Intelligent Sewing System
System tool for achieving
visualization of the sewing line
The production data can be checked on a
"Visualization of the sewing line" enables
The Intelligent Sewing System is a system tool consisting of data analysis software
a data measuring terminal (IT Series) for realizing a "visualization of the sewing site
IA-1 (Intelligent Application
The Intelligent Sewing System is software which analyzes sewing data measured by the IT Series. Data are loaded on a
personal computer and various kinds of information are displayed in the form of lists and charts, thereby facilitating the
detection of problems.
Functions of the IA-1
Progress information monitor Progress on a line-by-line basis
Display of the list / layout of each individual operator
Machine operation monitor Information on the operation rate of a sewing machine
Rate of Machine Turned Off
Average Sewing Speed
Information on maintenance
＊Languages that can be displayed on the IA-1 are English, Chinese (simplified characters) and Japanese.
)
Production line analysis Line balance
Line balance simulation
Sewing recorder (IT-100
Basic data on wages
Change in the output
Process analysis
Operation analysis
)
Motion analysis
Visualization of the
production line
Progress information monitor
The advance/delay status of the
production line with respect to the
production target can be monitored
with the four different signal colors (red,
blue, yellow and green) in real time.
the Intelligent Sewing System
Information on progress (list)
Visualization by means of
Information on progress (layout)
Visualization of the machine
Information of the sewing machine operation (sewing,
stop and power-off) and the sewing speed are
displayed. Error information is also obtained as
maintenance information. These pieces of information
contribute to the most effective use of the facilities.
Information on the sewing machine operation
設備稼動モニター
Visualization of the work
Production line analysisMachine operation monitor
Analysis of the line balance, which determines the
productivity of the line, allows the identification of
bottleneck processes, thereby helping improve work
distribution.
Line balance
Motion analysisInformation on maintenance
real-time basis through networking!
the early detection of a problem.
(IA-1) and
."
IT Series (Intelligent Terminal
)
The production data on the sewing site can be directly measured by connecting the Intelligent Sewing System to the
sewing machine. On the IT Series display, the clock display and the display of the production target and actual number of
pieces produced are enabled. It is expected that these displays help strengthen the operator's motivation for work.
＊For the data measurement, an automatic measurement (frequency of thread trimming) or a manual measurement (by means of a manual switch) can be selected.
IT-10 IT-20IT-100
＊Download the Instruction Manual for the IT Series from the JUKI website.
LAN-capable (network
)
Data are automatically transmitted to a personal computer by connecting the Intelligent Sewing System to the network,
thereby enabling real-time analysis of the production data. (Data measurement is conducted by the IT Series. The
measured data is transferred to a personal computer which has the IA-1 installed.)
Your personal computer (IA-1)
Production information
is analyzed.
Sewing machine that is
connected to the IT Series
Production information
is gathered.
LAN
connecting
port
Wireless
adapter
LAN cable
Wireless
communication
Router
Troublesome data measurements are no longer required
Man-hour
reduction
IE staff is no longer required to measure data with a stopwatch or the like.
In addition, data compilation and graph making are easily carried out by the IA-1.
As a result, IE staff is able to concentrate on the early detection of problems and improvement activities.
Function comparison table among the T-100, -10 and -20
Models name
Display screen
Sewing machine operation panel functions
Clock display
Output of measured data to the network
Storage of measured data on the internal memory
Buzzer
Signaling function by means of a blinking of the power LED
Display of the production target and the actual number of pieces produced
External interface LAN connector
USB connector
RS-232C
Data measuring function Actual output
Information on the sewing machine operation
Information on errors of the sewing machine
Sewing recorder
Applicable control box SC-920/921/922
SC-915/916
SC-500/510/910(N)
Others(MC/EC)
※1
The IT-100 is able to use all functions of the IP-110 (conventional type operation panel).
※2
External output is allowed by means of a USB port
※3
The displayed number of pieces produced is not linked with the data stored in the IA-1.
※4
(with the programming function)
※4
The sewing machine cannot be operated if the USB thumb drive remains inserted.
※5
The function marked with an asterisk is not supported by some models of the sewing machine.
※6
Refer to the table of optional cables for connecting the IT-20.
Provided
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＊Separately prepare a personal computer, communication device
(wireless terminal) and LAN cable for connection.
※1
IT-10 IT-20IT-100
7-segment 12-digit LCD 7-segment 4-digit LCDDot type LCD
Provided Not Provided
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※3
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※5
△
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※6
△
WHEN YOU PLACE ORDERS
IT10 IT100
Applicable models
DDL-9000B, LH-3500A-7 Series, DLN-9010A, LZ-2282N-7,
LZ-2284N-7, DDL-8700-7, DDL-5571N, DDL-5581N,
DDL-5550N-7, DDL-5600N-7, DLD-5430N-7, DLM-5400N-7,
DLN-5410N-7, DLU-5490N-7, DMN-5420N-7
DLN-6390-7, LZ-2284C-7
MO-6700 Series, MO-6900 Series, MF-7500 Series,
MF-7700 Series, MF-7800 Series, MF-7900 Series,
MF-7200D Series, MF-3620, MS-3580, MH-1410,
MH-480-5 Series
DSC-240-7 Series, DSU-140-7 Series, DU-141H-7, LZH-1290-7
LU-1500N-7 Series, LU-1500NA-7 Series, LU-2200N-7 Series,
LU-2800-7 Series, DNU-1541-7, LS-1342-7, PLC-1700-7 Series
Caution: For control boxes other than those installed on the sewing machine models listed above,
the IT-20 is applicable.
OPTIONS
Optional connection cable for the IT-20
To use the IT-20 with the IT-compatible sewing machine/control box,
Applicable
control box
SC-920
SC-921
SC-921
SC-921
SC-922
Code
A
B
C
Applicable models
LK-1900A Series
LK-1900AN Series
MEB-3810
LBH-1790
AE-200A
AC-172N-1790
ACF-172-1790
AMS-210E
AMS-221E
AMS-224E
AMS-224E
LK-1900A Series
LBH-1790
AMB-289
DP-2100
APW-895/APW-896
AMS-210EN
AMS-221EN
AMS-224EN
Caution: For those sewing machine models of which the code is not "A",
the optional connection cables listed below are required.
＊
For the DP-2100 (MC-650), the main software has to be updated to the special version.
IT20A
※
Applicable
control box
MC-596
MC-598
MC-621
MC-601
MC-660
MC-546
MC-545
MC-583
MC-584
MC-585
MC-586
MC-596
MC-601
MC-640
MC-650
Exclusive
control box
MC-587
MC-588
MC-589
purchase the IT-20 and also place an order for the corresponding connecting cable.
No. Description Part No. Applicable models / Applicable control box
SC CABLE A-ASSY. (Connector 13pin)
SC CABLE B-ASSY. (Connector 11pin)
2 40105537
SC CABLE C-ASSY. (Connector 8pin, 4pin)
SC CABLE D-ASSY. (Connector 7pin)
4 40105539
MC CABLE E-SET.※4 (Connector 30pin)5 40105566
MC CABLE F-SET.※4 (Connector 34pin)
6 40105567
MC CABLE G-SET. (Connector 26pin, 5pin) AB-1351 / MC-6157 40105568
※1
This cable may not be applicable, depending on the machine head or control box with which the cable is used or the status of use. Contact JUKI for details.
※2
The automatic count-finishing function and the BT signal are not provided. Depending on the purpose of use, the No. of pieces counter switch (manual switch) may need to be separately ordered.
※3
Only applicable to "Pattern REV.F/R-2, Function REV. 04 or later"
※4
This cable is sold in sets as "cable + accessory (cable clip band)".
※5
Discriminable by the color of back light of the operation panel (Blue: RoHS non-compliant product; green: RoHS compliant product)
※1
※1
※1
※1
General machine / SC-810, SC-910, SC-910N, SC-915, SC-9161 40105536
General machine / SC-500
※2
General machine / SC-5103 40105538
General machine / EC-10B ※2
※3
※2 AMS-210D / MC-580, AMS-215D / MC-581, AMS-221D / MC-581,
LK-1900 / MC-590, LK-1903 / BR25 / MC-591, LK-1910,20 / MC-592,
LK-1930 / MC-593, LK-194＊ / MC-594,
MOL-254 / MC-610 (RoHS compliant product)
※2 LBH-1700 / MC-600, MEB-3200 / MC-620,
MOL-254 / MC-610 (RoHS non-compliant product)
※5
※5
Applicable
operation panel
Stadard panel
IP-200
IP-310
IP-400
IP-410
IP-420
IP-420
Code
A
PRODUCTION SWITCH ASSY. [Part No. 40116035
]
This is a manual switch for counting data such as the output.
PC operating environment for the IA-1
CPU
Monitor resolution
Memory
Hard disk
Operating System
※※Microsoft Windows is a trademark of Microsoft Corporation, U.S.A., registered in the U.S.A. and other countries.
Other company names and product names/brand names are trademarks or registered trademarks of the respective companies.
To order, please contact your nearest JUKI distributor.
SEWING MACHINERY BUSINESS UNIT
✽
Specifications and appearance are subject to change without prior notice for improvement.
✽
Read the instruction manual before putting the machine into service to ensure safety.
✽
This catalogue prints with environment-friendly soyink on recycle paper.
2 gigahertz (GHz), 32-bit (x86) or 64-bit (x64) processor
®
Core™ i5-2520M processor or faster recommended)
(Intel
High-definition video adapter and monitor of XGA (1024 × 768) or
higher (1280 × 800 or higher) is recommended
1 GB RAM (32-bit) or 2 GB RAM (64-bit)
(2 GB or higher is recommended)
Disk space of 15 GB or more ＊ Disk space requirements may increase
according to the environment of usage (30 GB or more is recommended)
Windows® 7, Windows® Vista Service Pack 1, Windows® XP Service Pack 3
(Recommend Windows
®
7 Professional 32-bit)
2-11-1, TSURUMAKI, TAMA-SHI,
TOKYO
206-8551, JAPAN
PHONE : (81) 42-357-2254
(
FAX :
http://www.juki.com
)
42-357-2274
81
Juki Corporation operates an environmental management system
to promote and conduct the following as the company engages in
the research, development, design, sales, distribution,and
maintenance of industrial sewing machines, household sewing
machines, industrial robots, etc., and in the provision of sales and
maintenance services for data entry systems:
(1) The development of products and engineering processes
that are safe to the environment
(2) Green procurement and green purchasing
Energy conservation (reduction in carbon-dioxide emissions)
(3)
(4) Resource saving (reduction of papers purchased, etc.)
(5) Reduction and recycling of waste
(6) Improvement of logistics efficiency (modal shift and
improvement of packaging, packing, etc.)
SEPTEMBER, 2012 Printed in Japan(C)
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