The documents specified below are available for the measuring, control, and automation system.
1.1.1General information
ProductType of documentationNo.PrintedPDF file
Measuring,
control, and
automation system
1
Accessory subject to charge
2
Includes an overview of the purpose and content of all documents
1.1.2Base units
Data sheetT 705000-X
System manual
Setup program manualB 705000.6-X
System description
1
2
1 Introduction
B 705000.0X-
B 705000.8-X
ProductType of documentationNo.PrintedPDF file
Central
processing unit
Data sheetT 705001-X
Operating manualB 705001.0-X
Modbus interface descriptionB 705001.2.0-X
Installation instructionsB 705001.4XX
1.1.3Input/output modules
ProductType of documentationNo.PrintedPDF file
Multichannel
controller module
Relay module
4-channel
Analog
input module
4-channel
Data sheetT 705010-X
Operating manualB 705010.0-X
Installation instructionsB 705010.4XX
Data sheetT 705015-X
Operating manualB 705015.0-X
Installation instructionsB 705015.4XX
Data sheetT 705020-X
Operating manualB 705020.0-X
Installation instructionsB 705020.4XX
Analog
input module
8-channel
Digital input/
output module
12-channel
Data sheetT 705021-X
Operating manualB 705021.0-X
Installation instructionsB 705021.4XX
Data sheetT 705030-X
Operating manualB 705030.0-X
Installation instructionsB 705030.4XX
5
1 Introduction
1.1.4Special modules
ProductType of documentationNo.PrintedPDF file
Router moduleData sheetT 705040-X
Installation instructionsB 705040.4XX
1.1.5Operating, visualization, recording
ProductType of documentationNo.PrintedPDF file
Multifunction
panel 840
Data sheetT 705060-X
Operating manualB 705060.0-X
Modbus interface descriptionB 705060.2.0-X
Installation instructionsB 705060.4XX
1.1.6Power supply units
ProductType of documentationNo.PrintedPDF file
24 V power supply
units
Data sheetT 705090-X
Operating instructions QS5.241X-
Operating instructions QS10.241X-
6
1.2Safety information
&
1.2.1Warning symbols
DANGER!
This symbol indicates that personal injury caused by electrical shock may occur if the re-
spective precautionary measures are not carried out.
WARNING!
This symbol in connection with the signal word indicates that personal injury may occur if the
respective precautionary measures are not carried out.
CAUTION!
This symbol in connection with the signal word indicates that damage to assets or data loss
will occur if the respective precautionary measures are not taken.
CAUTION!
This symbol indicates that components could be destroyed by electrostatic discharge
(ESD = Electro Static Discharge) if the respective cautionary measures are not taken.
Only use the ESD packages intended for this purpose to return device inserts, assembly
groups, or assembly components.
1 Introduction
READ DOCUMENTATION!
This symbol – placed on the device – indicates that the associated device documentation
has to be observed. This is necessary to recognize the kind of the potential hazards as
well as the measures to avoid them.
1.2.2Note signs
NOTE!
This symbol refers to important information about the product, its handling, or additional
use.
REFERENCE!
This symbol refers to further information in other sections, chapters, or manuals.
FURTHER INFORMATION!
This symbol is used in the tables and refers to further information in connection with the
table.
DISPOSAL!
This device and the batteries (if installed) must not be disposed in the garbage can after
use! Please ensure that they are disposed properly and in an environmentally friendly manner.
7
1 Introduction
1.2.3Intended use
The modules described are intended for measuring, control, and automation tasks in an industrial environment, as described in the technical data. Other uses or uses beyond those defined
are not viewed as intended uses.
The modules are built according to the relevant standards and directives as well as the applicable safety regulations. Nevertheless, incorrect use may lead to bodily injury or property damage.
To avoid danger, the modules may only be used:
•For the intended use
•When in good order and condition
•When taking into account the technical documentation provided
Even if a module is used correctly and according to the intended use, it may still cause application-related dangers (e.g. due to missing safety devices or incorrect settings).
1.2.4Qualification of personnel
This document contains the necessary information for the intended use of the modules to which
it relates.
It is intended for technically qualified personnel who have received special training and have
the appropriate knowledge in the field of automation technology (measuring, process, and control technology).
The appropriate level of knowledge and the technically fault-free implementation of the safety
information and warnings contained in the technical documentation provided are prerequisites
for risk-free mounting, installation, and startup as well as for ensuring safety when operating
the described modules. Only qualified personnel have the required specialist knowledge to correctly interpret and implement the safety information and warnings contained in this document
in specific situations.
8
1.3Acceptance of goods, storage, and transport
1.3.1Checking the delivery
•Ensure that the packaging and contents are not damaged
•Check that the delivery is complete using the delivery papers and the order details
•Inform the supplier immediately if there is any damage
•Store damaged parts until clarification is received from the supplier
1.3.2Notes on storage and transport
•Store the module in a dry and clean environment. Observe the admissible ambient conditions (see "Technical data")
•The transport of the module is to be shockproof
•The original packaging provides optimum protection for storage and transport
1.3.3Returning goods
In the event of repair, please return the module in a clean and complete state.
Use the original packaging to return goods.
1 Introduction
Accompanying letter for repair
Please include the completed accompanying letter for repair when returning goods.
Do not forget to state the following:
•Description of the application and
•Description of the error that has occurred
The accompanying letter for repair can be downloaded online from the manufacturer's website
(use the search function if necessary).
Protection against electrostatic discharge (ESD)
(ESD = electrostatic discharge)
To prevent damage from ESD, electronic modules or components must be handled, packaged,
and stored in an ESD-protected environment. Measures against electrostatic discharge and
electrical fields are described in DIN EN 61340-5-1 and DIN EN 61340-5-2 "Protection of electronic devices from electrostatic phenomena".
When returning electronic modules or components, please note the following:
•Sensitive components must only be packaged in an ESD-protected environment. Workspaces such as this divert electrostatic charges to ground in a controlled manner and prevent static charges due to friction capacities.
•Only use packaging for ESD-sensitive modules/components. These must consist of conductive plastics.
No liability can be assumed for damage caused by ESD.
9
1 Introduction
CAUTION!
Electrostatic charges occur in non-ESD protected environments.
Electrostatic discharges can damage modules or components.
For transport purposes, use only the ESD packaging provided.
1.3.4Disposal
Disposing of the device
DISPOSAL!
Devices and/or replaced parts should not be placed in the refuse bin at the end of their service life as they consist of materials that can be recycled by specialist recycling plants.
Dispose of the device and the packaging material in a proper and environmentally friendly
manner.
For this purpose, observe the country-specific laws and regulations for waste treatment and
disposal.
Disposing of the packaging material
The entire packaging material (cardboard packaging, inserts, plastic film, and plastic bags) is
fully recyclable.
10
1.4Identifying the Device Version
(B)
(A)
1.4.1Nameplates
Position
The nameplate (B) is affixed to the module case.
An additional nameplate with reduced information is located on the module insert (A). This
duplicate identification is important when replacing a module insert or retrofitting optional modules.
1 Introduction
Contents
It contains important information. This includes:
Device type
Compare the specifications on the nameplate with the order.
Identify the supplied device version using the order details of the respective module.
Part no. (TN)
The part no. clearly identifies an article in the catalog. It is important for communication
between the customer and the sales department.
DescriptionDesignation on the name-
plate
Device type (A + B)Typ705030/36
Part no. (B)TN00XXXXXX
Fabrication number (A + B)F-Nr0070033801211010006
Voltage supply (B)-DC 24 V +25/-20 %
Example
11
1 Introduction
Fabrication no. (F-Nr)
Among other things, the fabrication number contains the date of production (year/week).
Example: F-Nr = 0070033801211010006
The figures concerned are in positions 12, 13, 14, and 15 (from the left).
The device was therefore produced in the 1st calendar week of 2011.
1.4.2Order details
(1)Basic type
705030Digital input/output module 12-channel
(2)Voltage supply
36DC 24 V +25/-20 %
(1)(2)
Order code/
Order example705030/36
1.4.3Scope of delivery
1 digital input/output module, 12-channel
1 Installation Instructions B 705030.4
1.4.4General accessories
ArticlePart no.
JUMO mTRON T system manual, English00575577
MiniDVD with setup program (full version), programming software CODESYS V3, and
detailed documentation; incl. USB cable
PC Evaluation Software PCA300000431882
Release automatic print for PC Evaluation Software PCA300000505548
PCA Communication Software PCC00431879
Plant Visualization Software JUMO SVS3000: See data sheet 700755-
USB cable A-plug mini-B-plug 3 m00506265
00569494
12
2.1Brief description
12 Digitalein- oder -ausgänge
(DC 0/24 V) frei konfigurierbar
705030
Spannungsversorgung
Systembus
Externe
Spannungsversorgung
für digitale Ein-/Ausgänge
The module is equipped with 12 channels which can optionally be configured as digital inputs
or digital outputs.
The digitized input states are available in the system for further processing. The digital outputs
are actuated via the system bus by digital signals (assignment via the connection list or directly
by the PLC).
The load current of up to 6 A (12 × max. 500 mA) must be provided via the terminals +24V/
GND at the front.
LEDs are used to indicate applied voltage supply, the module operating status, as well as the
digital input/output status.
A setup program can be used to comfortably configure the digital input/output module.
For service work, the module insert can be easily pulled out of the case at the front. The case
including the bus PCB remains mounted on the DIN rail.
2.2Block diagram
2 Description
13
2 Description
14
3.1General information on installation/dismounting
DANGER!
With multichannel controller module 705010 and relay module 705015, the load circuits from
relay or solid state relay outputs can be operated with a dangerous electrical voltage (e.g.
230 V).
There is a risk of electric shock.
Prior to the installation/dismounting of these modules or the removal of the module insert, the
load circuits are to be disconnected from the voltage and the terminal strips are to be removed from the module. This work must only be performed by qualified personnel.
WARNING!
The modules must never be installed in areas with an explosion hazard.
There is the risk of an explosion.
The entire system must only be used outside of areas with an explosion hazard.
Mounting site
All modules have protection type IP20 and are only intended for use in fireproof control cabinets
or switch boxes. The mounting site should be virtually vibration-free. Electromagnetic fields
caused by equipment such as motors or transformers should be avoided.
Multifunction panel 840 has protection type IP67 at the front and is intended for installation in
a panel cut-out. The rear has protection type IP20.
3 Mounting
Climatic conditions
The ambient temperature and the relative humidity at the mounting site must correspond to the
technical data. Aggressive gases and vapors have a negative effect on the operating life of the
modules. The mounting site must be free from dust, powder, and other suspended matter so
that the cooling slots do not become blocked.
DIN rail
All modules are mounted on a DIN rail according to DIN EN 60715 (35 mm × 7.5 mm × 1 mm).
For reasons of stability, the spacing of the fastening screws for the DIN rail should not exceed
200 mm. The minimum distances for the modules that are specified in the module-specific installation or operating instructions must be observed.
Installation position
The DIN rail should be mounted horizontally so that all modules are arranged vertically. Otherwise the admissible ambient temperature range will be restricted.
Space requirement
The modules require the minimum distances shown in the following figure for the purpose of
installation/dismounting and for future maintenance or replacement. In the event of shorter distances the minimum bending radius of the cables, the performance of the electrical installation,
and the clear arrangement of the plant are no longer guaranteed.
15
3 Mounting
130
203.6
51.8
30
70
51.8
Minimum distances
3.2Installation/dismounting on DIN rail
All modules in the system are intended for installation on a DIN rail according to DIN EN 60715
(35mm×7.5mm×1mm).
The following must always be installed on the left, at the start of the DIN rail:
•A central processing unit or
•A router module
These modules connect the input/output modules to the voltage supply and the system bus.
NOTE!
To determine the required minimum width of the DIN rail, the widths of the individual modules
are to be added (see technical data of the modules in the respective data sheet or the
module-specific installation instructions).
The widths of the cover (17.5 mm) and both end brackets (each 9.5 mm) should also be
taken into consideration: 17.5 mm + 2 × 9.5 mm = 36.5 mm.
3.2.1Input/output modules
In a sequence at the user's discretion, input/output modules can be arranged to the right next
to a base unit or a router module.
16
Installation, using the example of a multichannel controller module 705010
(A)(A1)
(A2)
(D)
(C5)(D6)
(D7)
(C)(A)
(B4)(A3)
(B)
3 Mounting
Example installation
Procedure:
StepActivity
1Mount the multichannel controller module (A) in the DIN rail from above (A1).
2Pivot the multichannel controller module (A) downward until it snaps into place (A2).
3Move the multichannel controller module (A) to the left against the previous module (A3)
until the plug connections for the voltage supply and the system bus are connected.
4Position additional modules (B) and move to the left against the previous module (B4).
5After the final module, position the cover (C) on the DIN rail and move to the left against the
module (C5).
6After attaching the cover, position the end bracket (D) on the DIN rail and move to the left
against the cover (D6).
7Fasten the end bracket (D) using a screwdriver (D7). For this purpose, ensure that the end
bracket and the cover are positioned flush against the final module.
17
3 Mounting
(C2)
(D1)
(A4)(B3)
(C) (D)
(A)(B)
(A)
(F)
(E)
(E5)
(F7)
(A6)
(A8)
Dismounting, using the example of a multichannel controller module 705010
Removing the multichannel controller module from the DIN rail
18
Procedure:
StepActivity
1Fully release the end bracket (D) using a screwdriver (D1), press upward from below, pivot
2Move the cover (C) to the right (C2) until the side contacts of the neighboring module are
toward the front, and remove from the DIN rail.
Note: The end bracket does not need to be removed from the DIN rail if there is sufficient
space to the side to move it at least 20 mm to the right.
exposed. Then release the cover at the bottom using a screwdriver, press upward, and
remove from the DIN rail.
Note: The cover does not need to be removed from the DIN rail if there is sufficient space
to the side to move it at least 20 mm to the right.
3 Mounting
StepActivity
3Move the modules (B) on the right next to the multichannel controller module that is to be
replaced (A) a minimum of 20 mm to the right (B3).
➥ These modules are isolated from the voltage supply and the system bus.
4Move the multichannel controller module (A) to the right (A4) until the side contacts of the
neighboring module (here: central processing unit) – on the left, next to the multichannel
controller module that is to be replaced – are exposed.
➥ The multichannel controller module is isolated from the voltage supply and the system
bus. This is a prerequisite for the dismounting of the multichannel controller module.
5If required, pull off the wired terminals (E) of the multichannel controller module (A) toward
the front (E5).
6Insert a suitable screwdriver (F) into the unlocking slot of the multichannel controller mod-
ule (A6) and press upward (F7).
7Pivot the multichannel controller module (A) upward off the DIN rail (A8) and remove it.
19
3 Mounting
(A)
(E)
(B)(D)
(G)
(C)
(F)
(F)
(F)
3.3Replacing module inserts
3.3.1Input/output modules
DANGER!
With multichannel controller module 705010 and relay module 705015, the load circuits from
relay or solid state relay outputs can be operated with a dangerous electrical voltage (e.g.
230 V).
There is a risk of electric shock.
The load circuits are to be disconnected from the voltage supply prior to removing the wired
terminal strips. This work must only be performed by qualified personnel.
Replacement of a module insert, using the example of a multichannel controller module 705010
20
For service purposes (or when retrofitting options for the multichannel controller module), the
case (D) can remain in the system; only the module insert (B) is replaced. For this purpose, the
system does not need to be isolated from the voltage supply (hot swapping).
The system will detect a module insert of the same type that has been replaced and will automatically reconfigure it. Retrofitted functions for the multichannel controller module (expansion
slots) must be configured using the setup program or the multifunction panel.
The new module insert also has a new nameplate (G), which will differ from the old one at least
with regard to the fabrication number, and is no longer identical to nameplates (E) and (C) on
the case (D).
Therefore, in the event of replacement, the module insert will be supplied along with a new
nameplate that will be affixed to the case (D) in place of the old nameplate (C). This means that
the specifications of nameplates (G) and (C) once again correspond to one another.
CAUTION!
Only module inserts of the same type may be used for the replacement.
Otherwise, the function of the system may be affected.
The module inserts can be clearly identified using the nameplate.
CAUTION!
With the multichannel controller module 705010, a new module insert may contain retrofitted
inputs or outputs that have not yet been configured.
This can lead to unintended behavior, particularly at the outputs and the actuators connected
to them.
Prior to using the retrofitted inputs or outputs, ensure that these have been configured correctly.
Removing the module insert
StepActivity
1Disconnect load circuits from the relay or solid state relay outputs.
2Pull off the wired terminal strips (A) toward the front.
3 Mounting
3Press the old module insert (B) together on the grooved surfaces at the top and bottom and
remove from the case (D).
4For the multichannel controller module, also remove the modules (F) of the expansion slots
from the case (D) toward the front, if required.
Mounting the module insert
StepActivity
1Affix the new nameplate in place of the old nameplate (C) in the case.
2For the multichannel controller module, also insert the modules (F) of the expansion slots
into the case (D), if required.
3Hold the new module insert (B) at the grooved surfaces on the top and bottom and insert
them into the case (D). For this purpose, ensure that the board of the module insert slides
into the guide rails of the case. For the multichannel controller module, also ensure that the
modules (F) of the expansion slots slide in the guide rails of the module insert.
4Reattach the wired terminal strips (A).
NOTE!
When mounting the module insert, ensure that the snap holders (under the grooved surfaces)
audibly snap into place.
NOTE!
The availability of the system can be increased through the storage of module inserts and
modules for expansion slots.
21
3 Mounting
22.5
103.6
6.6
101
94.5
101.5
17.6
3.4Dimensions
22
4.1Installation notes
NOTE!
These installation notes apply for the entire measuring, control, and automation system and,
on some occasions, are only applicable for a specific module.
The respective connection diagram shows the context.
Requirements for the personnel
•Work on the modules must only be carried out to the extent described and, like the electrical
connection, only by qualified personnel.
•Before plugging and unplugging connection cables ensure that the person performing the
work is electrostatically discharged (e.g. by touching grounded metallic parts).
Cables, shielding, and grounding
•When selecting the cable material, when installing, and when performing the electrical connection of the module, the regulations of DIN VDE 0100 "Erection of power installations with
rated voltages up to 1000 V" and the respective national regulations (e.g. on the basis of
IEC 60364) are to be observed.
•Certain cables must be heat resistant up to at least 80 °C at maximum load. The relevant
instructions in the connection diagram of the affected modules must be observed.
•Route input, output, and supply cables separately and not parallel to one another.
•Only use shielded and twisted probe and interface cables. Do not route the lines close to
current-carrying components or cables.
•For temperature probes, ground the shielding on one side in the control cabinet.
•Do not perform loopthroughs on the grounding cables, but route the cables individually to a
shared grounding point in the control cabinet; in doing so, ensure that the cables are as
short as possible.
Ensure that the equipotential bonding is correct.
4 Electrical connection
Electrical safety
•Isolate power supply units from the voltage supply on the primary side if there is a risk of
touching parts with dangerous electrical voltage (e.g. 230 V) in the course of work.
•The fuse rating of the power supply units on the primary side should not exceed a value of
10 A (inert).
•With modules with relay or solid state relay outputs, the load circuits can be operated with
a dangerous electrical voltage (e.g. 230 V). Disconnect load circuits from the voltage supply
during installation/dismounting and electrical connection.
•In order to prevent the destruction of the relay or solid state relay outputs in the event of an
external short circuit in the load circuit, the load circuit should be fused to the maximum admissible output current.
•The modules are not suitable for installation in areas with an explosion hazard.
•In addition to a faulty installation, incorrectly set values on the module could also impair the
correct function of the following process. Therefore, ensure that safety devices independent
of the module (e.g. overpressure valves or temperature limiters/monitors) are available and
that it is only possible for qualified personnel to define settings. Please observe the corresponding safety regulations in this context.
23
4 Electrical connection
AC 30 V
DC 50 V
»
External voltage supply DC 24 V
via terminal at the front
Voltage supply Out
Side
system bus In
Side system bus Out
Voltage
supply In
Digital inputs
Digital outputs
or
12
1
.
.
.
References to other information
•The electromagnetic compatibility meets the standards and regulations cited in the technical data.
•The USB device interface and voltage supply in the central processing unit 705001 are not
electrically isolated. In general, please observe the specifications regarding electrical isolation.
4.2Electrical isolation
4.3Connection diagram
NOTE!
The external voltage supply for the digital input/output module 12-channel and the voltage supply for controlling the digital inputs of this module must be switched on/off with a common disconnecting device (common electrical circuit).
CAUTION!
At maximum load, the temperature may exceed 60 °C at the terminals.
As a result the insulation of the cable may be damaged.
The cable must be heat resistant up to at least 80 °C.
CAUTION!
Connecting the external voltage supply DC 24 V via the terminals at the front
(terminals “GND“ and “+24V“):
Ensure that the polarity is correct!
CAUTION!
The voltage of the digital outputs depends on the external voltage supply.
In case of undervoltage, no voltage is provided at the digital outputs.
Observe the technical data for the external voltage supply!
24
CAUTION!
(1)
(2)
(3)
(4)
(5)
(7)
(6)
Signals to the several digital inputs must have the same ground reference.
Otherwise undefined signal levels can occur.
Ground reference via terminal “GND“ required!
4.3.1Display and connection elements
4 Electrical connection
(1) Status displays (LED)
P = Voltage supply
S = Status
1 to 12 = Digital input/output
(LED is lit: Active)
(2) Voltage supply Out, DC 24 V
(3) Digital inputs/outputs
(4) Side system bus Out
(5) External voltage supply
DC 24 V
(6) Side system bus In
(7) Voltage supply In, DC 24 V
25
4 Electrical connection
U
+
-
x
U
+
-
x
4.3.2Digital input
The connection depends on the configuration (input or output).
ConnectionInputTerminalsSymbol and terminal designation
Apply signal DC 0/24 V to terminals 1to12
Ground reference via GND terminal required!
Or:
Switch DC 24 V from terminal
+24V to terminals 1to12 via
floating contact.
External voltage supply
DC 24 V via terminals +24 V
and GND required!
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
1 and GND
2 and GND
3 and GND
4 and GND
5 and GND
6 and GND
7 and GND
8 and GND
9 and GND
10 and GND
11 and GND
12 and GND
1and+24V
2and+24V
3and+24V
4and+24V
5and+24V
6and+24V
7and+24V
8and+24V
9and+24V
10 and +24 V
11 and + 2 4 V
12 and +24 V
1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12
GND
+24 V
1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12
4.3.3Digital outputs
The connection depends on the configuration (input or output).
ConnectionOutputTerminalsSymbol and terminal designation
Output signal:
DC 0/24 V / maximum 500 mA
External voltage supply
DC 24 V via terminals +24 V
and GND required!
1
2
3
4
5
6
7
8
9
10
11
12
1andGND
2andGND
3andGND
4andGND
5andGND
6andGND
7andGND
8andGND
9andGND
10 and GND
11 and G ND
12 and GND
1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12
GND
26
4.4Functional test
The voltage supply must be tested on completion of the electrical connection:
SignalMeaning
LED "P" (Power, green) is litThe module is being supplied with voltage
LED "P" (Power, green) is not litThe module is not supplied with voltage or there
4 Electrical connection
through the side contacts.
is a problem with the electrical function of the
LED.
Remedy:
•Check the voltage supply to the side contacts
of the preceding module (top contact +24 V,
bottom contact GND).
•Check voltage supply at the "+24 V" and
"GND" terminals of the base unit or router
module.
•Check power supply unit and connection between the power supply unit and the base unit
or router module.
If the "Power" LED does not light up despite a
voltage supply being present, the module insert
or – if the bus board inside the case is faulty – the
entire module must be replaced.
Startup
The check described above completes the process of installation and electrical connection. For
startup, use the additional documentation (operating manual or system manual).
The "Introduction" section of this document contains an overview of all documentation for the
measuring, control, and automation system.
27
4 Electrical connection
28
5.1Display and connection elements
(1)
(2)
(3)
(4)
(5)
(7)
(6)
5 Operation
(1) Status displays (LED)
P = Voltage supply
S = Status
1 to 12 = Digital input/output
(LED is lit: Active)
(2) Voltage supply Out, DC 24 V
(3) Digital inputs/outputs
(4) Side system bus Out
(5) External voltage supply
DC 24 V
(6) Side system bus In
(7) Voltage supply In, DC 24 V
29
5 Operation
5.2LED displays
"P" LED (Power)
The LED is permanently lit in green if the module is being supplied with voltage.
"S" LED (Status)
This LED indicates the status of the module. Diagnostics requires the setup program or a Web
browser as appropriate.
LEDs "1" to "12"
The LEDs indicate the status of the relevant digital input or output.
•LED is not lit = input or output is inactive (Low level)
•LED is lit (yellow) = input or output is active (High level)
5.2.1Display modes
The following table lists all possible states of the "S" LED (Status).
Display modeDescriptionGreen sym-
bol
---LED state not relevant------
OffLED off
OnLED on (permanently lit)
FlickeringLED flickers (50 ms on, 50 ms off)
Single flickeringLED flashes briefly (50 ms on, 200 ms off)
BlinkingLED flashes (200 ms on, 200 ms off)
Single flashLED flashes once (200 ms on, 1000 ms off)
Double flashLED flashes twice (on/off/on for 200 ms each
time, 1000 ms off)
Triple flashLED flashes three times (on/off/on/off/on for
200 ms each time, 1000 ms off)
Quadruple flashLED flashes four times (on/off/on/off/on/off/on for
200 ms each time, 1000 ms off)
Blinking red/greenLED flashes red and green (200 ms red, 200 ms
green)
On green/
Single flickering red
LED lights up green, flashes red (50 ms red)
Red symbol
30
5.2.2System states and errors
The following table lists all the system states and errors that are indicated by the "S" LED (Status). In most cases, further diagnostics must be performed with the setup program.
5 Operation
Category"S" LED
(Status)
Bus statusNo connection to central processing
Bus statusSystem in "Stop" (INIT) state – no
Bus statusSystem in "Stop" (PREOP) state – no
Operation
(Priority 3)
Operation
(Priority 3)
MeaningDiagnos-
unit
error, only in start phase
error, only in start phase
System in "Stop" (SAFEOP) state –
no error
System in "Run" (OP) state – no
error
Recommended action
tics with
LEDCheck whether the central pro-
cessing unit is running; check
cabling and topology
LED
LED
LED
LED
31
5 Operation
32
NOTE!
?
The parameters described in this section can be configured either with the setup program or
with the multifunction panel.
6.1Digital inputs/outputs
The digital input/output module has 12 channels, each of which can be configured as digital
input or digital output.
The digital outputs are actuated by assigned external inputs (NV_DO01 to NV_DO12).
Assigned external inputs (NV_SR01 to NV_SR12) are also used to suppress the signals of the
digital inputs.
Chapter 6.2 "NV connecting list", page 36
Setup dialog
6 Configuration
Parameters
ParametersSelection/settingsDescription
FunctionInputThe relevant channel is configured as
input.
OutputThe relevant channel is configured as
output.
InvertingInverting of the input signal or the output signal (depending on the configuration of
the channel)
NormalNot inverted
InverseInverted
Level at suppression
TAG number7 charactersIdentification marking (documentation in
Input signal level during active signal suppression
InactiveLow level (0)
ActiveHigh level (1)
PLC)
33
6 Configuration
Level at suppression
When signal suppression is active, the input signal and the inverting parameter are irrelevant.
In this case, a fixed signal with a configurable level is issued (to the system bus).
Status after change of configuration
Modified parameters are incorporated immediately.
Behavior after power on
After power on, all channels of the digital input/output module are initially configured as input.
When the initialization phase is over and valid values of the external input signals are available,
the outputs are activated (according to the configuration).
34
6.1.1Alarm
?
Signal monitoring can be activated for each digital input.
Setup dialog
Parameters
ParametersSelection/settingsDescription
Alarm type The alarm type is not set by default.
6 Configuration
Collective alarmAlarm results in collective alarm of the
module.
Event text
EventAlarm results in an entry (event text) in
the event list.
Alarm active atHigh (1)Alarm at high level (1)
Low (0)Alarm at low level (0)
Event textUse default text or select other text from
the list.
Text that is entered in the event list for
an alarm (if Alarm type = "Event").
Setup program: Selection of text from a list
Click the "..." button to open a list with the text numbers and the associated texts. The texts can
be edited.
Multifunction panel: Selection of text using the text number
The setup program is required to view and edit the texts.
35
6 Configuration
6.2NV connecting list
The NV connecting list is used to link external inputs (NV_...) of the digital input/output module
to signals from other modules via the system bus.
A comprehensive list with the module signals is included in the following chapter:
Chapter 6.2.1 "Digital signals (overview)", page 37
Further information about the signals can be found in the operating manual for the relevant
module.
Replacement values are available in the event that these signals are not available (connection
to base unit interrupted or system in "Stop" state).
Chapter 6.2.2 "Replacement values (overview)", page 42
NOTE!
There is no NV connecting list in the input/output module configuration menu on the multifunction panel. Instead, a central NV connecting list is available in the configuration menu of
the base unit (CPU).
Setup dialog
Parameters
36
ParametersSelection/settingsDescription
Digital signal /
Valu e
...\NV_SR01
(Example)
Select input to be connected.List of external inputs of the module
If a connection has already been configured, the module and its signal are displayed in the "Value" column.
This is the previously selected external input.
Select the module and – in the selector
next to it on the right – the signal to connect to the external input.
List of modules in the system and the
relevant signals
ParametersSelection/settingsDescription
?
6 Configuration
Replacement
value
Replacement value for the relevant signal (The selection On/Off is active if a signal
is assigned to the external input.)
OffLow level (0)
OnHigh level (1)
Replacement value
The replacement value is used if the relevant signal is not available (connection to base unit
interrupted or system in "Stop" state).
Status after change of configuration
The connections are available immediately.
Behavior after power on
The connections are available immediately after system initialization.
6.2.1Digital signals (overview)
The following table contains all signals that are available in the NV connecting list for connection to the external inputs (NV_...) of the digital input/output module.
CategorySignalDescription
InactiveNo signal selected
Central processing unit
Digital variablesDigital variable 1 to 64Digital variable 1 to 64 (via interface)
37
6 Configuration
CategorySignalDescription
Program
generator 1 to
Program
generator 9
Operating contact 1 to 16Operating contact 1 to 16 of program channels
(in the three program channels, operating contacts with the same name are linked with OR)
Mode: Basic statusStatus: Program is not running (basic status)
Mode: AutomaticStatus: Program is running (automatic mode,
no delay time or program end time)
Mode: Automatic 1Status: Program is running (automatic mode,
incl. delay time and program end time)
Mode: StandstillStatus: Program stopped during automatic
mode (time base stopped)
Mode: DelayStatus: Program start delayed (delay time
runs)
Mode: Program endStatus: Program ends (program end time runs,
corresponds to length of end signal)
Mode: ManualStatus: Manual mode
Tolerance band channel 1 to 3Tolerance band signal of program channel 1 to
3
PLC Binary output 27 to 32Signal of PLC digital output 27 to 32
Limit monitoringLimit monitoring 1 to 64Output signal of limit value monitoring 1 to 64
Binary linkingBinary linking 1 to 8Result of binary linking 1 to 8
PLC Binary output 9 to 32Signal of PLC digital output 9 to 32
Binary PLC output block 13 to
block 18
Alarm analog
variables
Alarm integer
variables
PLC Binary output 1 to 32Signal of PLC digital output 1 to 32
Alarm1 ExAI1 to Alarm1 ExAI64Alarm signal 1 of analog variable 1 to 64
Alarm2 ExAI1 to Alarm2ExAI64Alarm signal 2 of analog variable 1 to 64
Alarm1 ExInt1 to Alarm1 ExInt64Alarm signal 1 of integer variable 1 to 64
Alarm2 ExInt1 to Alarm2ExInt64Alarm signal 2 of integer variable 1 to 64
38
CategorySignalDescription
6 Configuration
Alarms/
Faults
CAlarm/FaultSystem collective alarm or system fault (cen-
tral processing unit and modules)
CAlarm/Fault ackn.System collective alarm or system fault with
HWCounterSignalSignal of hardware counter in "fill" operating
mode (as shut-down signal when threshold
value reached)
40
6 Configuration
CategorySignalDescription
Analog input module 4-channel
Analog inputsAI01Alarm1 to AI04Alarm1Alarm signal 1 of analog input 1 to 4
AI01Alarm2 to AI04Alarm2Alarm signal 2 of analog input 1 to 4
Digital inputsDI01Signal of digital input
AlarmCollectiveAlarmModule collective alarm
Analog input module 8-channel
Analog inputsAI01Alarm1 to AI08Alarm1Alarm signal 1 of analog input 1 to 8
AI01Alarm2 to AI08Alarm2Alarm signal 2 of analog input 1 to 8
Digital inputsDI01Signal of digital input
AlarmCollectiveAlarmModule collective alarm
Digital input/output module 12-channel
Digital inputsDI01 to DI12Signal of digital input 1 to 12
AlarmCollectiveAlarmModule collective alarm
Multifunction panel 840
System bus
digital inputs
Alarm batch 1 to
Alarm batch 9
CollectiveAlarmCollective alarm of multifunction panel (pro-
FaultFault in multifunction panel (independent of
Batch 1 active to Batch 9 activeSignal for active batch 1 to 9
Push button 1 to
Push button 18
Collective alarm of batch 1 to 9 (process values)
cess values)
process values)
Status of push button 1 to 18 in process screen
41
6 Configuration
6.2.2Replacement values (overview)
The following table contains the replacement values with their factory settings. Replacement
values can only be configured in the setup program.
Digital signals
CategorySignalFactory
setting
Signal suppression
Signal suppression 1 to 9
NV_SR01 to NV_SR09
OffSignal for activating signal sup-
Description
pression
42
NOTE!
An active connection between the setup program and the central processing unit is required
to configure the parameters described in this section.
7.1Calibrate / test
CAUTION!
Incorrect settings may result in inadmissible changes to values.
This can have negative effects on the system function.
This function must be used only by (or under the instruction of) a service technician of the
device manufacturer.
7.1.1Digital output
Setup dialog
7 Online parameters
Parameters
ParametersSelection/settingsDescription
BinaryIO 1
to
BinaryIO 12
Set allClick the "Set all" button.All digital outputs change to active state
Delete allClick the "Delete all" button.All digital outputs change to inactive
Select digital output (activate checkbox).
You can select multiple outputs simultaneously.
The selected digital output changes to
active state (High level).
(High level).
state (Low level).
43
7 Online parameters
7.1.2Digital input
Setup dialog
Parameters
ParametersSelection/settingsDescription
Read outClick the "Read out" button.The current status of the digital inputs is
read out. Active inputs are marked with
a check mark.
Read out permanently
Click the "Read out permanently" button The current status of the digital inputs is
read out permanently (until the user
aborts). Active inputs are marked with a
check mark.
44
7.1.3Versions
Setup dialog
7 Online parameters
This dialog displays the module versions.
45
7 Online parameters
46
8.1Technical data
8.1.1Digital inputs and outputs
Number 12
Digital inputs
Input signalDC 0/24 V
(PLC level; logical ”0“ = -3 to +5 V; logical ”1“ = +15 to +30 V)
CurrentMax. 5 mA per input
Digital outputs
Output signalDC 0/24 V (depending on external voltage supply)
CurrentMax. 500 mA per output, short-circuit proof
8.1.2Electrical data
Voltage supplyFor module electronics
ConnectionLateral (feed via base unit or router module)
VoltageDC24V+25/-20%
Residual ripple5 %
External voltage supplyFor digital inputs/outputs
ConnectionAt the front
VoltageDC24V+25/-20%SELV
CurrentMax. 6 A
Current consumption90 mA (module electronics only; at DC 19.2 V)
Power consumption2 W (module electronics only)
Inputs or outputs (terminals 1 to 12) and exter-
nal voltage supply (2-pole terminal GND/
+24 V)
Conductor cross section on terminals 1 to 12
Wire or strand without ferruleMin. 0.14 mm
Strand with ferrule Without plastic collar: Min. 0.25 mm2, max. 1.5 mm
Strand with ferrule With plastic collar: Min. 0.25 mm2, max. 0.5 mm
Stripping length on terminals 1 to 129 mm
Conductor cross section on terminals GND
and +24 V
Wire or strand without ferruleMin. 1.5 mm
Strand with ferruleMin. 1.5 mm2, max. 2.5 mm
2× strand with twin ferrule
with plastic collar
Stripping length on terminals GND and +24 V10 mm
Electrical safetyAcc. to DIN EN 61010-1
Electromagnetic compatibilityAcc. to DIN EN 61326-1
Interference emissionClass A – only for industrial use –
Interference immunityIndustrial requirements
At the front (removable terminal strips with Push-In technology)
2
, max. 1.5 mm
2
, max. 2.5 mm
1.5 mm
Overvoltage category III, pollution degree 2
2
2
2
2
8 Appendix
2
2
47
8 Appendix
8.1.3Case and ambient conditions
Case typePlastic case for DIN rail mounting in the control cabinet (indoor
use); DIN rail acc. to DIN EN 60715, 35 mm x 7.5 mm x 1 mm
Dimensions (W x H x D)22.5 mm x 103.6 mm x 101.5 mm (without connection elements)
WeightApprox. 130 g
Protection typeIP20, acc. to DIN EN 60529
Ambient temperature range-20 to +55 °C
Storage temperature range-40 to +70 °C
Resistance to climatic conditionsRelative humidity ≤ 90 % annual average without condensation
(climatic class 3K3 acc. to DIN EN 60721-3-3 with extended tem-
perature and humidity range)
Site altitudeUp to 2000 m above sea level
Mechanical ambient conditions
1
Test conditions are listed in the System Descripton B 705000.8.
8.1.4Approval/approval marks
1
Classification acc. to DIN EN 60721-3-3, table 6, class 3M2