display elements ................................ E 2
3 Starting up the truck ......................................................................... E 4
4 Operation of the fork lift truck ........................................................... E 5
4.1 Safety regulations applicable when operating the truck ................... E 5
4.2 Driving, steering, braking ................................................................. E 6
4.3 Picking up and putting down load units ............................................ E 8
4.4 Safe parking of the truck ................................................................ E 10
5 Troubleshooting ............................................................................. E 11
0708.GB
I 2
F Maintenance of the fork lift truck
1 Operational safety and environmental protection ..............................F 1
2 Safety regulations applicable to truck maintenance ..........................F 1
3 Servicing and inspection ...................................................................F 3
4 Maintenance checklist ......................................................................F 4
5 Lubrication schedule ........................................................................F 6
5.1 Fuels, coolants and lubricants ...........................................................F 7
6 Notes on maintenance ......................................................................F 8
6.1 Preparing the truck for servicing and maintenance operations .........F 8
6.2 Checking the foot parking brake setting ............................................F 8
6.3 Checking electric fuses .....................................................................F 9
6.4 Recommissioning the truck .............................................................F 10
7 Decommissioning the fork lift truck .................................................F 10
7.1 Operations to be performed prior to decommissioning ...................F 10
7.2 Measures to be taken during decommissioning ..............................F 10
7.3 Recommissioning the truck .............................................................F 11
8 Safety checks to be performed at regular intervals and following
any unusual incidents ......................................................................F 12
9 Final de-commissioning, disposal ...................................................F 12
0708.GB
I 2
F Maintenance of the fork lift truck
1 Operational safety and environmental protection ..............................F 1
2 Safety regulations applicable to truck maintenance ..........................F 1
3 Servicing and inspection ...................................................................F 3
4 Maintenance checklist ......................................................................F 4
5 Lubrication schedule ........................................................................F 6
5.1 Fuels, coolants and lubricants ...........................................................F 7
6 Notes on maintenance ......................................................................F 8
6.1 Preparing the truck for servicing and maintenance operations .........F 8
6.2 Checking the foot parking brake setting ............................................F 8
6.3 Checking electric fuses .....................................................................F 9
6.4 Recommissioning the truck .............................................................F 10
7 Decommissioning the fork lift truck .................................................F 10
7.1 Operations to be performed prior to decommissioning ...................F 10
7.2 Measures to be taken during decommissioning ..............................F 10
7.3 Recommissioning the truck .............................................................F 11
8 Safety checks to be performed at regular intervals and following
any unusual incidents ......................................................................F 12
9 Final de-commissioning, disposal ...................................................F 12
A 1
0600.GB
A Correct use and application of the truck
A
The „Guidelines for the Correct Use and Application of Industrial Trucks“ (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these operating instructions and must always be heeded. National regulations are fully applicable.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these operating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admissible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork-lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres prevail.
Duties of the user: A „user“ within the meaning of these operating instructions is defined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is considered the person, who, in accordance with existing contractual agreements between the
owner and the user of the fork-lift truck, is charged with the observance of the operating duties.
The user must ensure that the truck is not abused and only used within its design limits and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and maintenance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
m
If these Operating Instruction are not observed the warranty becomes void. The same
applies if improper work is carried out on the device by the customer and/or third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after written approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.
A 1
0600.GB
A Correct use and application of the truck
A
The „Guidelines for the Correct Use and Application of Industrial Trucks“ (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these ope-
rating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these ope-
rating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork-lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre-
vail.
Duties of the user: A „user“ within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is conside-
red the person, who, in accordance with existing contractual agreements between the
owner and the user of the fork-lift truck, is charged with the observance of the opera-
ting duties.
The user must ensure that the truck is not abused and only used within its design li-
mits and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
m
If these Operating Instruction are not observed the warranty becomes void. The same
applies if improper work is carried out on the device by the customer and/or third par-
ties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.
0600.GB
A 2
0600.GB
A 2
B 1
110 2.GB
B Truck description
1 Application description
The truck is an electric pallet truck designed for transporting goods on level ground.
It can pick up pallets with an open bottom or with cross pieces outside the load wheel
area. The capacity is indicated on the identification plate and also on the capacity
plate Q
max
. The load lifting device dimensions are calculated to match the type and
number of pallets to be transported.
m
The truck is designed for non-permanent use and suitable for single-shift operation
when these requirements are heeded.
B 1
110 2.GB
B Truck description
1 Application description
The truck is an electric pallet truck designed for transporting goods on level ground.
It can pick up pallets with an open bottom or with cross pieces outside the load wheel
area. The capacity is indicated on the identification plate and also on the capacity
plate Q
max
. The load lifting device dimensions are calculated to match the type and
number of pallets to be transported.
m
The truck is designed for non-permanent use and suitable for single-shift operation
when these requirements are heeded.
110 2.GB
B 2
2 Description of assembly groups and functions
Item Designation
1 t Wheels
2 t Battery hood
3 t Battery connector
4 t Main switch
5 t Control shaft
6 t Handle “Manual control lift/lower load lifting device“
7 t Pushbutton “Lift load lifting device”
8 o Parking brake lever
9 o Lever “Release parking brake”
10 t Lever “Lift/lower load lifting device”
11 t Load lifting device
12 t Load wheels
t = Series equipment o = Optional equipment
1
4
5
6
11
12
7
8910
2
3
7
110 2.GB
B 2
2 Description of assembly groups and functions
Item Designation
1 t Wheels
2 t Battery hood
3 t Battery connector
4 t Main switch
5 t Control shaft
6 t Handle “Manual control lift/lower load lifting device“
7 t Pushbutton “Lift load lifting device”
8 o Parking brake lever
9 o Lever “Release parking brake”
10 t Lever “Lift/lower load lifting device”
11 t Load lifting device
12 t Load wheels
t = Series equipment o = Optional equipment
1
4
5
6
11
12
7
8910
2
3
7
B 3
110 2.GB
2.1 Truck
Controls and indicators: The controls for lifting and lowering are located on the
control shaft (5).
Steering: To steer the truck, the control shaft (5) can be swiveled to both sides at an
angle of approx. 90°.
Hydraulic system: To operate the lifting function, press the control button in the
control shaft head. When the lifting function is activated, the pump unit starts up.
Hydraulic oil is pumped from the oil reservoir into the cylinder. The load lifting device
(11) is lifted.
Electric system: 12-Volt system.
B 3
110 2.GB
2.1 Truck
Controls and indicators: The controls for lifting and lowering are located on the
control shaft (5).
Steering: To steer the truck, the control shaft (5) can be swiveled to both sides at an
angle of approx. 90°.
Hydraulic system: To operate the lifting function, press the control button in the
control shaft head. When the lifting function is activated, the pump unit starts up.
Hydraulic oil is pumped from the oil reservoir into the cylinder. The load lifting device
(11) is lifted.
Electric system: 12-Volt system.
110 2.GB
B 4
3 Technical data - standard version
A
Indication of technical data according to VDI 2198.
Subject to modification and supplementing.
3.1 Performance data for standard trucks
3.2 Dimensions
* Ast incl. 200 mm safety distance
Designation
Q Rated load capacity 1000 kg
c Load centre distance 600 mm
Lifting speed with/without load 0.03 / 0.05 m/s
Lowering speed with/without load 0.13 / 0.05 m/s
Designation
h3Lifting height 714 mm
h13Lowered height 86 mm
s Fork thickness 53 mm
y Wheel base 1383 mm
l Fork length 1150 mm
l1Truck length 1650 mm
l2Front section length 500 mm
e Fork width 150 mm
b1Truck width 524 mm
b5Distance between the forks, outside 560/680 mm
b11Track width of load section 440 mm
m2Ground clearance 30 mm
Wa Turning radius 1635 mm
Ast Aisle width
800x1200 in longitudinal direction
2005 mm
110 2.GB
B 4
3 Technical data - standard version
A
Indication of technical data according to VDI 2198.
Subject to modification and supplementing.
3.1 Performance data for standard trucks
3.2 Dimensions
* Ast incl. 200 mm safety distance
Designation
Q Rated load capacity 1000 kg
c Load centre distance 600 mm
Lifting speed with/without load 0.03 / 0.05 m/s
Lowering speed with/without load 0.13 / 0.05 m/s
Designation
h3Lifting height 714 mm
h13Lowered height 86 mm
s Fork thickness 53 mm
y Wheel base 1383 mm
l Fork length 1150 mm
l1Truck length 1650 mm
l2Front section length 500 mm
e Fork width 150 mm
b1Truck width 524 mm
b5Distance between the forks, outside 560/680 mm
b11Track width of load section 440 mm
m2Ground clearance 30 mm
Wa Turning radius 1635 mm
Ast Aisle width
800x1200 in longitudinal direction
2005 mm
B 5
110 2.GB
3.3 EN standards
Continuous sound level: 66 dB(A)
according to EN 12053 as stipulated in ISO 4871
A
The continuous sound level is a value averaged according to standard regulations,
taking the sound pressure level into account when driving, lifting and idling. The
sound pressure level is measured at the ear.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit
values for electromagnetic emission and interference
immunity as well as testing of static electricity discharge
according to EN 12895 and the references to other
standards contained therein.
A
Electrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.4 Conditions for application
Ambient temperature:
- during operation: 0°C to 40°C
A
Industrial trucks must be specially equipped and approved for continuous use in
environments with temperatures below 5°C or in cold stores respectively with
extreme temperatures or humidity changes.
B 5
110 2.GB
3.3 EN standards
Continuous sound level: 66 dB(A)
according to EN 12053 as stipulated in ISO 4871
A
The continuous sound level is a value averaged according to standard regulations,
taking the sound pressure level into account when driving, lifting and idling. The
sound pressure level is measured at the ear.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit
values for electromagnetic emission and interference
immunity as well as testing of static electricity discharge
according to EN 12895 and the references to other
standards contained therein.
A
Electrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.4 Conditions for application
Ambient temperature:
- during operation: 0°C to 40°C
A
Industrial trucks must be specially equipped and approved for continuous use in
environments with temperatures below 5°C or in cold stores respectively with
extreme temperatures or humidity changes.
110 2.GB
B 6
110 2.GB
B 6
B 7
110 2.GB
4 Label positions and identification plates
Item Designation
13 Label “Correct operation”
14 Label “Lift load lifting device”
15 Warning signs “Do not step underneath the load lifting device”/“Do not step
on the load lifting device”
16 Warning sign “Danger of squeezing”
17 Eye for crane loading
18 Load capacity Q
max
19 Truck identification plate
14
13
15
18
16
17
19
17
B 7
110 2.GB
4 Label positions and identification plates
Item Designation
13 Label “Correct operation”
14 Label “Lift load lifting device”
15 Warning signs “Do not step underneath the load lifting device”/“Do not step
on the load lifting device”
16 Warning sign “Danger of squeezing”
17 Eye for crane loading
18 Load capacity Q
max
19 Truck identification plate
14
13
15
18
16
17
19
17
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