JUMO 705001 User Manual
JUMO mTRON T
Measuring, Control, and Automation System
Central Processing Unit
B 705001.0
Operating Manual
2014-08-27/00575582
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.1 Available technical documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.2 Base units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.3 Input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.4 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.5 Operating, visualization, recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.6 Power supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.1 Warning symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.2 Note signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2.4 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3 Acceptance of goods, storage, and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3.1 Checking the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3.2 Notes on storage and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3.3 Returning goods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4 Identifying the device version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4.2 Order details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.4.3 Delivery package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.4.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.4.5 General accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.5 System version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
2.1 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.1 General information on installation/dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Installation/dismounting on DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.1 Base units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
4.1 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2 Electrical isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3.1 Display, operating, and connection elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3.2 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3.3 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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4.3.4 Terminating resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.4 Functional check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
5.1 Display, operating, and connection elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2 System states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.3 System switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.4 LED displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.4.1 Display modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.4.2 System states and errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.5 Operation on the multifunction panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.5.1 Program generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
6.1 Selectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.1.1 Analog selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.1.2 Digital selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.2 Device data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.2.1 Setup info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.3 Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.3.1 Analog variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.3.2 Integer variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.3.3 Digital variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6.3.4 Text variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
6.4 Limit value monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6.4.1 Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6.4.2 Alarm and hysteresis functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.5 Binary links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6.6 Modbus/TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.7 Serial interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6.7.1 Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.8 PROFIBUS (version 02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.9 Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
6.10 PLC configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
6.11 Program generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
6.11.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
6.11.2 Setpoint limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.11.3 Basic status setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
6.11.4 Manual mode setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
6.11.5 Setpoint specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
6.11.6 Names of operating contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
6.11.7 Tolerance band monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
6.11.8 Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6.11.9 Process screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
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7 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
7.1 PLC parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
8 Configuration – in setup program only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
8.1 E-mail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
8.1.1 E-mail server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
8.2 Modbus frames for reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
8.3 Modbus frames for writing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
8.4 Analog PLC output texts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
8.5 Integer PLC output texts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
8.6 Digital PLC output texts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
8.7 Texts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
9 Program editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
9.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
9.2 Program schema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
9.3 Program simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
9.4 Process steps (as of version 02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
9.5 License dependance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
9.5.1 "Program editor" license . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
10 Online parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
10.1 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
10.2 System bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
10.3 Enabling of extra codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
10.4 Resetting the user list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
10.5 Date and time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
10.6 Calibrate / test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
10.6.1 LED test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
10.6.2 Switch test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
10.6.3 Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
10.6.4 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
11 Retrofitting interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
12 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
12.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
12.1.1 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
12.1.2 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
12.1.3 Case and ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
12.1.4 Approval/approval marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
12.2 Cycle time, sampling rate, and shut-down time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
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Contents
12.3 Resources for customer specific PLC programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
6
1.1 Available technical documentation
The documents specified below are available for the measuring, control, and automation system.
1.1.1 General information
Product Type of documentation No. Printed PDF file
Measuring,
control, and
automation system
1
Accessory subject to charge
2
Includes an overview of the purpose and content of all documents
1.1.2 Base units
Data sheet T 705000 - X
System manual
Setup program manual B 705000.6 - X
System description
1
2
1 Introduction
B 705000.0 X -
B 705000.8 - X
Product Type of documentation No. Printed PDF file
Central
processing unit
Data sheet T 705001 - X
Operating manual B 705001.0 - X
Modbus interface description B 705001.2.0 - X
Installation instructions B 705001.4 X X
1.1.3 Input/output modules
Product Type of documentation No. Printed PDF file
Multichannel
controller module
Relay module
4-channel
Analog
input module
4-channel
Data sheet T 705010 - X
Operating manual B 705010.0 - X
Installation instructions X X
Data sheet T 705015 - X
Operating manual B 705015.0 - X
Installation instructions B 705015.4 X X
Data sheet T 705020 - X
Operating manual B 705020.0 - X
Installation instructions B 705020.4 X X
Analog
input module
8-channel
Digital input/
output module
12-channel
Data sheet T 705021 - X
Operating manual B 705021.0 - X
Installation instructions B 705021.4 X X
Data sheet T 705030 - X
Operating manual B 705030.0 - X
Installation instructions B 705030.4 X X
7
1 Introduction
1.1.4 Special modules
Product Type of documentation No. Printed PDF file
Router module Data sheet T 705040 - X
Installation instructions B 705040.4 X X
1.1.5 Operating, visualization, recording
Product Type of documentation No. Printed PDF file
Multifunction
panel 840
Operating panels Data sheet T 705065 - X
Data sheet T 705060 - X
Operating manual B 705060.0 - X
Modbus interface description B 705060.2.0 - X
Installation instructions B 705060.4 X X
1.1.6 Power supply units
Product Type of documentation No. Printed PDF file
24 V power supply
units
Data sheet T 705090 - X
Operating instructions QS5.241 X Operating instructions QS10.241 X -
8
1.2 Safety information
&
1.2.1 Warning symbols
DANGER!
This symbol indicates that personal injury caused by electrical shock may occur if the respective precautionary measures are not carried out.
WARNING!
This symbol in connection with the signal word indicates that personal injury may occur if the
respective precautionary measures are not carried out.
CAUTION!
This symbol in connection with the signal word indicates that damage to assets or data loss
will occur if the respective precautionary measures are not taken.
CAUTION!
This symbol indicates that components could be destroyed by electrostatic discharge
(ESD = Electro Static Discharge) if the respective cautionary measures are not taken.
Only use the ESD packages intended for this purpose to return device inserts, assembly
groups, or assembly components.
1 Introduction
READ DOCUMENTATION!
This symbol – placed on the device – indicates that the associated device documentation
has to be observed. This is necessary to recognize the kind of the potential hazards as
well as the measures to avoid them.
1.2.2 Note signs
NOTE!
This symbol refers to important information about the product, its handling, or additional
use.
REFERENCE!
This symbol refers to further information in other sections, chapters, or manuals.
FURTHER INFORMATION!
This symbol is used in the tables and refers to further information in connection with the
table.
DISPOSAL!
This device and the batteries (if installed) must not be disposed in the garbage can after
use! Please ensure that they are disposed properly and in an environmentally friendly
manner.
9
1 Introduction
1.2.3 Intended use
The modules described are intended for measuring, control, an d automation t asks in an ind ustrial environment, as described in the technical data. Oth er uses or uses beyond th ose defined
are not viewed as intended uses.
The modules are built according to the relevant standards and directives as well as the applicable safety regulations. Nevertheless, incorrect use may lead to bodily injury or property damage.
To avoid danger, the modules may only be used:
• For the intended use
• When in good order and condition
• When taking into account the technical documentation provided
Even if a module is used correctly and according to the intended use, it may still cause appli-
cation-related dangers (e.g. due to missing safety devices or incorrect settings).
1.2.4 Qualification of personnel
This document contains the necessary information for the intended use of the modules to which
it relates.
It is intended for technically qualified personnel who have received special training and have
the appropriate knowledge in the field of automation technology (measuring, process, and control technology).
The appropriate level of knowledge and the technically fault-free implementation of the safety
information and warnings contained in the technical documentation provided are prerequisites
for risk-free mounting, installation, and startup as well as for ensuring safety when operating
the described modules. Only qualified personnel have the required specialist knowledge to correctly interpret and implement the safety information and warnings contained in this document
in specific situations.
10
1.3 Acceptance of goods, storage, and transport
1.3.1 Checking the delivery
• Ensure that the packaging and contents are not damaged
• Check that the delivery is complete using the delivery papers and the order details
• Inform the supplier immediately if there is any damage
• Store damaged parts until clarification is received from the supplier
1.3.2 Notes on storage and transport
• Store the module in a dry and clean environment. Observe the admissible ambient conditions (see "Technical data")
• The transport of the module is to be shockproof
• The original packaging provides optimum protection for storage and transport
1.3.3 Returning goods
In the event of repair, please return the module in a clean and complete state.
Use the original packaging to return goods.
1 Introduction
Accompanying letter for repair
Please include the completed accompanying letter for repair when returning goods.
Do not forget to state the following:
• Description of the application and
• Description of the error that has occurred
The accompanying letter for repair can be downloaded online from the manufacturer's website
(use the search function if necessary).
Protection against electrostatic discharge (ESD)
(ESD = electrostatic discharge)
To prevent damage from ESD, electronic modules or components must be handled, packaged,
and stored in an ESD-protected environment. Measures against electrostatic discharge and
electrical fields are described in DIN EN 61340-5-1 and DIN EN 6 1340-5-2 "Protection of electronic devices from electrostatic phenomena".
When returning electronic modules or components, please note the following:
• Sensitive components must only be packaged in an ESD-protected environment. Workspaces such as this divert electrostatic charges to ground in a controlled manner and prevent static charges due to friction capacities.
• Only use packaging for ESD-sensitive modules/components. These must consist of conductive plastics.
No liability can be assumed for damage caused by ESD.
11
1 Introduction
CAUTION!
Electrostatic charges occur in non-ESD protected environments.
Electrostatic discharges can damage modules or components.
For transport purposes, use only the ESD packaging provided.
1.3.4 Disposal
Disposing of the device
DISPOSAL!
Devices and/or replaced parts should not be placed in the refuse bin at the end of their service life as they consist of materials that can be recycled by specialist recycling plants.
Dispose of the device and the packaging material in a proper and environmentally friendly
manner.
For this purpose, observe the country-specific laws and regulations for waste treatment a nd
disposal.
Disposing of the packaging material
The entire packaging material (cardboard packaging, inserts, plastic film, and plastic bags) is
fully recyclable.
12
1.4 Identifying the device version
(A)
1.4.1 Nameplate
Position
The nameplate (A) is affixed to the module case.
1 Introduction
Contents
It contains important information. This includes:
Device type
Compare the specifications on the nameplate with the order.
Identify the supplied device version using the order details of the respective module.
Part no. (TN)
The part no. clearly identifies an article in the catalog. It is important for communication
between the customer and the sales department.
Description Designation on the name-
plate
Device type Type 705001/08-51-54-36/000
Part no. TN 00XXXXXX
Fabrication number F-Nr 0070033801211010006
Voltage supply - DC 24 V -20/+25 %
Example
13
1 Introduction
Fabrication no. (F-Nr)
Among other things, the fabrication number contains the date of production (year/week).
Example: F-Nr = 0070033801211010006
The figures concerned are in positions 12, 13, 14, and 15 (from the left).
The device was therefore produced in the 1st calendar week of 2011.
1.4.2 Order details
(1) Basic type
705001 Central processing unit (1x Ethernet (RJ45), 1x system bus (RJ45), 1x system bus (E-
Bus), monitoring of 64 limit values)
(2) Basic type extension
0 Standard
(3) Version
8 With factory settings
(4) Interface Com1
00 Not used
51 RS232 Modbus RTU
54 RS422/485 Modbus RTU
(5) Interface Com2
00 Not used
51 RS232 Modbus RTU
54 RS422/485 Modbus RTU
64 PROFIBUS-DP (slave; as of system version 02)
(6) Voltage supply
36 DC 24 V +25/-20 %
(7) Extra codes
000 Without extra code
214 Math/logic function (activation for all connected controller modules)
224 PLC acc. to IEC 61131-3 (CODESYS V3)
225 Program generator 1 to 9
228 Program generator 1 to 9 with process steps (as of system version 02)
14
(1) (2) (3) (4) (5) (6) (7)
Order code /---/,...
Order example 705001 / 0 8 - 00 - 00 - 36 / 214
1
List extra codes in sequence, separated by a comma.
1
1.4.3 Delivery package
1 central processing unit in the ordered version
1 cover for system bus
2 screw-on end clamps for DIN rail
1 Installation Instructions B 705001.4
Setup program with program editor JUMO mTRON T (30-day trial version, on MiniDVD)
Content of the Mini-DVD:
• Setup program with program editor JUMO mTRON T (30-day trial version)
• CODESYS programming software (free version)
• CODESYS Repository Package - Operating panels (free version)
• GSD file JUMO mTRON T - CPU (free version)
• PC Evaluation Software PCA3000 (30-day trial version)
• PCA Communication Software PCC (30-day trial version)
• Documentation in PDF format
1.4.4 Accessories
1 Introduction
Article Part no.
Interface modules (expansion boards):
RS232 Modbus RTU 00569505
RS422/485 Modbus RTU 00569506
PROFIBUS-DP (slave; as of system version 02 and as of the central processing unit‘s
production date 27/2013 (calendar week))
Extra codes (activations):
Math/logic module (activation for all connected controller modules) 00569509
PLC according to IEC 61131-3 (CODESYS V3) 00569510
Program generator 1 to 9 00569511
Program generator 1 to 9 with process steps (as of system version 02) 00606498
00569507
15
1 Introduction
1.4.5 General accessories
Article Part no.
JUMO mTRON T system manual, English 00575577
Setup program with program editor JUMO mTRON T (on MiniDVD), incl. USB cable
(A-plug to mini-B-plug, 3 m)
Program editor JUMO mTRON T (on MiniDVD), incl. USB cable (A-plug to mini-B-
plug, 3 m)
PCA3000/PCC JUMO software package 00431884
PC Evaluation Software PCA3000 00431882
Release automatic print for PC Evaluation Software PCA3000 00505548
PCA Communication Software PCC 00431879
Plant Visualization Software JUMO SVS3000: See data sheet 700755 USB cable A-plug mini-B-plug 3 m 00506265
Content of the Mini-DVD:
• Setup program with program editor JUMO mTRON T in case of part no. 00569494
• Program editor JUMO mTRON T in case of part no. 00622333
• CODESYS programming software (free version)
• CODESYS Repository Package - Operating panels (free version)
• GSD file JUMO mTRON T - CPU (free version)
• PC Evaluation Software PCA3000 (30-day trial version)
• PCA Communication Software PCC (30-day trial version)
• Documentation in PDF format
00569494
00622333
1.5 System version
The system version of the measuring, control, and automation system is determined by the
compatibility index of the base unit.
Example composition of a version number for the central processing unit: 248.xx.yy
248 = basic version, xx = compatibility index (system version), yy = current version
In the current document, descriptions that apply only for a particular system version are labeled
accordingly (e.g. "version 02").
16
2.1 Brief description
Com1
RS232 (Modbus RTU) or
RS422/485 (Modbus RTU)
705001
Voltage supply Out
System bus
Com2
RS232 (Modbus RTU) or
RS422/485 (Modbus RTU) or
PROFIBUS-DP slave
USB (device)
For setup program
Bus Out
To permit connection to a
multifunction panel or
router module
LAN
Mainly for use of the
integrated web server
or the setup program
Switch / push-button
Run, Stop, or Reset
Voltage supply In
(at the front)
The central processing unit is the heart of the system. It contains the process image of the application and manages the configuration and parameter data of the complete system (except
for the multifunction panel).
For individual control tasks nine program generators (option) are available and 64 limit values
can be monitored.
LEDs are used to indicate applied voltage su pply, the operating status of the PLC, system malfunctions, as well as the communication through interfaces.
A USB device interface (setup), a LAN connection (Ethernet), and two system bus connections
are available as standard. Up to two interfaces can be optionally equipped for fieldbus applica tions.
The central processing unit, the input/output modules connected laterally, and modules integrated by a router are comfortably configured and parameterized with the setup program.
A PLC according to IEC 61131-3 can be released as an option. A switch is available to toggle
the system operating status (Run, Stop, and Reset).
2.2 Block diagram
2 Description
17
2 Description
18
3 Installation
3.1 General information on installation/dismounting
DANGER!
With multichannel controller module 705010 and relay module 705015, the load circuits from
relay or solid state relay outputs can be operated with a dangerous electrical voltage (e.g.
230 V).
There is a risk of electric shock.
Prior to the installation/dismounting of these modules or the removal of the module insert, the
load circuits are to be disconnected from the voltage and the terminal strips are to be removed from the module. This work must only be performed by qualified personnel.
WARNING!
The modules must never be installed in areas with an explosion hazard.
There is the risk of an explosion.
The entire system must only be used outside of areas with an explosion hazard.
Mounting site
All modules have protection type IP20 and are only intended for use in fireproof con trol cabinets
or switch boxes. The mounting site should be virtually vibration-free. Electromagnetic fields
caused by equipment such as motors or transformers should be avoided.
Multifunction panel 840 has protection type IP67 at the front and is intended for installation in
a panel cut-out. The rear has protection type IP20.
Climatic conditions
The ambient temperature and the relative humidity at the mounting site must correspond to the
technical data. Aggressive gases and vapors have a negative ef fect on the operating life of the
modules. The mounting site must be free from dust, powder, and other suspended matter so
that the cooling slots do not become blocked.
DIN rail
All modules are mounted on a DIN rail according to DIN EN 60715 (35 mm × 7.5 mm × 1 mm).
For reasons of stability, the spacing of the fastening screws for the DIN rail should not exceed
200 mm. The minimum distances for the modules that are specified in the module-specific installation or operating instructions must be observed.
Installation position
The DIN rail should be mounted horizontally so that all modules are arranged vertically. Otherwise the admissible ambient temperature range will be restricted.
Space requirement
The modules require the minimum distances shown in the following figure for the purpose of
installation/dismounting and for future maintenance or replacement. In the event of shorter distances the minimum bending radius of the cables, the performance of the electrical inst allation,
and the clear arrangement of the plant are no longer guaranteed.
19
3 Installation
120
201
50.5
30
70
50.5
Minimum distances
3.2 Installation/dismounting on DIN rail
All modules in the system are intended for installation on a DIN rail according to DIN EN 60715
(35 mm × 7.5 mm × 1 mm).
The following must always be installed on the left, at the start of the DIN rail:
• A central processing unit or
• A router module
These modules connect the input/output modules to the voltage supply and the system bus.
NOTE!
To determine the required minimum width of the DIN rail, the widths of the individual modules
are to be added (see technical data of the modules in the respective data sheet or the
module-specific installation instructions).
The widths of the cover (17.5 mm) and both end brackets (each 9.5 mm) should also be
taken into consideration: 17.5 mm + 2 × 9.5 mm = 36.5 mm.
20
3 Installation
(A)
(A2)
(A1)
(B)
(B3)
(B4)
3.2.1 Base units
Installation of a base unit, using the example of a central processing unit 705001
Installing the end brackets
Procedure:
Step Activity
1 Mount the central processing unit (A) on the DIN rail from below and press upward (A1).
2 Pivot the central processing unit (A) toward the rear until it snaps into place (A2).
3 Position the end bracket (B) on the DIN rail and move to the right against the central pro-
cessing unit (B3). Fasten the end bracket using a screwdriver (B4).
21
3 Installation
(A) (C) (D)
(C3)
(D2)
(B)
(B4) (B4)
(B)
(A)
(E1)
(E)
(A6)
(A5)
Dismounting a base unit, using the example of a central processing unit 705001
Removing the central processing unit from the DIN rail
22
Procedure:
Step Activity
1 Remove the connection cables if required (Setup, LAN, Bus Out).
2 If required, use a screwdriver to release the wired terminal (E) of the central processing unit
(A) and pull off toward the front (E1).
3 Fully release the end bracket (D) using a screwdriver (D2), press upward from below, pivot
toward the front, and remove from the DIN rail.
Note: The end bracket does not need to be removed from the DIN rail if there is sufficient
space to the side to move it at least 10 mm to the right.
3 Installation
Step Activity
4 Move the cover (C) to the right (C3) until the sid e contacts of the neighb or ing mo du le are
exposed. Then release the cover at the bottom using a screwdriver, press upward, and
remove from the DIN rail.
Note: The cover does not need to be removed from the DIN rail if there is sufficient space
to the side to move it at least 10 mm to the right.
5 Move the modules (B) on the right next to the central processing unit (A) to the right (B4)
until the side contacts of the central processing unit are exposed.
➥ These modules are isolated from the voltage supply and the system bus.
6 Press the central processing unit (A) upward from underneath (A5), pivot off the DIN rail
toward the front (A6), and remove.
23
3 Installation
6,6
135
101
58.7
67.1
17.4
3.3 Dimensions
24
4.1 Installation notes
NOTE!
These installation notes apply for the entire measuring, control, and automation system and,
on some occasions, are only applicable for a specific module.
The respective connection diagram shows the context.
Requirements for the personnel
• Work on the modules must only be carried out to the extent described and, like the electrical
connection, only by qualified personnel.
• Before plugging and unplugging connection cables ensure that the person performing the
work is electrostatically discharged (e.g. by touching grounded metallic parts).
Cables, shielding, and grounding
• When selecting the cable material, when installing, and when performing the electrical connection of the module, the regulations of DIN VDE 0100 "Erection of power installations with
rated voltages up to 1000 V" and the respective national regulations (e.g. on the basis of
IEC 60364) are to be observed.
• Certain cables must be heat resistant up to at least 80 °C at maximum load. The relevant
instructions in the connection diagram of the affected modules must be observed.
• Route input, output, and supply cables separately and not parallel to one another.
• Only use shielded and twisted probe and interface cables. Do not route the lines close to
current-carrying components or cables.
• For temperature probes, ground the shielding on one side in the control cabinet.
• Do not perform loopthroughs on the grounding cables, but route the cables individually to a
shared grounding point in the control cabinet; in doing so, ensure that the cables are as
short as possible.
Ensure that the equipotential bonding is correct.
4 Electrical connection
Electrical safety
• Isolate power supply units from the voltage supply on the primary side if there is a risk of
touching parts with dangerous electrical voltage (e.g. 230 V) in the course of work.
• The fuse rating of the power supply units on the primary side should not exceed a value of
10 A (inert).
• With modules with relay or solid state relay outputs, the load circuits can be operated with
a dangerous electrical voltage (e.g. 230 V). Disconnect load circuits from the voltage supply
during installation/dismounting and electrical connection.
• In order to prevent the destruction of the relay or solid state relay outputs in the event of an
external short circuit in the load circuit, the load circuit should be fused to the maximum admissible output current.
• The modules are not suitable for installation in areas with an explosion hazard.
• In addition to a faulty installation, incorrectly set values on the module could also impair the
correct function of the following process. Therefore, ensure that safety devices independent
of the module (e.g. overpressure valves or temperature limiters/monitors) are available and
that it is only possible for qualified personnel to define settings. Please observe the corresponding safety regulations in this context.
25
4 Electrical connection
Interface Com1
System bus Out
Side system bus Out
DC 1500 V
USB device interface
(setup)
Interface Com2
LAN
DC 1500 V
AC 30 V
DC 50 V
AC 30 V
DC 50 V
Voltage supply Out
Voltage supply In
References to other information
• The electromagnetic compatibility meets the standards and regulations cited in the technical data.
• The USB device interface and voltage supply in the central processing unit 705001 are not
electrically isolated. In general, please observe the specifications regarding electrical isolation.
4.2 Electrical isolation
26
4 Electrical connection
Setup
LAN Bus Out
Run
Stop
Reset
Power
Status
Bus Error
Com1
Com2
Com2
2
1
3
4
ON
2
1
3
4
ON
Com1
(1)
(2)
(3)
(4)
(11)
(5)
(7)
(8)
(10)
(6)
(9)
(12)
4.3 Connection diagram
CAUTION!
At maximum load, the temperature at the "+24 V" and "GND" terminals (Voltage supply In)
may exceed 60 °C.
As a result the insulation of the cable may be damaged.
The cable must be heat resistant up to at least 80 °C.
4.3.1 Display, operating, and connection elements
This overview shows the position of the display, operating, and connection elements. The assignment to individual functions is illustrated in the following sections.
(1) Status displays (LED)
(2) Voltage supply In, DC 24 V
(3) Vo ltage supply Out, DC 24 V
(4) USB device interface (Setup)
(5) Switch/button for Run, Stop, or Reset
(6) Side system bus Out
(7) System bus Out
(8) LAN interface
(9) Com2 terminating resistors
(10) Com2 interface
(1 1) Com1 interface
(12) Com1 terminating resistors
27
4 Electrical connection
8
1
8
1
6
7
8
9
2
3
4
5
1
U
+
-
x
4.3.2 Interfaces
Connection Designa-
tion
Number
Connection element
USB device Setup (4)
System bus Out Bus Out (7) 1 TX+
2 TX3 RX+
6 RX-
Ethernet LAN (8) 1 TX+
2 TX3 RX+
6 RX-
Serial interface
(RS232), option
Com1,
Com2
(11),
(10)
2 RxD
3 TxD
5 GND
Serial interface
(RS422), option
Com1,
Com2
(11),
(10)
3 TxD+
4 RxD+
5 GND
8 TxD9 RxD-
Serial interface
(RS485), option
Com1,
Com2
(11),
(10)
3 TxD+/RxD+
5 GND
8 TxD-/RxD-
Transmit data +
Transmit data Receive data +
Receive data -
Transmit data +
Transmit data Receive data +
Receive data Receive data
Transmit data
Ground
Transmit data +
Receive data +
Ground
Transmit data Receive data Transmit/Receive data +
Ground
Transmit/Receive data -
PROFIBUS-DP,
option (as of system version 02)
Com2 (10) 8 RxD/TxD-N (A)
3 RxD/TxD-P (B)
6 VP (+5 V)
5 DGND
Transmit/Receive data Transmit/Receive data +
Voltage supply +
Data ground
4.3.3 Voltage supply
Connection Designation Num-
ber
Voltage supply In +24 V and
(2) +24 V
GND
28
Symbol and terminal designation
GND
4.3.4 Terminating resistors
2
1
3
4
ON
332 ?
120 ?
332 ?
GND
+5 V
4
9
332 ?
120 ?
332 ?
GND
+5 V
3
4
3
8
1
2
The internal terminating resistors for the Com1 and Com2 interfaces are only relevant for
RS422/485.
The terminating resistors are deactivated by default. To activate them, DIP switches 1 to 4 for
the relevant interface must be pushed upward using a suitable tool such as a ballpoint pen (ON
position).
The following figure shows the position of the DIP switches when the terminating resistors are
activated.
NOTE!
To ensure fault-free operation, terminating resistors are required at the start and end of an
RS422/485 transmission path.
Internal terminating resistors
4 Electrical connection
29
4 Electrical connection
4.4 Functional check
Once the electrical connection is complete, the following points must be checked:
1) Voltage supply
2) LED function
3) Errors during initialization
Voltage supply
If Then
"Power" LED (green) is lit The central processing unit is supplied with volt-
"Power" LED is not lit The central processing unit is not supplied with
age.
voltage, or the electrical function of the LED is
faulty.
Remedy:
• Check voltage supply to "+24 V" and "GND"
terminals of the central processing unit.
• Check power supply unit and connection between power supply unit and central processing unit.
If the "Power" LED does not light up, despite a
voltage supply being present, the central processing unit must be replaced.
LED function
When the voltage supply is connected, the LEDs on the central processing unit are tested automatically.
(If a voltage supply is present, the "Power" LED is permanently lit in green.)
If Then
The following LEDs light up in red simultaneously for approx. two seconds:
Status
BusError
Com1
Com2
One of the listed LEDs does not light up The central processing unit must be replaced.
After the test of the red LEDs, the following LEDs
light up in green simultaneously for approx. two
seconds:
Status
Com1
Com2
One of the listed LEDs does not light up The central processing unit must be replaced.
The electrical function of the LEDs is in order.
The electrical function of the LEDs is in order.
30
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