7-1. Error code list (Error display in panel) ............................................................................... 75
1. INSTALLING THE OPERATION PANEL
WARNING :
To protect against possible personal injury due to abrupt start of the machine, be sure to start the
following work after turning the power off and ascertaining that the motor is at rest.
Type B (Type name plate TYPE B0*)
笊
Type C (Type name plate TYPE C0*)
笆
笳
笘
笆
笳
笘
笊
笆
笘
笳
笙
笙
1) Attach operation panel 笊 to the machine head using screw 笆, plain washer 笳, toothed lock washer 笘 and
spacer 笙 (for type C) supplied with the operation panel. Select and use screw 笆referring to the table.
2) The positions of the holes in the bracket for installing the operation panel are different from each other
according to the respective models. Refer to the table below.
IP-100 / bracket type classified by model correspondence table
Type B
笊
笆
Mounted machine
No.
head
DDL-9000
1
DLN-9010
2
LH-31** , LH-35**
3
LZ-228* N
4
笳
笘
Bracket type
Type B
Type B
Type B
Type B
笙
Installing
hole used
2 − 4
2 − 4
1 − 5
3 − 4
Type C
笆
笊
Part No. of screw
SS4121415SP(3/16-28)
SS4121415SP(3/16-28)
SS6111210SP(11/64-40)
SS4121415SP(3/16-28)
笳
Remarks
To be fixed on the exclusive
bracket for installing standard
panel
Use 2 – 3 in case of optional
unit (V0 and the like).
2. CONNECTING THE CORD
WARNING :
Turn OFF the power and start the work after 5 minutes or more have passed so as to prevent accidents
caused by abrupt start of the sewing machine.
笆
綏
笊
1) Pass cord 笊 and FG cord 笳 (for type C) of the
operation panel through hole 綏 in the machine table
to route it to the underside of the table.
笳
笘
笳
笊
2) Connect the connector of cord 笊 to connector
CN34 笆 in the control box.
Bottom surface of table
笙
3) For type C, fix FG cord 笳 to the power switch with wood screw 笘 supplied with the panel as accessories.
Wire FG cord 笳 after bundling it with the power cable and the like with cable clip band 笙 supplied with the
panel as accessories.
With/without reverse feed stitch at sewing start switch
笙
With/without reverse feed stitch at sewing end switch
笞 Reset switch
笵 Teaching switch
笙
笘
筐
笶
笋
笨 Information switch
笶 Material edge sensor switch
筐 One-shot stitching switch
筺
With/without automatic thread trimmer switch
笄Thread trimming prohibiting switch
筍Counter value setting switch
笋
Max.speed limitation variable resistor
筍
筌
笞
笵
笄
筌Power display lamp
筅 Smart media cover
筵 Smart media slot
(Smart media inserting opening)
筥 Smart media
Optional :
( )
Part No.HX005750000
笨筺
笊 Re-sewing switch
笆 Needle up/down
compensating switch
笳 Screen changeover
switch
笘 With/without reverse feed stitch
at sewing start switch
笙 With/without reverse feed stitch
at sewing end switch
笞 Reset switch
This switch is used to continue sewing from the step on the way
after replacing bobbin thread when bobbin thread has run out during
program stitching step.
This is the switch to perform needle up/down compensating stitching.
(Needle up/down compensating stitching and one stitch compensating
stitching can be changed over with function setting No. 22.)
This is the switch to change over the screen.
This is the switch to turn ON/OFF automatic reverse feed stitch at
sewing start.
* This switch cannot be used with the sewing machine which is not
provided with automatic reverse feed stitching device.
This is the switch to turn ON/OFF automatic reverse feed stitch at
sewing end.
* This switch cannot be used with the sewing machine which is not
provided with automatic reverse feed stitching device.
This is the switch to make the value of bobbin thread counter or
sewing counter the set value.
– 3 –
笵 Teaching switch
This is the switch to set the setting of the number of stitches with
the value of number of stitches which has been actually sewn.
笨 Information switch
笶 Material edge sensor switch
筐
One-shot stitching switch
筺 With/without automatic
thread trimmer switch
笄 Thread trimming
prohibiting switch
This is the switch to perform various function settings.
Rendered effective when the material edge sensor is installed on
the machine.
Used for selecting whether or not the material edge sensor is used
during sewing.
When this switch is set to effective at the time of program stitching,
the sewing machine automatically operates up to the specified
number of stitches.
When this switch is set to effective at the time of program stitching,
the sewing machine automatically performs thread trimming when
the specified number of stitches has been completed.
This switch prohibits all thread trimmings.
* This switch cannot be used with the sewing machine which is not
provided with the automatic thread trimming device.
筍 Counter value setting
switch
笋 Max. speed limitation variable
resistor
筌 Power display lamp
筅Smart media cover
筵 Smart media slot
(Smart media inserting opening)
This is the switch to set the value of bobbin thread counter or No. of
pcs. counter.
When moving the resistor in the left direction, max. speed is limited.
This lamp lights up when the power switch is turned ON.
This is the cover for smart media inserting opening.
To open the cover, place your finger on the notch located on the
side of the cover as shown in the figure and push the cover in the
direction of left slanting rear.
* There are some functions that are not able to be operated with
the cover opened.
Do not close the cover unless smart media is completely inserted.
To set smart media, insert smart media into smart media slot and
push it until it is almost hidden.
To remove smart media, push it further again and it protrudes to
the position where it can be held between your fingers. Now, draw
it out.
* Be very careful of the inserting direction of smart media.
– 4 –
3-2. Adjusting the contrast of the operation panel display
1) Press in the direction of arrow mark the click of
section 綏 of cord outlet cover 笆 assembled in the
rear of operation panel 笊 and remove the cover.
2) Turn LCD screen display brightness adjustment
variable resistor 笳 to adjust the brightness
(contrast) of LCD screen.
1. To prevent the operation panel from
breakage, do not touch the circuit
Cau tion
board pattern and the connector
terminal.
2. Do not disassemble the operation
panel to prevent it from breakage.
笆
綏
Light
Shade
笳
笊
3-3. Production control switch connecting connector
1) Press in the direction of arrow mark the click of
笳
笊
笆
綏
section 綏 of cord outlet cover 笆 assembled in the
rear of operation panel 笊 and remove the cover.
2) Connect the optional relay cable connector to
CN105 笳 of the production control switch
connecting connector.
Note) Prepare the switch main unit by the
customers or ask JUKI business office
about it.
Optional relay cable A (asm.)
JUKI Part No. 40008168
3 2 1
CN105
1
+ 5V
2
SW
3
GND
– 5 –
4. STANDARD PANEL
4-1. Screen list
WELCOME screen is displayed immediately after turning ON the power.
The screen immediately after WELCOME screen becomes the setting screen of pattern selection.
Every time
■ Pattern list screen
Selection of the respective shapes is performed.
■ Number of stitches of back tuck stitching setting screen
Setting of number of stitches of reverse stitching is performed.
<When reverse stitching pattern is selected>
switch is pressed, the screen changes.
<When programmed stitching pattern 1 is selected>
– 6 –
■ Number of stitches of overlapped stitching setting screen
Setting of number of stitches of overlapped stitching is performed.
■ Programmed stitching setting screen
Setting of the respective conditions of programmed stitching is performed.
<When programmed stitching pattern 1 or 2 is selected>
ENGLISH
■ Cycle sewing setting screen
Setting of the step of cycle sewing is performed.
■ Cycle sewing pattern setting pop-up
Setting of the pattern of cycle sewing is performed.
– 7 –
■ Output display screen
Final target set value, current target value and actual results up to now are displayed.
4-2. How to operate the operation panel for sewing stitching patterns
(1) Reverse stitching pattern
笆
OFFONON
OFF
A
B
Sewing
pattern
C
D
OFFOFF
笳
ONON
Press to display the pattern list screen.
A
B
C
D
笊
1) Press switch 笊 to select the reverse stitching pattern, and the screen is automatically changed over to the
number of stitches of reverse stitching setting screen to display the number of stitches which has already
been set.
– 8 –
笆
笘
笳
2) When changing the number of stitches, change it with switches 笘 and 笙 for setting the number of stitches
A through D.
(The range of the number of stitches that can be changed : 0 to 99 stitches)
3) Press switch 笆 to set the reverse stitching at the start of sewing.
No settingReverse stitching
at the start of sewing
4) Press switch 笳 to set the reverse stitching at the end of sewing.
No settingReverse stitching
at the end of sewing
笙
Double reverse stitching
at the start of sewing
Double reverse stitching
at the end of sewing
– 9 –
(2) Overlapped stitching pattern
A C C
B B
D
Press to display the pattern list screen.
笊
1) Press switch 笊 to select the overlapped stitching pattern, and the screen is automatically changed over to
the number of stitches of overlapped stitching setting screen to display the number of stitches which has
already been set.
笆
笳
2) When changing the number of stitches, change it with switches 笆 and 笳for setting the number of stitches
for processes A through C. To change the number of times of the whole processes, change it with switches
笘 and 笙 for setting the number of processes D.
(The range of the number of stitches A, B and C that can be changed : 0 to 19 stitches. The range of the
number of processes D that can be changed : 0 to 9 times)
3) Depress the front part of the pedal once, and the sewing machine will repeat the normal stitching and
reverse stitching as many as the number of specified times. Then the sewing machine will automatically
make the thread trimmer actuate and will stop to complete the overlapped stitching procedure. (The oneshot automatic stitching cannot be turned OFF.)
4) When thread trimming prohibiting function 笞 is selected, the machine will stop with the needle up upon
completion of the overlapped stitching procedure without performing thread trimming.
笘
笙
笞
– 10 –
(3) Programmed stitching pattern
The constant-dimension stitching process can be programmed as many as 20 operation steps. The sewing
conditions including the number of stitches, needle up/down stop mode, automatic thread trimming, continuous
operation steps, lifting/lowering of presser foot and normal/reverse feed stitching can be separately specified
for the respective operation steps. If the lifting of presser foot is specified, the time during which the presser foot
is raised can be also specified.
Example of programmed stitching pattern
4
Step 4
4
4
4
2020
10
Step 3Step 1
10
Step 2
Programming procedure is described below taking
the pattern on the left side as an example.
ENGLISH
Press to display the pattern list screen.
笊
1) Press switch 笊 to select the programmed stitching pattern, and the screen is automatically changed over to
the programmed stitching setting screen to display the number of stitches and data on the operation step 1
which have already been specified.
[Step 1]
2 4 笞 笨 筐
3 5 笵 笶 筺
– 11 –
1) Confirm that step 1 is displayed on the panel. Now, set the number of stitches to 20 using switches 笆
and 笳.
2) Set the feeding direction to the normal direction using switches 笘 and 笙.
3) Set the stop state of the sewing machine to the needle-down stop mode using switches 笞 and 笵.
Cau tion
4) Set the position of the presser foot, when the sewing machine stops, to the upper stop position using switches
笨 and 笶.
(If you want to specify, in particular, the length of time during which the presser foot is raised, set it as desired
using switches 筐 and 筺. If you do not specify the length of time during which the presser foot is raised, it will
be automatically set to 60 seconds.
Possible setting range of the time during which the presser foot is raised : 0.1 sec. to 99.9 sec.)
Cau tion
[Step 2]
If the number of stitches is set to 0 stitch or the stop-state of the sewing machine is set to
the automatic thread trimming mode , the machine will not proceed to the subsequent
operation step.
Setting with switches 8 and 9, or !0 and !1 is possible only in the state that the use of
auto lifter can be performed (FL ON). It is possible to change over FL ON / OFF by turning
ON the power while pressing UP switch of the control box.
笄 2
3
5) Press switch 笄 once to display step 2.
6) Set the number of stitches to 10 using switches 笆 and 笳.
[Step 3]
7) Set the feeding direction to the normal direction, the stop-state of the sewing machine to the needle-down
stop mode and the position of the presser foot to the upper stop position as in the case of step 1.
8) Press switch 笄 once to display step 3.
9) Set the number of stitches to 20 using switches 笆 and 笳.
10) Set the feeding direction to the normal direction, the stop state of the sewing machine to the needle-down
stop mode and the position of the presser foot to the upper stop position as in the case of steps 1 and 2.
笄 2
3
– 12 –
[Step 4]
笄 笆 笘 笞 笨
筍
笋
11) Press switch 笄 once to display step 4.
12) Set the number of stitches to 10 using switches 笆 and 笳.
13) Set the feeding direction to the normal direction using switches 笘 and 笙.
14) Set the stop state of the sewing machine to the automatic thread trimming mode using switches 笞
and 笵.
15) Set the position of the presser foot, when the sewing machine stops, to the upper stop position using
switches 笨 and 笶.
16) Select the reverse stitching using switches 筍 and 笋. This completes the data setting procedure.
17) It is also possible to specify the double reverse stitching using switches 筍 and 笋.
Every time each step is finished, operate the touch-back switch, and the sewing machine runs at a low speed
(stitch compensation operation).
You can program another sewing processes in the programmed stitching pattern 2 following the
aforementioned procedure.
笳 笙 笵 笶
– 13 –
< Teaching mode >
In the teaching mode, it is possible to set the number of stitches of the step in a programmed stitching pattern
to the number of stitches that has been actually sewn.
笆
笊
1) In the programmed stitching setting screen, press teaching switch 笊 to select the teaching mode.
2) The indication shown on the number of stitches input section changes to . This shows that the sewing
machine has entered the teaching mode.
3) Depress the front part of the pedal to make the sewing machine perform sewing until the last stitch of the
current operation step is reached.
Cau tion
4) Return the pedal to its neutral position to make the sewing machine stop running. Now, the number of
stitches which has been sewn is displayed.
5) Proceed to the subsequent step using switch 笆 or make the sewing machine perform thread trimming. This
completes the input of the number of stitches for operation step 1.
< One-shot automatic stitching >
The one-shot automatic stitching function can be separately set by steps.
The number of stitches cannot be inputted by turning the hand wheel by hand or operating
the needle up/down switch.
笊
1) In the programmed stitching pattern setting screen, press one-shot automatic stitching switch 笊 to select
the one-shot automatic stitching function.
2) A mark is displayed on LCD section of the switch, which shows the one-shot automatic stitching function has
been selected.
3) In the step where the one-shot automatic stitching function has been selected, the sewing machine will
automatically continue sewing, once the sewing machine starts running, until the end of the step is reached.
– 14 –
< Continuous stitching mode >
In this mode, it is possible to make the sewing machine execute the subsequent step after the completion of the
current step.
笊
笆
1) In the programmed stitching pattern setting screen, select the continuous stitching mode using switches 笊
and 笆.
2) As long as the continuous stitching mode is selected, you can make the sewing machine execute the
subsequent step set in the program after the completion of the current step by depressing the front part of
the pedal.
< To operate the operation panel in combination with the material edge sensor >
蘆 When the operation panel is used in combination with the material edge sensor, the sewing process can be
completed not by the predetermined number of stitches but by the input signal of the material edge sensor.
蘆 Carefully read the Instruction Manual for the material edge sensor before using the sensor with the operation
panel.
(4) Cycle sewing pattern
Reverse stitching pattern, overlapped stitching pattern, programmed stitching pattern 1 and programmed stitching
pattern 2 can be set and sewn as desired. (As many as eight different patterns can be set.)
笊
1) Press switch 笊 to display the cycle sewing edit pattern setting pop-up.
– 15 –
笆
笘 笞 笨 筐笄
笙 笵 笶 筺
笳
Switches 笆 and 笳 : These switches set the reverse stitching pattern.
Switches 笘 and 笙 : These switches set the overlapped stitching pattern.
Switches 笞 and 笵 : These switches set the programmed stitching pattern 1.
Switches 笨 and 笶 : These switches set the programmed stitching pattern 2.
Switches 筐 and 筺 : These switches delete the editing step.
Switch 笄 : The screen returns to the cycle sewing setting screen.
[Example of setting]
2) Every time the thread trimmer actuates, the machine proceeds to the subsequent pattern which has been
selected. (The step which is being executed is shown in reverse video during execution.)
Cau tion
If the thread trimmer actuates before completion of a pattern, the machine will proceed to
the subsequent program.
– 16 –
4-3. How to use the bobbin thread counter
The machine detects the number of stitches. The preset value on the bobbin thread counter is subtracted in
accordance with the number of stitches detected. (Every time the detector detects 10 stitches, 1 is subtracted
from the preset value on the bobbin thread counter.) When the value on the counter becomes a minus value as
........
(
→ 1 → 0 → –1), the buzzer (peeps three times) and the pop-up display inform that the time to change the
bobbin thread has come.
笊
笆
笳
1) Press switch 笊 to select the bobbin thread counter. Then
press counter reset switch 笆 to return the value indicated
on the bobbin thread counter to the initial value (it has
been factory-set to “0” at the time of delivery).
Cau tion
The bobbin thread counter cannot be
reset during sewing. In this case, make
笘
the thread trimmer actuate once.
2) Set an initial value using counter value setting switches
笳 and 笘.
The table below gives the initial setting values for reference
Initial value on the bobbin thread counter
for reference
when the bobbin is wound with thread to the extent that
the pinhole in the outside of the bobbin case is reached
as shown in the figure on the left side.
Thread
used
Polyester spun
thread #50
Cotton thread #50
Length of thread
wound round the
bobbin
36 m
31 m
Value on bobbin
thread counter
1200
(stitch length : 3 mm)
1000
(stitch length : 3 mm)
Thread tension rate 100 %
*Actually, the bobbin thread counter is affected by the material thickness and the sewing speed. So, adjust the
initial value of the bobbin thread counter in accordance with the operating conditions.
3) Once the initial value is specified, start the sewing machine.
4) When a minus value is shown on the counter, the buzzer peeps three times and the pop-up display appears,
replace the bobbin thread.
Bobbin thread replacement warning pop-up
5) After the bobbin thread has been properly replaced, press counter reset switch 笆 to return the value on the
bobbin thread counter to the initial value. Now, re-start the sewing machine.
6) If the remaining amount of bobbin thread is excessive or the bobbin thread runs out before the bobbin thread
counter indicates a minus value, adjust the initial value appropriately using counter value setting switches 笳
and 笘.
If the remaining amount of bobbin thread is excessive ..... Increase the initial value using the “+” switch.
If the remaining amount of bobbin thread is insufficient .... Decrease the initial value using “–” switch.
Cau tion
If the bobbin thread counter is used in combination with the bobbin thread remaining amount detecting
device, the bobbin thread counter indicates the number of times of detection of the bobbin thread
remaining amount detecting device. So, be sure to use the device after carefully reading the Instruction
Manual for the bobbin thread remaining amount detecting device.
– 17 –
4-4. No. of pcs. counter
The No. of pcs. counter counts up the number of finished products every time the machine performs thread
trimming. (0 → 1 → 2
...........
→ 9999)
笆
笳
The value on the No. of pcs. counter can be modified
using counter value setting switches 笳 and 笘. The value
on the No. of pcs. counter is reset to "0" by pressing
counter reset switch 笆.
笘
4-5. Re-sewing switch
The re-sewing switch is used when the bobbin thread runs out during the programmed stitching pattern sewing
steps or the like.
1) The bobbin thread runs out during the operations steps
for sewing. 糴
笊
D
C
Step 4
B
A
Step 3Step 1
紆
紂
Step 2
糴糶
糺
2) Bring the pedal to its neutral position to make the
sewing machine stop. Now, depress the back part of
the pedal to make the thread trimmer actuate. 糶
3) Turn ON re-sewing switch 笊. 糺
4) Replace the bobbin. Slightly feed the material on the
machine in the reverse direction to return the material
to the position where the sewing was interrupted to
allow the sewing machine to sew over the finished seam
in step 2. 紆
5) Depress the front part of the pedal until stop position
紂 of step 2 is reached.
6) Turn ON re-sewing switch 笊 again at position 紂 where
the sewing has been interrupted, and the next step will
be indicated on the operation panel. Now, you can restart sewing of the programmed stitching pattern.
* If the needle thread breaks or any other trouble occurs,
which is caused by re-sewing switch 笊 during the
operation steps (紆 →紂) in the free sewing mode, bring
the pedal to its neutral position, Then depress the back
part of the pedal to actuate the thread trimmer. Thread
the machine head and slightly feed the material in the
reverse direction, and press re-sewing switch 笊. This
enables the sewing machine to continue the sewing under
the free sewing mode. Then operate the operation panel
as described in the aforementioned steps 5) and 6).
To return to the first step of the programmed
stitching pattern without using re-sewing
Cau tion
switch 笊, depress the back part of the pedal
to actuate the thread trimmer. This makes the
operation panel give the step indication 1.
Now, you can start sewing from the first step
of the programmed stitching pattern.
– 18 –
4-6. Needle up/down compensation switch
Every time needle up/down compensation switch 笊 is
pressed, the needle goes up when it is in its lowest position
or comes down when it is in its highest position. This
compensates the stitch by a half of the predetermined stitch
length.
笊
Note, however, that the machine does not run continuously
at a low speed even if you keep the switch held pressed.
Also, note that the needle up/down compensation switch is
inoperative after turning the handwheel by hand.
Thread trimming is operative only at the time of stitch
compensation after depressing the front part of the pedal once.
4-7. ON/OFF switch of the material edge sensor
• When the material edge sensor, which is optionally available, is connected to the operation panel, the ON/
OFF switch of the material edge sensor becomes effective.
• If the material edge sensor is specified, the sewing machine will automatically stop running or perform thread
trimming when the sensor detects the material edge.
Cau tion
If the material edge sensor is used in combination with the operation panel, carefully read
the Instruction Manual for the material edge sensor beforehand.
4-8. Automatic thread trimming switch
• This switch is used to automatically actuate the thread trimmer in a process where the sewing machine
automatically stops or when the material edge sensor is used.
(if the automatic reverse stitching (for end) is specified, the thread trimmer will actuate after the sewing machine
completes the automatic reverse stitching (for end).)
4-9. One-shot automatic stitching switch
• This switch is used, in the constant-dimension stitching mode, rectangular stitching mode, or in the process
where the material edge sensor is specified, to make the sewing machine automatically perform sewing at the
specified speed until the end of the process is reached only by driving the sewing machine once.
4-10. Thread trimming prohibition switch
• This switch is used to temporarily make the thread trimming function inoperative.
The other performance of sewing machine is not affected by this switch.
(If the automatic reverse stitching (for end) is specified, the sewing machine will perform the automatic reverse
stitching at the end of sewing.)
• If the automatic thread trimming switch and the thread trimming prohibition switch are both specified,
the machine will not perform thread trimming but stop with its needle up.
4-11. Key lock
• In order to prevent the specified data on the number of stitches or the processes (A, B, C and D, or step
information) from changing by mistake, the setting switch can be locked. (Even with the setting key locked,
the pattern to be sewn and the value on the bobbin thread counter can be changed.)
• For the setting procedure, refer to 4-13 Setting for functions and set function No. 17, Key lock function (key
lock is effective with setting of “1”).
– 19 –
4-12. Information
Setting and checking of various data can be performed with the information.
For the information, there are the operator level and the maintenance personnel level.
[Operator level]
笊
1) Turn ON the power.
2) Press switch 笊 to display the information screen.
■ Information screen (operator level)
笊 : Sewing management
information
笊
(1) Sewing management information
For the sewing management information, there are the maintenance management function, production control
function and working measurement function.
[Maintenance management function]
笊
1) Press 笊 to display the maintenance function screen.
– 20 –
■ Maintenance function screen
2
4
[Explanation of the respective items]
笆 Time of replacement of needle ..... Unit : X 1,000 stitches
笳 Time of cleaning ............................ Unit : Hour
笘 Time of replacement of oil ............. Unit : Hour
[Explanation of the contents of display]
(Numerator / denominator)
* Number of remaining stitches up to *thousand stitches / **thousand stitches
3
Example) Replacement of needle
100 / 1600
kn
ENGLISH
Time of replacement of needle is informed every 1,600 thousand stitches.
Time of replacement of needle is informed after 100 thousand stitches.
When 笆, 笳 and 笘 switches are pressed, the clear checking screen is displayed.
■ Clear screen
笊 : The screen returns to the maintenance function screen without performing clearing.
笆 : The screen returns to the maintenance function screen after executing clearing.
笊
笆
– 21 –
Loading...
+ 55 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.