JUKI KE-750, KE-760 Setup Manual
Model KE-750 / KE-760
SET -UP GUIDE
&
MAIN UNIT UNPACKING GUIDE
(Main Unit Packing Guide)
JUKI CORPORATION
ELECTRONIC ASSEMBLY &
TEST SYSTEMS DIVISION
SMT TRAINING CENTER
SET - UP GUIDE
Table of Contents
1. Basic Configuration and Name of Each Part ............................................................1
2. How to Install the Main Unit.....................................................................................2
3. Adjusting the Transport Height and Leveling the Machine.......................................4
4. Demounting the Head Unit Fixing Parts....................................................................7
5. Connecting the Air Tubes........................................................................................8
6. Connecting the Power Codes..................................................................................9
7. Attaching the Supplied Parts..................................................................................10
8. Interface with External Equipment.......................................................................... 14
9. Attaching the Matrix Tray Changer (MTC) ............................................................ 18
10. Checking the Machine Before Turning on the Power.............................................24
11. Adjusting the Height of the Replacement Table (Optional)...................................25
1. Basic Configuration and Name of Each Part
t
w
e
y
r
q
u
i
Figure 1.1 Figure 1.2
1. Breaker 5. Signal light
2. Vision monitor 6. Keyboard
3. Liquid crystal display 7. Filter regulator
4. HOD (Handheld Operating Device) unit 8. Interface panel
- 1 -
2 . How to Install the Main Unit
Center mark
Rear
Front
Example
o
Fork of the forklift
(finger of the pallet truck)
!0
Figure 2.1
Counter-balance forklift
Figure 2.2 Figure 2.3
- 2 -
(1) Lift the adjuster !0 to bring the casters o into contact with the floor before
installing or moving the main unit.
(2) When using a forklift to mov e the main unit, be sure to put the fork under the
bottom of the main unit from the front side, then lift and mov e it after the fork
protrudes enough from the rear of the main unit. (Follow this instruction also
when you use a pallet truck to move the machine.)
(1) Make sure of the center mark when moving the machine with a
CAUTION
!
forklift (pallet truck).
(2) Do not use a forklift (pallet truck) to move the machine with a vision
monitor w and signal light t attached.
- 3 -
3 . Adjusting the Transport Height and Leveling the Machine
e
Cover RBL
Cover RBC
Cover FB
Figure 3.1 (Viewing from the top of unit.)
Cover RBR
Base bar R
Base bar B
Level vial
Base bar F
Caster
r
Adjuster
w
Figure 3.2 (Viewing from the bottom of unit.)
- 4 -
q
(1) Adjustment procedure
1) Detach the cover FB, cover RBC, cover RBR and cover RBL.
2) Loosen three hexagonal screws of adjuster. (Make sure that the adjuster moves
freely.)
3) Lift the adjuster in the order of q, e , w , r, q ,... as shown in Figure 3.2. You can
easily lift the main unit.
4) Leveling the main unit in the front and rear directions.
Put the level vial on the point indicated as a dotted line, and adjust the adjusters q
and w or e and r to set the level vial within – 1 division of the scale specified on
the supplied level setting table.
5) Leveling the main unit in the left and right directions.
Put the level vial on the point indicated as an actual line, adjust the adjusters q and
r or w and e to set the level vial within – 1 division of the scale specified on the
supplied level setting table.
6) Repeat Steps 4) and 5) to set the level vial on the base bar B within – division of
the scale specified on the supplied level setting table.
7) Lock the adjust nut.
Make sure that the level vial is set within – 1 di vision of the scale specified on the
supplied level setting table while being in lock.
8) Tighten three hexagonal screws of adjuster
.
- 5 -
Base room inside
CAUTION
!
Adjust nut
Hexagonal screw
Adjust foot
The right scales of the level vial are + (plus) and the left ones are ( m inus ) w hen vi ew ed fr om t he a r r ow m a r k of the l ev el v i a l a s si gnm ent
figure.
Level setting table
Setting position A B C D
Setting value
Note: In case of the level vial (0.05/1 scale)
The scales (setting value) of the level vial
- 6 -
4. Demounting the Head Unit Fixing Parts
Z-axis slide bracket
KE-750
Spacer
HX00334000C
Set-up caution tag
Shammy cap
SL6042542TN
❋ As for the model KE-750,
remove the fixing parts
to detach three heads.
(1) Remove the shammy cap screw to detach the spacer.
(2) Make sure that the Z-axis slide bracket smoothly moves vertically.
Z-axis slide bracket
Spacer
HX00334000C
Shammy cap
SL6042542TN
Set-up caution tag
❋ As for the model KE-760,
remove the fixing parts
to detach two heads.
KE-760
- 7 -
5. Connecting the Air Tubes
Fixing base
Tie-up band
Cover RBR
Fixing base
connect
Cover RBC
Piping at factory side
Hand valve
Pressure
switch
Pressure
gauge
Pressure
adjustment
knob
Cover RBL
1) Connect the air tube (¿.12), piped at the factory side, to the hand valve.
2) Adjust the pressure adjustment knob to 5 kgf/cm
3) Make sure that the pressure switch is set to 4 kgf/cm
2
.
2
.
(Use the (-) screw driver to adjust the pressure switch.)
4) Fix the air tub e, p ip ed at the factory s ide, at the fixing b as e w ith t he tie-up b and.
(It should not interfere in the replacement table.)
A view direction drawing
Hand valve
(a) Close
Pressure switch (Pressure detection cable assembly)
Be sure to use dried ai r through the
CAUTION
!
drier to supply compressed air.
(b) Open
- 8 -
6. Connecting the Power Code
(1) Remove the cover RBC located on the rear of the main unit.
(2) Insert the power code inside the main unit via a groummet with a film after passing it
through a mouth guard as shown in Figure 6.2.
2-1 Be sure to install the insulation cover on the terminal plate after connecting the
power code to the terminal plate.
(3) Connect each terminal of the power code to the terminal plate of the power unit.
3-1 You can connect the black line to the No. 2 plate and the white line to the No. 1
plate because the alternate current is supplied.
Table 6.1
Color of the line Number of the terminal plate
Black (white 1
White (black) 2
Green 3
CAUTION
!
Make sure that the plugs of the power supply side has been
assembled before connecting the power code to the main unit.
Ground
Terminal plate
Cover RBC
Figure 6.1 Main unit (rear side)
Figure 6.2
Mouth guard
Grommet with a film
- 9 -
7. Attaching Other Supplied Parts
(1) Signal Light
a) Insert the signal light through the upper hole of the cover RUR.
b) Locate the supplied nuts and washers as indicated in Figure 7.2, then fix them on
the bracket. Connect the connector to the bracket.
After installing the signal light, adjust its height so that the distance
CAUTION
!
(2) Vision Monitor
a) Insert the power code of the vision monitor from the hole in the middle of the monitor
base to the main unit, then fix the top of the vision monitor on the monitor base.
from the floor to the upper surface of the signal light can be 2,000 mm
(2,050 mm if installing the machine abroad).
CAUTION
!
b ) Pull out the image monitor cab le from the rear of the monitor top , then connect it to
the VIDEO IN jack.
c) Connect the power code connector to the power relay cable at the rear side of the
panel computer.
Make sure that the protruded part of the monitor top is hooked over
the knob of the monitor base.
Vision
monitor
Signal light
Cover RUR
Figure 7.1
Image monitor cable
- 10 -
Monitor base
Knob
Figure 7.2
Figure 7.3
(3) Keyboard Bracket Assembly
a) Fix the keyboard connecting plate of the keyboard bracket ass embl y on the main
unit with four stopper screws as shown in Figure 7.5.
b) Connect the keyboard cable to the keyboard connector located in the hole on the
right side of the cover FUR.
(4) HOD (Handheld Operating Device)
a) Connect the HOD cable to the HOD connector located on the right side of the
main unit.
(5) Hand knob
a) Hook the hand knob over the handle hook located on the front right of the main
unit.
(6 ) Feeder relay cable
Connect the feeder relay cable and air tube from the connector bracket to the
connectors on the main unit cover (Perform this operation for the front and rear
sides).
! CAUTION
Keyboard
bracket
assembly
Connector
bracket
The connector bracket is already fixed on the replacement table
(optional).
Keyboard connector
HOD connector
Keyboard
connecting
Hand knob
Keyboard
bracket
assemblyplate
Stopper
screws (four)
(SM0040601SC)
Handle hook
Figure 7.4
Figure 7.5
- 11 -
x
Chip box
E2801721000
Figure 7.1
Chip cushion
E2802721000
Washer (small circle) WP03020500SC
Washer (large) WP0330516SC
Hexagonal screw SM6030602TN
✴ Hook the U-shaped groove of the chip bo
over the washer (small circle).
Rail plate FR/FL
2 x 2 positions
Chip box stay
Washer (large)
WP0330516SC
Hexagonal screw
SM6030602TN
Washer (small circle)
WP03020500SC
Figure 7.2
Chip box L
E2803723000
Figure 7.3
ATC support angle
E3424725000
- 12 -
(7) Chip Box Assembly
<Front reference>
a) Hook the U-shaped groove over the washer fixed on the rail plate FR and the chip
b ox s tay with a hexagonal screw as s how n in Figure 7.1. Hook the chip b ox L
over the ATC support angle as shown in Figure 7.3.
<Far end reference>
a) Hook the U-shaped groove over the washer fixed on the rail plate FL and the chip
b ox s tay with a hex agonal screw as s how n in Figure 7.2 Hook the chip b ox L
over the ATC support angle as shown in Figure 7.3.
- 13 -
8 . Interface with External Equipment
1) q is the READY OUT (IN) connector (14-pin) to be connected to external equipment
when you use the machine as inline. The pin assignment is different depending on
the board transport direction; left to right or right to left as indi cated in Table 1-4-1
and Table 1-4-2 .
2) w is the connector (50-pin) for the signal from/to an optional matrix tray changer.
3) e is the power connector (10-pin) (AC 100 V) for an optional matrix tray changer.
4) r is the printer connector (D-Sub, 25-pin) and conforms to the Centronics standard.
q
q
w
Light
Breaker
r
e
Figure 8.1 Front left side of the main unit Figure8.2 Front right side of the main unit
- 14 -
Signal (left to right) Signal (right to left) Connctor type
1 READY OUT+ READY IN+
2 READY OUT- READY IN- (GND)
3 BOARD AVAILABLE 1 BOARD AVAILABLE 3
4 BOARD AVAILABLE 2 BOARD AVAILABLE 4
5NC NC
6NC NC
7NC NC
8NC NC
9NC NC
10 NC NC
11 NC NC
12 NC NC
13 NC NC
14 NC NC
Table 8.1 Connectors on the front left side of the main unit
AMP
206043-1
(Connectors of the
cable are 206044-1)
Signal (left to right) Signal (right to left) Connctor type
1 READY IN+ READY OUT+
2 READY IN- (GND) READY OUT-
3 BOARD AVAILABLE 3 BOARD AVAILABLE 1
4 BOARD AVAILABLE 4 BOARD AVAILABLE 2
5NC NC
6NC NC
7NC NC
8NC NC
9NC NC
10 NC NC
11 NC NC
12 NC NC
13 NC NC
14 NC NC
Table 8.2 Connectors on the front right side of the main unit
AMP
206043-1
(Connectors of the
cable are 206044-1)
- 15 -
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