JUMO 705030 User Manual

JUMO mTRON T

Measuring, Control, and Automation System

Digital Input/Output Module 12-Channel

B 705030.0

Operating Manual

2014-01-20/00575632

Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

1.1 Available technical documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.2 Base units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.3 Input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.4 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1.5 Operating, visualization, recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1.6 Power supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2.1 Warning symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2.2 Note signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.2.4 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.3 Acceptance of goods, storage, and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3.1 Checking the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3.2 Notes on storage and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3.3 Returning goods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.4 Identifying the Device Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.4.1 Nameplates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.4.2 Order details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.4.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.4.4 General accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

2.1 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.2 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3.1 General information on installation/dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2 Installation/dismounting on DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.2.1 Input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.3 Replacing module inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.3.1 Input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.4 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

4.1 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.2 Electrical isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.3 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.3.1 Display and connection elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.3.2 Digital input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.3.3 Digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3

Contents

4.4 Functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

5.1 Display and connection elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.2 LED displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.2.1 Display modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.2.2 System states and errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

6.1 Digital inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.1.1 Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.2 NV connecting list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.2.1 Digital signals (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.2.2 Replacement values (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7 Online parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

7.1 Calibrate / test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.1.1 Digital output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.1.2 Digital input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.1.3 Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

8.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.1.1 Digital inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.1.2 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.1.3 Case and ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8.1.4 Approval/approval marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4

1.1 Available technical documentation

The documents specified below are available for the measuring, control, and automation sys­tem.

1.1.1 General information

Product Type of documentation No. Printed PDF file

Measuring,
control, and
automation system

1

Accessory subject to charge

2

Includes an overview of the purpose and content of all documents

1.1.2 Base units

Data sheet T 705000 - X

System manual

Setup program manual B 705000.6 - X

System description

1

2

1 Introduction

B 705000.0 X -

B 705000.8 - X

Product Type of documentation No. Printed PDF file

Central
processing unit

Data sheet T 705001 - X

Operating manual B 705001.0 - X

Modbus interface description B 705001.2.0 - X

Installation instructions B 705001.4 X X

1.1.3 Input/output modules

Product Type of documentation No. Printed PDF file

Multichannel
controller module

Relay module
4-channel

Analog
input module
4-channel

Data sheet T 705010 - X

Operating manual B 705010.0 - X

Installation instructions B 705010.4 X X

Data sheet T 705015 - X

Operating manual B 705015.0 - X

Installation instructions B 705015.4 X X

Data sheet T 705020 - X

Operating manual B 705020.0 - X

Installation instructions B 705020.4 X X

Analog
input module
8-channel

Digital input/
output module
12-channel

Data sheet T 705021 - X

Operating manual B 705021.0 - X

Installation instructions B 705021.4 X X

Data sheet T 705030 - X

Operating manual B 705030.0 - X

Installation instructions B 705030.4 X X

5

1 Introduction

1.1.4 Special modules

Product Type of documentation No. Printed PDF file

Router module Data sheet T 705040 - X

Installation instructions B 705040.4 X X

1.1.5 Operating, visualization, recording

Product Type of documentation No. Printed PDF file

Multifunction
panel 840

Data sheet T 705060 - X

Operating manual B 705060.0 - X

Modbus interface description B 705060.2.0 - X

Installation instructions B 705060.4 X X

1.1.6 Power supply units

Product Type of documentation No. Printed PDF file

24 V power supply
units

Data sheet T 705090 - X

Operating instructions QS5.241 X -

Operating instructions QS10.241 X -

6

1.2 Safety information

&

1.2.1 Warning symbols

DANGER!

This symbol indicates that personal injury caused by electrical shock may occur if the re-
spective precautionary measures are not carried out.

WARNING!

This symbol in connection with the signal word indicates that personal injury may occur if the
respective precautionary measures are not carried out.

CAUTION!

This symbol in connection with the signal word indicates that damage to assets or data loss
will occur if the respective precautionary measures are not taken.

CAUTION!

This symbol indicates that components could be destroyed by electrostatic discharge
(ESD = Electro Static Discharge) if the respective cautionary measures are not taken.
Only use the ESD packages intended for this purpose to return device inserts, assembly
groups, or assembly components.

1 Introduction

READ DOCUMENTATION!

This symbol – placed on the device – indicates that the associated device documentation
has to be observed. This is necessary to recognize the kind of the potential hazards as

well as the measures to avoid them.

1.2.2 Note signs

NOTE!

This symbol refers to important information about the product, its handling, or additional
use.

REFERENCE!

This symbol refers to further information in other sections, chapters, or manuals.

FURTHER INFORMATION!

This symbol is used in the tables and refers to further information in connection with the
table.

DISPOSAL!

This device and the batteries (if installed) must not be disposed in the garbage can after
use! Please ensure that they are disposed properly and in an environmentally friendly
manner.

7

1 Introduction

1.2.3 Intended use

The modules described are intended for measuring, control, and automation tasks in an indus­trial environment, as described in the technical data. Other uses or uses beyond those defined
are not viewed as intended uses.

The modules are built according to the relevant standards and directives as well as the appli­cable safety regulations. Nevertheless, incorrect use may lead to bodily injury or property dam­age.

To avoid danger, the modules may only be used:

• For the intended use

• When in good order and condition

• When taking into account the technical documentation provided

Even if a module is used correctly and according to the intended use, it may still cause appli­cation-related dangers (e.g. due to missing safety devices or incorrect settings).

1.2.4 Qualification of personnel

This document contains the necessary information for the intended use of the modules to which
it relates.

It is intended for technically qualified personnel who have received special training and have
the appropriate knowledge in the field of automation technology (measuring, process, and con­trol technology).

The appropriate level of knowledge and the technically fault-free implementation of the safety
information and warnings contained in the technical documentation provided are prerequisites
for risk-free mounting, installation, and startup as well as for ensuring safety when operating
the described modules. Only qualified personnel have the required specialist knowledge to cor­rectly interpret and implement the safety information and warnings contained in this document
in specific situations.

8

1.3 Acceptance of goods, storage, and transport

1.3.1 Checking the delivery

• Ensure that the packaging and contents are not damaged

• Check that the delivery is complete using the delivery papers and the order details

• Inform the supplier immediately if there is any damage

• Store damaged parts until clarification is received from the supplier

1.3.2 Notes on storage and transport

• Store the module in a dry and clean environment. Observe the admissible ambient condi­tions (see "Technical data")

• The transport of the module is to be shockproof

• The original packaging provides optimum protection for storage and transport

1.3.3 Returning goods

In the event of repair, please return the module in a clean and complete state.
Use the original packaging to return goods.

1 Introduction

Accompanying letter for repair

Please include the completed accompanying letter for repair when returning goods.
Do not forget to state the following:

• Description of the application and

• Description of the error that has occurred

The accompanying letter for repair can be downloaded online from the manufacturer's website
(use the search function if necessary).

Protection against electrostatic discharge (ESD)

(ESD = electrostatic discharge)
To prevent damage from ESD, electronic modules or components must be handled, packaged,

and stored in an ESD-protected environment. Measures against electrostatic discharge and
electrical fields are described in DIN EN 61340-5-1 and DIN EN 61340-5-2 "Protection of elec­tronic devices from electrostatic phenomena".

When returning electronic modules or components, please note the following:

• Sensitive components must only be packaged in an ESD-protected environment. Work­spaces such as this divert electrostatic charges to ground in a controlled manner and pre­vent static charges due to friction capacities.

• Only use packaging for ESD-sensitive modules/components. These must consist of con­ductive plastics.

No liability can be assumed for damage caused by ESD.

9

1 Introduction

CAUTION!

Electrostatic charges occur in non-ESD protected environments.
Electrostatic discharges can damage modules or components.
For transport purposes, use only the ESD packaging provided.

1.3.4 Disposal

Disposing of the device

DISPOSAL!

Devices and/or replaced parts should not be placed in the refuse bin at the end of their ser­vice life as they consist of materials that can be recycled by specialist recycling plants.

Dispose of the device and the packaging material in a proper and environmentally friendly
manner.

For this purpose, observe the country-specific laws and regulations for waste treatment and
disposal.

Disposing of the packaging material

The entire packaging material (cardboard packaging, inserts, plastic film, and plastic bags) is
fully recyclable.

10

1.4 Identifying the Device Version

(B)

(A)

1.4.1 Nameplates

Position

The nameplate (B) is affixed to the module case.
An additional nameplate with reduced information is located on the module insert (A). This

duplicate identification is important when replacing a module insert or retrofitting optional mo­dules.

1 Introduction

Contents

It contains important information. This includes:

Device type

Compare the specifications on the nameplate with the order.
Identify the supplied device version using the order details of the respective module.

Part no. (TN)

The part no. clearly identifies an article in the catalog. It is important for communication
between the customer and the sales department.

Description Designation on the name-

plate

Device type (A + B) Typ 705030/36

Part no. (B) TN 00XXXXXX

Fabrication number (A + B) F-Nr 0070033801211010006

Voltage supply (B) - DC 24 V +25/-20 %

Example

11

1 Introduction

Fabrication no. (F-Nr)

Among other things, the fabrication number contains the date of production (year/week).
Example: F-Nr = 0070033801211010006
The figures concerned are in positions 12, 13, 14, and 15 (from the left).
The device was therefore produced in the 1st calendar week of 2011.

1.4.2 Order details

(1) Basic type

705030 Digital input/output module 12-channel

(2) Voltage supply

36 DC 24 V +25/-20 %

(1) (2)

Order code /

Order example 705030 / 36

1.4.3 Scope of delivery

1 digital input/output module, 12-channel
1 Installation Instructions B 705030.4

1.4.4 General accessories

Article Part no.

JUMO mTRON T system manual, English 00575577
MiniDVD with setup program (full version), programming software CODESYS V3, and

detailed documentation; incl. USB cable

PC Evaluation Software PCA3000 00431882

Release automatic print for PC Evaluation Software PCA3000 00505548
PCA Communication Software PCC 00431879

Plant Visualization Software JUMO SVS3000: See data sheet 700755 -

USB cable A-plug mini-B-plug 3 m 00506265

00569494

12

2.1 Brief description

12 Digitalein- oder -ausgänge

(DC 0/24 V) frei konfigurierbar

705030

Spannungsversorgung

Systembus

Externe
Spannungsversorgung

für digitale Ein-/Ausgänge

The module is equipped with 12 channels which can optionally be configured as digital inputs
or digital outputs.

The digitized input states are available in the system for further processing. The digital outputs
are actuated via the system bus by digital signals (assignment via the connection list or directly
by the PLC).

The load current of up to 6 A (12 × max. 500 mA) must be provided via the terminals +24V/
GND at the front.

LEDs are used to indicate applied voltage supply, the module operating status, as well as the
digital input/output status.

A setup program can be used to comfortably configure the digital input/output module.
For service work, the module insert can be easily pulled out of the case at the front. The case

including the bus PCB remains mounted on the DIN rail.

2.2 Block diagram

2 Description

13

2 Description

14

3.1 General information on installation/dismounting

DANGER!

With multichannel controller module 705010 and relay module 705015, the load circuits from
relay or solid state relay outputs can be operated with a dangerous electrical voltage (e.g.
230 V).
There is a risk of electric shock.
Prior to the installation/dismounting of these modules or the removal of the module insert, the
load circuits are to be disconnected from the voltage and the terminal strips are to be re­moved from the module. This work must only be performed by qualified personnel.

WARNING!

The modules must never be installed in areas with an explosion hazard.
There is the risk of an explosion.
The entire system must only be used outside of areas with an explosion hazard.

Mounting site

All modules have protection type IP20 and are only intended for use in fireproof control cabinets
or switch boxes. The mounting site should be virtually vibration-free. Electromagnetic fields
caused by equipment such as motors or transformers should be avoided.

Multifunction panel 840 has protection type IP67 at the front and is intended for installation in
a panel cut-out. The rear has protection type IP20.

3 Mounting

Climatic conditions

The ambient temperature and the relative humidity at the mounting site must correspond to the
technical data. Aggressive gases and vapors have a negative effect on the operating life of the
modules. The mounting site must be free from dust, powder, and other suspended matter so
that the cooling slots do not become blocked.

DIN rail

All modules are mounted on a DIN rail according to DIN EN 60715 (35 mm × 7.5 mm × 1 mm).
For reasons of stability, the spacing of the fastening screws for the DIN rail should not exceed
200 mm. The minimum distances for the modules that are specified in the module-specific in­stallation or operating instructions must be observed.

Installation position

The DIN rail should be mounted horizontally so that all modules are arranged vertically. Other­wise the admissible ambient temperature range will be restricted.

Space requirement

The modules require the minimum distances shown in the following figure for the purpose of
installation/dismounting and for future maintenance or replacement. In the event of shorter dis­tances the minimum bending radius of the cables, the performance of the electrical installation,
and the clear arrangement of the plant are no longer guaranteed.

15