JUMO 705021 User Manual

JUMO mTRON T
Measuring, Control, and Automation System
Analog Input Module 8-Channel
B 705021.0
Operating Manual
2013-06-18/00575627
Contents
1.1 Available technical documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.2 Base units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.3 Input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.4 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.5 Operating, visualization, recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.6 Power supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.1 Warning symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.2 Note signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.4 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Acceptance of goods, storage, and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3.1 Checking the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3.2 Notes on storage and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3.3 Returning goods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4 Identifying the Device Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.1 Nameplates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.2 Order details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.4 General accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.1 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.1 General information on installation/dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2 Installation/dismounting on DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.1 Input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3 Replacing module inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3.1 Input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.1 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Electrical isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.3.1 Display and connection elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.3.2 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3.3 Digital input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3
Contents
4.4 Functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
5.1 Display and connection elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2 LED displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.2.1 Display modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.2.2 System states and errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
6.1 Digital selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.2 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.2.1 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.2.2 Fine adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.3 Digital input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.4 NV connecting list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.4.1 Digital signals (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.4.2 Replacement values (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7 Online parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
7.1 Calibrate / test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.1.1 Analog input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.1.2 Digital input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.1.3 LED test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.1.4 Calibration constants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.1.5 Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
8.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8.1.1 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8.1.2 Digital input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8.1.3 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8.1.4 Case and ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8.1.5 Approval/approval marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4

1.1 Available technical documentation

The documents specified below are available for the measuring, control, and automation sys­tem.

1.1.1 General information

Product Type of documentation No. Printed PDF file
Measuring, control, and automation system
1
Accessory subject to charge
2
Includes an overview of the purpose and content of all documents

1.1.2 Base units

Data sheet T 705000 - X
System manual
Setup program manual B 705000.6 - X
System description
1
2

1 Introduction

B 705000.0 X -
B 705000.8 - X
Product Type of documentation No. Printed PDF file
Central processing unit
Data sheet T 705001 - X
Operating manual B 705001.0 - X
Modbus interface description B 705001.2.0 - X
Installation instructions B 705001.4 X X

1.1.3 Input/output modules

Product Type of documentation No. Printed PDF file
Multichannel controller module
Relay module 4-channel
Analog input module 4-channel
Data sheet T 705010 - X
Operating manual B 705010.0 - X
Installation instructions X X
Data sheet T 705015 - X
Operating manual B 705015.0 - X
Installation instructions B 705015.4 X X
Data sheet T 705020 - X
Operating manual B 705020.0 - X
Installation instructions B 705020.4 X X
Analog input module 8-channel
Digital input/ output module 12-channel
Data sheet T 705021 - X
Operating manual B 705021.0 - X
Installation instructions B 705021.4 X X
Data sheet T 705030 - X
Operating manual B 705030.0 - X
Installation instructions B 705030.4 X X
5
1 Introduction

1.1.4 Special modules

Product Type of documentation No. Printed PDF file
Router module Data sheet T 705040 - X
Installation instructions B 705040.4 X X

1.1.5 Operating, visualization, recording

Product Type of documentation No. Printed PDF file
Multifunction panel 840
Data sheet T 705060 - X
Operating manual B 705060.0 - X
Modbus interface description B 705060.2.0 - X
Installation instructions B 705060.4 X X

1.1.6 Power supply units

Product Type of documentation No. Printed PDF file
24 V power supply units
Data sheet T 705090 - X
Operating instructions QS5.241 X -
Operating instructions QS10.241 X -
6

1.2 Safety information

&

1.2.1 Warning symbols

DANGER!
This symbol indicates that injury to persons caused by electrical shock may occur, if the respective protective measures are not carried out.
WARNING!
This symbol in connection with the signal word indicates that injury of persons may occur, if the respective protective measures are not carried out.
CAUTION! This symbol in combination with the signal word indicates that damage to assets or data loss will occur if suitable precautions are not taken.
CAUTION!
This sign indicates that components could be destroyed by electrostatic discharge (ESD = Electro Static Discharge), if the respective cautionary measures are not taken. Only use the ESD packages intended for this purpose to return device inserts, assembly groups or assembly components.
1 Introduction
READ DOCUMENTATION!
This symbol – placed on the device – indicates that the associated device documentation has to be observed. This is necessary to recognize the kind of the potential hazards as
well as to take the measures to avoid them.

1.2.2 Note signs

TIP!
This symbol refers to important information about the product or its handling or additional use.
REFERENCE!
This symbol refers to further information in other sections, chapters, or manuals.
FURTHER INFORMATION!
This sign is used in the tables and refers to further information in connection with the table.
DISPOSAL!
This device and, if installed, the batteries must not be disposed of in the garbage can after use! Please ensure that they are disposed of properly and in an environmentally friendly manner.
7
1 Introduction

1.2.3 Intended use

The modules described are intended for measuring, control, and automation tasks in an indus­trial environment, as described in the technical data. Other uses or uses beyond those defined are not viewed as intended uses.
The modules are built according to the relevant standards and directives as well as the appli­cable safety regulations. Nevertheless, incorrect use may lead to bodily injury or property dam­age.
To avoid danger, the modules may only be used:
For the intended use
When in good order and condition
When taking into account the technical documentation provided
Even if a module is used correctly and according to the intended use, it may still cause appli­cation-related dangers (e.g. due to missing safety devices or incorrect settings).

1.2.4 Qualification of personnel

This document contains the necessary information for the intended use of the modules to which it relates.
It is intended for technically qualified personnel who have received special training and have the appropriate knowledge in the field of automation technology (measuring, process, and con­trol technology).
The appropriate level of knowledge and the technically fault-free implementation of the safety information and warnings contained in the technical documentation provided are prerequisites for risk-free mounting, installation, and startup as well as for ensuring safety when operating the described modules. Only qualified personnel have the required specialist knowledge to cor­rectly interpret and implement the safety information and warnings contained in this document in specific situations.
8

1.3 Acceptance of goods, storage, and transport

1.3.1 Checking the delivery

Ensure that the packaging and contents are not damaged
Check that the delivery is complete using the delivery papers and the order details
Inform the supplier immediately if there is any damage
Store damaged parts until clarification is received from the supplier

1.3.2 Notes on storage and transport

Store the module in a dry and clean environment. Observe the admissible ambient condi­tions (see "Technical data")
The transport of the module is to be shockproof
The original packaging provides optimum protection for storage and transport

1.3.3 Returning goods

In the event of repair, please return the module in a clean and complete state. Use the original packaging to return goods.
1 Introduction
Accompanying letter for repair
Please include the completed accompanying letter for repair when returning goods. Do not forget to state the following:
Description of the application and
Description of the error that has occurred
The accompanying letter for repair can be downloaded online from the manufacturer's website (use the search function if necessary).
Protection against electrostatic discharge (ESD)
(ESD = electrostatic discharge) To prevent damage from ESD, electronic modules or components must be handled, packaged,
and stored in an ESD-protected environment. Measures against electrostatic discharge and electrical fields are described in DIN EN 61340-5-1 and DIN EN 61340-5-2 "Protection of elec­tronic devices from electrostatic phenomena".
When returning electronic modules or components, please note the following:
Sensitive components must only be packaged in an ESD-protected environment. Work­spaces such as this divert electrostatic charges to ground in a controlled manner and pre­vent static charges due to friction capacities.
Only use packaging for ESD-sensitive modules/components. These must consist of con­ductive plastics.
No liability can be assumed for damage caused by ESD.
9
1 Introduction
CAUTION!
Electrostatic charges occur in non-ESD protected environments. Electrostatic discharges can damage modules or components. For transport purposes, use only the ESD packaging provided.

1.3.4 Disposal

Disposing of the device
DISPOSAL!
Devices and/or replaced parts should not be placed in the refuse bin at the end of their ser­vice life as they consist of materials that can be recycled by specialist recycling plants.
Dispose of the device and the packaging material in a proper and environmentally friendly manner.
For this purpose, observe the country-specific laws and regulations for waste treatment and disposal.
Disposing of the packaging material
The entire packaging material (cardboard packaging, inserts, plastic film, and plastic bags) is fully recyclable.
10

1.4 Identifying the Device Version

(B)
(A)

1.4.1 Nameplates

Position
The nameplate (B) is affixed to the module case. An additional nameplate with reduced information is located on the module insert (A). This du-
plicate identification is important when replacing a module insert or retrofitting optional mod­ules.
1 Introduction
Contents
It contains important information. This includes:
Device type
Compare the specifications on the nameplate with the order. Identify the supplied device version using the order details of the respective module.
Part no. (TN)
The part no. clearly identifies an article in the catalog. It is important for communication be­tween the customer and the sales department.
Description Designation on the name-
plate
Device type (A + B) Type 705021/36
Part no. (B) TN 00XXXXXX
Fabrication number (A + B) F-Nr 0070033801211010006
Voltage supply (B) - DC 24 V +25/-20 %
Example
11
1 Introduction
Fabrication no. (F-Nr)
Among other things, the fabrication number contains the date of production (year/week). Example: F-Nr = 0070033801211010006 The figures concerned are in positions 12, 13, 14, and 15 (from the left). The device was therefore produced in the 1st calendar week of 2011.

1.4.2 Order details

(1) Basic type
705021 Analog input module 8-channel
(2) Voltage supply
36 DC 24 V +25/-20 %
(1) (2)
Order code /
Order example 705021 / 36

1.4.3 Scope of delivery

1 analog input module, 8-channel
1 Installation Instructions B 705021.4

1.4.4 General accessories

Article Part no.
JUMO mTRON T system manual, English 00575577
MiniDVD with setup program (full version), programming software CODESYS V3, and detailed documentation; incl. USB cable
PC Evaluation Software PCA3000 00431882
Release automatic print for PC Evaluation Software PCA3000 00505548
PCA Communication Software PCC 00431879
Plant Visualization Software JUMO SVS3000: See data sheet 700755 -
USB cable A-plug mini-B-plug 3 m 00506265
00569494
12

2.1 Brief description

8 Analogeingänge
Pt100, Pt500, Pt1000 in Zweileiterschaltung
1 Digitaleingang
(DC 0/24 V)
705021
Spannungsversorgung
Systembus
The analog input module 8-channel is equipped with eight analog inputs for RTD temperature probes in 2-wire circuit as well as one digital input (DC 0/24 V). The analog inputs are not elec­trically isolated from each other. The digitized input values/states are available in the system for further processing.
LEDs are used to indicate applied voltage supply, the module operating status, as well as the digital input status.
A setup program can be used to comfortably configure the analog input module. For service work, the module insert can be easily pulled out of the case at the front. The case
including the bus PCB remains mounted on the DIN rail.

2.2 Block diagram

2 Description

13
2 Description
14

3 Installation

3.1 General information on installation/dismounting

DANGER!
With multichannel controller module 705010 and relay module 705015, the load circuits from relay or solid state relay outputs can be operated with a dangerous electrical voltage (e.g. 230 V). There is a risk of electric shock. Prior to the installation/dismounting of these modules or the removal of the module insert, the load circuits are to be disconnected from the voltage and the terminal strips are to be re­moved from the module. This work must only be performed by qualified personnel.
WARNING!
The modules must never be installed in areas with an explosion hazard. There is the risk of an explosion. The entire system must only be used outside of areas with an explosion hazard.
Mounting site
All modules have protection type IP20 and are only intended for use in fireproof control cabinets or switch boxes. The mounting site should be virtually vibration-free. Electromagnetic fields caused by equipment such as motors or transformers should be avoided.
Multifunction panel 840 has protection type IP67 at the front and is intended for installation in a panel cut-out. The rear has protection type IP20.
Climatic conditions
The ambient temperature and the relative humidity at the mounting site must correspond to the technical data. Aggressive gases and vapors have a negative effect on the operating life of the modules. The mounting site must be free from dust, powder, and other suspended matter so that the cooling slots do not become blocked.
DIN rail
All modules are mounted on a DIN rail according to DIN EN 60715 (35 mm × 7.5 mm × 1 mm). For reasons of stability, the spacing of the fastening screws for the DIN rail should not exceed 200 mm. The minimum distances for the modules that are specified in the module-specific in­stallation or operating instructions must be observed.
Installation position
The DIN rail should be mounted horizontally so that all modules are arranged vertically. Other­wise the admissible ambient temperature range will be restricted.
Space requirement
The modules require the minimum distances shown in the following figure for the purpose of installation/dismounting and for future maintenance or replacement. In the event of shorter dis­tances the minimum bending radius of the cables, the performance of the electrical installation, and the clear arrangement of the plant are no longer guaranteed.
15
3 Installation
130
203.6
51.8
30
70
51.8
Minimum distances

3.2 Installation/dismounting on DIN rail

All modules in the system are intended for installation on a DIN rail according to DIN EN 60715 (35 mm × 7.5 mm × 1 mm).
The following must always be installed on the left, at the start of the DIN rail:
A central processing unit or
A router module
These modules connect the input/output modules to the voltage supply and the system bus.
TIP!
To determine the required minimum width of the DIN rail, the widths of the individual modules are to be added (see technical data of the modules in the respective data sheet or the module-specific installation instructions). The widths of the cover (17.5 mm) and both end brackets (each 9.5 mm) should also be taken into consideration: 17.5 mm + 2 × 9.5 mm = 36.5 mm.

3.2.1 Input/output modules

In a sequence at the user's discretion, input/output modules can be arranged to the right next to a base unit or a router module.
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Installation, using the example of a multichannel controller module 705010
(A) (A1)
(A2)
(D)
(C5) (D6)
(D7)
(C)(A)
(B4)(A3)
(B)
3 Installation
Example installation
Procedure:
Step Activity
1 Mount the multichannel controller module (A) in the DIN rail from above (A1).
2 Pivot the multichannel controller module (A) downward until it snaps into place (A2).
3 Move the multichannel controller module (A) to the left against the previous module (A3)
until the plug connections for the voltage supply and the system bus are connected.
4 Position additional modules (B) and move to the left against the previous module (B4).
5 After the final module, position the cover (C) on the DIN rail and move to the left against the
module (C5).
6 After attaching the cover, position the end bracket (D) on the DIN rail and move to the left
against the cover (D6).
7 Fasten the end bracket (D) using a screwdriver (D7). For this purpose, ensure that the end
bracket and the cover are positioned flush against the final module.
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