JUMO 705040 User Manual
JUMO mTRON T
- Web browser
- Setup program
- PC Evaluation Software PCA3000
- PCA Communication Software PCC
- Plant Visualization Software SVS3000
- Programming system CODESYS
LAN
Com2
RS422/485 or RS232,
Modbus master/slave
or
PROFIBUS-DP slave
System bus
Com1
RS422/485 or RS232,
Modbus master/slave
Com1
Com2
USB
RS422/485 or RS232,
Modbus master/slave,
connection for bar code scanner
RS422/485 or RS232,
Modbus master/slave,
connection for bar code scanner
Host and device
max. 100 m
max. 100 m
Measuring, Control, and Automation System
System Description
B 705000.8
2014-05-06/00575652
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.1 Structure of this system description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 The JUMO mTRON T measuring, control, and automation system . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.2 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.3 Base units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.4 Input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2.5 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.2.6 Operating, visualization, recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.2.7 Power supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.2.8 PC programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.3 Content of the technical documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.3.1 Device documentation in printed form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.3.2 Device documentation in the form of PDF files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.3.3 Documentation for optional software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.3.4 Device documentation on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.3.5 Training documents on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.4 Available technical documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.4.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.4.2 Base units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.4.3 Input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.4.4 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.4.5 Operating, visualization, recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.4.6 Power supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
2.1 Warning symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.2 Note signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.4 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3 Acceptance of goods, storage, and transport . . . . . . . . . . . . . . . . . . . . . . . . .25
3.1 Checking the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2 Notes on storage and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3 Returning goods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.1 Accompanying letter for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.2 Protection against electrostatic discharge (ESD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4 Identifying the device version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
4.1 Nameplates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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Contents
4.3.1 General accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.2 Central processing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.3 Controller module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
5.1 General information on installation/dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Module sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2.1 System with centralized module assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2.2 System with decentralized module assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3 Installation/dismounting on DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.3.1 Base units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3.2 Input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.3.3 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.4 Mounting in a panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.4.1 Multifunction panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.5 Replacing module inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.5.1 Input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.5.2 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
6.1 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.2 Electrical isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.3 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.4 Current load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.5 System bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7 Startup and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
7.1 Setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.2 Multifunction panel 840 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
8.1 General technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.1.1 Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.1.2 Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.1.3 Protection type according to DIN EN 60529 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.1.4 Protection rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.1.5 EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.1.6 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.1.7 Ambient requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.1.8 Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.1.9 Climatic tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.1.10 Mechanical tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
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Contents
8.2 System expansion (system version 02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.3 Training courses/seminars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
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Contents
6
1.1 Structure of this system description
This system description, which is also a component of the system manual (accessories), describes features that relate to the overall measuring, control, and automation system or are
equally applicable for all modules.
The complete scope of information for each module is contained in the downloadable operating
manuals.
NOTE!
The user should follow the individual sections of this system description step for step to gain
an overview of the measuring, control, and automation system and the available technical
documentation.
Content of the individual sections
Section Explanation
1 Introduction • Initial information on the measuring, control, and automation sys-
tem
• Find out how the technical documentation is structured
1 Introduction
2 Safety information • Symbols and types of figures used and their meanings
3 Receipt of goods, storage,
and transport
4 Identifying the
device version
5 Installation • Correctly fitting or installing the devices, taking into conside ratio n
6 Electrical connection • Safely connecting the devices, taking into consideration the "in-
7 Startup and
configuration
• Checking the delivery for damage and completeness
• Notes on storage and transport
• Handling the packaging material
• Notes on disposal
• Detecting which device version is indicated by the specifications
on the nameplate
the prevailing climatic conditions at the installation location
stallation notes"
• Starting up and configuring the system using the setup program
(overview).
• Configuring and operating the system using the multi function p anel (overview).
NOTE!
All additional information is module-specific and is contained in the respective index divider
of the system manual and in the downloadable operating manuals.
7
1 Introduction
- Web browser
- Setup program
- PC Evaluation Software PCA3000
- PCA Communication Software PCC
- Plant Visualization Software SVS3000
- Programming system CODESYS
LAN
Com2
RS422/485 or RS232,
Modbus master/slave
or
PROFIBUS-DP slave
System bus
Com1
RS422/485 or RS232,
Modbus master/slave
Com1
Com2
USB
RS422/485 or RS232,
Modbus master/slave,
connection for bar code scanner
RS422/485 or RS232,
Modbus master/slave,
connection for bar code scanner
Host and device
max. 100 m
max. 100 m
1.2 The JUMO mTRON T measuring, control, and automation system
1.2.1 Overview
1.2.2 Brief description
The modular measuring, control, and automation system is suitable for the precise detection,
regulation, control, and recording. Special features of the system are the easy operation and
the corresponding software components, the high measuring accuracy and regulation quality
8
as well as the sturdy and service-friendly mechanical system.
An application consists of a base unit (central processing unit), a maximum of 30 input/output
modules (multichannel controller module, analog input module 4-channel, analog input mod ule
8-channel, digital input/output module 12-channel), and if necessary the multifunction p anel, up
to four operating panels, and router modules for distributed module arrangement. For userfriendly all-in-one solutions, various PC programs are available.
Automation solutions for small and medium size machine lines are possible due to the integration of an optional PLC including programming system according to IEC 61131-3.
The base unit is equipped with a sturdy metal case; the router module and the input and output
modules are equipped with a plastic case. All these devices can be fitted on a 35 mm DIN rail.
The multifunction panel with TFT touch screen has a metal case with decor foil and is intended
for mounting into a panel cut-out.
The system operates at a voltage of DC 24 V. The supply of operating voltage is only requ ired
at the base unit (central processing unit), at the router module, and at the multifunction panel.
1.2.3 Base units
• The base unit, up to 30 input/output modules, and up to 30 router modules can be used to
build a compact and economic central or decentral measuring, control, and automation system (visualization and operation either with the multifunction panel or the plant visualization
software JUMO SVS3000).
• The base unit s cont ain the process image of the application. Furthermore, all configuration
and parameter data of the system are stored in these modules (except for the multifunction
panel). As a result, individual input/output modules can be replaced with Plug and Play.
• All base units operate at a voltage supply of DC 24 V.
• The setup program or the multifunction panel ca n be used to comfortab ly configure and pa-
rameterize the base units.
• LEDs are used to indicate the voltage supply as well as the operating status of a module
and of the interfaces.
Central processing unit
• The central processing unit is the basis for the maximum extension of the system
• Nine program generators (option)
• 64 limit values are monitored
• An integrated PLC acc. to IEC 61131-3 (option)
• Math and logic function (option) for all connected multichannel
controller modules
• Two interfaces for field bus applications; optional:
- RS232, Modbus RTU as master or slave
- RS422/485 Modbus RTU as master or slave
- PROFIBUS-DP as slave (as of system version 02)
• One USB device interface (setup)
• System bus connection at the front (Bus Out)
• A LAN interface (Ethernet) for HTTP and Modbus/TCP as
master and slave
• Integrated web server
• E-mail transmission
• The central processing unit operates at a voltage supply of
DC 24 V and supplies the connected input/output modules
• Dimensions (W x H x D): 135 mm x 101 mm x 67.1 mm
(without connection elements)
For further information: Refer to data sheet 705001
1 Introduction
Additional base units in preparation.
9
1 Introduction
1.2.4 Input/output modules
• The modules are equipped with removable terminal strips with Push-In technology for the
electrical connection.
• All input/output modules operate at a voltage supply of DC 24 V.
• The setup program, the multifunction p anel or the optional PLC can be used to comfort ably
configure and parameterize the modules.
• LEDs are used to indicate the voltage supply as well as the operating status of a module
and the input/output statuses.
• For service work (replacemen t) or adding option al boards, the module insert can be easily
pulled out of the case at the front.
Multichannel controller module
• 2-channel PID controller with relay output or logic output
to control solid-state relays
• Up to 4 PID controller channels can be activated (cascadable)
• Two universal analog inputs, two digital inputs
(DC 0/24 V) and two digital outputs (relay or logic DC 0/15 V)
• Supported measuring probes: Thermocouples, RTD temperature probes, resistance transmitters, resistance/potentiometers, or standard signals (current or voltage)
• The analog inputs are electrically isolated from each other
• Three option slots for the extension of up to four
universal analog inputs, eight digital inputs,
three analog outputs, or eight digital outputs
• Su pported controller types: Two-state controller, three-state
controller, modulating controller, continuous controller, or continuous controller with integrated actuator controller
• Customer-specific linearization possible by using a formula
• Limit value monitoring
• Four formulae for math and logic functions (option)
• One counting input up to 10 kHz
• The module operates independently (configurable) which
means the control task is carried out even if the base unit or
the higher-ranking system malfunctions
• If the controller is replaced during service work the new controller (identical type) is automatically configured
• Dimensions (W x H x D): 45 mm x 103.6 mm x 101.5 mm
(without connection elements)
For further information: Refer to data sheet 705010
10
Relay module 4-channel
• Four relay outputs controlled via the system bus by digital signals
• Each relay is equipped with a changeover contact
AC 230 V / 3 A
• Separate terminal strip per relay output
• Automatic configuration after the module insert has been exchanged during service work
• Dimensions (W x H x D): 22.5 mm x 103.6 mm x 101.5 mm
(without connection elements)
For further information: Refer to data sheet 705015
Analog input module 4-channel
• Four universal analog inputs
• Supported measuring probes: Thermocouples, RTD temperature probes, resistance transmitters, resistance/potentiometers or standard signals (current or voltage)
• The analog inputs are electrically isolated from each other
• Customer-specific linearization possible by using a formula or
up to 45 pairs of values
• Limit value monitoring
• Automatic configuration after the module insert has been exchanged during service work
• A digital input (DC 0/24 V) is also provided
• Dimensions (W x H x D): 22.5 mm x 103.6 mm x 101.5 mm
(without connection elements)
1 Introduction
For further information: Refer to data sheet 705020
Analog input module 8-channel
• Eight analog inputs for RTD temperature probes Pt100, Pt500
or Pt1000 in 2-wire circuit
• The analog inputs are not electrically isolated from each other
• Limit value monitoring
• Automatic configuration after the module insert has been exchanged during service work
• A digital input (DC 0/24 V) is also provided
• Dimensions (W x H x D): 22.5 mm x 103.6 mm x 101.5 mm
(without connection elements)
For further information: Refer to data sheet 705021
11
1 Introduction
Digital input/output module 12-channel
• 12 channels which can be respectively configured as digital inputs (DC 0/24 V) or as digital outputs (DC 0/24 V, 500 mA)
• Supply of external voltage through terminal at the front
• Automatic configuration after the module insert has been exchanged during service work
• Dimensions (W x H x D): 22.5 mm x 103.6 mm x 101.5 mm
(without connection elements)
For further information: Refer to data sheet 705030
1.2.5 Special modules
Router module
• The router module distributes the input/output modules to
several DIN rails/control cabinets (decentralized arrangement)
• It uses the system bus to link modules to the base unit or the
multifunction panel
• Up to 100 m distance between two router modules or between
a router module and the base unit or the multifunction panel
• Up to 30 router modules are possible
• The router module operates at a voltage supply of DC 24 V and
supplies the connected input/output modules
• No configuration of the router module required
• For applications such as Hot Connect, for example, the address of the router module can be set by rotary coding switches
• Three RJ45 system bus connections at the front
(1 × Bus In, 2 × Bus Out), electrically isolated
• Dimensions (W x H x D): 22.5 mm x 103.6 mm x 101.5 mm
(without connection elements)
For further information: Refer to data sheet 705040
12
1.2.6 Operating, visualization, recording
Multifunction panel 840
• Touchscreen with front made of aluminum incl. design foil
(IP67)
• TFT color monitor 21.3 cm (8.4”),
resolution 640 x 480 pixels, 256 colors, with LED backlight
• As an interface between man and machine it allows an optimal
and clearly-arranged view of the process statuses and parameters of the system
• Display (in real time) and operation of controller screen, process screen, program editor, and recording function (option)
• Configuration of all connected modules
• Setpoint values and batch texts are directly entered on the
screen
• Data archiving and evaluation with PC
• The multifunction panel operates at a voltage supply of
DC 24 V
• A setup program can be used to comfortably configure the
multifunction panel
• Two interfaces for field bus applications; optional:
- RS232, Modbus RTU as master or slave
- RS422/485, Modbus RTU as master or slave
• One USB device interface (setup)
• Two USB host interfaces (memory stick)
• Two system bus connections (Bus In and Bus Out)
• A LAN interface (Ethernet) for HTTP and Modbus/TCP as
master and slave
• Integrated web server
• E-mail transmission
• Connection possibility for barcode scanner
• Dimensions (W x H x D): 235mm x 195mm x 58mm
For further information: Refer to data sheet 705060
1 Introduction
13
1 Introduction
Operating panels 350, 570, 1040
• TFT color display (64k colors) with resistiv-touch technology
• Display sizes 8.9 cm (3.5''), 14.5 cm (5.7''), and 26.4 cm
(10.4'')
• Display resolutions 320 × 240 pixels and 640 × 480 pixels
• Different case materials (plastics, metal)
• Protection type IP65 (at the front)
• Voltage supply DC 24 V
• Ethernet interface (RJ45) for connection to the system
• Up to four operating panels per central processing unit (PLC
option required)
• Specific process screens for operating the system
• Direct access to PLC variables
System structure:
For further information: Refer to data sheet 705065
14
1.2.7 Power supply units
Power supply units 705090/...
• Voltage supply AC 100 V... 240 V
• 150 % peak load capability (for typical 4 s)
• M inimum current inrush
• Floating DC-OK relay contact
• Efficiency up to 93.5 %
• Active power factor correction (PFC)
• Active filter against mains transients
• Quick connection due to spring-cage terminals
• Dimensions (WxHxD):
705090/05-33: 40 mm x 130.5 mm x 121.5 mm
705090/10-33: 60 mm x 130.5 mm x 121.5 mm
For further information: Refer to data sheet 705090
1 Introduction
15
1 Introduction
1.2.8 PC programs
Setup program
Setup program for project planning and configuration of the entire
measuring, control, and automation system
A complete PLC can be activated as an option.
The setup program is distinguished by:
• User-friendly configuration, parameterization, and startup of
the base units, the input/output modules, and the multifunction
panel
• Automatic import of the hardware configuration into the PLC
programming software CODESYS
• Program editor
• Process screen editor
The project file contains all data that is relevant for the configuration, parameterization, and visualization. The file also contains the
controller programs and, if applicable, the customer-specific PLC
code.
For further information: Refer to operating manual 705000.6
PC Evaluation Software PCA3000
Professional evaluation software to manage, archive, visualize and
evaluate process data (measuring data, batch data, messages, ...)
The process data can be imported via USB memory stick or provided by the software PCC.
• Data memory: Clearly arranged and easy backup and archiving of all process data in a data file
• Data backup: Archive data can directly be imported from CD/
DVD and then displayed
• Data export: Data export to HTML level or ASCII text file
(for evaluation in Excel) or customer-specific forms
• Communication: The communication software PCC optimally
adapted to PCA3000 can be used to comfortably import data
via an interface or a modem
For further information: Refer to operating manual 709701.0
PCA Communication Software PCC
The communication software PCC optimally adapted to PCA3000
can be used to comfortably import data via an interface or modem.
• Data memory: Clearly-arranged, easy backup and archiving of
all process data in a data file
• Teleservice function (display of the process data)
For further information: Refer to operating manual 709702.0
16
Plant Visualization Software JUMO SVS3000
Plant Visualization Software for online visualization, batch reporting and operation of the measuring, control and automation system
with a networked PC
This software ensures quick familiarity and easy creation of applications. The user is able to quickly configure an individual application according to his/her requirements due to the prepared masks
(process, group, trend screens).
• Easy and quick application creation
• Extensive library with predefined graphical elements
• System operation via group masks
• Extensive do cumentation function with continuous and batch
related evaluation
• Search function for date/time, plant, and batch criteria to be
defined
• Automatic print and data export
• Recipe function
• Quick and easy commissioning/startup due to installation
menu
• Alarm and event list
• Pa ssword protected
• History and real time trend
• Networ k compatible
• Connection of bar code scanner
• Remote alerting (optional)
For further information: Refer to data sheet 700755
1 Introduction
17
1 Introduction
1.3 Content of the technical documentation
The documentation for the measuring, control, and automation system is intended for plant
manufacturers and users with specialist training. It has a modular structure and comprises different sections.
1.3.1 Device documentation in printed form
B 7050XX.4
Installation instructions
A hard copy of the installation instructions is included in the scope of delivery of every modu le.
The installation instructions describe the installation of the device and the connection of the
supply and signal cables. They also contain the order details and a list of technical data.
The scope of delivery for a power supply unit includes a hard copy of the operating instructions.
These include information on installation and electrical connection.
B 705000.0
System manual
A hard copy of the system manual can be provided as an accessory subject to charge.
The system manual describes the scope of services of the measuring, control, and automation
system and provides all information for project design and startup.
Index divider 1 "System description" summarizes the information applicable to all modules.
Module-specific descriptions in the following sections complement the specifications stated
here.
Index divider 2 "Setup program" describes the project design of the overall system.
1.3.2 Device documentation in the form of PDF files
The device documentation files specified below are saved as PDF files on the DVD contained
in the scope of delivery of a base unit.
T 705000
Data sheet
The data sheet provides general information on the measuring, control, an d automation system
and forms the basis for plant planning and purchase decisions.
T 7050XX
Data sheet
The data sheets of the individual modules provide spe cific information, order det ails, and technical data.
B 7050XX.0
Operating manual
The operating manuals of the individual modules contain all information on installation, electrical connection, startup, operation, and – if required – parameterization and configuration.
18
B 7050XX.2.0
Interface description (Modbus interface)
It provides information on communication with other devices or superordinate systems using
the Modbus protocol (Modbus RTU, Modbus TCP).
B 7050XX.4
Installation instructions
The installation instructions describe the installation of the device and the connection of the
supply and signal cables. The instructions also contain a list of the technical data.
B 7050XX.5.X
Operating manual (application)
The operating manual describes the use of a certain application (e. g. PLC application).
1.3.3 Documentation for optional software
The manuals specified below are available on the Internet as PDF files. They also form part of
the scope of delivery of the respective software.
1 Introduction
B 705000.6
B 709701.0
B 709702.0
B 700755.0
Setup program
The manual describes the function of the setup program.
PC evaluation software PCA3000
The operating manual describes the operation and the features of the PC evaluation sof tware.
The PC evaluation software helps to visualize and evaluate the recorded process data (measurement data, batch data, messages, etc.).
PCA communication software PCC
The operating manual describes the operation and the features of the PCA communication
software. The PCA communication software is responsible for the data transfer from a device
or system to a PC or to a network.
Plant visualization software SVS3000
The operating manual describes the operation and features of the plant visualization software.
The plant visualization software is responsible for networking interface-ready process devices
with a PC.
19
1 Introduction
1.3.4 Device documentation on the Internet
All documents are available for download on the Internet at www.jumo.net.
Download procedure:
Step Action
1 On the JUMO website, enter the number of th e relevant pro duct group in the sea rch field at
the top right (e.g. 705001 for the central processing unit) and st art the search.
The search results are listed.
2 Select product (click the link).
3 In the "Documentation" dropdown list, select the desired documentation in the required
national language (click the link).
4 +++++Open the PDF document or save it as a file.
1.3.5 Training documents on the Internet
Training documents (eLearning courses) on various topics are available at www.jumo.net.
Procedure:
Step Action
1 On the JUMO website, navigate to the "Support/Services" area.
2 In the "Information & Training" menu on the left-hand side, select "eLearning courses".
3 Click the link "Review of our eLearning courses".
4 Select the desired eLearning course from the overview (click the link).
The presentation starts.
20
1.4 Available technical documentation
The documents specified below are available for the measuring, control, and automation system.
1.4.1 General information
Product Type of documentation No. Printed PDF file
Measuring,
control, and
automation system
1
Accessory subject to charge
2
Includes an overview of the purpose and content of all documents
1.4.2 Base units
Data sheet T 705000 - X
System manual
Setup program manual B 705000.6 - X
System description
1
2
1 Introduction
B 705000.0 X -
B 705000.8 - X
Product Type of documentation No. Printed PDF file
Central
processing unit
Data sheet T 705001 - X
Operating manual B 705001.0 - X
Modbus interface description B 705001.2.0 - X
Installation instructions B 705001.4 X X
1.4.3 Input/output modules
Product Type of documentation No. Printed PDF file
Multichannel
controller module
Relay module
4-channel
Analog
input module
4-channel
Data sheet T 705010 - X
Operating manual B 705010.0 - X
Installation instructions X X
Data sheet T 705015 - X
Operating manual B 705015.0 - X
Installation instructions B 705015.4 X X
Data sheet T 705020 - X
Operating manual B 705020.0 - X
Installation instructions B 705020.4 X X
Analog
input module
8-channel
Digital input/
output module
12-channel
Data sheet T 705021 - X
Operating manual B 705021.0 - X
Installation instructions B 705021.4 X X
Data sheet T 705030 - X
Operating manual B 705030.0 - X
Installation instructions B 705030.4 X X
21
1 Introduction
1.4.4 Special modules
Product Type of documentation No. Printed PDF file
Router module Data sheet T 705040 - X
Installation instructions B 705040.4 X X
1.4.5 Operating, visualization, recording
Product Type of documentation No. Printed PDF file
Multifunction
panel 840
Operating panels Data sheet T 705065 - X
Data sheet T 705060 - X
Operating manual B 705060.0 - X
Modbus interface description B 705060.2.0 - X
Installation instructions B 705060.4 X X
1.4.6 Power supply units
Product Type of documentation No. Printed PDF file
24 V power supply
units
Data sheet T 705090 - X
Operating instructions QS5.241 X Operating instructions QS10.241 X -
22
2.1 Warning symbols
&
DANGER!
This symbol indicates that personal injury caused by electrical shock may occur if the respective precautionary measures are not carried out.
WARNING!
This symbol in connection with the signal word indicates that personal injury may occur if the
respective precautionary measures are not carried out.
CAUTION!
This symbol in connection with the signal word indicates that damage to assets or data loss
will occur if the respective precautionary measures are not taken.
CAUTION!
This symbol indicates that components could be destroyed by electrostatic discharge
(ESD = Electro Static Discharge) if the respective cautionary measures are not taken.
Only use the ESD packages intended for this purpose to return device inserts, assembly
groups, or assembly components.
2 Safety information
READ DOCUMENTATION!
This symbol – placed on the device – indicates that the associated device documentation
has to be observed. This is necessary to recognize the kind of the potential hazards as
well as the measures to avoid them.
2.2 Note signs
NOTE!
This symbol refers to important information about the product, its handling, or additional
use.
REFERENCE!
This symbol refers to further information in other sections, chapters, or manuals.
FURTHER INFORMATION!
This symbol is used in the tables and refers to further information in connection with the
table.
DISPOSAL!
This device and the batteries (if installed) must not be disposed in the garbage can after
use! Please ensure that they are disposed properly and in an environmentally friendly
manner.
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