JUMO 701150 User Manual

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2014-05-01

/00564764

(translation of the German

Operating Manual

original manual)

B 701150.0

according to DIN EN 14597

safety temperature monitor

JUMO safetyM STB/STW

Safety temperature limiter,

Operating overview

Operating overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.1 Safety temperature monitor (STW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

1.2 Safety temperature limiter (STB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

1.3 Safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2 Identifying the device version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.1 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

2.2 Device software versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

2.3 Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

2.4 Service addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

3.2 Installation location, DIN rail installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

3.3 Close mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

3.4 Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

3.5 Electrical isolation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

3.6 Use of the setup interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.1 Installation notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

4.2 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

5 Commissioning the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.1 Display and operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

5.2 Setting the display after switch-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Inhalt

5.3 Selecting and editing parameters (plausibility inquiry for input values) . . . . . . . . . . . . . . . . . . . . . . . . .29

5.4 Aborting edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

5.5 Alarm acknowledgement using the Reset key (only for temperature limiters STB) . . . . . . . . . . . . . . . .30

5.6 Alarm acknowledgement via binary input (only for temperature limiters STB). . . . . . . . . . . . . . . . . . . .30

5.7 Lead sealing the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

6 Safety Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.1 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

6.2 Safety temperature monitor (STW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

6.2.1 Safe operating status STW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

6.3 Safety temperature limiter (STB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

6.3.1 Safe operating status STB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

6.4 Relevant standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

6.5 Validity of the Safety Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

6.6 Connection possibilities of the sensors (SIL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

6.7 Standards and definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

6.7.1 Terms and abbreviations acc. to DIN EN 14597 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

6.7.2 Terms and abbreviations acc. to DIN EN 61 508 and DIN EN 61 511. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.8 Safety instrumented parameters related to the temperature monitoring unit . . . . . . . . . . . . . . . . . . . .41

6.8.1 Failure rates and SFF for 701150...23 (AC 230 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

6.8.2 Failure rates and SFF for 701150...25 (AC/DC 24 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

6.9 Determining the Safety Integrity Level (SIL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

6.9.1 Safety integrity of the hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

6.9.2 Safety-relevant system properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

6.10 Determining the achieved Performance Level PL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

6.10.1 Terms and abbreviations acc. to DIN EN ISO 13849 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

6.11 Connection possibilities of the sensors (PL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

6.11.1 Calculations DIN EN ISO 13849-1 Performance Level - low voltage 230 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

6.11.2 Calculations DIN EN ISO 13849-1 Performance Level - extra low voltage (ELV) 24 V . . . . . . . . . . . . . . . . . . . . . . . . .53

6.11.3 Contribution to risk minimization through the control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

6.12 Evaluating the achieved Performance Level PL and the relationship to the SIL . . . . . . . . . . . . . . . . . .56

6.13 Other applicable device documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

6.14 Behavior during operation and in case of malfunction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

6.15 Regular tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

6.15.1 Recommended tests for temperature probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

6.16 Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

7 Configuration level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

7.1 Navigation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

7.2 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

7.2.1 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

7.2.2 Sensor type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

7.2.3 Offset 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

7.2.4 Lead wire resistance 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

7.2.5 Filter time 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

7.2.6 Scaling start 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

7.2.7 Scaling end 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

7.2.8 Sensor type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

7.2.9 Offset 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

7.2.10 Lead wire resistance 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

Inhalt

7.2.11 Filter time 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

7.2.12 Scaling start 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

7.2.13 Scaling end 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

7.3 Limiter/monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

7.3.1 Device function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

7.3.2 Switching behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

7.3.3 Limit value, hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

7.3.4 Pre-alarm function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

7.3.5 Pre-alarm, hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

7.3.6 Limit value difference, hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

7.3.7 Setting range min. (formerly ALHI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

7.3.8 Setting range max. (formerly ALLO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

7.4 Binary input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

7.4.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

7.5 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

7.5.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

7.5.2 Signal type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

7.5.3 Scaling start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

7.5.4 Scaling end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

7.5.5 Error signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

7.5.6 Behavior when leaving the scaling range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84

7.6 Display/operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

7.6.1 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

7.6.2 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

7.6.3 Decimal place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

7.6.4 Normal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

7.6.5 Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

7.6.6 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

7.6.7 Time-out light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

7.6.8 Time-out operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

7.6.9 Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

7.7 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

7.7.1 Limit switching cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

7.7.2 Current switching cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

7.7.3 Operating hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

8 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

8.1 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

8.2 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

8.3 Binary input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

8.4 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

8.5 Measuring circuit monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

8.6 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

8.7 Test voltages according to EN 60730, part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

8.8 Electrical safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

8.9 Environmental influences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

8.10 Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

8.11 Approvals/approval marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94

8.12 Probes for the operating medium air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95

8.13 Probes for the operating medium water and oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96

Inhalt

8.14 Probes for the operating medium water, oil and air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98

9 Setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

9.1 Minimum hardware and software prerequisites: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99

9.2 Displaying the device software version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99

9.3 Forgotten the code? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100

9.4 Special function: thermocouple reverse polarity protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100

10 Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

11 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

12 What to do, if ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

13 Information for devices with extra code 062 GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

13.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

13.2 Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

13.3 Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

14 Output behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

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1 Brief description

The safety temperature limiter (STB) and the safety temperature monitor (STW) are used to reliably detect and avert hazards that could cause injuries, are harmful to the environment or cause destruction of production plants and produced goods, at an early stage. Its primary task is to reliably monitor thermal processes and switch the systems to an operationally safe status in the event of malfunctions. The measured value at the analog input can be recorded by various probes or standard signals. The limit value overrange is indicated by the installed LEDs K1 and K2 (red) for each channel, and the installed relay "Alarm" switches the system to an operationally safe status (alarm range).

The high standards of DIN EN 61508 and DIN EN ISO 13849 are met by a device design, the 1oo2D structure of which ensures reliable detection of errors and, thus, can also be used for applications according to the new Machinery Directive 2006/42/EC.

1.1 Safety temperature monitor (STW)

The STW is a safety component according to Machinery Directive, which, when activated, resets automatically if the probe temperature has gone below / exceeded the limit value by an amount equal to the hysteresis. Possible settings: monitoring for limit value overrange or underrange.

v Chapter 7.3.2 "Switching behavior"

1.2 Safety temperature limiter (STB)

The STB is a safety component according to Machinery Directive that is permanently locked after response. Manual reset using the key is only possible once the probe temperature has gone below / exceeded the limit value by an amount equal to the hysteresis. Possible settings: monitoring for limit value overrange or underrange.

v Chapter 7.3.2 "Switching behavior"

The transparent cover can be lead sealed to prevent unauthorized operation. However, the key remains accessible.

1.3 Safety information

Symbol Meaning Explanation

Note This symbol is used to draw your attention to important information.

Caution This symbol is used when there is a risk of damage to equipment or data if the instructions are ig-

Danger This symbol is used when there is a risk of injury to persons if the instructions are ignored or not

Read This text contains important information and must always be read before work is continued. Han-

v Reference This symbol refers to further information in other manuals, chapters or sections.

abc

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Footnote Footnotes are remarks referring to specific points in the text marked with a superscript number. Instructions

for action

nored or not followed correctly.

followed correctly.

dling the device in any way that is not described in the Operating Manual or that is expressly forbidden will jeopardize your warranty rights.

This symbol indicates that an action to be performed is described. The individual steps are marked by an asterisk.

1 Brief description

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Voltage supply AC 110 to 240 V:

Voltage supply AC/DC20 to 30 V:

Switching behavior

2 Identifying the device version

The type plate is affixed to the side of the device.

The voltage supply must correspond to the voltage given on the type plate!

2 Identifying the device version

Basic type

701150 Safety temperature limiters (STB) / monitors (STW) according to DIN EN 14597

Ver sion

8 Factory setting 9 Configured according to customer specifications

01 German (factory setting) 02 English 03 French

0251 Safety temperature monitor max. alarm (inverse, N/C contact) 0252 Safety temperature monitor min. alarm (direct, N/O contact) 0253 Safety temperature limiter max. alarm (inverse, N/C contact) 0254 Safety temperature limiter min. alarm (direct, N/O contact)

1003 1x Pt100 in 2-wire circuit 2001 2x Pt100 in 3-wire circuit (ex-factory) 2003 2x Pt100 in 2-wire circuit 2006 2x Pt1000 in 3-wire circuit 2037 2x W3Re-W25Re "D" 2039 2x Cu-CuNi "T" 2040 2x Fe-CuNi "J" 2041 2x Cu-CuNi "U" 2042 2x Fe-CuNi "L" 2043 2x NiCr-Ni "K"

Language

Switching behavior

Measuring input1 (programmable)

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2 Identifying the device version

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2044 2x Pt10Rh-Pt "S" 2045 2x Pt13Rh-Pt "R" 2046 2x Pt30Rh-Pt6Rh "B" 2048 2x NiCrSi-NiSi "N" 1053 1x 4 to 20 mA 2053 2x 4 to 20 mA

23 AC 110 to 240 V +10 % /-15 %, 48 to 63 Hz 25 20 to 30 V AC/DC, 48 to 63 Hz

701150 / 8 - 01 - 0253 - 2001 - 23 / 005 , 062

1. The first number on the measuring input means single probe "1“ or double probe "2“

2 Identifying the device version

Voltage supply

Analog output (configurable)

001 0 to 20 mA 005 4 to 20 mA (ex-factory) 040 0 to 10 V 070 2 to 10 V

Extra code

2.1 Scope of delivery

-JUMO safetyM STB/STW in the version ordered

- Operating Manual B701150.0

058 SIL and PL approval 062 GL approval

2.2 Device software versions

Diagnosis module version: 257.01.01 Analog channel 1 version: 258.01.02 Analog channel 2 version: 258.01.02

2.3 Serial number

The serial number is indicated on the device.

h Press the + keys

Construction: The first 8 digits specify the serial number: 01424103 Digit 9 and 10 the production plant in Fulda: 01 Digit 11 (second line) the hardware version: 4 Digit 12 and 13 the year: 2011 Digit 14 and 15 the calendar week: 03 Digit 16 to 19 consecutive numbers: 1234

2.4 Service addresses

Phone support in Germany:

Telephone:+49 661 6003-9135 Fax: +49 661 6003-881899 Email: service@jumo.net

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Austria:

Telephone:+43 1 610610 Fax: +43 1 6106140 Email: info@jumo.at

Switzerland:

Telephone:+41 44 928 24 44 Fax: +41 44 928 24 48 Email: info@jumo.ch

2 Identifying the device version

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2 Identifying the device version

This operating manual is a translation of the German original manual. It is valid for the following hardware and software versions: Diagnosis module from version: 257.01.01

Analog channel 1 from version: 258.01.02 Analog channel 2 from version: 258.01.02

Hardware version: 0

h Press the + keys

Keep the operating manual in a place accessible to all users at all times.

All necessary settings are described in this Operating Manual. Handling the device in any way that is not described in the Operating Manual or that is expressly forbidden will jeopardize your warranty rights and may disable the safety function.

It is forbidden to access the inside of the device! Repairs may only be performed by JUMO at the head office in Fulda.

Please contact the nearest subsidiary or the head office should you encounter any problems.

3 Installation

89 4,

104 8,

3.1 Dimensions

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3 Installation

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3.2 Installation location, DIN rail installation

The device is not suitable for use in potentially explosive atmospheres. The device is hooked into a 35 mm DIN rail (EN 60715) from the front and pushed down to engage.

The ambient conditions at the installation site must meet the requirements

specified in the technical data. Chapter 8 "Technical data"

As far as possible, the installation site should be vibration-free to prevent the screw-connections from working loose.

The installation site should be free from aggressive media, e.g. acids and lyes, and, if possible, free from dust, flour or

other suspended matter in order to prevent the cooling slots from becoming clogged.

3.3 Close mounting

Observe a minimum spacing of 20 mm from the top and bottom.

1. To allow the release slot to be accessed with a screwdriver from below.

2. To allow the device to be swiveled up and unhooked from the DIN rail for removal. Several devices may be mounted side by side without a gap.

3 Installation

3.4 Dismantling

h Insert a screwdriver into the release lug from below and lift up (1). h Simultaneously swivel the screwdriver and case up out of the DIN rail (2).

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3 Installation

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3700 V AC

(1)

(2)

(4)

(3)

(5)

(8)

(6)

(7)

3700 V AC

50 V DC

3.5 Electrical isolation

3 Installation

(1) Analog inputs

(3) Binary input

(5) Setup interface

(6) Display

(7) Analog output

3.6 Use of the setup interface

- The setup interface USB is only designed for service use for a limited period, e.g. for transmitting setup data and during

- It is not suitable for operation in a fixed installation for an unlimited period as the monitoring function is switched off during

(8) Power supply

commissioning.

data transmission with the setup program.

(2) Relay output "Alarm"

(4) Relay output "Pre-alarm"

4 Electrical connection

4.1 Installation notes

Check that the safety temperature limiter is correctly installed for its application (temperature measurement) and is oper-

ated within the admissible system parameters. The device is designed for installation in switch cabinets, machines/plants or systems.

Ensure that the customer's fuse rating does not exceed 20 A. Isolate the device at all poles prior to starting service or repair work.

All incoming and outgoing lines without a connection to the power supply network must be laid with shielded and

twisted lines. Connect the screen on the device side to ground. Do not run input and output lines close to current-carrying components or cables.

Do not connect any additional consumers to the screw terminals for the device power supply.

The choice of cable, the installation and the electrical connection of the device must conform to the requirements of VDE

0100 "Regulations on the Installation of Power Circuits with Nominal Voltages below 1000 V" or the appropriate local regulations.

Protect the relay circuit by suitable measures.

The maximum contact rating is 230 V/3 A (ohmic load). The electromagnetic compatibility conforms to the standards and regulations cited in the technical data.

v Chapter 8 "Technical data"

During commissioning we recommend carrying out a trial run of the system until temperature switch-off at the set limit.

Only allow qualified electricians to carry out the electrical connection and the configuration settings until commissioning.

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4 Electrical connection

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4 Electrical connection

The approval according to DIN EN 14597 is only valid when the correct probe with DIN approval is set in the configuration level and also connected.

The limit value to be monitored must be within the admissible temperature range of the DIN probe.

v Chapter 8.12 "Probes for the operating medium air" v Chapter 8.13 "Probes for the operating medium water and oil"

The monitoring function is deactivated during data transmission using the setup program.

v Chapter 12 "What to do, if ..."

4.2 Connection diagram

Connection is carried out via screw terminals. Lead Admissible cross sec-

1 wire fine-strand,

with core-end ferrule

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4 Electrical connection

tion

≤ 2.5 mm ≤ 1.5 mm

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–

Enter the lead resistance for RTD temperature probes in two-wire circuit when using greater line lengths.

v Setup program: edit => analog inputs

123

678

13 68

4 Electrical connection

Legend Remark Screw terminals Screw terminals 1, 2 Analog input1 (E1) Analog input2 (E2)

Thermocouple/

double thermocouple

RTD temperature probe Pt100/Pt1000 in 2-wire circuit

RTD temperature probe Pt100/Pt1000 in three-wire circuit

RTD temperature probe Pt100 in two-wire circuit, individual probe for both analog inputs

Caution:

When only one probe (SIL2) is connected, the temperature limitation device is reduced from SIL3 to SIL2. However, the internal 2-channel structure (1oo2D) in the device is still retained. Both channels measure the same probe due to the simplified external circuit.

Legend Remark Screw terminals Screw terminals

–

Ground

–

Ix,U

L1 N

L+ L-

4 to 20 mA

4 to 20 mA for both analog inputs

Caution:

4 Binary input

Connection to a potential-free contact

5 Analog output:

0 to 20 mA 4 to 20 mA (ex-factory) 0(2) to 10V

Caution The analog output is not part of the safety func-

tion!

9 Voltage supply

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according to rating plate

AC:

L1 Line conductor N Neutral

4 Electrical connection

DC:

(L+) (L-)

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Internal circuitry

12 13

Legend Remark Screw terminals Screw terminals 10 Relay output "Alarm" (current-free state)

Relay (changeover contact element) with fuse cutout

4 Electrical connection

11 Relay output for pre-alarm (KV)

Changeover contact

Caution The pre-alarm relay output is not part of the

safety function!

5 Commissioning the device

(1) (2) (3)

(4)

(5)

(6)

(7)

5.1 Display and operating elements

h Connect the voltage supply - a test routine will start during which all LEDS will flash and the display with background light-

ing will indicate white pixels for 2 seconds and black pixels for 2 seconds.

Once the test routine has been completed, the device will indicate the main measured value (factory set).

v If an alarm or error message appears, refer to Chapter 10 "Alarm messages".

5.2 Setting the display after switch-on

v Chapter 7.6.4 "Normal display"

The screen is factory set to show the main measured value in German. The example shows the screen layout of a safety temperature limiter monitoring a maximum value of 29.6°C with a pre-alarm set to 9.9°C.

If the main measured value is within the hysteresis during "Power ON", the relay outputs "Pre-alarm" and "Alarm" are deactivated.

1 Switching behavior 2 Device function

3 Binary input

7 Main measured value

6 Pre-alarm 4 Temperature unit 5 Limit value

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5 Commissioning the device

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Legend Remark 3LCD display

6 LED KV (yellow)

7 LED KD (yellow)

8Keys

12 Setup interface 13 LED K2 (red)

14 LED K1 (red)

15 LED OK

Black and white with background lighting 96 x 64 pixels

Is lit if the pre-alarm was triggered.

Is lit if the diagnosis processor has switched off a component.

(Can only be operated when the transparent hood is folded up)

Increase value / previous parameter

Reduce value / next parameter

Programming

RESET

Is lit for all errors.

Green: OK range OFF: Error occurred

5 Commissioning the device

5.3 Selecting and editing parameters (plausibility inquiry for input values)

The values are displayed in the standard display. Carry out steps 1 to 4 to edit a value, e.g. in this case, the limit value

1 Press The first menu item "Analog inputs" has a black

2 Select limiter/monitor with

Use to change to the submenu

3 Press 2x until the limit value appears

Press (limit value flashes)

background. The vertical line on the right shows the current position.

4 Use or to set the desired value

Acknowledge with (limit value is shown in duplicate)

5 Briefly press to confirm the value.

The value is applied and saved.

If no key is pressed, the device automatically returns to the standard display after 30 seconds (timeout) and the value

is not saved. The length of the timeout is configurable.

Use + to return to the standard display or menu topic "Back" or return automatically after a timeout

Limit value flashes in duplicate on the display as a control.

v see operating overview on the first inner page of this manual.

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5 Commissioning the device

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5 Commissioning the device

5.4 Aborting edit

+ are used to abort editing and retain the previous value.

5.5 Alarm acknowledgement using the Reset key (only for temperature limiters STB)

h Press key and hold down

Ticks appear after the errors

A bell is shown after the error.

The alarm is no longer pending and is acknowledged as soon as the time bar has finished (3 seconds).

The alarm condition is still pending and cannot be acknowledged.

5.6 Alarm acknowledgement via binary input (only for temperature limiters STB)

The binary input can be configured so that, for example, alarms can be unlocked via a potential-free contact. The function only reacts to the switching flank from the "open" to the "closed" state. The contact then behaves in the same way as the "Reset" button.

v Chapter 7.4.1 "Function"

5.7 Lead sealing the device

The device settings must not change under operating conditions. A lead-sealed, transparent cover must therefore be placed over it to prevent unintentional or unauthorized adjustment.

Two holes are provided to the left and right of the transparent cover through which wire can be guided for lead sealing to connect the cover to the housing. The wire ends are secured with the lead seal.

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5 Commissioning the device

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6 Safety Manual

6.1 Brief description

The safety temperature limiter (STB) and safety temperature monitor (STW) enable early and reliable detection of risks which could potentially result in personal injuries, environmental damage, or destruction of the production plant and production materials. Its task is to reliably monitor process variables such as temperature or pressure and to switch the plants to an operationally safe status in the event of malfunctions. The measured value at the analog input can be recorded by various probes or standard signals. Even when using double sensors (1oo2) only one physical measuring point is monitored at the measuring point. Limit value exceedance is indicated by the installed LED K1 and K2 (red) for each channel and the integrated alarm relay switches the system to safe operating status (alarm range).

The SIL3 requirements of DIN EN 61508 or PLe DIN EN ISO 13849 are met by a device concept that has a 1oo2D structure which ensures reliable detection of errors.

6.2 Safety temperature monitor (STW)

The safety temperature monitor is a device that is automatically reset when activated once the sensor temperature has fallen below or risen above the set limit value by an amount equal to the switching differential. Possible settings: monitoring for limit value overrange or underrange.

Mode of operations:

- Minimum requirements: 2B, 2K, 2P

- Additional requirements: 2N, 2D

6.2.1 Safe operating status STW

The safe status is when the relay output alarm between terminals 14 and 16 is switched off (closed-circuit principle).

6.3 Safety temperature limiter (STB)

The safety temperature limiter is a device that is permanently locked after responding. Manual reset using the key is possible once the probe temperature has fallen below / has exceeded the limit value by the amount of the switching differential. Possible settings: monitoring for overrange or underrange.

Mode of operations:

- Minimum requirements: 2B, 2J, 2V, 2K, 2P and adjustable with special tools

- Additional requirements: 2N, 2F, 2D

6.3.1 Safe operating status STB

The safe status is when the relay output alarm between terminals 14 and 16 is switched off (closed-circuit principle). This status is maintained until manual unlocking is performed in the valid range of the device. The transparent, sealable protective cover prevents unauthorized operation. The key for manual unlocking can be accessed with the aid of a tool.

6.4 Relevant standards

Failure of the devices could affect the safety of persons and/or the safety of the environment. Certification to IEC 61 508 is provided because of the worldwide use of these systems. The temperature monitoring unit type 701150 with extra code "058" meets the requirements

- For safety function to SIL3 according to DIN EN 61 508 parts 1 to 7: Functional Safety - Safety Related Electrical /Electronic / Programmable Electronic Systems

- DIN EN 61 511 Parts 1 to 3: Functional Safety - Safety-Related Systems for the Process Industry

- DIN EN 14 597:2005-12: Temperature Regulation Equipment and Temperature Limiter for Heat-Generating Systems

- DIN EN 60 730-2-9:

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6 Safety Manual

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Automatic Electrical Control and Regulating Devices for Household Use and Similar Applications Parts 2-9: Special Requirements for Temperature-Dependent Control and Regulating Devices

- EN 61 326

- DIN EN ISO 13849-1 PLe

- UL 60730-2-9

- According to the Pressure Equipment Directive

6 Safety Manual

6.5 Validity of the Safety Manual

The evaluation described in this Safety Manual in terms of functional safety and display of certificates applies to the specified versions of temperature monitoring units including sensor versions.

Specifications that do not take the sensor system into consideration is identified as such.

6.6 Connection possibilities of the sensors (SIL)

The JUMO safetyM STB/STW 701150 evaluation device structure is basically identical. Various possibilities to connect the sensors are available. These possibilities are listed in the following table along with the achievable SIL level:

Variant Connected sensors

1 1 × Pt100 in 2-wire circuit

1a 2x Pt100/1000 2-wire circuit 1oo2 1oo2D SIL3 2 2x Pt100/1000 3-wire circuit 1oo2 1oo2D SIL3 3 2x thermocouple 1oo2 1oo2D SIL3 4 1x Pt100/1000

5 STB/STW 701150 without

Important information:

Variants 1 to 4 were evaluated with JUMO probes according to data sheets 901006 and 902006. For variant 5 no sensor system was taken into account. In this case, the user selects the sensor system. For this reason, the user is responsible for evaluating the achievable SIL. If the used SIL-capable sensor consists of hardware and software (e.g. transmitter), the maximum SIL that can be achieved – irrespective of the architecture – is the one according to which the sensor software was developed (so, for example, if the sensor software has SIL2, the max. achievable SIL is 2).

individual sensor

2-wire and 3-wire circuit 1x thermocouple

sensor system 1oo2D architecture. No probe or use 4 to 20 mA (means that the sensor is not taken into account for the calculation).

Sensor system architecture

1oo1 1oo2D SIL2

1oo2 1oo2D SIL3

Sensors connected by the system user Architecture acc. to connection 1oo1 or 1oo2

Logic architectureAchievable SIL

1oo2D SIL of the used

sensor (HW only)

SIL1 SIL1 SIL2 SIL2 SIL2 SIL3 SIL3 SIL3 SIL3

Max. achievable SIL of the system with 1oo1 sensor system architecture

Max. achievable SIL of the system with 1oo2 sensor system architecture

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6 Safety Manual

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The possibility to connect passive sensors such as double thermocouples, Pt100 sensors, or Pt1000 sensors means that the sensors do not necessarily require a SIL qualification. In this case, the specification of the failure rates for the passive sensors is sufficient for the SIL qualification of the overall system. The user of the system must always determine the PFD PFH value of the overall safety chain to evaluate the achieved SIL

Requirements regarding proof-check interval and lifetime apply only in terms of functional safety. Requirements as specified by DIN EN 14 597 are defined in the Operating Manual B 701150 and are independent of the re-

quirements of this Safety Manual.

Temperature probe

Admissible measuring ranges must be observed for devices with approval according to DIN EN 14 597 and SIL certification. If other temperature probes than those described by JUMO data sheets 901006 and 902006 are used, their registration and suitability for use must be verified.

6 Safety Manual

and/or

avg

6.7 Standards and definitions

6.7.1 Terms and abbreviations acc. to DIN EN 14597

Abbreviation Explanation

Type 2 Mode of operation for which the manufacturing variation and migration of the operating value, operat-

Type B Micro disconnection in operation, corresponding contact disconnection at at least one pole to

Type D A free trip mechanism that also cannot be closed temporarily for as long as the error persists. Type F (STB) A mode of operation in which, after the RS has been installed, it can only be reset with the aid of a tool. Type J (STB) A free trip mechanism with contacts that cannot be prevented from opening and which may not func-

Type K A probe mode of operation in which a probe break or a disconnection between the probe head and the

Type N A mode of operation in which the operating value does not increase as a result of a leak in the probe or

Type V (STB) A lockout that can only be reactivated through a manual reset. Type P A mode of operation that is effective following a specified test through a change in temperature, as

ing duration, or operating procedure has been checked.

provide functional reliability.

tion as an automatically resetting RS if the means of resetting is held in the "Reset" or "On" position.

switching head does not cause the operating value to increase.

in the parts that connect the probe and switching head. This mode is intended for use with electrical error models.

specified in 17.101 of DIN EN 60730-2-9.

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6.7.2 Terms and abbreviations acc. to DIN EN 61 508 and DIN EN 61 511.

Name Description

Actuator Part of a safety-related system that intervenes in the process to achieve a safe state. EUC EUC (equipment under control)

E / E / PE Electrical/electronic/programmable electronic (E/E/EP):

Failure End of the ability of a functional unit to perform a required function. Diagnostic coverage Partial reduction in the probability of dangerous hardware failures due to the use of

Errors A non-normal condition that can cause a reduction or the loss of the ability of a

Functional safety A part of overall safety related to the EUC and EUC control system that depends on the

Functional unit Unit consisting of hardware or software or both that is suitable for performing a

Dangerous failure A failure with the potential of placing the safety-related system in a dangerous state or a

Safe failure A failure without the potential of placing the safety-related system in a dangerous state

Hazard Potential source of damage Security Absence of unjustifiable risks

Equipment, machine, apparatus, or system used for manufacturing, shaping materials, for transport, medical purposes, or other activities.

based on electrical (E) and/or electronic (E) and/or programmable electronic (PE) technology

automatic diagnostic tests.

functional unit to perform a required function.

correct function of the E/E/EP safety-relevant system, safety-relevant systems of other technology, and external equipment for risk reduction.

specified task.

state without functional capability.

or state without functional capability.

Name Description

Safety function A function that is performed by an E / E / PE safety-related system, safety-related

Safety integrity The probability that a safety-related system will perform the required safety function

Safety Integrity Level (SIL) One of four discrete levels for specifying the requirement for safety integrity of the

Safety-related system A system that

Safety Instrument System (SIS) Safety instrumented system to perform one or more safety-related functions. A SIS

λ Failure rate per hour

Lambda:

Lambda dangerous:

Δangerous Δetect: λ

Lambda

Δangerous Υndetect: λ

Lambda

Lambda:

system based on some other technology, or external equipment for reducing risk with the goal of achieving or maintaining a safe state for the EUC taking into consideration a specified dangerous event.

under all specified conditions within a specified period of time according to requirements.

safety functions assigned to the E/E/PE safety related system. Safety Integrity Level 4 represents the highest level of safety integrity, while Safety Integrity Level 1 represents the lowest.

- performs necessary safety functions that are required to reach or maintain a safe state for the EUC and

- is designed by itself or with other E / E / PE safety-related systems of other technology or external equipment for risk reduction to achieve the necessary safety integrity for the required safety functions.

consists of sensor(s), logic system, and actuator(s).

Rate of dangerous failures per hour

Rate of detected dangerous failures per hour

Rate of undetected dangerous failures per hour

Rate of safe failures per hour

Rate of detected safe failures per hour

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Name Description

Lambda:

BPCS Basic Process Control System DC Diagnostic Coverage FIT Failures In Time (1x10 HFT Hardware Fault Tolerance PFD Probability of Failure on Demand PFD

avg

MooN Architecture with M from N channels MTBF Mean Time Between Failures MTTR Mean Time To Repair SFF Safe Failure Fraction SIL Safety Integrity Level

Rate of undetected safe failures per hour

-9

per h)

Average Probability of Failure on Demand

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6.8 Safety instrumented parameters related to the temperature monitoring unit

The following parameters were calculated by means of an FMEDA component under the following conditions:

- Error models corresponding to requirements of DIN EN 61508 for conformity with SIL2 or SIL3

- Failure rate of components according to the RDF 2000 UTE C 80-810 standard and SN 29500

- Sensors were combined as a subsystem in the following five variants:

6.8.1 Failure rates and SFF for 701150...23 (AC 230 V)

Variant

[Fit]

1 865.21 306.24 32.31 96 % 4.56 e 1a 865.21 306.24 32.31 96 % 1.05 e 2 868.17 303.28 32.31 96 % 1.05 e 3 881.62 326.78 33.62 96 % 1.03 e 4 887.68 343.82 35.52 96 % 1.22 e 5 881.02 313.43 35.57 96 % 1.04 e

[Fit]

SFF PFH (1/h)

PFD

avg

-9

2.02 e

4.57 e

4.49 e

5.30 e

4.48 e

-4

-5

Important information:

Variants 1 to 4 were evaluated with JUMO probes according to data sheets 901006 and 902006. For variant 5 no sensor system was taken into account. In this case, the user selects the sensor system.

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6.8.2 Failure rates and SFF for 701150...25 (AC/DC 24 V)

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Variant

[Fit]

SFF

1 799.3 306.32 33.61 96 % 6.59 e-92.91 e 1a 799.3 306.32 33.61 96 % 3.07 e-91.35 e 2 802.26 303.36 33.61 96 % 3.07 e-91.35 e 3 827.25 324.71 37.91 96 % 3.13 e-91.37 e 4 833.31 341.75 39.81 96 % 3.23 e-91.41 e 5 818.96 323.07 36.26 96 % 3.05 e-91.33 e

PFH (1/h)

PFD

avg

-4

Important information:

Variants 1 to 4 were evaluated with JUMO probes according to data sheets 901006 and 902006. For variant 5 no sensor system was taken into account. In this case, the user selects the sensor system.

The PFH and PFD thermore, the calculation was based on a lifetime of 10 years (T ing to the tables of DIN EN 61508 for sensor systems and logic.

values were calculated with the assumption that the time to restore the system is 8 h (MTTR = 72 h). Fur-

avg

= 10 y). The Common Cause Factor was determined accord-

6.9 Determining the Safety Integrity Level (SIL)

The achievable Safety Integrity Level is determined by the following safety-related parameters:

- Average probability of dangerous failures of a safety function on demand (PFD

- Hardware Fault Tolerance (HFT) and

- Safe Failure Fraction (SFF).

The specific safety-related parameters for the 701150 measuring system may be found in the table of the "Safety-related parameters" chapter.

The following table shows how the "Safety Integrity Level" (SIL) depends on the "average probability of dangerous failures of a safety function of the entire safety-related system" (PFD ered, i. e. the demand rate for the safety-related system averages once a year.

) according to DIN EN 61 508. The "low demand mode" is consid-

avg

Table High Demand PFH

Safety Integrity Level

(SIL)

3 ≥10 2 ≥10 1 ≥10

Operating mode with high demand rate

PFH (high demand mode)

≥10

-9

-8

-7

-6

to <10 to <10 to <10 to <10

-8

-7

-6

-5

avg

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Table Low Demand PFD

Safety Integrity Level

(SIL)

3 ≥10 2 ≥10 1 ≥10

Operating mode with low demand rate

(low demand mode)

PFD

-5

≥10

-4

-3

-2

to <10 to <10 to <10 to <10

-4

-3

-2

-1

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The sensor, logic unit, and actuator together form a safety-related system that performs a safety function. The "average probability of dangerous failures of the entire safety-related system" (PFD tuator subsystems according to the following diagram.

Typical subdivision of the "average probability of dangerous failures of a safety function on demand" (PFD The specifications related to functional safety in this Safety Manual include sensor systems (resistance temperature sensors,

thermocouples), logic unit (701150), and (as signal contact) the relay output in the 701150 system.

) is usually divided up into the sensor, logic unit, and ac-

avg

) into subsystems

avg

The actuator (for example a power contactor) is system-related and must be taken into consideration separately according to the standard for the safety loop.

6.9.1 Safety integrity of the hardware

According to DIN EN 61 508, a distinction must be made between systems of type A and systems of type B. A subsystem can be considered to be type A if, for the components required to achieve the safety function,

- the failure behavior of all components used is sufficiently defined; and

- the behavior of the subsystem can be fully determined under failure conditions; and

- reliable failure data from experience in the field exists for the subsystem to show that the assumed failure rates for detected and undetected dangerous failures are achieved.

A subsystem can be considered to be type B if, for the components required to achieve the safety function,

- the failure behavior of at least one of the components used is not sufficiently defined; or

- the behavior of the subsystem cannot be fully determined under failure conditions; or

- no sufficiently reliable failure data from experience in the field exists for the subsystem to support the utilized failure rates for detected and undetected dangerous failures.

The 701150 temperature monitoring unit corresponds to a type B system. The following table shows the achievable Safety Integrity Level (SIL) in dependency on the proportion of non-dangerous failures (SFF) and the hardware fault tolerance (HFT) for safety-related type B subsystems.

For 701150 the following table applies:

Safe Failure Fraction (SFF) Hardware fault tolerance (HFT) for type B

012

<60 % Not allowed SIL1 SIL2

60 to <90 % SIL1 SIL2 SIL3

90 to <99% SIL2 SIL3 SIL4

≥99 % SIL3 SIL4 SIL4

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6.9.2 Safety-relevant system properties

Device versions differ in the following architectures: The evaluation unit from 701150 in STW, STB versions is implemented as 1oo2D architecture. The types with an individual sensor are executed in one-channel sensor systems (1oo1).

These are monitored:

- Probe break in the sensor system subsystem

- Probe short circuit in the sensor system subsystem

- Random hardware failure in one channel

The variants with two sensors are consistently structured with two channels. The two subsystems have to be galvanically isolated from each other.

These are monitored:

- Probe break sensor system subsystem

- Probe short circuit in the sensor system subsystem

- Reverse polarity of the probes

- Random hardware failure in one channel

Systems have a lifetime of ten years. The proof check for SIL2 and SIL3 certified systems is also ten years. If the temperature is above/below the permissible limits, the system switches to the safe state without delay. Premature switch-

ing is admissible if a malfunction is detected.

Safety feature Requirement / comment

SIL The sensor system is included in the SIL evaluation.

Operating mode concerning safety function

SIL2 SIL3

Operating mode with lower and higher demand rate possible on a customer-specific

basis Safety-critical inputs Temperature sensor inputs 4 to 20 mA current loop Safety-relevant inputs Setup and parameterization Safety-critical output Alarm contact limit value Subsystem type Type B Safety architecture (logic unit JUMO

STB/STW 701150) Safety architecture (sensor system) SIL2

Hardware error tolerance (logic unit JUMO STB/STW 70.1150)

Hardware error tolerance (sensor system)

Proportion of safe errors SIL2 sensor system HFT=0: 90 % to < 99 % SIL3 sensor system HFT=1:

CCF Calculation according to DIN EN 61508 Part 7 Appendix D and/or DIN EN ISO 13849-

Average failure probability of a safety function on demand (overall system)

1oo2D

1oo1

SIL3 1oo2

HFT=1

SIL2: HFT=0 SIL3: HFT=1

90 % to <99 %

1 Table F.1 min. 65 %

SIL2:

Low demand: PFD

High demand: PFH < 10

avg

< 10

-2

-6

SIL3: Low demand: PFD High demand: PFH < 10

avg

< 10

-7

-3

Interval for repeat test No repeat test

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Safety feature Requirement / comment

Planned operating duration 10 years Architecture according to DIN EN ISO

13849-1 MTTF

-DC

according to DIN EN

ISO 13849-1 table K.1 Mode of operation and software

class according to DIN EN 14597

avg

Sensor system, one-channel: Cat. 2 Sensor system, two-channel: Cat. 3

PL d: ≥ 62 years DC

JUMO STB/STW 701150 possesses the following mode of operations

2B, 2D, 2F, 2K, 2J, 2V, 2N, 2P software class C

avg

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≥ 60 % PL e: ≥ 62 years DC

avg

≥ 90 %

6.10 Determining the achieved Performance Level PL

The following safety-related parameters are required to determine the Performance Level of components/devices:

As further parameters to be observed, operational aspects such as the demand rate and/or the test rate of the safety function can also influence the resulting PL.

Excerpt from DIN EN ISO 13849-1:2008-12

This excerpt contains references to the complete standard DIN EN ISO 13849-1:2008-12, which are therefore not reproduced in this chapter.

6.10.1 Terms and abbreviations acc. to DIN EN ISO 13849

Formula symbol or abbreviation

PL (a, b, c, d, e) Description for the Performance Level Table 3

Description Definition

or location

Formula symbol or abbreviation

Description Definition

or location

AOPD Active Opto-Electronic Protective Device (e.g. light barrier) Appendix H B, 1, 2, 3, 4 Description for the categories Table 7 B

Number of cycles in which a dangerous failure occurred in 10 % of a random

10d

sample of the observed pneumatic or electromechanical components that are subject to wear (mean time to dangerous failure)

Appendix C

Cat. Category 3.1.2 CC Current converter Appendix I CCF Common Cause Failure 3.1.6 DC Diagnostic Coverage 3.1.26 DC

avg

Average diagnostic coverage E.2 F, F1, F2 Frequency and/or duration of the exposure to danger A.2.2 FB Function block 4.6.3 FVL Programming language with unlimited language range 3.1.35 FMEA Failure Modes and Effects Analysis 7.2 I, I1, I2 Input device, e.g. sensor 6.2 i, j Index for counting Appendix D I/O Inputs/outputs Table E.1

, i

Fasteners Image 4 K1A, K1B Contactors Appendix I L, L1, L2 Logic 6.2 LVL Programming language with limited language range 3.1.34

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Formula symbol or abbreviation

Description Definition

or location

M Motor Appendix I MTTF Mean Time To Failure Appendix C MTTF MTTF

n, N, N N

low

Mean time to critical failure 3.1.25

Mean time to dangerous failure

Number of units 6.3, D.1

Number of SRP/CS with PL

in an SRP/CS combination 6.3

low

O, O1, O2, OTE Output device, e.g. drive unit 6.2 P, P1, P2 Possibility of avoiding the danger A.2.3 PES Programmable electronic system 3.1.22 PL Performance Level 3.1.23 PLC Programmable Logic Controller Appendix I PL PL r

low

Lowest Performance Level of a SRP/CS in an SRP/CS combination 6.3

Required Performance Level 3.1.24

Demand rate 3.1.30 RS Rotary encoder Appendix I S, S1, S2 Severity of violation A.2.1 SW1A, SW1B, SW1 Position switch Appendix I SIL Safety Integrity Level Table 4 SK (Cat.) Category (B, 1, 2, 3, 4), structure as basis to achieve a certain PL SRASW Safety-Related Application Software 4.6.3

Formula symbol or abbreviation

SRESW Safety-Related Embedded Software 4.6.2 SRP Safety-Related Part General SRP/CS Safety-Related Part of (a) Control System(s) 3.1.1 Sub-PL/Sub-SIL PL or SIL at subsystem level. A subsystem a system that – based on a subtask –

TE Test facilities 6.2

Functional life, designated Mission Time

10d-value

Description Definition

already adequately performs a safety function (for example, an input module that

reliably records the inputs).

Functional life 3.1.28

Reference value for a preventative exchange (10 % of the B10d value). At this val-

ue, a dangerous failure has already occurred for approx. 63 % of all components.

In this case, the standard DIN EN ISO 13849-1:12006 recommends replacement.

or location

6.11 Connection possibilities of the sensors (PL)

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Variant Connected sensors

1 1 × Pt100 in 2-wire circuit

1a 2x Pt100/1000 2-wire circuit 1oo2 1oo2D PLe 2 2x Pt100/1000 3-wire circuit 1oo2 1oo2D PLe 3 2x thermocouple 1oo2 1oo2D PLe 4 1x Pt100/1000

5 STB/STW 701150 without

Important information:

individual sensor

2-wire and 3-wire circuit 1x thermocouple

sensor system 1oo2D architecture. No probe or use 4 to 20 mA. (means that the sensor is not taken into account for the calculation).

Sensor system architecture

1oo1 1oo2D PLd

1oo2 1oo2D PLe

Sensors connected by the system user Architecture acc. to connection 1oo1 or 1oo2

Logic architectureAchievable PL

1oo2D PL of the used

sensor

PLb PLd PLe PLc PLd PLe PLd PLd PLe PLe PLe PLe

Max. achievable PL of the system with 1oo1 sensor system architecture

≥ 90 %

701150

Max. achievable PL of the system with 1oo2 sensor system architecture

≥ 90

701150

6.11.1 Calculations DIN EN ISO 13849-1 Performance Level - low voltage 230 V

Variant

MTTF

1 100 years 1a 100 years 2 100 years 3 100 years 4 100 years 5 100 years

(337 years) 90 % 80 PLd

(337 years) 90 % 80 PLe

(340 years) 90 % 80 PLe

(317 years) 91 % 80 PLe

(313 years) 91 % 80 PLe

(327 years) 91 % 80 See above table

avg

CCF PL

6.11.2 Calculations DIN EN ISO 13849-1 Performance Level - extra low voltage (ELV) 24 V

Variant

1 100 years 1a 100 years 2 100 years 3 100 years 4 100 years

MTTF

(336 years) 90 % 80 PLd

(336 years) 90 % 80 PLe

(339 years) 90 % 80 PLe

(315 years) 90 % 80 PLe

(311 years) 90 % 80 PLe

5 100 years3 (318 years) 90 % 80 See above table

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CCF PL

3. The MTTFd value of a partial system must be limited to 100 years according to the DIN EN ISO 13849-1 requirements.

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6.11.3 Contribution to risk minimization through the control system

The objective of compliance with the overall draft procedure for the machine is to achieve the safety objectives (see 4.1). The draft of the SRP/CS to provide the required risk minimization is an integral part of the overall draft procedure for the machine. The SRP/CS provides the safety function(s) with a PL that achieves the required risk minimization. Through the provision of safety functions, either as an inherently safe part of the construction or as the control of a protective guard or protective device, the design of the SRP/CS is part of the risk minimization strategy. This is an iterative process and is depicted in images 1 and

3. The features of each safety function (see section 5) and the required Performance Level must be described and documented in

the specification of the safety requirements. In this part of DIN EN ISO 13849, the Performance Levels are defined in the form of the probability of a dangerous failure per

hour. Five Performance Levels (a to e) are specified with defined areas of the probability of a dangerous failure per hour (see table).

Performance Level (PL) Average probability

a ≥ 10 b ≥ 3 Þ 10-6 to < 10 c ≥ 10-6 to < 3 × 10 d ≥ 10-7 to < 10 e ≥ 10-8 to < 10

of a dangerous failure per hour 1/h

-5

-4

to < 10

-5

-6

-7

NOTE: in addition to the average probability of a dangerous failure per hour, further measures are required to achieve the PL.

Schematic representation of a combination of safety-related parts of controls for processing a typical safety function

1 2

SRP/CS

ILO

I Input L Logic OOutput 1 Start event, e.g. manual actuation of a button, opening of a protective guard,

interruption of the beam of an AOPD

2 Drive unit of the machine, e.g. motor brake

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6.12 Evaluating the achieved Performance Level PL and the relationship to the SIL

For application in this part of DIN EN ISO 13849, the capability of safety-related parts to perform a safety function is expressed through the determination of a Performance Level.

The PL must be assessed for each selected SRP/CS and/or SRP/CS combination that performs a safety function. The PL of the SRP/CS must be determined by assessing the following aspects:

- The MTTF

- The DC (see Appendix E)

- The CCF (see Appendix F)

- The structure (see section 6)

- The behavior of the safety function under failure conditions (see section 6)

- Safety-related software (see 4.6 and Appendix J)

- Systematic failures (see Appendix G)

- The capability to perform a safety function under predictable ambient conditions

value of individual components (see Appendices C and D)

The following diagram depicts the procedure for selecting the categories in combination with MTTF DC

to achieve the required PL for each safety function.

avg

for each channel and the

Relationship between the categories DC

PL Performance Level 1MTTF 2MTTF 3MTTF

of each channel = low

of each channel = medium

of each channel = high

, MTTFd of each channel and PL

avg

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The diagram above shows the different possible combinations for assessing the category with DC

of each channel (bars). The bars in the diagram show the three MTTFd areas of each channel (low, medium and high)

MTTF

that can be selected to achieve the required PL. Before the simplified procedure from the diagram shown is applied (which shows the results of different Markov models on the

basis of intended architectures from section 6), the category of the SRP/CS and the DC must have been determined (see section 6 and Appendices C to E).

For categories 2, 3, and 4, sufficient measures against failures due to combined failures must be fulfilled (see Appendix F). Taking these parameters into account, the diagram represents a graphical procedure for determining the PL achieved by the SRP/ CS. The combination of category (including failures due to combined failures) and DC lected in image 5. In accordance with the MTTF column must be selected.

The vertical position of these areas determines the achieved PL, which can be read off the vertical axis. If the area covers two or three possible PLs, the achieved PL is specified in table 7. To select the exact PL on the basis of the precise value of the

of each channel, see Appendix K.

MTTF

of each channel, one of the three differently hatched areas of the applicable

6 Safety Manual

(horizontal axis) and the

avg

and the MTTFd of each channel

avg

determines which column must be se-

avg

6.13 Other applicable device documentation

For temperature monitoring unit 701150 the measures, values, and requirements specified in this Operating Manual regarding installation, electrical connection, function, and startup must be observed.

6.14 Behavior during operation and in case of malfunction

Behavior during operation and in case of a malfunction is described in the Operating Manual. A functional test must be performed after startup, repair in the safety system, or a change in safety-related parameters. If an error is detected during a functional test, measures must be taken to once again ensure the functional capability of the

safety system. This, for example, can be done by replacing the logic unit. Appropriate documentation of tests that are performed is recommended.

6.15 Regular tests

No test is required for SIL2 and SIL3 certified systems since the proof check equals the lifetime. Each is ten years.

6.15.1 Recommended tests for temperature probes

To ensure safe and reliable operation of the thermometer, the following service and maintenance work must be performed: The following tests are recommended at certain intervals:

Every 12 months, the leakage resistance of the measuring circuit must be measured against the protection fitting (for thermocouples: only for the insulated measuring circuit; in the case of multiple measuring circuits, the insulation test must also be performed between the individual measuring circuits). The minimal leakage resistance at room temperature should be 100 MΩ at 100 V.

- Damage and corrosion of thermometers – protection tubes

- Corrosion and correct positioning of the contacts and terminals of cable connections

After the lifetime expires, the systems no longer meet the requirements according to their SIL certification.

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- Seals of terminal heads and cable ducts

- Interruptions due to "knocking" on the thermometer/measuring insert

Since the maximum operating temperature influences the drift behavior, the thermometer should be recalibrated or replaced at certain intervals to ensure reliable and precise temperature measurement. The testing intervals are listed in the table below:

Maximum operating temperature

200 °C 5 years 5 years 550 °C 2 years 5 years 700 °C 1 year 2 years 1000 °C Non-precious metal 1

1500 °C 1 year

Pt - RTD temperature probe Thermocouples

year Precious metal 2 years

6 Safety Manual

The testing intervals specified here are recommendations that must be adapted to the special conditions at the operating location and, if necessary, the user should perform the tests more regularly.

6.16 Certificates

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CERTIFICATE OF COMPLIANCE

Certificate Number

20120613-E325456

Report Reference

E325456-20120611

Issue Date

2012-JUNE-13

UL LLC

Any information and documentation involving UL Mark services are p rovided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please

contact a local UL Customer Service Representative at www.ul.com/contact us

Page 1 of 1

Issued to:

MORITZ-JUCHHEIM-STRASSE 1

36039 FULDA, GERMANY

This is to certify that

Self-resetting Temperature Limiters, Series STW 701150

-self-resetting Temperature Limiters, Series STB 701150

this Certificate.

Standard(s) for Safety:

UL 60730-1, Standard for Automatic Electrical Controls for Household and Similar Use, Part

1: General Requirements

UL 60730-2-

2: Particular Requirements For Temperature Sensing Controls

CAN/CSA-E60730-1:02, Canadian Standard for Automatic Electrical Controls for Household

and Similar Use, Part 1: General Requirements

CAN/CSA-E60730-2-9:01, Canadian Standard for Automatic Electrical Controls for

Household and Similar Use, Part 2: Particular Requirements For Temperature Sensing Controls

UL 1998, Standard for Software in Programmable Components

Additional Information:

See the UL Online Certifications Directory at www.ul.com/database for

additional information

Only those products bearing the UL Recognized Component Marks for the U.S. and Canada should be considered as being

covered by UL's Recognition and Follow-Up Service and meeting the appropriate U.S. and Canadian requirements.

The UL Recognized Component Mark for the U.S. generally consists of the manufacturer’s identification and catalog

number, model number or other product designation as specified under “Marking” for the particular Recognition as

published in the appropriate UL Directory. As a supplementary means of identifying products that have been produced

under UL’s Component Recognition Program, UL’s Recognized Component Mark:

, may be used in conjunction with the

required Recognized Marks. The Recognized Component M ark is required when specified in the UL Directory preceding

the recognitions or under “Markings” for the individual recognitions. The UL Recognized Component Mark for Canada

consists of the UL Recognized Mark for Canada:

and the manufacturer’s identification and catalog number, model

number or other product designation as specified under “Marking” for the particular Recognition as published in the

appropriate UL Directory.

The final acceptance of the component is dependent upon its installation and use in complete equipment submitted to UL

LLC.

Look for the UL Recognized Component Mark on the product.

6 Safety Manual

representative samples o

William R. Carney, Director, North American Certification Programs

9, Standard for Automatic Electrical Controls for Household and Similar Use, Part

Have been investigated by UL in accordance with the Standard(s) indicated on

Component - Temperature-Sensing Controls

JUM

GMBH & CO KG

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7 Configuration level

7.1 Navigation principle

All the parameters are freely accessible at the factory, but they can be disabled via the setup program.

v Chapter 9.3 “Forgotten the code?”

Parameters of the configuration level which are not required are automatically hidden depending on the setting.

7.2 Analog inputs

7.2.1 Connection

Two sensors This setting is provided for dual probes or for two different probes.

Single Pt100 in 2-wire circuit

Single4to20mA

k Factory setting

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Comment

Each of the two analog inputs is monitored separately for probe break, probe short-circuit.

Caution:

When only one probe (SIL2) is connected, the temperature limiter device is reduced from SIL3 to SIL2! However, the internal 2-channel structure (1oo2D) in the device still remains. Both channels measure the same sensor due to the simplified external wiring.

Caution:

7 Configuration level

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7 Configuration level

7.2.2 Sensor type 1

For analog input 1

Pt100 DIN EN 60751 In 3-wire circuit -1999 to +9999 °C -205 °C/ +855 °C Pt1000 DIN EN 60751 In 3-wire circuit -1999 to +9999 °C Pt100 DIN EN 60751 in 2-wire circuit -1999 to +9999 °C Pt1000 DIN EN 60751 in 2-wire circuit -1999 to +9999 °C W3Re-W25Re “D” Thermocouple -1999 to +9999 °C -5 to +2500 °C Cu-CuNi “T” Thermocouple DIN EN 60584 -1999 to +9999 °C -205 to +405 °C Fe-CuNi “J” Thermocouple DIN EN 60584 -1999 to +9999 °C -205 to +1205 °C Cu-CuNi “U” Thermocouple DIN 43710 -1999 to +9999 °C -205 to +605 °C Fe-CuNi “L” Thermocouple DIN 43710 -1999 to +9999 °C -205 to +905 °C NiCr-Ni “K” Thermocouple DIN EN 60584 -1999 to +9999 °C -205 to +1377 °C Pt10Rh-Pt “S” Thermocouple DIN EN 60584 -1999 to +9999 °C -5 to +1773 °C Pt13Rh-Pt "R" Thermocouple DIN EN 60584 -1999 to +9999 °C -5 to +1773 °C Pt30Rh-Pt6Rh “B” Thermocouple DIN EN 60584 -1999 to +9999 °C 295 to 1825 °C NiCrSi-NiSi "N" Thermocouple DIN EN 60584 -1999 to +9999 °C -105 to +1305 °C 4to20mA

Comment

Standard signal

Setting range for limit value: (can be restricted via the setup)

-1999 to +9999 °C 3.6 to 21 mA

Limits for Underrange / overrange

-205 °C/ +855 °C

k Factory setting

Parameter Comment

7.2.3 Offset 1

7.2.4 Lead wire resistance 1

7.2.5 Filter time 1

7.2.6 Scaling start 1

7.2.7 Scaling end 1

Using Offset1, a measured value at the analog input can be corrected by the value entered above the total measuring range.

Analog-input1 lead wire resistance in 2-wire circuit

This value is used to compensate the resistance of the probe line and depends on the line length. Enter the ohmic resistance of the probe line here to achieve the best possible temperature measurement.

Time constant of the digital input filter 2nd order for analog input 1

If the input signal changes suddenly, approx. 26 % of the change is recorded following a period that corresponds to the filter time constant dF (2 x dF: approx. 59 %; 5 x dF: approx. 96 %). Value 0 means: filter switched off

If the filter time is long:

- Interfering signals are better absorbed

- Measured value display responds more slowly to changes

Important information: This setting only occurs if the sensor type 1 was set to 4 to 20mA!

Here, the user selects which value (i.e. pressure) should be displayed at 4 mA.

Here, the user selects which value (i.e. pressure) should be displayed at 20 mA.

Value range

(factory-setting in bold)

-999.9 to 0.0 to 999.9

0.0 to 30.0 ohm

0.0 to 0.6 to 100 sec.

-9999 to 0 to 9999

-9999 to 100 to 9999

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7 Configuration level

7.2.8 Sensor type 2

For analog input2

Comment

Standard signal

Setting range for limit value: (can be restricted via the setup)

-1999 to +9999 °C 3.6 to 21 mA

Limits for Underrange / overrange

-205 °C/ +855 °C

k Factory setting

Parameter Comment

7.2.9 Offset 2

7.2.10 Lead wire resistance 2

7.2.11 Filter time 2

7.2.12 Scaling start 2

7.2.13 Scaling end 2

Using Offset2, a measured value at the analog input can be corrected by the value entered over the total measuring range.

Lead wire resistance analog input 2 in 2-wire circuit

Time constant of the digital input filter 2nd order for analog input 2

If the filter time is long:

- Interfering signals are better absorbed

- Measured value display responds more slowly to changes

Important information: This setting only occurs if the sensor type 2 was set to 4 to 20mA!

Here, the user selects which value (i.e. pressure) should be displayed at 4 mA.

Here, the user selects which value (i.e. pressure) should be displayed at 20 mA.

Value range

(factory-setting in bold)

-999.9 to 0.0 to 999.9

0.0 to 30.0 ohm

0.0 to 0.6 to 100 sec.

-9999 to 0 to 9999

-9999 to 100 to 9999

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7 Configuration level

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7.3 Limiter/monitor

Parameter Comment

7.3.1 Device function

Safety temperature limiter (STB) initial startup: Regardless of the switching status of the alarm relay

output prior to power failure, the STB remains locked when power returns.

The purpose of this factory setting is to ensure that the device will be in a safe switched-off state when the voltage supply is switched on for the first time. After this initial startup, the device function can be set to STB or STW.

Safety temperature limiter STB: The device must be manually reset using the keypad or

the binary input as soon as the main measured value is back within the valid range.

Safety temperature monitor STW The device is automatically reset as soon as the main

measured value is back within the valid range.

7 Configuration level

Value range (factory-setting in bold)

STB initial startup, STB,

STW

Parameter Comment

1615

3,15A

1615

3,15A

Hysteresis

12 13

Min. alarm

( direct or S-Function)older devices:

Relay output pre-alarm

active(KV)

Relay output pre-alarm (KV) inaktive

Relay output alarm active

Relay output alarm inactive

Pre-alarm range

Alarm range Valid range

Limit Value

Min. set.range Max. set.range

Measured value

Distance from limit value

Pre-alarm (absolute value)

LED KV lights up yellow

LED K1, K2 light up red

LED OK lights up green

7.3.2 Switching behavior

Min. alarm:

If the measured value falls below the limit value, the alarm relay output switches to OFF. The LEDs K1 and K2 light up red and the measured values flash in the display.

Value range (factory-setting in bold)

Max. alarm, min. alarm

If set to the safety temperature limiter (STB) setting, this condition remains even when the main measured value is back in the valid range. Only when the "Reset" key is pressed or a switch is activated when the binary input is respectively configured will the alarm relay output switch on again and the OK LED light up green. When setting the safety temperature monitor (STW), the alarm relay output automatically switches back to ON as soon as the main measured value is back within the valid range.

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7 Configuration level

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Limit value

1615

3,15A

1615

3,15A

Min. set.range Max. set.range

Hysteresis

Relay output Alarm aktive

Relay output Alarm inactive

12 13

Max. alarm (older devices: inverse or O-Function)

Distance from limit value

Pre-alarm range

Measured value

Alarm rangeValid range

Pre-alarm (absolute value)

Hysteresis

Relay output pre-alarm

activeKV

Relay output pre-alarm KV inactive

LED KV lights up yellow

LED OK lights up green

LED K1, K2 lights up red

7 Configuration level

Parameter Comment

Max. alarm:

If the measured value exceeds the limit value, the alarm relay output switches OFF. The LEDs K1 and K2 light up red and the measured values flash in the display.

switches back to ON as soon as the main measured value is back within the valid range.

Value range (factory-setting in bold)

Parameter Comment

The pre-alarm responds according to its setting to the main measured value and also to the diagnostic functions registered via the LED KD.

Depending on which measured value initially exceeds or falls short of the pre-alarm, a pre-alarm is triggered.

7.3.3 Limit value, hysteresis

7.3.4 Pre-alarm function

Limit value alarm:

If this value is exceeded or not reached, this affects the alarm relay output depending on the switching behavior.

Hysteresis limit value:

Difference between the switch-off and switch-on threshold, e.g. for rising and falling temperatures.

No function

Pre-alarm relay output is inactive

Absolute value:

Pre-alarm relay output is triggered if the value for the pre-alarm is exceeded.

Limit val. dist.

Here, the set value for the pre-alarm is used on a basis that is relative to the limit value. If, for example, a prealarm of 10 K is entered, the pre-alarm relay output always switches at 10 K before the limit value, regardless of how the limit value is set.

Caution The pre-alarm function is not part of the safety function!

Value range

(factory-setting in bold)

-200 to 0 to 850 Depends on setting range min. and max.

0to2 to 100

No function, Absolute value, Limit val. dist.

7.3.5 Pre-alarm, hysteresis

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Pre-alarm

The value that triggers the pre-alarm relay output as an absolute value or relative to the limit value.

Pre-alarm hysteresis:

Difference between the switch-off and switch-on threshold, e.g. for rising and falling temperatures.

7 Configuration level

-9999 to 0 to 9999

0to2 to 100

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Parameter Comment

7.3.6 Limit value difference, hysteresis

Important information:

If, for example, temperature differences arise as a result of the spatial arrangement of a dual probe, an alarm may be triggered by the concurrency monitoring even though the temperature being monitored has not yet been exceeded. In this case, the difference monitoring limit value can be adjusted accordingly.

7.3.7 Setting range min. (formerly ALHI)

This is the lower limit of the setting range for the limit value.

7.3.8 Setting range max. (formerly ALLO)

This is the upper limit of the setting range for the limit value.

The admissible limits for DIN authorized probes:

Limit value difference monitoring:

If the value of the temperature difference of the analog input 1-2 is exceeded, the alarm relay output is switched.

Hysteresis difference monitoring:

Difference between the switch-off and switch-on threshold, e.g. for rising and falling differential values.

This value may not be lower than the lower end of the connected probe or unit signal measuring range. It may also not be set higher than the setting for the alarm limit value.

This value may not be greater than the higher end of the connected probe or unit signal measuring range. It may also not be set lower than the setting for the alarm

limit value.

7 Configuration level

Value range

(factory-setting in bold) 0to50 to 100

0to2 to 100

-9999 to -200 to limit value °C

Limit value to 850 to 9999 °C

v Chapter 8.12 “Probes for the operating medium air” and v Chapter 8.13 “Probes for the operating medium water and oil”

7.4 Binary input

Parameter Comment

7.4.1 Function

This sets the function that should be controlled by the binary input.

The binary input does not have a function The binary input performs a reset as described in Chapter 7.3.1

“Device function”. The function only responds to the switching edge from "open" to "closed" state.

Protection against unauthorized key operation Key lock Configuration level is locked. Level lock

k Factory setting

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Value range

(factory-setting in bold)

No function Unlocking

7 Configuration level

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7.5 Analog output

Parameter Comment

7.5.1 Function

7.5.2 Signal type

7.5.3 Scaling start

7.5.4 Scaling end

Here, the measured value that is to be shown at the analog output is set.

Main measured value:

With the max-alarm switching behavior, the greater of the two measured values is shown; with the min-alarm, the lower of the two measured values is shown.

Measured value1:

Measured value of analog input 1 (E1) is shown

Measured value2:

Measured value of analog input 2 (E2) is shown

Difference:

E1-E2 is shown The signal that should be output by the analog output can be set with scaling start and end.

4to20mA 4to20mA, 0to20mA 2to10V 0to10V

v v

7 Configuration level

Value range (factory-setting in bold)

Main measured value

Measured value1 Measured value2 Difference

0to20mA 2to10V 0to10V

Picture in Chapter 7.5.6 -9999 to -200 to 9999 Picture in Chapter 7.5.6 -9999 to 800 to 9999

Parameter Comment

7.5.5 Error signal

If, for the measured value 1 or 2, the value is exceeded, not reached, or a diagnostic error occurs, the current or voltage value set on the analog output is output as a so-called error signal.

For signal type 4 to 20 mA 3.4 or 21.2 mA For signal type 0 to 20 mA 0 or 21.2 mA For signal type 2 to 10 V 1.7 or 10.4 V For signal type 0 to 10 V 0 or 10.4 V

Value range

(factory-setting in bold)

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7 Configuration level

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Measured value

Standard signal for analog output

4 mA

20 mA

3.8 mA

20.5 mA

7 Configuration level

7.5.6 Behavior when leaving the scaling range

The standard signal range of the analog output is limited as follows according to recommendation of Namur NE 43:

Signal type

0: 4to20mA 3.8 mA 20.5 mA 1: 0 to 20 mA 0mA 20.5 mA 2: 2to10V 1.8 V 10.2 V 3: 0to10V 0V 10.2 V

Lower limit

Upper limit

k Factory setting

Caution The analog output is not part of the safety function!

7.6 Display/operation

When the measurement unit changes to °F, the measured value is converted. All other values referring to the measured value (e.g. limit value) remain in their value!

Parameter Comment

7.6.1 Language

7.6.2 Unit

7.6.3 Decimal place

7.6.4 Normal display

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Value range

(factory-setting in bold)

German German, English, French English French Here a unit for the measured value can be assigned. °C, °F, %, te xt °C °F % Te xt : Via the setup program, 2 characters can be entered

here for another unit, e.g. Pa (Pascal).

No decimal place No decimal place, One decimal place This sets the view that appears after the voltage supply

is switched on.

v Chapter “Operating overview”

Main measured value Measured values Limit value Pre-alarm Difference

7 Configuration level

One decimal place

Main measured value, measured values, limit value, pre-alarm, difference

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If the code is forgotten, a new code can be transferred to the device via the setup program

Parameter Comment

7.6.5 Contrast

7.6.6 Lighting

7.6.7 Time-out light

7.6.8 Time-out operation

7.6.9 Code

7 Configuration level

Value range (factory-setting in bold)

Screen contrast

Difference in brightness between black and white pixels

Here the background lighting of the display is set. Off, On, During operation

Off:

Always switched off

On:

Always switched on

During operation:

The background illumination is only switched on when the keys are operated and it lights up until the time for the time-out light has expired.

Here a waiting period for the switch-off of the background lighting is set.

Here, the waiting period is set for the return from the configuration to normal display.

To protect against unauthorized manipulations, a code can be set here for locking the configuration level. 0 means: code request switched off

0to5 to 10

0 to 100 sec.

0 to 9999

v Chapter 9.3 “Forgotten the code?”

7.7 Service

Parameter Comment

7.7.1 Limit switching cycle

Limit value for relay switching cycles

Here, the limit value for the admissible relay switching cycles is set. If the counter value for Current switching cycles is greater than this value, the display values flash and the alarm relay output secedes.

If "0" is set the function is inactive.

Value range (factory-setting in bold)

0 to 99999

7.7.2 Current switching cycles

7.7.3 Operating hours

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Relay switching cycle counter

Here, the switching cycles for the relay are only counted if the top limit value for relay switching cycles is not set to "0" and is thus inactive.

The value can then be adjusted as required and therefore adapted accordingly to the plant. The switching cycle counter remains at 99999.

Operating hour counter

The counter adds up the operating hours during which the device was connected to the voltage supply.

The value cannot be changed and can be used as a measure of how long the device was actually in operation after leaving the plant.

7 Configuration level

0 to 99999

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8 Technical data

8.1 Analog inputs

RTD temperature probe

8 Technical data

Designation Measuring range Accuracy

Pt100 DIN EN 60751 -200 to +850 °C 0.5% / 0.1% 50 ppm/K Pt1000 DIN EN 60751 -200 to +850 °C 0.5% / 0.1% 50 ppm/K Connection type 2-wire, 3-wire circuit Maximum output resistance 30 Ω Measuring rate 210 ms Error tolerance time ≤ 5s time taken into account for all diagnosis tests Input filter Digital filter, 2nd priority; filter constant can be set from 0 to 100 s Special features Individual probe Pt100 2-wire,

display can also be programmed in °F

2/3-wire circuit

Ambient temperature influence

Thermocouples

Designation Measuring range Accuracy

Fe-CuNi "L" DIN 43710 -200 to +900 °C 0.4% 100 ppm/K Fe-CuNi "J" DIN EN 60584 -200 to +1200 °C 0.4% 100 ppm/K Cu-CuNi "U" DIN 43710 -200 to +600 °C 0.4% 100 ppm/K Cu-CuNi "T" DIN EN 60584 -200 to +400 °C 0.4% 100 ppm/K

Ambient temperature influence

NiCr-Ni "K" DIN EN 60584 -200 to +1372 °C 0.4% 100 ppm/K NiCrSi-NiSi "N" DIN EN 60584 -100 to +1300 °C 0.4% 100 ppm/K Pt10Rh-Pt "S" DIN EN 60584 0 to +1768 °C 0.4% 100 ppm/K Pt13Rh-Pt "R" DIN EN 60584 0 to +1768 °C 0.4% 100 ppm/K Pt30Rh-Pt6Rh "B" DIN EN 60584 300 to 1820 °C 0.4% 100 ppm/K W3Re-W25Re "D" 0 to 2495 °C 0.4 % 100 ppm/K Cold junction Pt100 internal Cold junction accuracy ± 1 K Measuring rate 210 ms Error tolerance time ≤ 5 s time taken into account for all diagnosis tests Input filter Digital filter, 2nd priority; filter constant can be set from 0 to 100 s

1.The accuracy values refer to the maximum measuring range.

Direct current

Measuring range Accuracy Ambient temperature

4 to 20 mA, voltage drop < 2 V 0.2 % 150 ppm/K Scaling Can be freely programmed within the limits Measuring rate 210 ms Error tolerance time ≤ 5 s time taken into account for all diagnosis tests Input filter Digital filter, 2nd priority; filter constant can be set from 0 to 100 s Special features Individual probe 4 to 20 mA

influence

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8 Technical data

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8.2 Analog output

8 Technical data

Type of signal

Current 4 to 20 mA

0 to 20 mA

Voltage 2 to 10 V

0 to 10 V

Accuracy Residual ripple Load influence Temperature influ-

≤ 0.5 % ± 0.5 % at 300 Ω ± 0.05 mA/ 100 Ω 150 ppm / K ≤ 500 Ω

≤ 0.5 % ± 0.5 % ± 15 mV 150 ppm / K ≥ 500 Ω

8.3 Binary input

Connection Function

1 potential-free contact Unlocking, keyboard locking, level locking can be configured

8.4 Relay outputs

Relay output KV Relay (changeover contact) without shroud

Relay output alarm Changeover contact

30000 operations at a performance of 3 A /250 V, 50 Hz resistive load or maximum DC 30 V / 3 A. Minimal current: DC 12 V / 100 mA.

Contact protection switching: safety fuse 3.15 AT, installed in the N/O contact arm 30000 operations at a performance of 3 A /230 V, 50 Hz resistive load or maximum DC 30 V / 3 A. Minimal current: DC 12 V / 100 mA.

ence

Load resistance

8.5 Measuring circuit monitoring

RTD temperature probe in three-wire circuit and double thermocouples

Overrange and underrange

Probe and wire break Is detected

Probe short-circuit Is detected

Is detected LED K1, K2, KD and KV are lit; ">>>>" flashes in the display for overrange, "<<<<" for underrange.

LED K1, K2, KD and KV are lit; ">>>>" flashes in the display; relay output "Alarm" is inactive

LED K1, K2, KD and KV are lit; "<<<<" flashes in the display; relay output "Alarm" is inactive

8.6 Voltage supply

Voltage supply AC/DC 20 to 30 V, 48 to 63 Hz

AC 110 to 240 V, +10/-15 %, 48 to 63 Hz Power consumption 12 VA Power loss 12 W

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Thermocouples Current 4 to 20mA

LED K1, K2, KD and KV are lit; ">>>>" flashes in the display; relay output "Alarm" is inactive

Is detected by difference monitoring of the analog inputs

LED K1, K2, KD and KV are lit; "<<<<" flashes in the display; relay output "Alarm" is inactive

v Chapter 7.3.6 "Limit

value difference, hysteresis"

8 Technical data

2014-05-01

8 Technical data

8.7 Test voltages according to EN 60730, part 1

Input and output against voltage supply

- At a voltage supply AC 110 to 240 V +10 % /-15 % 3.7 kV/50 Hz

- At a voltage supply AC/DC 20 to 30 V, 48 to 63 Hz 3.7kV/50 Hz

8.8 Electrical safety

Clearances / creep paths

Mains to electronic components and probes

Mains to relays Relays to electronic components

and probes Electrical safety According to DIN EN 14597 (DIN EN 60730-2-9)

Protection rating I With internal separation from SELV current circuits

≥ 6 mm / ≥ 8 mm

≥ 6 mm / ≥ 8 mm ≥ 6 mm / ≥ 8 mm

Overvoltage category III, pollution degree 2

8.9 Environmental influences

Ambient temperature range 0 to. +55 °C Storage temperature range -30 to +70 °C Temperature influence ≤ ± 0.005 % / K dev. from 23 °C 1 for RTD temperature probes

≤ ± 0.01% / K dev. from 23°C

Environmental performance 85 % rel. humidity without condensation

(3K3 with extended temperature range according to DIN EN 60721-3-3)

for thermocouples and current

EMC According to DIN EN 14597 and standards from the standard series DIN EN 61326 Emitted interference Class B Interference resistance Evaluation criteria FS according to DIN EN 14597, regulation and control devices (RS)

1. All specifications refer to the measuring range limit value

8.10 Case

Material Polycarbonate Flammability class UL 94 V0 Electrical connection On the front via screw terminals up to max. 2.5 mm Installation On 35 mm DIN rail according to EN 60715 Installation position Any Weight Approx. 230 g Protection class IP 20 according to DIN EN 60529

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8 Technical data

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8 Technical data

8.11 Approvals/approval marks

Approval marks Inspection author-

DIN DIN CERTCO STB/STW1223 DIN EN 14597 All device versions:

SIL2, SIL3 TÜV Nord (German

PL e DIN EN ISO 13849 All device versions:

c UL us Underwriters Labo-

GL Germanischer Lloyd 36 790-11HH All device versions:

Pressure equipment directive

ity

Technical Inspection Agency)

ratories

TÜV Süd (German Technical Inspec- D0046 tion Agency)

Certificates/certification numbers

SAS-0190/2006 TB2_V 3.0 DIN EN 61508 All device versions:

20120613-E325456 Applied for UL 60730-2-9 All device versions:

D07 202 1045 Z 0031/14/ DGRL 97/23/EG All

Inspection basics Valid for

device versions:

8.12 Probes for the operating medium air

Note: Because of the high response accuracy, the use of thermowells (pockets) is not admissible.

Actual type designation Old type

designation

Probe type Temperature range Nom. length mm Process connection

RTD temperature probe Data Sheet 90.2006

902006/65-228-1003-1-15-500-668/000 - 1 x Pt100 -170 ... +700°C 500

902006/65-228-1003-1-15-710-668/000 - 710

902006/65-228-1003-1-15-1000-668/000 - 1000

902006/55-228-1003-1-15-500-254/000 - 1 x Pt100 -170 ... +700°C 500

902006/55-228-1003-1-15-710-254/000 - 710

902006/55-228-1003-1-15-1000-254/000 - 1000

902006/65-228-2003-1-15-500-668/000 90.271-F01 2 x Pt100 -170 ... +700°C 500 Stop flange,

movable

902006/65-228-2003-1-15-710-668/000 90.272-F01 710

902006/65-228-2003-1-15-1000-668/000 90.273-F01 1000

902006/55-228-2003-1-15-500-254/000 - 2 x Pt100 -170 ... +700°C 500 movable

G1/2 compression clamp

902006/55-228-2003-1-15-710-254/000 - 710

902006/55-228-2003-1-15-1000-254/000 - 1000

Thermocouples Data Sheet 90.1006

901006/65-547-2043-15-500-668/000 90.019-F01 2 x NiCr-Ni, TypE „K“ -35 ... +800°C 500 Stop flange,

movable

901006/65-547-2043-15-710-668/000 90.020-F01 710

901006/65-547-2043-15-1000-668/000 90.021-F01 1000

901006/65-546-2042-15-500-668/000 90.019-F11 2 x Fe-CuNi, TypE „L“ -35 ... +700°C 500

901006/65-546-2042-15-710-668/000 90.020-F11 710

901006/65-546-2042-15-1000-668/000 90.021-F11 1000

901006/66-550-2043-6-500-668/000 90.023-F01 2 x NiCr-Ni, TypE „K“ -35 ... +1000°C 500

901006/66-550-2043-6-355-668/000 90.023-F02 355

901006/66-550-2043-6-250-668/000 90.023-F03 250

901006/66-880-1044-6-250-668/000 90.021 1 x PT10Rh-PT, TypE „S“ 0 ... 1300°C 250

901006/66-880-1044-6-355-668/000 90.022 355

901006/66-880-1044-6-500-668/000 90.023 500

901006/66-880-2044-6-250-668/000 90-D-021 2 x PT10Rh-PT, TypE „S“ 0 ... 1300°C 250 Stop flange,

movable

901006/66-880-2044-6-355-668/000 90-D-022 355

901006/66-880-2044-6-500-668/000 90-D-023 500

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8 Technical data

2014-05-01

901006/66-953-1046-6-250-668/000 90.027 1 x PT30Rh-PT6Rh, TypE „B“ 600 ... 1500°C 250

901006/66-953-1046-6-355-668/000 90.028 355

901006/66-953-1046-6-500-668/000 90.029 500

901006/66-953-2046-6-250-668/000 90-D-027 2 x PT30Rh-PT6Rh, TypE „B“ 600 ... 1500°C 250

901006/66-953-2046-6-355-668/000 90-D-028 355

901006/66-953-2046-6-500-668/000 90-D-029 500

Note: Because of the high response accuracy, the use of thermowells (pockets) is not admissible.

Actual type designation Old type

designation

Probe type Temperature range Nom. length mm Process connection

RTD temperature probe Data Sheet 90.2006

90.2006/10-402-1003-1-9-100-104/000 1 x Pt100 -40 ... +400°C 100 G1/2 screw connection

90.2006/10-402-2003-1-9-100-104/000 2 x Pt100 100

902006/54-227-2003-1-15-710-254/000 90.272-F02 2 x Pt100 -170 ... 550°C 65...670 movable

G1/2 compression clamp

902006/54-227-1003-1-15-710-254/000 90.272-F03 1 x Pt100 65...670

902006/10-226-1003-1-9-250-104/000 90.239 1 x Pt100 -170 ... 480°C 250 G1/2 screw connection

902006/10-226-2003-1-9-250-104/000 90-D-239 2 x Pt100 250

Thermocouples Data Sheet 90.1006

901006/54-544-2043-15-710-254/000 90.020-F02 2 x NiCr-Ni, Type „K“ -35 ... 550°C 65...670 movable

G1/2 compression clamp

901006/54-544-1043-15-710-254/000 90.020-F03 1 x NiCr-Ni, Type „K“ 65...670

901006/54-544-2042-15-710-254/000 90.020-F12 2 x FeCuNi, Type „L“ 65...670

901006/54-544-1042-15-710-254/000 90.020-F13 1 x FeCuNi, Type „L“ 65...670

8 Technical data

8.13 Probes for the operating medium water and oil

Note: Because of the high response accuracy, only use thermowells (pockets) that are included in the scope of delivery.

Actual type designation Old type

designation

Probe type Temperature range Nom. length mm Process connection

RTD temperature probe Data Sheet 90.2006

902006/53-505-2003-1-12-190-815/000 90D239-F03 2 x Pt100 -40 ... +400 °C 190

902006/53-507-2003-1-12-100-815/000 90.239-F02 2 x Pt100

(arranged one below the other in protection tube)

-40 ... +480 °C 100

902006/53-507-2003-1-12-160-815/000 90.239-F12 160

902006/53-507-2003-1-12-190-815/000 190

902006/53-507-2003-1-12-220-815/000 90.239-F22 220

902006/53-507-1003-1-12-100-815/000 90.239-F01 1 x Pt100 -40 ... +480 °C 100 weld-in sleeve

902006/53-507-1003-1-12-160-815/000 90.239-F11 160

902006/53-507-1003-1-12-220-815/000 90.239-F21 220

902006/53-505-1003-1-12-190-815/000 90.239-F03 1 x Pt100 -40 ... +400 °C 190

902006/53-505-3003-1-12-100-815/000 90.239-F07 3 x Pt100 -40 ... +400 °C 100

902006/53-505-3003-1-12-160-815/000 90.239-F17 160

902006/53-505-3003-1-12-220-815/000 90.239-F27 220

902006/40-226-1003-1-12-220-815/000 90.280-F30 1 x Pt100 -170 ... +480°C 220 weld-in sleeve

902006/40-226-1003-1-12-160-815/000 90.280-F31 160

902006/40-226-1003-1-12-100-815/000 90.280-F32 100

Thermocouples Data Sheet 90.1006

901006/53-543-1042-12-220-815/000 90.111-F01 1 x Fe-CuNi Type „L“ -35 ... 480°C 220 weld-in sleeve

901006/53-543-2042-12-220-815/000 90.111-F02 2 x Fe-CuNi Type „L“ 220

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8 Technical data

2014-05-01

Note: Because of the high response accuracy, the use of thermowells (pockets) is not admissible.

Actual type designation Old type

designation

Probe type Temperature range Install. length mm Process connection

RTD temperature probe Data Sheet 90.2006

90.2006/10-390-1003-1-8-250-104/000 90.210-F95 1 x Pt100 max. 300°C 250

Thermocouples Data Sheet 90.1006

901006/45-551-2043-2-xxxx-11-xxxx 2 x NiCr-Ni, Typ

„K“ max. 1

50°C 5

0...2000

8.14 Probes for the operating medium water, oil and air

Probe short-circuit is only detectable with a double thermocouple.

The probes described in data sheets 901006 and 902006 are also certified for the Pressure Equipment Directive.

8 Technical data

9 Setup program

1. Is a registered trademark of Microsoft Corporation

The program and the connection cable are available as accessories and offer the following possibilities:

- Easy and comfortable parameterization and archiving via PC

- Easy parameter duplication for identical types of devices

9.1 Minimum hardware and software prerequisites:

- PC Pentium III or higher

- 128 MB RAM, 16 MB free on hard disk

-CD-ROM drive

- Free USB interface, mouse connection

-Microsoft

h Connect the device to the PC using the USB cable

9.2 Displaying the device software version

h Simultaneously press the and keys and hold down

This version is also recognized by the setup program and displayed under Info

The software versions of the device and the setup program must be compatible as otherwise an error message will appear!

Windows1 2000/XP



Information about setup.

2014-05-01

9 Setup program

2014-05-01

9 Setup program

100

9.3 Forgotten the code?

If you forget the code, it can be read out via the USB interface and the setup program.

h Perform a data transfer  read-out from device.

The read-out code now appears in the setup program. It can be retained or changed. If "0" is set and transferred to the device, the code interrogation is deactivated and the configuration level is freely accessible.

9.4 Special function: thermocouple reverse polarity protection

If a thermocouple is incorrectly connected (reverse polarity), incorrect measured values will be displayed, e.g. negative temperatures instead of the expected positive temperatures may be displayed.

This may lead to the set limit value never being reached. An additional limit value will be defined that is factory set to -205 °C and the relay alarm will be triggered if the actual value falls below this limit.

This value must be effectively selected to ensure that a possible reverse polarity is detected.

JUMO 701150 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Operating overview

1 Brief description

1.3 Safety information

2 Identifying the device version

2.2 Device software versions

2.3 Serial number

2.4 Service addresses

3 Installation

3.2 Installation location, DIN rail installation

3.4 Dismantling

3.5 Electrical isolation

4 Electrical connection

4.2 Connection diagram

5 Commissioning the device

5.3 Selecting and editing parameters (plausibility inquiry for input values)

5.4 Aborting edit

5.7 Lead sealing the device

6 Safety Manual

6.3 Safety temperature limiter (STB)

6.7 Standards and definitions

6.8 Safety instrumented parameters related to the temperature monitoring unit

6.9 Determining the Safety Integrity Level (SIL)

6.12 Evaluating the achieved Performance Level PL and the relationship to the SIL

6.13 Other applicable device documentation

6.16 Certificates

7 Configuration level

7.2 Analog inputs

7.3 Limiter/monitor

7.4 Binary input

7.6 Display/operation

7.7 Service

8 Technical data

8.2 Analog output

8.5 Measuring circuit monitoring

8.7 Test voltages according to EN 60730, part 1

8.11 Approvals/approval marks

8.12 Probes for the operating medium air

9 Setup program

9.3 Forgotten the code?